A safety gear effective stroke debugging device
By designing the effective stroke debugging device of the safety clamp, and using structures such as the base, transverse seat and top-rest mechanism, the accurate debugging of the effective stroke of the safety clamp and the full life cycle management are achieved, solving the problems of low efficiency and low accuracy in the existing technology.
Patent Information
- Application Number
- CN202110777672.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-07
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2041-07-07
AI Technical Summary
In the prior art, the effective stroke debugging efficiency of safety clamps is low and the accuracy is low, and there is a lack of digital management for the entire process.
An effective stroke debugging device for safety clamps is designed, including base, transverse seat, guide rail, counterweight block, and top-rest mechanism. By simulating the actual application scenario of safety clamps, the self-weight and top-rest mechanism of the counterweight block are used to achieve accurate debugging of the safety clamp wedge, and key parameters are collected through sensors to achieve full life cycle management.
It realizes accurate debugging of the effective stroke of the safety clamp, meets the needs of positive pressure, and at the same time realizes the full life cycle management of key parameters.
Smart Images

Figure CN115700215B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of elevator component debugging, and particularly relates to a safety gear effective stroke debugging device. Background Art
[0002] The safety gear is an important component to ensure the safety of the elevator car. When leaving the factory, the effective stroke of the wedge block is preset according to the braking object to obtain the positive pressure during braking. The size of the effective stroke of the wedge block directly affects the braking performance of the safety gear. At present, the effective stroke of the safety gear is mostly adjusted by manual measurement, with low efficiency, and the mechanical resistance is not eliminated in advance during the debugging process, resulting in low debugging accuracy. On the other hand, due to the need for digital management during the debugging process, automatic detection and data collection of key links in the whole process are required to realize the full life cycle management of key product parameters. Summary of the Invention
[0003] Based on the above-mentioned disadvantages and deficiencies existing in the prior art, one of the purposes of the present invention is to solve at least one or more of the above problems existing in the prior art. In other words, one of the purposes of the present invention is to provide a safety gear effective stroke debugging device that meets one or more of the foregoing requirements.
[0004] In order to achieve the above invention purpose, the present invention adopts the following technical solutions:
[0005] A safety gear effective stroke debugging device, comprising:
[0006] A base;
[0007] A transverse movement seat, installed on the base and capable of moving horizontally along the base; the transverse movement seat is used for installing the safety gear to be debugged;
[0008] A guide rail, extending longitudinally along the base and located above the transverse movement seat to penetrate the guide rail channel of the safety gear to be debugged; the first end of the guide rail is linked with a counterweight block, and the second end of the guide rail is limited by an anti-tilting seat installed on the base; the guide rail has a lug for lifting the safety gear wedge block;
[0009] A top-against mechanism, installed on the base, for top-against the first end of the guide rail; when the top-against of the top-against mechanism to the guide rail is released, the guide rail moves in cooperation with the base and the anti-tilting seat under the self-weight of the counterweight block in a suspended state, and the safety gear wedge block is lifted through the lug, so that the safety gear wedge block moves towards the direction close to the guide rail.
[0010] As a preferred solution, a standard block slidably fitted to the guide rail is installed on the guide rail, and the standard block is located on one side of the lifting direction of the safety gear wedge block to compensate for the stroke of the safety gear wedge block.
[0011] As a preferred solution, the first end of the guide rail is hinged to a guide rail seat, and the guide rail seat is installed on the base through a first linear guide rail extending longitudinally along the base; the guide rail seat is connected to a counterweight through a steel wire rope passing around a guide pulley, and the guide pulley is installed on the base.
[0012] As a preferred solution, the abutting mechanism is a cylinder, the cylinder head abuts against the guide rail seat, and the cylinder head and the guide rail are respectively located on both sides of the guide rail seat.
[0013] As a preferred solution, a first displacement sensor for measuring the moving stroke of the guide rail is provided on the base.
[0014] As a preferred solution, the transverse moving seat is installed on the base through a second linear guide rail extending transversely along the base.
[0015] As a preferred solution, the anti-warping seat includes a seat body, the seat body has a through hole for the guide rail to pass through, and the seat body is provided with rolling elements for guiding the movement of the guide rail.
[0016] As a preferred solution, a limiting plate is provided on the base, and the limiting plate is used for limiting the longitudinal movement of the transverse moving seat.
[0017] As a preferred solution, an adjusting pedestal for adjusting the height of the limiting bolt of the safety clamp wedge block is further provided on the base, and the adjusting pedestal has a wedge block limiting groove; a second displacement sensor for measuring the height of the limiting bolt is provided on the adjusting pedestal.
[0018] As a preferred solution, a locking block is provided on the adjusting pedestal corresponding to the wedge block limiting groove, and the locking block is movably matched with the wedge block limiting groove to adjust the limiting space size of the wedge block limiting groove; the locking block is drivingly connected to a driving member.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] The effective stroke debugging device of the safety clamp of the present invention simulates the actual application scenario of the safety clamp, accurately debugs the effective stroke of the safety clamp, thereby adjusting the positive pressure required by the safety clamp, and at the same time realizes the full life cycle management of key parameters through sensing data acquisition. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 is a schematic structural diagram of the effective stroke debugging device of the safety clamp according to Embodiment 1 of the present invention;
[0022] Figure 2 is a schematic structural diagram of the effective stroke debugging device of the safety clamp according to Embodiment 1 of the present invention from another perspective;
[0023] Figure 3 is a schematic installation structure diagram of the guide rail according to Embodiment 1 of the present invention;
[0024] Figure 4 It is a schematic diagram of the installation structure of the guide rail from another perspective in Embodiment 1 of the present invention;
[0025] Figure 5 It is a schematic diagram of the structure of the adjustment pedestal in Embodiment 1 of the present invention;
[0026] Figure 6 It is a schematic diagram of the structure of the adjustment pedestal from another perspective in Embodiment 1 of the present invention. Detailed implementation manners
[0027] To more clearly illustrate the embodiments of the present invention, the specific implementation manners of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, and other implementation manners can also be obtained.
[0028] Embodiment 1:
[0029] As Figure 1-6 shown, the effective stroke debugging device of the safety clamp in this embodiment includes a base 1, a transverse movement seat 2, a guide rail 3, a counterweight 4, a steel wire rope 5, a top-leaning cylinder 6, a standard block 7, a first displacement sensor 8, a first linear guide rail 9, a second linear guide rail 10, an anti-warping seat 11, a guide rail seat 12, a limit plate 13, an adjustment pedestal 14, and a second displacement sensor 15.
[0030] Among them, the base 1 is a rectangular flat plate structure and is used to be installed on the corresponding operating table to achieve the effective stroke debugging of the safety clamp.
[0031] The transverse movement seat 2 is installed on the base 1 and can move along the transverse direction (i.e., the width direction) of the base 1; the transverse movement seat 2 is used to install the safety clamp 0 to be debugged. Specifically, the transverse movement seat 2 is a flat plate structure and is installed on the base 1 through the second linear guide rail 10 extending along the transverse direction of the base; among them, the slide rail of the second linear guide rail 10 is installed on the base 1, and the slider of the second linear guide rail 10 is fixedly installed with the transverse movement seat 2. In addition, the number of the second linear guide rails 10 in this embodiment is two, but it is not limited to two, and can be adjusted according to actual application requirements.
[0032] The guide rail 3 extends longitudinally (i.e., in the length direction) along the base 1 and is located above the transverse moving seat 2 so as to penetrate through the guide rail channel of the safety tongs 0 to be debugged installed on the transverse moving seat. Among them, the first end of the guide rail 3 is linked and connected with the counterweight 4, and the second end of the guide rail 3 is limited by an anti-tilting seat 11 installed on the base 1; specifically, the first end of the guide rail 3 is hinged to the guide rail seat 12, and the guide rail seat 12 is installed on the base 1 through a first linear guide rail 9 extending longitudinally along the base 1. The slide rail of the first linear guide rail 9 is installed on the base 1, and the slider of the first linear guide rail 9 is fixedly installed with the guide rail seat 12; the number of the first linear guide rails 9 in this embodiment is two, but not limited to two, and can be specifically adjusted according to actual application requirements. The guide rail seat 12 is connected with the counterweight 4 through a steel wire rope 5 passing around a guide wheel 16, and the guide wheel 16 is installed on the base 1 to realize the guiding of the steel wire rope. In addition, as Figure 4 shown, the anti-tilting seat 11 includes a seat body 11a. The seat body 11a has a through hole for the guide rail to penetrate through. The seat body 11a is provided with rolling elements 110 for guiding the movement of the guide rail. The rolling elements 110 are arranged on both the upper and lower sides of the guide rail, and the rolling elements 110 are bearings or rollers or wheels, etc.
[0033] The guide rail 3 of this embodiment has a lug 30 for lifting the safety tongs wedge.
[0034] A first displacement sensor 8 for measuring the moving stroke of the guide rail 3 is installed on the base 1 of this embodiment. The first displacement sensor 8 is installed on the abutting cylinder 6 to realize the integration of the installation structure.
[0035] Among them, a standard block 7 slidably fitted to the guide rail 3 is installed on the guide rail 3. The standard block 7 is located on one side of the lifting direction of the safety tongs wedge and is used for calibrating the initial position information of the first displacement sensor.
[0036] The abutting cylinder 6 of this embodiment is installed on the base 1 through a cylinder mounting seat 60. The cylinder head of the abutting cylinder 6 is used to abut against the first end of the guide rail 3. The cylinder head of the abutting cylinder 6 and the guide rail 3 are respectively located on both sides of the guide rail seat 12; when the abutting of the abutting cylinder 6 against the guide rail 3 is released, the guide rail 3 is movably fitted to the base 1 and the anti-tilting seat under the self-weight of the counterweight 4 in a suspended state, and the safety tongs wedge is lifted at a certain speed through the lug 30 of the guide rail, so that the safety tongs wedge moves towards the direction close to the guide rail 3 to fit the guide rail. The stroke of the moving wedge is collected by the first displacement sensor, thereby realizing the debugging of the effective stroke of the safety tongs.
[0037] In addition, a limit plate 13 is installed on the base 1 of this embodiment. The limit plate 13 is used to limit the longitudinal movement of the transverse moving seat 2. The limit plate 13 is attached to the side of the transverse moving seat 2, and the limit plate 13 is driven and connected with the cylinder 17 to adjust the height of the limit plate 13.
[0038] On the base 1 of this embodiment, there is also an adjustment pedestal 14 for adjusting the height of the limit bolt of the safety clamp wedge block. The adjustment pedestal 14 has a wedge block limit groove 140 for positioning the safety clamp wedge block. A second displacement sensor 15 for measuring the height of the limit bolt is provided on the adjustment pedestal 14 to adjust the height of the limit bolt to the target height. Among them, a locking block 18 is provided corresponding to the wedge block limit groove on the adjustment pedestal 14. The locking block 18 is movably fitted in the wedge block limit groove 140 to adjust the limit space size of the wedge block limit groove 140. The locking block 18 is drivingly connected to a driving cylinder 20 through a connecting rod 19 penetrating the adjustment pedestal to realize the position adjustment of the locking block. The specific operation process is as follows: The safety clamp wedge block is placed in the wedge block limit groove. After the locking block is pushed by the driving cylinder at the rear end to lock the safety clamp wedge block, the height of the limit bolt of the safety clamp wedge block is adjusted, and the front-end second displacement sensor is used to detect that the target height needs to be reached.
[0039] Embodiment 2:
[0040] The difference between the safety clamp effective stroke debugging device of this embodiment and that of Embodiment 1 is:
[0041] The adjustment pedestal and its attached corresponding structural design are omitted, the tooling structure is simplified, and the height of the limit bolt can be adjusted manually to meet the requirements of different applications.
[0042] Other structures can refer to Embodiment 1.
[0043] Embodiment 3:
[0044] The difference between the safety clamp effective stroke debugging device of this embodiment and that of Embodiment 1 is:
[0045] The top-relying cylinder can also be replaced with a commonly used existing telescopic driving member as long as it can achieve top-relying on the guide rail;
[0046] Other structures can refer to Embodiment 1.
[0047] Embodiment 4:
[0048] The difference between the safety clamp effective stroke debugging device of this embodiment and that of Embodiment 1 is:
[0049] The counterweight block can adopt other driving methods such as hydraulic pressure or motor with a speed driving ability to maintain a constant tension force. As long as it can realize the forward and backward movement of the guide rail and make the safety clamp wedge block top-rely on the guide rail;
[0050] Other structures can refer to Embodiment 1.
[0051] The above description is only a detailed explanation of the preferred embodiments and principles of the present invention. For those of ordinary skill in the art, according to the idea provided by the present invention, there will be changes in the specific implementation manners, and these changes should also be regarded as the protection scope of the present invention.
Claims
1. A safety gear effective stroke debugging device, characterized in that Comprising: Base; Transverse moving seat, mounted on the base and capable of moving transversely along the base; The transverse moving seat is used for mounting the safety clamp to be debugged; Guide rail, extending longitudinally along the base and located above the transverse moving seat to penetrate through the guide rail channel of the safety clamp to be debugged; The first end of the guide rail is linked and connected with a counterweight block, and the second end of the guide rail is limited by an anti-warping seat mounted on the base; The guide rail has a lug for lifting the safety clamp wedge block; Abutting mechanism, mounted on the base, for abutting against the first end of the guide rail; When the abutting of the abutting mechanism against the guide rail is released, the guide rail moves and cooperates with the base and the anti-warping seat under the self-weight of the counterweight block in a suspended state, and the safety clamp wedge block is lifted through the lug, so that the safety clamp wedge block moves towards the direction close to the guide rail.
2. The effective stroke debugging device of a safety clamp according to claim 1, characterized in that, A standard block slidably fitted to the guide rail is mounted on the guide rail, and the standard block is located on one side of the lifting direction of the safety clamp wedge block to compensate for the stroke of the safety clamp wedge block.
3. The effective stroke debugging device of a safety tong according to claim 1 or 2, characterized in that The first end of the guide rail is hinged to a guide rail seat, and the guide rail seat is mounted on the base through a first linear guide rail extending longitudinally along the base; The guide rail seat is connected with the counterweight block through a steel wire rope passing around a guide pulley, and the guide pulley is mounted on the base.
4. A safety gear effective stroke debugging device according to claim 3, characterized in that, The abutting mechanism is a cylinder, and the cylinder head abuts against the guide rail seat, and the cylinder head and the guide rail are respectively located on both sides of the guide rail seat.
5. A safety gear effective stroke debugging device according to claim 1 or 2, characterized in that A first displacement sensor for measuring the moving stroke of the guide rail is provided on the base.
6. A safety gear effective stroke debugging device according to claim 1 or 2, characterized in that, The transverse moving seat is mounted on the base through a second linear guide rail extending transversely along the base.
7. A safety gear effective stroke debugging device according to claim 1 or 2, characterized in that, The anti-warping seat includes a seat body, the seat body has a through hole for the guide rail to penetrate through, and the seat body is provided with rolling elements for guiding the movement of the guide rail.
8. A safety gear effective stroke debugging device according to claim 1 or 2, characterized in that A limiting plate is provided on the base, and the limiting plate is used for limiting the longitudinal movement of the transverse moving seat.
9. A safety gear effective stroke debugging device according to claim 1 or 2, characterized in that, An adjusting pedestal for adjusting the height of the limiting bolt of the safety clamp wedge block is further provided on the base, and the adjusting pedestal has a wedge block limiting groove; A second displacement sensor for measuring the height of the limiting bolt is provided on the adjusting pedestal.
10. A safety gear effective stroke debugging device according to claim 9, characterized in that A locking block is provided corresponding to the wedge block limiting groove on the adjusting pedestal, and the locking block is movably fitted in the wedge block limiting groove to adjust the limiting space size of the wedge block limiting groove; The locking block is drivingly connected with a driving member.
Citation Information
Patent Citations
Effective stroke debugging device for safety tongs
CN215479018U