Pipe hoisting auxiliary positioning mechanism applied to water conservancy projects

By using a drive and adjustment mechanism, the problems of insufficient precision and poor stability in the hoisting of pipelines in water conservancy projects have been solved, achieving rapid and accurate alignment and stable hoisting.

CN115676638BActive Publication Date: 2026-03-24董庆文
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-09-19
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In traditional water conservancy engineering pipeline hoisting processes, insufficient hoisting precision is required, necessitating multiple alignments and calibrations. Pipelines are prone to collision damage, and gaps in the slings lead to significant swaying, poor stability, and inaccurate positioning.

Method used

By employing a drive mechanism and an adjustment mechanism, high-precision alignment of the pipeline and cable tightening are achieved, reducing sway amplitude and improving stability.

Benefits of technology

This enables rapid and accurate alignment of pipelines, reduces collision damage, and improves hoisting stability and work efficiency.

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    Figure CN115676638B_ABST
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Abstract

The application provides a pipeline hoisting auxiliary positioning mechanism applied to water conservancy projects and relates to the technical field of pipeline hoisting. The inside of the mounting mechanism is internally provided with a driving mechanism; the left side of the driving mechanism is provided with an adjusting mechanism; the right side of the driving mechanism is provided with a hoisting mechanism; the two groups of sling main bodies of the hoisting mechanism respectively pass through the through holes of the lifting pieces and the guide plates, the lifting pieces can bundle the sling main bodies, the gap between the sling main bodies and the pipeline is reduced, the swinging range of the sling main bodies and the pipeline during hoisting transportation is reduced, the stability of hoisting transportation is improved, the existing traditional auxiliary positioning mechanism is used to hoist the pipeline, the upper side of the sling used for hoisting the pipeline often has a certain gap, the supporting force borne by the pipeline is mainly distributed on the lower half, the upper side has a certain degree of freedom, the pipeline cannot be completely locked, and a large amplitude of shaking problem is caused during hoisting.
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Description

Technical Field

[0001] This invention relates to the field of pipeline hoisting technology, and in particular to an auxiliary positioning mechanism for pipeline hoisting applied in water conservancy projects. Background Technology

[0002] Water conservancy projects are engineering projects built to control and regulate surface water and groundwater in nature to achieve the purpose of eliminating harm and promoting benefits. They are also called water projects. When carrying out water pipeline hoisting operations, the work is mostly carried out through scaffolding, and the pipeline is usually tied and fixed by traction ropes during the hoisting process.

[0003] However, with current traditional auxiliary positioning mechanisms, the limited assembly precision of the lifting frame necessitates multiple alignment and calibration of the pipe connection positions during pipe hoisting operations. This process is time-consuming, and pipe swaying during alignment and calibration can easily cause collisions and damage. Furthermore, existing traditional auxiliary positioning mechanisms often have gaps at the top of the slings used to lift the pipes, causing the supporting force to be mainly distributed on the lower half of the pipe, while the upper side has some freedom. This prevents complete locking of the pipe, resulting in significant swaying during hoisting, inaccurate positioning during pipe connections, and poor stability. Summary of the Invention

[0004] In view of this, the present invention provides a pipeline hoisting auxiliary positioning mechanism for water conservancy projects, which has a driving mechanism and an adjusting mechanism. The driving mechanism can move left and right with high precision inside the installation mechanism, so that the pipeline to be installed can be quickly and accurately aligned with the installed pipeline. At the same time, the lifting component can be used to tighten the sling body, reduce the gap between the sling body and the pipeline, reduce the sway amplitude of the sling body and the pipeline during hoisting and transportation, and improve the stability of hoisting and transportation.

[0005] This invention provides an auxiliary positioning mechanism for pipeline hoisting in water conservancy projects, specifically comprising: an installation mechanism; a drive mechanism installed inside the installation mechanism, with the moving wheel of the drive mechanism inserted into the guide rail of the installation mechanism; an adjustment mechanism installed on the left side of the drive mechanism, with the fixing component of the adjustment mechanism fixedly connected to the mounting groove of the control component of the drive mechanism by screws; a hoisting mechanism installed on the right side of the drive mechanism, with the hoisting mechanism's sling roller connected to the outside of the drive mechanism's rotating roller; two sets of sling bodies of the hoisting mechanism passing through the through holes of the lifting component and the guide plate, respectively; and a drive motor on the left side of the control component connected to the rotating component of the adjustment mechanism.

[0006] Optionally, a caster wheel is fixedly connected to the bottom of the mounting bracket by screws; a guide rail is fixedly connected to the inside of the mounting bracket by screws, and a guide groove is provided inside the guide rail.

[0007] Optionally, the control component has three drive motors inside, and the drive motors on the front and rear sides of the control component are respectively connected to gear sets; two control motors are installed inside the control component; a mounting slot is provided on the left side of the control component; and a guide roller is fixedly connected to the top of the control component by screws.

[0008] Optionally, two rotating rollers are fixedly connected to the right side of the control component by screws, and the rotating rollers are connected to the gear set of the control component through a rotating shaft.

[0009] Optionally, the left and right sides of the control component are each connected to three movable wheels via a rotating shaft, and the two movable wheels on the right side are connected to the control motor of the control component; a guide plate is fixedly connected to the right side of the control component by screws, and the guide plate has a through hole inside.

[0010] Optionally, the fixing member has a sliding groove inside and a rotating hole on the right side; a rotating member is inserted into the rotating hole of the rear fixing member, and the rotating member is a threaded rod.

[0011] Optionally, a guide rod is inserted into the rotating hole of the front-end fixing member; the adjustment mechanism further includes: a lifting member, with sliders on both the front and rear sides of the lifting member, and the sliders of the lifting member are inserted into the groove of the fixing member; the lifting member has a through hole inside, and two screw holes are opened on the right side of the lifting member; a rotating member is inserted into the screw hole at the front end of the lifting member, and a guide rod is inserted into the screw hole at the rear end of the lifting member.

[0012] Optionally, the sling body is wound around the outside of the sling roller.

[0013] Optionally, an auxiliary component is fixedly connected to the end of the sling body, and a rotating groove is provided inside the auxiliary component; an auxiliary wheel is rotatably connected inside the rotating groove of the auxiliary component.

[0014] Beneficial effects

[0015] According to various embodiments of the present invention, the auxiliary positioning mechanism, compared with the traditional auxiliary positioning mechanism, can make the drive mechanism as a whole finely adjusted left and right at the upper end of the mounting bracket through the control component. At the same time, the mounting bracket can quickly align the pipe to be installed with the installed pipe after the pipe is hoisted by moving the universal wheels, so as to make its positioning more accurate.

[0016] In addition, the rotating roller drives the sling roller to rotate, thereby causing the sling body to retract and extend. Since the left and right sling bodies are driven by two drive motors of the control unit respectively, the length of the left and right sling bodies can be adjusted independently, so that the left and right ends of the pipe can be stably kept horizontal. At the same time, the lifting component moves up and down under the drive of the rotating component. When the lifting component moves to the lower end, it will gradually tighten the left sling body, reduce the gap between the sling body and the pipe, make the pipe fixation more stable, reduce the sway of the sling body and the pipe during hoisting and transportation, improve the stability of hoisting and transportation, make the pipe connection more stable and accurate, and improve work efficiency.

[0017] In addition, when the pipe is placed inside the end of the sling body, the pipe will come into contact with the auxiliary wheel. The auxiliary wheel can effectively reduce the friction between the sling body and the pipe, making it easier and faster to put the pipe into the device, thus improving work efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0020] In the attached diagram:

[0021] Figure 1 A three-dimensional structural schematic diagram of the auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0022] Figure 2 An exploded view of the overall auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0023] Figure 3 A three-dimensional structural schematic diagram of the mounting mechanism of the auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0024] Figure 4 A three-dimensional cross-sectional schematic diagram of the drive mechanism of the auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0025] Figure 5 An auxiliary positioning mechanism according to an embodiment of the present invention is shown. Figure 4 A magnified view of a portion at point A shown;

[0026] Figure 6 A three-dimensional structural schematic diagram of the drive mechanism of the auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0027] Figure 7An assembly diagram of the adjustment mechanism of the auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0028] Figure 8 An auxiliary positioning mechanism according to an embodiment of the present invention is shown. Figure 7 A magnified view of a portion of point B is shown below;

[0029] Figure 9 An assembly diagram of the hoisting mechanism of the auxiliary positioning mechanism according to an embodiment of the present invention is shown;

[0030] Figure 10 An auxiliary positioning mechanism according to an embodiment of the present invention is shown. Figure 9 A magnified view of a portion of point C shown.

[0031] List of reference numerals

[0032] 1. Installation mechanism; 101. Mounting bracket; 102. Casters; 103. Guide rail;

[0033] 2. Drive mechanism; 201. Control components; 202. Guide roller; 203. Rotating roller; 204. Moving wheel; 205. Guide plate;

[0034] 3. Adjustment mechanism; 301. Fixing component; 302. Rotating component; 303. Guide rod; 304. Lifting component;

[0035] 4. Lifting mechanism; 401. Lifting sling rollers; 402. Lifting sling body; 403. Auxiliary components; 404. Auxiliary wheels. Detailed Implementation

[0036] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.

[0037] Example: Please refer to Figures 1 to 10 :

[0038] This invention proposes an auxiliary positioning mechanism for pipeline hoisting in water conservancy projects, comprising: an installation mechanism 1; a drive mechanism 2 is installed inside the installation mechanism 1, and the moving wheel 204 of the drive mechanism 2 is inserted into the guide rail 103 of the installation mechanism 1; an adjustment mechanism 3 is installed on the left side of the drive mechanism 2, and the fixing part 301 of the adjustment mechanism 3 is fixedly connected to the mounting groove of the control part 201 of the drive mechanism 2 by screws; a hoisting mechanism 4 is installed on the right side of the drive mechanism 2, and the sling roller 401 of the hoisting mechanism 4 is connected to the outside of the rotating roller 203 of the drive mechanism 2; two sets of sling bodies 402 of the hoisting mechanism 4 pass through the through holes of the lifting part 304 and the guide plate 205 respectively; and the drive motor on the left side of the control part 201 is connected to the rotating part 302 of the adjustment mechanism 3.

[0039] Furthermore, according to embodiments of the present invention, such as Figure 3 As shown, a caster wheel 102 is fixedly connected to the bottom of the mounting bracket 101 by screws; the mounting bracket 101 is used for other mechanisms of this device and supports and limits the overall device. At the same time, the caster wheel 102 allows the device to move freely in the installation position for adjustment; a guide rail 103 is fixedly connected to the inside of the mounting bracket 101 by screws, and a guide groove is provided inside the guide rail 103; the guide rail 103 supports the drive mechanism 2 and guides the movement of the drive mechanism 2 through the guide groove.

[0040] Furthermore, according to embodiments of the present invention, such as Figure 4 , Figure 6 and Figure 7As shown, the control component 201 has three drive motors inside, and the drive motors on the front and rear sides of the control component 201 are respectively connected to gear sets; two control motors are installed inside the control component 201; a mounting slot is opened on the left side of the control component 201; the three motors of the control component 201 are used to control the rotating component 302 and two rotating rollers 203 respectively; a guide roller 202 is fixedly connected to the top of the control component 201 by screws; the guide roller 202 supports the sling body 402 on the left side; two rotating rollers 203 are fixedly connected to the right side of the control component 201 by screws, and the rotating rollers 203 are connected to the gear set of the control component 201 through a rotating shaft; the rotating rollers 203 are used to mount the hoisting machine. Structure 4, with two rotating rollers 203 rotating under the control of two drive motors inside the control component 201, thereby causing the sling roller 401 to rotate and retract the sling body 402; three moving wheels 204 are connected to the left and right sides of the control component 201 via rotating shafts, and the two moving wheels 204 on the right side are connected to the control motor of the control component 201; the control motor of the control component 201 controls the moving wheels 204, thereby driving the control component 201 to move left and right on the guide rail 103; a guide plate 205 is fixedly connected to the right side of the control component 201 by screws, and the guide plate 205 has a through hole inside; the guide plate 205 is used to guide and limit the sling body 402 on the right side.

[0041] Furthermore, according to embodiments of the present invention, such as Figure 4 , Figure 6 and Figure 7As shown, the fixing member 301 has a sliding groove inside and a rotating hole on its right side; the fixing member 301 is used to install the rotating member 302, the guide rod 303, and the lifting member 304, and also limits the lifting member 304; the rotating member 302 is inserted into the rotating hole of the rear fixing member 301, and the rotating member 302 is a threaded rod; the rotating member 302 rotates under the drive of the control member 201, and through the cooperation with the threaded hole of the lifting member 304, the lifting member 304 moves up and down; the guide rod 303 is inserted into the rotating hole of the front fixing member 301; the guide rod 303 cooperates with the rotating member 302 to limit and guide the lifting member 304; the adjusting mechanism 3 also includes: the lifting member 304, and the lifting member 304 has sliders on its front and rear sides. Furthermore, the slider of the lifting component 304 is inserted into the groove of the fixing component 301; the lifting component 304 has a through hole inside, and two screw holes are opened on the right side of the lifting component 304; a rotating component 302 is inserted into the screw hole at the front end of the lifting component 304, and a guide rod 303 is inserted into the screw hole at the rear end of the lifting component 304; the lifting component 304 moves up and down under the drive of the rotating component 302. When the lifting component 304 moves to the lower end, it will gradually tighten the left sling body 402, reduce the gap between the sling body 402 and the pipe, make the pipe fixation more stable, and at the same time reduce the sway amplitude of the sling body 402 and the pipe during hoisting and transportation, improve the stability of hoisting and transportation, make the pipe connection more stable and accurate, and improve work efficiency.

[0042] Furthermore, according to embodiments of the present invention, such as Figure 9 As shown, a sling body 402 is wound around the outside of the sling roller 401; the rotating roller 203 drives the sling roller 401 to rotate, thereby driving the sling body 402 to retract and extend. Since the left and right sling bodies 402 are driven by two drive motors of the control component 201 respectively, the length of the left and right sling bodies 402 can be adjusted independently, so that the left and right ends of the pipe can be stably kept horizontal; an auxiliary component 403 is fixedly connected to the end of the sling body 402, and a rotating groove is opened inside the auxiliary component 403; the auxiliary component 403 is used to install the auxiliary wheel 404; the auxiliary wheel 404 is rotatably connected inside the rotating groove of the auxiliary component 403; when the pipe is placed inside the end of the sling body 402, the pipe will contact the auxiliary wheel 404, so that the pipe can be placed into the device more easily and quickly.

[0043] The specific usage and function of this embodiment: In this invention, when the pipe is placed inside the end of the sling body 402, the pipe will contact the auxiliary wheel 404. The auxiliary wheel 404 can effectively reduce the friction between the sling body 402 and the pipe, allowing the pipe to be quickly lifted by the sling body 402. The lifting component 304 moves up and down under the drive of the rotating component 302. When the lifting component 304 moves downward, it will gradually tighten the left side of the sling body 402, reducing the gap between the sling body 402 and the pipe, making the pipe more stable. At the same time, it reduces the swaying amplitude of the sling body 402 and the pipe during hoisting and transportation, improving the stability of hoisting and transportation. Meanwhile, the installation bracket can quickly align the pipe to be installed with the installed pipe after the pipe is hoisted by the movement of the casters, making its positioning more accurate.

[0044] Finally, it should be noted that when describing the position of each component and the mating relationship between them, the present invention usually uses one or a pair of components as examples. However, those skilled in the art should understand that such positions, mating relationships, etc., are also applicable to other components or other pairs of components.

[0045] The above description is merely an exemplary embodiment of the present invention and is not intended to limit the scope of protection of the present invention, which is determined by the appended claims.

Claims

1. A pipeline hoisting auxiliary positioning mechanism applied to a water conservancy project, characterized in that, The utility model relates to a kind of crane, including: installation mechanism (1), drive mechanism (2), adjusting mechanism (3), hoisting mechanism (4);The inside installation mechanism (1) is equipped with drive mechanism (2);The left side of drive mechanism (2) is equipped with adjusting mechanism (3);The right side of drive mechanism (2) is equipped with hoisting mechanism (4); Installation mechanism (1) includes mounting bracket (101), universal wheel (102), guide rail (103);Drive mechanism (2) includes control piece (201), guide roller (202), rotating roller (203), moving wheel (204), guide plate (205); Adjusting mechanism (3) includes fixed part (301), rotating part (302), guide rod (303), lifting part (304);Hoisting mechanism (4) includes sling roller (401), sling main body (402), auxiliary part (403), auxiliary wheel (404); The moving wheel (204) of drive mechanism (2) is inserted in the inside of guide rail (103) of installation mechanism (1);The fixed part (301) of adjusting mechanism (3) is fixedly connected in the mounting groove of control piece (201) of drive mechanism (2) by screw;The sling roller (401) of hoisting mechanism (4) is connected to the outside of rotating roller (203) of drive mechanism (2);Two groups of sling main body (402) of the hoisting mechanism (4) pass through the through hole of lifting part (304) and guide plate (205) respectively;The drive motor on the left side of control piece (201) is connected with rotating part (302) of adjusting mechanism (3); The lower portion of mounting bracket (101) is fixedly connected with universal wheel (102) by screw;The inside of mounting bracket (101) is fixedly connected with guide rail (103) by screw, and guide rail (103) is provided with guide groove in the inside; Three drive motors are arranged in the inside of control piece (201), and the drive motors on the front and back sides in the inside of control piece (201) are respectively connected with gear set;Two control motors are arranged in the inside of control piece (201);Mounting groove is formed on the left side of control piece (201);Guide roller (202) is fixedly connected to the upper portion of control piece (201) by screw; Two rotating rollers (203) are fixedly connected to the right side of control piece (201) by screw, and the rotating rollers (203) are connected with gear set of control piece (201) by pivot; Three moving wheels (204) are connected to the left and right sides of control piece (201) by pivot respectively, and the two moving wheels (204) on the right side are connected with control motor of control piece (201);Guide plate (205) is fixedly connected to the right side of control piece (201) by screw, and the through hole is formed in the inside of guide plate (205); The inside of fixed part (301) is provided with sliding slot, and rotating hole is formed on the right side of fixed part (301);The rotating hole in the rear end of fixed part (301) is inserted with rotating part (302), and rotating part (302) is threaded rod; ​ A guide rod (303) is inserted into the rotating hole of the front fixing member (301); the adjustment mechanism (3) further includes: a lifting member (304), the lifting member (304) is provided with sliders on the front and rear sides, and the sliders of the lifting member (304) are inserted into the groove of the fixing member (301); the lifting member (304) has a through hole inside, and two screw holes are provided on the right side of the lifting member (304); a rotating member (302) is inserted into the screw hole at the front end of the lifting member (304), and a guide rod (303) is inserted into the screw hole at the rear end of the lifting member (304); The sling roller (401) is wrapped with the sling body (402) on the outside; An auxiliary component (403) is fixedly connected to the end of the sling body (402), and a rotating groove is provided inside the auxiliary component (403); an auxiliary wheel (404) is rotatably connected inside the rotating groove of the auxiliary component (403).

Citation Information

Patent Citations

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    CN113620181A

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    CN207774649U