Production process of aluminum material for aviation

The use of automated equipment enables rapid mold replacement, cleaning, and cooling, solving the problems of inconvenient mold connection and manual demolding operations in aluminum casting, thereby improving production efficiency and stability.

CN115709366BActive Publication Date: 2026-02-06HENGSHIHUI (NANJING) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202211448647.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-18
Publication Date
2026-02-06
Estimated Expiration
2042-11-18

AI Technical Summary

Technical Problem

In the aluminum casting process, the fixed connection of the mold makes cleaning inconvenient, and manual operation is required when demolding, which affects production efficiency and labor intensity.

Method used

By replacing the discharge assembly, cleaning assembly, and cooling assembly, and using automated equipment such as drive motors, moving motors, and water pumps, the mold can be quickly changed, cleaned, and cooled, reducing manual intervention.

Benefits of technology

It improves casting production efficiency, reduces labor intensity, ensures mold cleanliness and casting stability, and avoids problems such as dimensional errors and excessive temperature caused by impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an aluminum material machining production process for aviation, a fixed support disc is clamped at the top end of an output shaft of a transmission motor, a bottom die is clamped and embedded at the top end of an inner hole support plate, a support fixed column is welded at the bottom end of the bottom die, a clamping limiting rod is welded at one end of a pushing spring, an insertion fixing cylinder is connected with the limiting screw through a screw rod seat at the side end of the limiting screw, the bottom die, the inner hole support plate and the support fixed column are clamped and fixedly connected through the pushing spring and the clamping limiting rod, and then the bottom die is fixedly installed through a downward pressing electric push rod, a moving motor, a limiting screw and the insertion fixing cylinder, so that the bottom die can be quickly operated when installation is needed, and meanwhile, the staff can conveniently clean and replace the die on a daily basis, and when demolding is needed, the staff can quickly and stably operate through cooperation of an ejection sliding rod, an ejection auxiliary plate and the ejection sliding rod, and the staff is not needed to cooperate, so that the production speed is accelerated.
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Description

TECHNICAL FIELD

[0001] The application relates to the field of aviation material technology, in particular to an aviation aluminum material processing and production process. BACKGROUND

[0002] Aviation refers to the navigation activities of manned or unmanned aircraft in the atmosphere in a narrow sense, and the word aviation also refers to the science necessary for aviation activities, and also refers to various technologies related to the research and development of aircraft. Aviation refers to the navigation activities of manned or unmanned aircraft in the atmosphere of the earth, and aluminum material refers to aluminum alloy profiles. In order to pursue the lightness of aircraft, aluminum material is generally used to manufacture aircraft parts. In order to ensure the strength of the aircraft, part of the aircraft is manufactured by casting.

[0003] However, the mold is fixed during connection at present, so that it is inconvenient to clean the inside of the mold, and the work staff needs to cooperate during demolding and taking, so that the labor intensity is increased during operation, and the speed is slow during manual operation, thereby greatly affecting the production efficiency. SUMMARY

[0004] The application provides an aviation aluminum material processing and production process, which can effectively solve the problem that the mold is fixed during connection at present, so that it is inconvenient to clean the inside of the mold, and the work staff needs to cooperate during demolding and taking, so that the labor intensity is increased during operation, and the speed is slow during manual operation, thereby greatly affecting the production efficiency.

[0005] To achieve the above object, the application provides the following technical scheme: an aviation aluminum material processing and production process, comprising the following steps:

[0006] S1, raw material selection: the work staff selects the required metal material and places it in the melting furnace;

[0007] S2, melting and casting: the raw material is melted by the melting furnace, and then the molten metal liquid is poured between the bottom film, the support fixing ring and the top mold at the position of the fixed support frame by the crystallization furnace. The metal liquid is cooled by circulating the cooling liquid through the water outlet pipe, the water pump, the water inlet pipe and the return pipe, so that the instrument is quickly shaped;

[0008] S3, shape correction: the residual metal impurities at the corners of the instrument are polished by the polisher, so that the surface of the instrument is smooth and clean;

[0009] S4, instrument quenching: the instrument after polishing is put into the quenching furnace, and then the instrument is quenched by the quenching furnace, and then artificial aging and related data detection are performed;

[0010] S5, packaging placement: the completed equipment is placed at the packaging machine position for packaging and packaging, and is stored in the warehouse for subsequent taking and using.

[0011] Preferably, the fixed support frame is provided with a replacement discharge assembly on one side, the replacement discharge assembly comprising a transmission motor, a fixed support disc, a downward pressing electric push rod, an inner hole support plate, a bottom die, a support fixed column, a sliding limiting groove, a pushing spring, a clamping limiting rod, a support fixed ring, an embedded clamping groove, a moving motor, a limiting screw, an insertion fixed cylinder, a discharge slot, a reset spring, a discharge auxiliary plate, a discharge sliding rod, a discharge electric push rod, a linkage electromagnet, a top die, a clamping spring and a U-shaped fixed plate.

[0012] The support fixed column at the bottom end of the bottom die is embedded into the top end of the inner hole support plate, and the clamping limiting rod is driven by the pushing spring to be embedded into the inner side of the sliding limiting groove.

[0013] The fixed support disc is driven by the transmission motor to rotate along the fixed support frame, the inner hole support plate and the bottom die are lifted by the downward pressing electric push rod, the bottom die is clamped into the support fixed ring side end, the insertion fixed cylinder is driven by the moving motor through the limiting screw to be embedded into the inner side of the embedded clamping groove, the bottom die and the support fixed ring are clamped and fixed, the top die is embedded into the top end of the support fixed ring, and the U-shaped fixed plate is clamped into the side end of the fixed support frame by the clamping spring.

[0014] The discharge sliding rod drives the discharge auxiliary plate to slide along the discharge slot.

[0015] Preferably, the fixed support frame is provided with a transmission motor at the top end middle part through a motor base, a fixed support disc is clamped at the position corresponding to the fixed support frame at the top end of the output shaft of the transmission motor, a plurality of downward pressing electric push rods are embedded and clamped at the top end of the fixed support disc at equal intervals, an inner hole support plate is clamped at the bottom end of the output shaft of the downward pressing electric push rod, a bottom die is embedded and clamped at the top end of the inner hole support plate, a support fixed column is welded at the bottom end of the bottom die, a sliding limiting groove is formed at one end of the support fixed column and the inner hole support plate, a pushing spring is welded at one end of the inner wall of the sliding limiting groove at the position of the inner hole support plate, and a clamping limiting rod is welded at one end of the pushing spring.

[0016] A support fixed ring is clamped at one end of the fixed support frame close to the position of the bottom die, an embedded clamping groove is symmetrically formed at one end of the support fixed ring and the bottom die, a moving motor is installed at the inner side of the embedded clamping groove at the position of the support fixed ring through a motor base, a limiting screw is clamped at one end of the output shaft of the moving motor, and an insertion fixed cylinder is connected to the limiting screw through a screw base at the side end of the limiting screw.

[0017] The bottom mold is provided with a discharging groove, reset springs are symmetrically welded to the inner bottom end of the discharging groove, discharging auxiliary plates are welded to the top end of the two reset springs, discharging sliding rods are welded to the bottom end of the discharging auxiliary plates corresponding to the positions of the reset springs, discharging electric push rods are symmetrically clamped to one end of the fixed support frame close to the positions of the discharging sliding rods, linkage electromagnets are clamped to the top end of the discharging electric push rods and the bottom end of the discharging sliding rods, a top die is sleeved to the top end of the support fixed ring, clamping springs are symmetrically welded to one end of the top die, and U-shaped fixed plates are welded to one end of the two clamping springs.

[0018] Preferably, the fixed support disc is rotationally installed at the top end of the fixed support frame, the clamping limiting rod is embeddedly installed in the inner side of the sliding limiting groove, the support fixed column is embeddedly installed in the inner side of the inner hole support plate, the input ends of the transmission motor, the downward pushing electric push rod, the moving motor, the discharging electric push rod and the linkage electromagnet are electrically connected with the output end of the external controller, and the input end of the external controller is electrically connected with the output end of the external power supply.

[0019] Preferably, the bottom mold is embeddedly installed at the side end of the support fixed ring, the insertion fixed cylinder is embeddedly installed in the inner side of the embedded clamping groove, the discharging sliding rod is slidingly installed in the inner side of the discharging groove, and one end of the U-shaped fixed plate is attached to one end of the fixed support frame.

[0020] Compared with the prior art, the present application has the advantages that the structure is scientific and reasonable, and the use is safe and convenient.

[0021] 1. The discharging assembly is replaced, the bottom mold, the inner hole support plate and the support fixed column are clamped and fixedly connected through the pushing spring and the clamping limiting rod, and the bottom mold is fixedly installed through the downward pushing electric push rod, the moving motor, the limiting screw and the insertion fixed cylinder, so that the bottom mold can be quickly operated when it needs to be installed, the bottom mold can be quickly replaced after casting through the transmission motor and the fixed support disc, thereby facilitating continuous casting, accelerating the efficiency of casting production, facilitating the cleaning and replacement of the mold by the staff, and enabling a single person to operate when demolding is needed through the cooperation of the discharging sliding rod, the discharging auxiliary plate and the discharging sliding rod, thereby accelerating the production speed.

[0022] 2、Set up with the cleaning assembly, through the mobile electric slide rail drive cleaning isolation box to the bottom die side end, and through the sealing electric push rod drive L type sealing plate to the inside sealing, through the pressurized cleaning pipe and high pressure spray head input cleaning fluid to the bottom die top flushing, at the same time by the auxiliary electric slide rail drive mobile adhesive strip and cleaning brush continuous paste brush, the surface of the bottom die casting left by the remaining part of the impurities are cleaned quickly, at the same time reduce the temperature of the bottom die surface, then by the linkage motor drive air dry box to the bottom die surface for air drying treatment, so that the mold can be effectively cleaned after the use of casting, avoid the influence of the next casting effect because of the impurities left.

[0023] 3、Set up with cooling assembly, through the water pump, water outlet pipe, inlet pipe and backflow pipe drive the cooling liquid in the storage fixed box to continue circulating, so that the mold to the metal liquid cooling, make it shaping, so that the product can be effectively accelerated in the process of forming, through the adsorption electromagnet to the sealing fixed column adsorption, so that the limit fixed ring and sealing fixed column separation, at the same time accelerate the fan drive inside and outside air circulation, so as to cooperate with the cooling liquid circulation, quickly cool the inner wall of the top die, avoid the internal temperature is too high and affect the next casting situation appears.

[0024] Summarized above, through the replacement of the discharge assembly and cleaning assembly cooperation, so that in the process of casting and replacing the mold can be continuously cleaned, ensure the cleanliness of the mold, reduce the size error caused by impurities in the product casting situation appears, through the replacement of the discharge assembly and cooling assembly cooperation, so that in the gap between the completion of casting and replacing the mold, can effectively stabilize the inside of the top die, so as to ensure the stability of the product casting. BRIEF DESCRIPTION OF DRAWINGS

[0025] The accompanying drawings are included to provide a further understanding of the application, and constitute a part of the specification, together with the embodiments of the application, to explain the application, and do not constitute the limitation of the application.

[0026] In the drawings:

[0027] Figure 1 is the process flow diagram of the application;

[0028] Figure 2 is the schematic diagram of the three-dimensional structure of the application;

[0029] Figure 3 is the structure diagram of the replacement of the discharge assembly of the application;

[0030] Figure 4 is the installation structure diagram of the fixed support disc of the application;

[0031] Figure 5is the installation structure schematic view of the discharge slot of the application;

[0032] Figure 6 is the installation structure schematic view of the clamping limiting rod of the application;

[0033] Figure 7 is the installation structure schematic view of the U-shaped fixing plate of the application;

[0034] Figure 8 is the structure schematic view of the cleaning assembly of the application;

[0035] Figure 9 is the installation structure schematic view of the cleaning brush of the application;

[0036] Figure 10 is the structure schematic view of the cooling assembly of the application;

[0037] Figure 11 is the installation structure schematic view of the cooling pipe of the application;

[0038] Figure label: 1, fixed support frame;

[0039] 2, replace the discharge assembly; 201, transmission motor; 202, fixed support disc; 203, press down electric push rod; 204, inner hole support plate; 205, bottom die; 206, support fixed column; 207, sliding limiting groove; 208, push spring; 209, clamping limiting rod; 210, support fixed ring; 211, embedded clamping groove; 212, moving motor; 213, limiting screw; 214, insertion fixed cylinder; 215, discharge slot; 216, reset spring; 217, discharge auxiliary plate; 218, discharge sliding rod; 219, discharge electric push rod; 220, linkage electromagnet; 221, top die; 222, clamping spring; 223, U-shaped fixing plate;

[0040] 3, cleaning assembly; 301, moving electric sliding rail; 302, cleaning isolation box; 303, sealing electric push rod; 304, L-shaped sealing plate; 305, pressurized cleaning pipe; 306, high-pressure spray head; 307, rotating fixed hole; 308, air drying box; 309, linkage motor; 310, auxiliary electric sliding rail; 311, moving adhesive strip; 312, cleaning brush; 313, input pipe;

[0041] 4, cooling assembly; 401, storage fixed box; 402, water outlet pipe; 403, water pump; 404, water inlet pipe; 405, return pipe; 406, cooling pipe; 407, limiting fixed ring; 408, limiting spring; 409, sealing fixed column; 410, adsorption electromagnet; 411, acceleration fan. DETAILED DESCRIPTION

[0042] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings, it should be understood that the preferred embodiments described herein are merely intended to illustrate and explain the present application, and are not intended to limit the present application.

[0043] Embodiments: As shown in the drawings, the present application provides a technical solution, an aluminum material processing and production process for aviation, comprising the following steps: Figures 1-11

[0044] S1, raw material selection: the staff selects the required metal material and places it in the melting furnace;

[0045] S2, melting casting: the raw material is melted by the melting furnace, and then the molten metal liquid is poured between the bottom film 205, the support fixing ring 210 and the top die 221 at the position of the fixed support frame 1, and the metal liquid is cooled by circulating the cooling liquid through the water outlet pipe 402, the water pump 403, the water inlet pipe 404 and the return pipe 405, so that the instrument is quickly shaped;

[0046] S3, shape correction: the residual metal impurities on the edges and corners of the instrument are polished by the polisher to make the instrument surface smooth and clean;

[0047] S4, instrument quenching: the instrument after polishing is put into the quenching furnace, and then the quenching is carried out by the quenching furnace, followed by artificial aging and related data detection;

[0048] S5, packaging: the instrument after manufacturing is placed in the packaging machine for packaging and packaging, and then it is put into the warehouse for subsequent taking and using.

[0049] The fixed support frame 1 is provided with a replacement discharge assembly 2, and the replacement discharge assembly 2 comprises a transmission motor 201, a fixed support disc 202, a downward pressing electric push rod 203, an inner hole support plate 204, a bottom die 205, a support fixing column 206, a sliding limiting groove 207, a pushing spring 208, a clamping limiting rod 209, a support fixing ring 210, an embedded clamping groove 211, a moving motor 212, a limiting screw 213, an insertion fixing cylinder 214, a discharge slot 215, a reset spring 216, a discharge auxiliary plate 217, a discharge sliding rod 218, a discharge electric push rod 219, a linkage electromagnet 220, a top die 221, a clamping spring 222 and a U-shaped fixing plate 223;

[0050] The support fixing column 206 at the bottom end of the bottom die 205 is embedded into the top end of the inner hole support plate 204, and the clamping limiting rod 209 is driven by the pushing spring 208 and embedded into the inner side of the sliding limiting groove 207;

[0051] ​The transmission motor 201 drives the fixed support disc 202 to rotate along the fixed support frame 1. The inner hole support plate 204 and the bottom die 205 are driven by the downward electric push rod 203 to rise, and the bottom die 205 is embedded and clamped to the side end of the support fixing ring 210. The insertion fixing cylinder 214 is driven by the moving motor 212 through the limiting screw 213 to be embedded into the embedded clamping groove 211 inside, so that the bottom die 205 and the support fixing ring 210 are clamped and fixed. The top die 221 is embedded into the top end of the support fixing ring 210, and the U-shaped fixed plate 223 is clamped to the side end of the fixed support frame 1 by the clamping spring 222.

[0052] The discharge sliding rod 218 drives the discharge auxiliary plate 217 to slide along the discharge groove 215.

[0053] The transmission motor 201 is installed on the motor base at the middle part of the top end of the fixed support frame 1. The output shaft of the transmission motor 201 is clamped with the fixed support disc 202 at the position corresponding to the fixed support frame 1. The fixed support disc 202 is rotatably installed at the top end of the fixed support frame 1, so that the bottom die 205 can be effectively and stably supported and limited during replacement. A plurality of downward electric push rods 203 are embedded and clamped at the equidistant position of the top end of the fixed support disc 202. The output shaft of the downward electric push rod 203 is clamped with the inner hole support plate 204. The inner hole support plate 204 is embedded and clamped with the bottom die 205 at the top end. The bottom die 205 is welded with the support fixing column 206 at the bottom end. The support fixing column 206 is embedded and installed inside the inner hole support plate 204, so that it can be quickly and stably installed and limited during linkage fixing. The support fixing column 206 and the inner hole support plate 204 are provided with a sliding limiting groove 207 at one end. The inner wall of the sliding limiting groove 207 at the position of the inner hole support plate 204 is welded with the pushing spring 208 at one end. The pushing spring 208 is welded with the clamping limiting rod 209 at one end. The clamping limiting rod 209 is embedded and installed inside the sliding limiting groove 207, so as to limit and block the sliding direction of the clamping limiting rod 209 during clamping.

[0054] The support fixing ring 210 is clamped at the position close to the bottom die 205 at one end of the fixed support frame 1. The bottom die 205 is embedded and installed at the side end of the support fixing ring 210, so that it can be effectively and fixedly installed during connection. The support fixing ring 210 and the bottom die 205 are symmetrically provided with the embedded clamping groove 211 at one end. The moving motor 212 is installed on the motor base at the inside of the embedded clamping groove 211 at the position of the support fixing ring 210. The output shaft of the moving motor 212 is clamped with the limiting screw 213. The limiting screw 213 is connected with the insertion fixing cylinder 214 through the screw rod base at the side end. The insertion fixing cylinder 214 is embedded and installed inside the embedded clamping groove 211, so as to clampingly connect the bottom die 205 and the support fixing ring 210 with each other.

[0055] The bottom die 205 is provided with a discharging groove 215 at the top end, and reset springs 216 are symmetrically welded at the bottom end inside the discharging groove 215. Discharge auxiliary plates 217 are welded at the top end of the two reset springs 216. Discharge sliding rods 218 are welded at the bottom end of the discharge auxiliary plates 217 corresponding to the positions of the reset springs 216. The discharge sliding rods 218 are slidingly installed inside the discharging groove 215, which is convenient for sliding guide fixing. Discharge electric push rods 219 are symmetrically clamped at one end of the fixed support frame 1 near the positions of the discharge sliding rods 218. Linkage electromagnets 220 are clamped at the top end of the discharge electric push rods 219 and the bottom end of the discharge sliding rods 218. A top die 221 is sleeved at the top end of the support fixing ring 210. Clamping springs 222 are symmetrically welded at one end of the top die 221. A-shaped fixed plates 223 are welded at one end of the two clamping springs 222. The A-shaped fixed plates 223 are attached to one end of the fixed support frame 1, so that the clamping can be effectively blocked when installing the limiting part. The input ends of the transmission motor 201, the downward pushing electric push rod 203, the moving electric motor 212, the discharge electric push rod 219 and the linkage electromagnet 220 are electrically connected with the output end of the external controller. The input end of the external controller is electrically connected with the output end of the external power supply.

[0056] A cleaning assembly 3 is installed on one side of the fixed support frame 1. The cleaning assembly 3 includes a moving electric sliding rail 301, a cleaning isolation box 302, a sealing electric push rod 303, an L-shaped sealing plate 304, a pressurized cleaning pipe 305, a high-pressure spray head 306, a rotating fixing hole 307, a air-drying box 308, a linkage motor 309, an auxiliary electric sliding rail 310, a moving adhesive strip 311, a cleaning brush 312 and an input pipe 313.

[0057] The top end of the fixed support frame 1 is connected with a movable electric slide rail 301 on one side, and the top end of the movable electric slide rail 301 is connected with a cleaning isolation box 302 through a slide rail seat at a position corresponding to the fixed support frame 1. The cleaning isolation box 302 is slidably installed on the top end of the fixed support frame 1, which facilitates movement and sealing. The side end of the cleaning isolation box 302 is connected with a sealing electric push rod 303, and the top end of the sealing electric push rod 303 is connected with an L-shaped sealing plate 304. The side end of the L-shaped sealing plate 304 is in close contact with the side end of the cleaning isolation box 302, so that the inside and outside can be isolated during cleaning to prevent impurities from splashing. The top end of the cleaning isolation box 302 is connected with a pressurized cleaning pipe 305, and a plurality of high-pressure nozzles 306 are connected with the pressurized cleaning pipe 305 at equal intervals. A rotating fixing hole 307 is formed in the top end of the cleaning isolation box 302, and a drying box 308 is rotatably connected to the inside of the rotating fixing hole 307. A linkage motor 309 is installed on one end of the cleaning isolation box 302 through a motor seat, and the output shaft of the linkage motor 309 is connected with one end of the drying box 308. An input pipe 313 is connected with one end of the drying box 308, and auxiliary electric slide rails 310 are symmetrically connected to the inside of the cleaning isolation box 302. A movable adhesive strip 311 is connected to the bottom end of the auxiliary electric slide rails 310 through a slide rail seat, and a cleaning brush 312 is connected to the bottom end of the movable adhesive strip 311. The high-pressure nozzles 306 are embeddedly installed in the inside of the cleaning isolation box 302, the side end of the drying box 308 is in close contact with the side end of the cleaning isolation box 302, and the side end of the cleaning brush 312 is in close contact with the top end of the bottom die 205. Therefore, the cleaning effect of the bottom die 205 can be ensured during cleaning to avoid the situation that impurities are left. The input ends of the movable electric slide rail 301, the sealing electric push rod 303, the linkage motor 309 and the auxiliary electric slide rail 310 are electrically connected with the output end of the external controller.

[0058] A cooling assembly 4 is installed on one side of the fixed support frame 1. The cooling assembly 4 includes a storage fixing box 401, a water outlet pipe 402, a water pump 403, a water inlet pipe 404, a return pipe 405, a cooling pipe 406, a limiting fixed ring 407, a limiting spring 408, a sealing fixed column 409, an adsorption electromagnet 410 and an acceleration fan 411.

[0059] The fixed support frame 1 is clamped with a storage fixed box 401 near the position of the support fixed ring 210, the bottom of one end of the storage fixed box 401 is connected with a water outlet pipe 402, the one end of the storage fixed box 401 is connected with a water pump 403 through a motor base, the water inlet end of the water pump 403 is connected with the water outlet end of the water outlet pipe 402 through an adapter, the water outlet end of the water pump 403 is clamped and connected with the water inlet end of a water inlet pipe 404 through an adapter, the top end of the top die 221 is connected with a backflow pipe 405, the inner diameters of the water outlet pipe 402, the water inlet pipe 404 and the backflow pipe 405 are equal, so that the cooling effect is guaranteed, the two ends of the top die 221 are symmetrically connected with a cooling pipe 406, the inner side of one end of the cooling pipe 406 is welded with a limiting fixed ring 407, the inner side of one end of the cooling pipe 406 is welded with a limiting spring 408, the limiting spring 408 is clamped with a sealing fixed column 409 at the position corresponding to the limiting fixed ring 407, the sealing fixed column 409 is embedded and installed in the inner side of the limiting fixed ring 407, the sealing fixed column 409 is slidingly installed in the inner side of the cooling pipe 406, so that the internal environment can be blocked and sealed, and the air inlet and outlet can be quickly controlled when cooling is needed, the inner wall of the cooling pipe 406 is clamped with an adsorption electromagnet 410, one end of the cooling pipe 406 is clamped with an acceleration fan 411, the input ends of the water pump 403, the adsorption electromagnet 410 and the acceleration fan 411 are electrically connected with the output end of an external controller.

[0060] The working principle and use process of the application: when aluminum materials need to be produced, the staff pulls the clamping limiting rod 209 at the position of the inner hole support plate 204, and at the same time pushes the compressed spring 208, embeds the support fixed column 206 at the bottom end of the bottom die 205 into the top end of the inner hole support plate 204, and makes the bottom end of the bottom die 205 and the top end of the inner hole support plate 204 fit, so that the two sliding limiting grooves 207 fit, the clamping limiting rod 209 is embedded into the inner side of the sliding limiting groove 207 by the driving of the pushing spring 208, so that the bottom die 205 can be quickly operated when it needs to be fixed and installed, the mold can be quickly operated when the staff changes the mold, and the daily maintenance of the mold by the staff is facilitated.

[0061] The fixed support disc 202 is driven to rotate along the fixed support frame 1 by the transmission motor 201, and drives the downward pressing electric push rod 203, the inner hole support plate 204 and the bottom die 205 to rotate synchronously to the position of the support fixing ring 210. The inner hole support plate 204 is driven by the downward pressing electric push rod 203 to rise, so that the bottom die 205 is embedded and clamped to the side end of the support fixing ring 210. The insertion fixing cylinder 214 is embedded into the embedded clamping groove 211 inside by the limiting screw 213 driven by the moving motor 212, so that the bottom die 205 and the support fixing ring 210 are clamped and fixed. The staff pulls the Z-shaped fixed plate 223, and the clamping spring 222 is stretched, so that the top die 221 is embedded into the top end of the support fixing ring 210. After the embedding is completed, the Z-shaped fixed plate 223 is clamped to the side end of the fixed support frame by the clamping spring 222, so that the mold is installed and fixed, and the operation can be quickly performed when casting is needed. The aluminum solution is poured into the mold inside through the external crystallization furnace, so that the casting is quickly performed;

[0062] After the casting is completed, the inner cavity of the top die 221 is filled with cooling liquid by the water pump 403 through the water outlet pipe 402 and the water inlet pipe 404. The cooling liquid is returned to the storage fixing box 401 through the return pipe 405, so that the internal cast product is quickly cooled and shaped. After the cooling and shaping are completed, the limiting screw 213 and the insertion fixing cylinder 214 are loosened by the moving motor 212, the bottom die 205 and the support fixing ring 210 are driven by the downward pressing electric push rod 203, and the bottom die 205 is driven by the downward pressing electric push rod 203 and the bottom die 205. The transmission motor 201 rotates, so that the bottom die 205 is quickly transported to the position of the discharge electric push rod 219. At the same time, the suction electromagnet 410 is started, the sealing fixing column 409 is adsorbed by the suction electromagnet 410, the limiting fixing ring 407 and the sealing fixing column 409 are separated, so that the cooling pipe 406 is opened, the external low-temperature air is quickly introduced into the inside of the top die 221 by the accelerating fan 411, and the cooling liquid continues to circulate, so that the inner wall of the top die 221 is quickly cooled, the situation that the internal temperature is too high is avoided, the stability of the mold is ensured, and the situation that the mold is deformed due to different temperatures at different positions is avoided;

[0063] After the cast part is transported to the position of the discharge electric push rod 219, the linkage electromagnet 220 is driven by the discharge electric push rod 219 to rise, so that the two linkage electromagnets 220 are adsorbed and attached to each other, so as to push the discharge sliding rod 218. The discharge auxiliary plate 217 is driven by the discharge sliding rod 218 to slide along the discharge groove 215, and the reset spring 216 is stretched, so that the cast part is quickly pushed out, so that the operation can be quickly performed when demolding is needed. The situation that the staff is scalded by the residual temperature on the surface of the cast part during operation is avoided, and the demolding can be quickly performed to speed up the discharging speed;

[0064] After the ejection is completed, the bottom mold 205 is moved to the position of the cleaning isolation box 302 under the drive of the transmission motor 201, the cleaning isolation box 302 is moved by the moving electric slide rail 301, and the bottom mold 205 is embedded into the inside of the cleaning isolation box 302, the L-shaped sealing plate 304 is adhered to the side end of the cleaning isolation box 302 under the drive of the sealing electric push rod 303, the cleaning liquid is input by the pressurized cleaning pipe 305, and is output to the top end of the bottom mold 205 through the high-pressure spray head 306, at the same time, the moving adhesive strip 311 is moved under the drive of the auxiliary electric slide rail 310, so as to continuously adhere and brush the cleaning brush 312 to the top end of the bottom mold 205, thereby quickly cleaning the impurities left by the casting on the surface of the bottom mold, and reducing the temperature of the surface of the bottom mold 205, after the cleaning is completed, the air-drying box 308 is rotated along the rotating fixed hole 307 under the drive of the linkage motor 309, and air is input through the input pipe 313, so as to air-dry the surface of the bottom mold 205, so that the mold after the casting use can be effectively cleaned.

[0065] Finally, it should be noted that: the above only for the preferred examples of the present application, and not for limiting the present application, although the present application is described in detail with reference to the foregoing examples, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An aluminum material processing production process for aerospace, characterized by: It comprises the following steps: S1, raw material selection: the staff selects the required metal material and places it in the melting furnace; S2, melting casting: the raw material is melted by the melting furnace, and the molten metal liquid is poured between the bottom mold (205), the support fixing ring (210) and the top mold (221) at the position of the fixed support frame (1) through the crystallization furnace, and the metal liquid is cooled by circulating the cooling liquid through the water outlet pipe (402), the water pump (403), the water inlet pipe (404) and the return pipe (405), so that the instrument is quickly shaped; S3, shape correction: the residual metal impurities on the edges and corners of the instrument are polished by the polisher to make the instrument surface smooth and clean; S4, instrument quenching: the instrument after polishing is put into the quenching furnace for quenching, and then artificial aging and related data detection are carried out; S5, packaging: the manufactured instrument is placed in the packaging machine for packaging and packaging, and is put into the warehouse for subsequent taking and using; The fixed support frame (1) is provided with a replacement discharge assembly (2) on one side, and the replacement discharge assembly (2) comprises a transmission motor (201), a fixed support disc (202), a lower pressing electric push rod (203), an inner hole support plate (204), a bottom mold (205), a support fixing column (206), a sliding limiting groove (207), a pushing spring (208), a clamping limiting rod (209), a support fixing ring (210), an embedded clamping groove (211), a moving motor (212), a limiting screw (213), an insertion fixing cylinder (214), a discharge slot (215), a reset spring (216), a discharge auxiliary plate (217), a discharge sliding rod (218), a discharge electric push rod (219), a linkage electromagnet (220), a top mold (221), a clamping spring (222) and a type fixed plate (223); The fixed support frame (1) is provided with a transmission motor (201) on the top end of the middle part through the motor base, the output shaft top of the transmission motor (201) is provided with a fixed support disc (202) corresponding to the position of the fixed support frame (1), the top end of the fixed support disc (202) is embedded with a plurality of lower pressing electric push rods (203) at equal intervals, the output shaft bottom of the lower pressing electric push rod (203) is clamped with an inner hole support plate (204), the top end of the inner hole support plate (204) is embedded with a bottom mold (205), the bottom end of the bottom mold (205) is welded with a support fixing column (206), one end of the support fixing column (206) and the inner hole support plate (204) is provided with a sliding limiting groove (207), one end of the inner wall of the sliding limiting groove (207) at the position of the inner hole support plate (204) is welded with a pushing spring (208), one end of the pushing spring (208) is welded with a clamping limiting rod (209); One end of the fixed support frame (1) is close to the position of the bottom die (205) and is clamped with a support fixing ring (210), the support fixing ring (210) and the bottom die (205) are symmetrically provided with an embedded clamping groove (211) at one end, the inside of the embedded clamping groove (211) at the position of the support fixing ring (210) is provided with a moving motor (212) through a motor base, one end of the output shaft of the moving motor (212) is clamped with a limiting screw (213), and the side end of the limiting screw (213) is connected with an inserted fixed cylinder (214) through a screw rod base. The top end of the bottom die (205) is provided with a discharge groove (215), the inside of the discharge groove (215) is symmetrically welded with a reset spring (216) at the bottom end, the top end of the two reset springs (216) is welded with a discharge auxiliary plate (217), the bottom end of the discharge auxiliary plate (217) is welded with a discharge sliding rod (218) at the position corresponding to the reset spring (216), one end of the fixed support frame (1) is symmetrically clamped with a discharge electric push rod (219) at the position close to the discharge sliding rod (218), the top end of the discharge electric push rod (219) and the bottom end of the discharge sliding rod (218) are clamped with a linkage electromagnet (220), the top end of the support fixing ring (210) is sleeved with a top die (221), the top die (221) is symmetrically welded with a clamping spring (222) at one end, and the one end of the two clamping springs (222) is welded with a U-shaped fixed plate (223). The support fixing column (206) at the bottom end of the bottom die (205) is embedded into the top end of the inner hole support plate (204), and the clamping limiting rod (209) is driven by the pushing spring (208) and embedded into the inside of the sliding limiting groove (207). The transmission motor (201) drives the fixed support disc (202) to rotate along the fixed support frame (1), the inner hole support plate (204) and the bottom die (205) are driven by the downward electric push rod (203) to rise, the bottom die (205) is clamped into the side end of the support fixing ring (210), the inserted fixed cylinder (214) is driven by the moving motor (212) through the limiting screw (213) and embedded into the inside of the embedded clamping groove (211), so that the bottom die (205) and the support fixing ring (210) are clamped and fixed, the top die (221) is embedded into the top end of the support fixing ring (210), and the U-shaped fixed plate (223) is clamped into the side end of the fixed support frame (1) by the clamping spring (222). The discharge sliding rod (218) drives the discharge auxiliary plate (217) to slide along the discharge groove (215).

2. The production process of aluminum material for aviation according to claim 1, characterized in that, The fixed support disc (202) is rotatably installed at the top end of the fixed support frame (1), the clamping limiting rod (209) is embeddedly installed at the inside of the sliding limiting groove (207), the support fixing column (206) is embeddedly installed at the inside of the inner hole support plate (204), the transmission motor (201), the downward electric push rod (203), the moving motor (212), the discharge electric push rod (219) and the linkage electromagnet (220) are electrically connected between the input end and the output end of the external controller, and the input end of the external controller is electrically connected with the output end of the external power supply.

3. The process for producing an aluminum material for an aircraft according to claim 2, characterized by, The bottom die (205) is embeddedly installed at the side end of the support fixing ring (210), the insertion fixing cylinder (214) is embeddedly installed inside the embedded clamping groove (211), the discharge sliding rod (218) is slidingly installed inside the discharge groove (215), and the Z-shaped fixed plate (223) is attached to one end of the fixed support frame (1).

4. The production process of aluminum material for aerospace according to claim 3, characterized in that, The fixed support frame (1) is provided with a cleaning assembly (3) on one side, and the cleaning assembly (3) comprises a movable electric sliding rail (301), a cleaning isolation box (302), a sealing electric push rod (303), an L-shaped sealing plate (304), a pressurized cleaning pipe (305), a high-pressure spray head (306), a rotating fixed hole (307), a air-drying box (308), a linkage motor (309), an auxiliary electric sliding rail (310), a movable adhesive strip (311), a cleaning brush (312) and an input pipe (313). The movable electric sliding rail (301) is connected with the cleaning isolation box (302) through the sliding rail seat at the position corresponding to the fixed support frame (1) at the top end, the sealing electric push rod (303) is connected with the L-shaped sealing plate (304) at the top end, the pressurized cleaning pipe (305) is connected with the input pipe (313) at the top end, the high-pressure spray head (306) is connected with the air-drying box (308) at the top end, the linkage motor (309) is installed on one end of the cleaning isolation box (302) through the motor seat, the output shaft of the linkage motor (309) is connected with one end of the air-drying box (308), the air-drying box (308) is connected with the input pipe (313) at one end, the auxiliary electric sliding rail (310) is symmetrically connected with the cleaning isolation box (302) inside, the movable adhesive strip (311) is connected with the cleaning brush (312) at the bottom end, and the cleaning brush (312) is connected with the bottom die (205) at the top end.

5. The process for producing an aluminum material for aerospace applications according to claim 4, characterized in that, The cleaning isolation box (302) is slidingly installed at the top end of the fixed support frame (1), the L-shaped sealing plate (304) is attached to the side end of the cleaning isolation box (302), and the movable electric sliding rail (301), the sealing electric push rod (303), the linkage motor (309) and the auxiliary electric sliding rail (310) are electrically connected with the output end of the external controller.

6. The production process of aluminum material for aerospace according to claim 5, characterized in that, The high-pressure spray head (306) is embeddedly installed inside the cleaning isolation box (302), the air-drying box (308) is attached to the side end of the cleaning isolation box (302), and the cleaning brush (312) is attached to the top end of the bottom die (205).

7. The process for producing an aluminum material for aerospace applications according to claim 1, characterized in that, The fixed support frame (1) one side is installed cooling assembly (4), cooling assembly (4) includes storage fixed box (401), water outlet pipe (402), water pump (403), water inlet pipe (404), backflow pipe (405), cooling pipe (406), limit fixed ring (407), limit spring (408), sealing fixed column (409), adsorption electromagnet (410) and acceleration fan (411); The fixed support frame (1) one end is close to the support fixed ring (210) position joint storage fixed box (401), the storage fixed box (401) one end bottom through connection has water outlet pipe (402), the storage fixed box (401) one end is connected with water pump (403) through motor base, the water pump (403) water inlet end and water outlet pipe (402) water outlet end are connected through adapter, the water pump (403) water outlet end is connected through adapter with water inlet pipe (404) water inlet end joint, the top die (221) top side through connection has backflow pipe (405), the top die (221) both ends are connected with cooling pipe (406) symmetrically, the cooling pipe (406) in one end of the inside welding limit fixed ring (407), the cooling pipe (406) in one end of the inside welding limit spring (408), the limit spring (408) one end corresponds limit fixed ring (407) position joint sealing fixed column (409), the cooling pipe (406) inner wall one side joint adsorption electromagnet (410), the cooling pipe (406) one end embedded joint acceleration fan (411).

8. The production process of aluminum material for aerospace according to claim 7, characterized in that, The water outlet pipe (402), water inlet pipe (404) and backflow pipe (405) inner diameter are equal, the sealing fixed column (409) is embedded in the inside of limit fixed ring (407), the sealing fixed column (409) is slidingly installed in the inside of cooling pipe (406), the water pump (403), adsorption electromagnet (410) and acceleration fan (411) input end and external controller output end electric connection.

Citation Information

Patent Citations

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