An automatic tail wire reversing device for winding tail wire in opposite directions

By designing an automatic tail wire reversing device, and using a rotary reversing mechanism and a push mechanism to achieve automatic reversing of the tail wire direction, the problem of manual intervention in the prior art is solved, and the rolling transportation efficiency and equipment applicability are improved.

CN115676518BActive Publication Date: 2025-08-12安歌科技(集团)股份有限公司
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Patent Information

Application Number
CN202211251745.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-10-13
Publication Date
2025-08-12
Estimated Expiration
2042-10-13

AI Technical Summary

Technical Problem

During the existing tail wire reversal process, the lack of tail wire reversal function in the automated wire dropping process leads to a large amount of manual intervention and reduces the roll transportation efficiency.

Method used

An automatic tailwire reversing device including a first tailwire reversing device and a second tailwire reversing device is designed. The rotary commutation mechanism and the pushing mechanism realize automatic commutation of the tailwire direction, and combine the synchronous belt linear module and the pushing mechanism to realize automatic docking and reversing of the package position and the winding position.

Benefits of technology

It realizes automatic reversal of the tail wire direction, reduces labor intensity, improves the efficiency of rolling and transportation, and is suitable for narrow space layout and high-yield production, with a compact structure and convenient maintenance.

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Abstract

The present invention proposes an automatic tail wire reversing device for winding tail wires in opposite directions, comprising a first tail wire reversing device and a second tail wire reversing device, the first tail wire reversing device comprising a first support assembly and a first rotating reversing mechanism, the first support assembly being provided with a first pushing mechanism and a first support beam, the first support beam being driven by the first rotating reversing mechanism to rotate and reverse, and being connected to the second tail wire reversing device or an automatic doffing robot; the second tail wire reversing device comprising a second support assembly, a second rotating reversing mechanism and a second pushing mechanism, the second support assembly being provided with a second support beam, the second support beam being driven by the second rotating reversing mechanism to rotate and reverse, and being connected to the first tail wire reversing device or the automatic doffing robot or the wire car; the device can realize the process requirements of automatically reversing the tail wire after automatically doffing from the winding position and the winding position, thereby reducing labor intensity and improving the efficiency of winding transportation.
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Description

Technical field

[0001] The invention relates to the technical field of polyester filament transportation, in particular to an automatic tail yarn reversing device for winding tail yarns in opposite directions. [Background Technology]

[0002] As a key production equipment for polyester filament, the number of winding machines used is also increasing. Many domestic polyester filament production companies have large-scale winding machine production lines, and a large number of packages need to be transported every day. Especially when it comes to the transportation of pre-oriented yarns and fully stretched yarns, manual intervention by yarn dowsers is required to uniformly load the tail yarns of the packages. Domestic polyester filament production companies are gradually reducing their dependence on labor and making extensive use of automated transportation systems. The tail yarn reversing equipment is an important component of the automated transportation system and is used in the automated yarn doffing process. It can be used in the automated yarn doffing process in which the tail yarns of the packages on the two spindles of the two doffing machines are in opposite directions, and it is also suitable for the automated yarn doffing process in which the tail yarns of the packages on the two spindles are in the same direction. However, in the existing tail yarn reversing process, since the automatic doffing robot used in the automated yarn doffing process does not have the functionality of tail yarn reversing, a large number of yarn dowsers are required to participate in the tail yarn reversing process, which reduces the efficiency of package transportation. [Summary of the invention]

[0003] The purpose of the present invention is to solve the problems in the prior art and to provide an automatic tail wire reversing device for winding the tail wire in opposite directions, which can reduce labor intensity and improve the efficiency of winding transportation.

[0004] To achieve the above-mentioned object, the present invention proposes an automatic tail wire reversing device for winding tail wires in opposite directions, comprising a first tail wire reversing device and a second tail wire reversing device, the first tail wire reversing device comprising a first support assembly and a first rotary reversing mechanism, the first support assembly being provided with a first pushing mechanism and several groups of first support beams, the first pushing mechanism being provided with a pushing assembly movable along the first support beam, the first support assembly being mounted on the first rotary reversing mechanism, the first support beam being driven by the first rotary reversing mechanism to rotate and reverse, and being connected to the second tail wire reversing device or the automatic doffing robot; the second tail wire reversing device comprising a second support assembly, a second rotary reversing mechanism and a second pushing mechanism, the second support assembly being provided with several groups of second support beams, the second support assembly being mounted on the second rotary reversing mechanism, the second support beam being driven by the second rotary reversing mechanism to rotate and reverse, and being connected to the first tail wire reversing device or the automatic doffing robot or the wire car; the second pushing mechanism comprising a synchronous belt linear module, and a pushing cake mechanism slidably mounted on the synchronous belt linear module, the pushing cake mechanism being driven by the synchronous belt linear module to move horizontally.

[0005] Preferably, the first rotary reversing mechanism includes a reversing cylinder, a swing arm, and a first slewing bearing. The reversing cylinder is movably mounted on a hinged seat. The telescopic cylinder of the reversing cylinder is hinged to the swing arm, and the first slewing bearing is driven to rotate via the swing arm.

[0006] Preferably, the first pushing mechanism includes a pushing cylinder and a pushing assembly, the pushing assembly is slidably mounted on the first support beam, and the telescopic cylinder of the pushing cylinder is connected to the pushing assembly.

[0007] Preferably, a group of first support beams is provided on the first support assembly, including two first support beams arranged in sequence from top to bottom, and the ejection assembly includes two push sleeves respectively slidably mounted on the first support beams, and a push rod connected between the two push sleeves, and the ejection cylinder is connected to the push rod.

[0008] Preferably, the second support assembly is provided with four groups of second support beams, each group includes four second support beams, and the cake pushing mechanism is provided with four pushing plates corresponding to each group of second support beams.

[0009] Preferably, the second rotation reversing mechanism includes a motor, a gear, an intermittent blocking mechanism and a second slewing bearing. The motor drives the second slewing bearing to rotate through the gear. The intermittent blocking mechanism includes a second cylinder and a blocking shaft connected to the telescopic cylinder of the second cylinder. A positioning hole for the blocking shaft to extend into is provided on the base of the second slewing bearing.

[0010] The beneficial effects of the present invention are as follows: the automatic tail yarn reversing equipment of the present invention has a simple structure, is easy to maintain, and has high efficiency. It can realize the process requirements of automatic reversing of the tail yarn after automatic bobbin dropping from the winding position and the winding position. It has a compact structure, a small footprint, and a low space height. It is suitable for the narrow space layout of the spinning workshop and is also suitable for new filament factories with high output.

[0011] The features and advantages of the present invention will be described in detail through embodiments with reference to the accompanying drawings.

Brief Description of the Drawings

[0012] Figure 1 This is a schematic structural diagram of an automatic tail yarn reversing device for winding tail yarns in opposite directions according to the present invention;

[0013] Figure 2 2 is a schematic diagram of the main structure of the first tail wire reversing device of the present invention;

[0014] Figure 3 1 is a schematic top view of the structure of the first tail wire reversing device of the present invention;

[0015] Figure 4 1 is a schematic top view of the first rotary reversing mechanism of the present invention;

[0016] Figure 5 This is a schematic diagram of a partial front view of the structure of the second tail wire reversing device of the present invention;

[0017] Figure 6 It is a bottom view schematic diagram of a partial structure of the second tail wire reversing device of the present invention;

[0018] Figure 7 It is a schematic diagram of the main structure of the second pushing mechanism of the present invention;

[0019] Figure 8 2 is a schematic diagram of the right side structure of the second pushing mechanism of the present invention;

[0020] Figure 9 It is a structural schematic diagram of the intermittent blocking mechanism of the present invention;

[0021] Figure 10 It is a schematic structural diagram of the buffer device of the present invention;

[0022] Figure 11 It is a schematic top view of the buffer device of the present invention.

[0023] In the figure: the first support assembly-1, the first support beam-11, the push sleeve-12, the push rod-13, the ejection cylinder-14, the rotating assembly-2, the lower frame assembly-3, the buffer device-4, the hydraulic buffer-41, the hard limit column-42, the proximity sensor-43, the buffer bracket-44, the first rotation reversing mechanism-5, including the reversing cylinder-51, the swing arm-52, the first slewing bearing-53, the articulated seat-6, the air path assembly-7, the second rotation reversing mechanism-8, the second support assembly-81, the second support beam-811, the motor-82, the gear-83, the intermittent blocking mechanism-84, the second cylinder-841, the blocking shaft-842, the cover-843, the fixing flange-844, the second slewing bearing-85, the crossbeam-9, the synchronous belt linear module-10, and the cake pushing mechanism-101. [Specific implementation method]

[0024] See Figures 1 to 8The present invention provides an automatic tail wire reversing device for winding tail wire in opposite directions, including a first tail wire reversing device 100 and a second tail wire reversing device 200; the first tail wire reversing device 100 includes a first support assembly 1 and a first rotation reversing mechanism 5, the first support assembly 1 is provided with a first pushing mechanism, and a plurality of first support beams 11, the first pushing mechanism is provided with a pushing assembly that can move horizontally along the first support beam 11, the first support assembly 1 is installed on the first rotation reversing mechanism 5, and the first support beam 11 rotates and reverses under the drive of the first rotation reversing mechanism 5, and is connected to the second tail wire reversing device 200 or the automatic doffing robot. The second tail yarn reversing device 200 includes a second support assembly 81, a second rotary reversing mechanism 8, and a second pushing mechanism. The second support assembly 81 is provided with a plurality of second support beams 811. The second support assembly 81 is mounted on the second rotary reversing mechanism 8. Driven by the second rotary reversing mechanism 8, the second support beams 811 rotate and reverse, connecting with the first tail yarn reversing device 100, the automatic doffing robot, or the yarn cart. The second pushing mechanism includes a synchronous belt linear module 10, and a cake pushing mechanism 101 slidably mounted on the synchronous belt linear module 10. The cake pushing mechanism 101 moves horizontally under the drive of the synchronous belt linear module 10. The second tail yarn reversing device 200 completes the linear motion of the cake pushing mechanism 101 through the synchronous belt linear module 10, thereby pushing the package.

[0025] Further, see Figure 4 The first rotary reversing mechanism 5 includes a reversing cylinder 51, a swing arm 52, and a first slewing bearing 53. The reversing cylinder 51 is movably mounted on the hinged seat 6. The telescopic cylinder of the reversing cylinder 51 is hingedly connected to the swing arm 52. The swing arm 52 drives the first slewing bearing 53 of the rotating assembly 2 to rotate. The rotating assembly 2 is mounted on the lower frame assembly 3. The first tail wire reversing device 100 is driven by the reversing cylinder 51 to rotate the swing arm 52 mounted on the first slewing bearing 53, thereby driving the first support assembly 1 to complete rotational alignment.

[0026] Further, see Figure 2 The first pushing mechanism includes a pushing cylinder 14 and a pushing assembly. The pushing assembly is slidably mounted on the first support beam 11, and the telescopic cylinder of the pushing cylinder 14 is connected to the pushing assembly. In this embodiment, a set of first support beams 11 is provided on the first support assembly 1, including two first support beams 11 arranged sequentially from top to bottom. The pushing assembly includes two push sleeves 12 slidably mounted on the first support beams 11, and a push rod 13 connected between the two push sleeves 12. The pushing cylinder 14 is connected to the push rod 13.

[0027] Further, see Figure 5 and Figure 6The second support assembly 81 is provided with four groups of second support beams 811, each group includes four second support beams 811, and the cake pushing mechanism 101 is provided with four pushing plates corresponding to each group of second support beams 811.

[0028] Further, see Figure 5 、 Figure 6 and Figure 9 The second rotation reversing mechanism 8 includes a motor 82, a gear 83, an intermittent blocking mechanism 84, and a second slewing bearing 85. The motor 82 drives the second slewing bearing 85 to rotate via the gear 83. The intermittent blocking mechanism 84 includes a second cylinder 841 and a blocking shaft 842 connected to the telescopic cylinder of the second cylinder 841. The base of the second slewing bearing 85 is provided with a positioning hole for the blocking shaft 842 to extend into. The motor 82 directly drives the gear 83, which cooperates with the second slewing bearing 85 to complete the rotation of the second rotation reversing mechanism 8. The blocking shaft 842 is lifted by the second cylinder 841 in accordance with the hole in the base of the second slewing bearing 85, thereby completing the positioning of the four positions. Specifically, the intermittent blocking mechanism 84 includes a second cylinder 841, a blocking shaft 842, a sealing cover 843 and a fixing flange 844, which are installed in the hole position of the base of the second slewing support 85. Whenever the work station rotates 90°, the second cylinder 841 drives the blocking shaft 842 to lift and complete the positioning of the work station.

[0029] Further, see Figure 10 and Figure 11 The first tail wire reversing device 100 is also provided with a buffer device 4, which includes a hydraulic buffer 41, a hard limit column 42, a proximity sensor 43 and a buffer bracket 44. When the reversing cylinder 51 pushes the rotating assembly 2 to rotate 90° to reach the required position, the reversing cylinder 51 is protected and the hard limit column 42 hard limits the position to mitigate and absorb the impact energy when rotating into position, protecting the overall structure and the cylinder from damage.

[0030] Working process of the present invention:

[0031] S1. The first tail yarn reversing device 100 and the cantilever shaft of the automatic doffing robot that needs to change the tail yarn direction are aligned to complete the process docking. After the automatic doffing robot completes the doffing process of the two spindles with the tail yarns in opposite directions, Figure 1 The first rotary reversing mechanism 5 drives the first support assembly 1 to align the cantilever shafts of the automatic doffing robot that need to change the direction of the tail wire, and pushes the package that needs to change the direction of the tail wire to the two first support beams 11 of the first tail wire reversing device 100.

[0032] S2. Align the second tail yarn reversing device 200 and the cantilever shaft of the automatic doffing robot that does not need to change the tail yarn direction to complete the process docking. Figure 1 The second rotary reversing mechanism 8 in the automatic doffing robot is aligned with the cantilever shaft without changing the tail yarn direction, and the package is pushed to the two second support assemblies 81 of the second tail yarn reversing device.

[0033] S3. After the automatic doffing robot pushes the wound package completely to the tail wire reversing device, a new round of doffing process can be put into place. The first tail wire reversing device 100 is driven by the first rotary reversing mechanism 5 to align the first support assembly 1 with the second support beam 811 of the second tail wire reversing device 200. The ejection cylinder 14 in the first support assembly 1 pushes the ejection assembly to drive the package. The package that needs to change the tail wire direction can be pushed onto the two second support beams 811 of the second tail wire reversing device 200. At this point, the tail wire reversing process is completely completed.

[0034] S4. The second rotary reversing mechanism 8 in the second tail yarn reversing device 200 completes the docking with the yarn vehicle transporting the package, thereby completely unloading the package and playing the role of temporary storage and transfer of the package.

[0035] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. An automatic tail wire reversing device for winding tail wire in opposite directions, characterized by: It comprises a first tail wire reversing device (100) and a second tail wire reversing device (200), The first tail yarn reversing device (100) comprises a first support assembly (1) and a first rotating reversing mechanism (5); the first support assembly (1) is provided with a first pushing mechanism and a plurality of first support beams (11); the first pushing mechanism is provided with a pushing assembly movable along the first support beams (11); the first support assembly (1) is mounted on the first rotating reversing mechanism (5); the first support beam (11) rotates and reverses under the drive of the first rotating reversing mechanism (5) and is connected to the second tail yarn reversing device (200) or the automatic doffing robot; The second tail wire reversing device (200) comprises a second support assembly (81), a second rotating reversing mechanism (8) and a second pushing mechanism. The second support assembly (81) is provided with a plurality of second support beams (811). The second support assembly (81) is mounted on the second rotating reversing mechanism (8). The second support beams (811) rotate and reverse under the drive of the second rotating reversing mechanism (8) and are connected to the first tail wire reversing device (100) or the automatic bobbin-dropping robot or the bobbin-dropping machine. The second pushing mechanism comprises a synchronous belt linear module (10) and a cake-pushing mechanism (101) slidably mounted on the synchronous belt linear module (10). The cake-pushing mechanism (101) moves horizontally under the drive of the synchronous belt linear module (10).

2. The automatic tail wire reversing device for winding tail wire in opposite directions according to claim 1, characterized in that: The first rotary reversing mechanism (5) comprises a reversing cylinder (51), a swing arm (52), and a first slewing bearing (53). The reversing cylinder (51) is movably mounted on a hinged seat (6). The telescopic cylinder of the reversing cylinder (51) is hingedly connected to the swing arm (52), and the first slewing bearing (53) is driven to rotate via the swing arm (52).

3. The automatic tail wire reversing device for winding tail wire in opposite directions according to claim 1, characterized in that: The first pushing mechanism comprises a pushing cylinder (14) and a pushing assembly. The pushing assembly is slidably mounted on the first support beam (11). The telescopic cylinder of the pushing cylinder (14) is connected to the pushing assembly.

4. The automatic tail wire reversing device for winding tail wire in opposite directions according to claim 3, characterized in that: The first support assembly (1) is provided with a group of first support beams (11), including two first support beams (11) arranged in sequence from top to bottom. The ejection assembly includes two push sleeves (12) respectively slidably mounted on the first support beams (11), and a push rod (13) connected between the two push sleeves (12). The ejection cylinder (14) is connected to the push rod (13).

5. The automatic tail wire reversing device for winding tail wire in opposite directions according to claim 1, characterized in that: The second support assembly (81) is provided with four groups of second support beams (811), each group including four second support beams (811), and the cake pushing mechanism (101) is provided with four pushing plates corresponding to each group of second support beams (811).

6. The automatic tail wire reversing device for winding tail wire in opposite directions according to claim 1, characterized in that: The second rotation reversing mechanism (8) comprises a motor (82), a gear (83), an intermittent blocking mechanism (84) and a second slewing bearing (85); the motor (82) drives the second slewing bearing (85) to rotate via the gear (83); the intermittent blocking mechanism (84) comprises a second cylinder (841) and a blocking shaft (842) connected to the telescopic cylinder of the second cylinder (841); a positioning hole for the blocking shaft (842) to extend into is provided on the base of the second slewing bearing (85).

Citation Information

Patent Citations

  • Automatic cylinder falling system and using method thereof

    CN112079186A

  • Chemical fiber yarn cylinder storage, reversing and transferring mechanism

    CN114920069A