A single-machine test method and control system suitable for carding machines
By combining the online monitoring of eddy current spinning machines and electronic yarn clearers, a carding machine grade evaluation system was established, which solved the problems of expensive carding machine detection equipment and large errors in manual detection, achieved rapid and accurate carding machine status evaluation, and provided effective data support for production.
Patent Information
- Application Number
- CN202211478826.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-24
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2042-11-24
AI Technical Summary
The existing special detection equipment for carding machines is expensive, and manual detection has large errors, resulting in inaccurate detection of cotton nep impurities and short fiber rate, and unable to provide effective data support for production.
Combined with the production line layout, eddy current spinning machines and electronic yarn clearers are used for online monitoring. Through the process flow of carding machines, drawing frames and spinning machines, a carding machine grade evaluation system is established to quickly determine the status of the carding machine and reduce manual errors.
It achieves fast and accurate carding machine status assessment, provides effective production reference data, reduces equipment investment and manual inspection errors, and improves production efficiency.
Smart Images

Figure CN115726063B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a single-machine test method and a control system, in particular to a single-machine test method and a control system suitable for a carding machine, and belongs to the technical field of yarn preparation. Background Art
[0002] Yarn weaving mainly includes opening and cleaning, carding, drawing, and spinning processes. After the drawing process, the sliver quality inspection generally includes four items: sliver weight uniformity, sliver dryness uniformity, nep impurities and short fiber rate. Among them, the nep impurities and short fiber rate of the sliver have a direct impact on the appearance and strength of the yarn, and seriously affect the production efficiency of the subsequent processes.
[0003] Currently, specialized equipment that can directly detect neps, impurities, and short-lint content in sliver produced by carding machines is expensive (typically ¥400,000-500,000, such as the Uster AFIS Pro 2 single fiber tester, developed by Uster and capable of measuring single fiber length, fineness, dust, visible foreign matter, and fiber neps). Ordinary spinning mills cannot afford such expensive testing equipment, so they typically use the manual black and white plate method to test neps and the roller analysis method to test short-lint content. However, individual visual differences lead to large detection errors and low efficiency, and the test results cannot be positively correlated with yarn neps and defects, thus failing to provide effective test data support for production operations.
[0004] The prior art "FA203 Carding Machine Process Performance Test, Zhang Xiaonan" discloses routine testing using an Afis tester and USTER testing of all indicators, except for the thick places, which reached 50% of the USTER 89 standard, reaching 25%. "Development and Testing of a Fully Fixed Flat Carding Machine, Xiao Jianming" discloses sliver quality testing (manual sorting), involving items such as sliver delivery speed, neps, trash particles, and short lint rate. CN101962827A discloses a "Digital Carding Tester," which utilizes digital technology and is suitable for rapid testing of small carding samples. CN215328513U aims to overcome the drawbacks of existing methods for testing cohesion force, which involve complex procedures and only reflect the cohesion force at the end of the carding process, rather than the fiber gathering during the entire carding process. Instead, it provides a simple carding machine cohesion force testing device that can measure both the cohesion force at the end of the carding process and the fiber gathering during the entire carding process.
[0005] Therefore, there is an urgent need for a measurement method that can comprehensively reflect the status of the carding machine to provide reference data for process formulation, maintenance, etc. Summary of the Invention
[0006] To address the existing issues of expensive specialized carding machine testing equipment and large manual testing errors, a single-machine carding machine testing method and control system was proposed, combining the existing production line layout (a draw frame is located behind the carding machine process, and a spinning machine is located behind the draw frame workstation). This technical solution, based on the existing manual nep counting system, adds a set of rapid spinning tests for a single carding machine under test. Utilizing online monitoring of the eddy current spinning machine (or winder) and electronic yarn clearer (electrical yarn clearer), this method quickly determines the status of the carding machine under test and compares it to the results of the carding process test. This avoids data errors caused by manual nep counting and insufficient sampling for laboratory testing. Ultimately, this method enables single-machine carding machine testing, providing an effective reference for production needs.
[0007] In order to achieve the above technical objectives, the following technical solutions are proposed:
[0008] The first purpose of this technical solution is to propose: a single-machine test method for a carding machine, comprising the following steps:
[0009] A. Use the carding machine to simulate normal production to obtain test card sliver for future use;
[0010] B. Use a drawing frame to draw the raw sliver produced by the same carding machine to be tested to obtain the test sliver for future use;
[0011] C. Use a spinning machine to prepare yarn from the test sliver and test the yarn's performance;
[0012] Among them, yarn indicators include yarn evenness, cut quality and yarn defects (100km yarn), and yarn defects include neps, thick places and thin places;
[0013] D. Establish a carding machine rating system;
[0014] E. Referring to the carding machine grade evaluation system obtained in step D and combining it with the yarn index obtained in step C, obtain the test results of the carding machine to be tested;
[0015] If the carding machine grade evaluation system requirements are met, the carding machine to be tested is directly used on the production line to produce card sliver;
[0016] If the requirements of the carding machine grade evaluation system are not met, the carding machine to be tested shall be debugged and optimized, and the above test method shall be carried out again until the requirements of the carding machine grade evaluation system are met. It can then be used on the production line to produce sliver.
[0017] Preferably, before the carding machine to be tested in step A produces raw sliver, the directly purchased carding machine is pretreated, and the pretreatment includes: washing, inspection, debugging and start-up preheating, which are routine pretreatments before the normal use of the existing carding machine, eliminating factors such as the deterioration of sliver quality due to internal flower hanging in the equipment.
[0018] Preferably, in step A, the carding machine to be tested produces 4-8 carded slivers.
[0019] Preferably, in step B, the drawing process includes primary drawing, secondary drawing, and tertiary drawing. In the primary drawing process, the sliver produced by the same carding machine to be tested is drawn; in the secondary drawing process, the sliver produced by the same first drawing frame is drawn; and in the tertiary drawing process, the sliver produced by the same second drawing frame is drawn. This reduces the impact of different drawing frames on subsequent yarns, thus achieving a single control variable method in this test method when testing the carding machine to be tested.
[0020] Preferably, in step B, 4-8 raw strips are used to produce a drawing strip through a drawing frame.
[0021] Preferably, in step D, a carding machine grade evaluation system is established by testing the average 100 km shearing conditions of the spindle position, and the carding machine grade evaluation system includes: vortex spinning shear number ≤ 4 is grade A, 4 < shear number ≤ 6 is grade B, 6 < shear number ≤ 9 is grade C, and > 9 is grade D.
[0022] The second purpose of this technical solution is to propose: a computer-readable storage medium, including instructions, which, when run on a computer, enable the computer to execute a single-machine testing method applicable to a carding machine.
[0023] The third purpose of this technical solution is to propose: a control system suitable for single-machine testing of a carding machine, including a control center, a pretreatment control module, a carding control module, a drawing control module, a spinning control module, a yarn index collection module, a grade evaluation system establishment module, an evaluation module and a debugging module, wherein:
[0024] The control center is used to issue instructions to the control module and collect and analyze yarn index information;
[0025] A pretreatment control module, used for controlling the pretreatment equipment to perform pretreatment on the carding machine to be tested;
[0026] Carding control module, used to control the carding machine to be tested to produce test card sliver;
[0027] The drawing control module is used to control the production of test slivers by the drawing frame using the test slivers as raw materials;
[0028] The spinning control module is used to control the production of test yarn using a spinning machine with the test sliver as raw material;
[0029] Yarn index collection module, used to obtain test yarn index information: evenness, cut, neps, thick places and thin places;
[0030] Grade evaluation system establishment module, used to establish a grade evaluation system for carding machines;
[0031] An evaluation module evaluates the carding machine grade based on the obtained test yarn index information and the carding machine grade evaluation system;
[0032] The debugging module is used to debug the carding machine that does not meet the carding machine grade evaluation system.
[0033] Among them, the pre-processing control module includes a car washing unit, an inspection unit, a debugging unit and a preheating unit.
[0034] Among them, the yarn index collection module includes an electronic yarn clearer.
[0035] The beneficial technical effects brought about by adopting this technical solution are:
[0036] In the present invention, a single-machine experimental method and a carding machine grade evaluation system are established for the carding machine, which can quickly (2-3 hours) and accurately obtain test data, and judge the condition of a single carding machine by the yarn index spun by the test sliver, which is conducive to mobilizing forces to carry out rectification work on poor machines. After rectification, the machine can also verify the accuracy of the rectification ideas and directions through the single-machine experimental method, avoiding the problem of not being able to quickly obtain rectification results, resulting in slow progress of rectification work;
[0037] This application combines the existing layout of the production line (a drawing frame is provided at the rear side of the process of the carding machine, and a spinning machine is provided at the rear side of the work station of the drawing frame) to realize a single-machine test method of the carding machine to be tested without adding additional detection equipment and its layout. That is, this technical solution adds a set of rapid trial spinning for a single carding machine to be tested on the basis of the existing manual counting of cotton neps. By utilizing the online monitoring of the vortex spinning machine and the electronic yarn clearer (electric clearer), the status of the carding machine to be tested and the comparison of the carding process test can be quickly determined, avoiding data errors caused by manual counting of cotton neps and too small sampling volume for laboratory testing, and finally realizing the single-machine test of the carding machine, providing an effective reference for production needs, thereby ensuring the feasibility of this method. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 The present invention relates to a vortex spinning process flow chart;
[0039] Figure 2 The present invention relates to a ring spinning process flow chart;
[0040] Figure 3 This is a single machine test flow chart;
[0041] Figure 4 This is the vortex spinning flow chart involved in actual production;
[0042] Figure 5This is a structural diagram of a control system according to the present invention;
[0043] In the figure, Ⅰ, a single-draw frame, Ⅱ, a double-draw frame, Ⅲ, a triple-draw frame, and Ⅳ, a vortex spinning frame. DETAILED DESCRIPTION
[0044] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. It is obvious that the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0045] Example 1
[0046] This embodiment takes the carding machine in the vortex spinning production line as an example to conduct a single-machine test of the carding machine to further illustrate the present invention.
[0047] Among them, the carding process involves a carding machine (model TC15, which is the equipment to be tested), the first and second drawing processes involve a drawing frame (such as model JWF1310, which is the equipment in normal use), the third drawing process involves a drawing frame (such as model D26, which is the equipment in normal use), and the vortex spinning process involves a vortex spinning machine (such as model J26, which is the equipment in normal use). Figure 1 The specific test process is as follows:
[0048] 1) Pre-treat the carding machine to be tested using conventional operations in this field, including washing, inspection, commissioning, and preheating (e.g., running the carding machine for 30 minutes to stabilize the heat generated by the components in the carding machine);
[0049] 2) Adjust the sliver weight of the carding machine to be tested to 6.0 g / m, produce 6 barrels of sliver, and calculate the number of sliver meters per barrel as 1000 m, to obtain the test sliver;
[0050] 3) Send the test sliver to the draw frame of the first process. Adjust the sliver weight of the draw frame to 5.2g / m. Produce 6 barrels of one draw sliver. Each barrel contains 1000m of one draw sliver. This is the test sliver.
[0051] 4) Send the first draw frame test strip to the second draw frame. Adjust the sliver weight of the draw frame to 4.6g / m. Produce 6 barrels of second draw frame, with each barrel containing 1000m of second draw frame. This is the second draw frame test strip.
[0052] 5) Send the two-draw test sliver to the draw frame of the three-draw process. Adjust the sliver weight of the draw frame to 4.0g / m. Produce 10 barrels of three-draw sliver, with each barrel containing 500m of three-draw sliver. This is the three-draw test sliver (cooked sliver).
[0053] 6) Ten test spindles were selected on the vortex spinning machine, and three-way test slivers were placed on the test spindles for spinning. At the same time, the spinning length, shear number, yarn evenness, thick places, thin places and neps were recorded during the spinning period of 1 hour using the online monitoring of the vortex spinning machine and the electric clearer.
[0054] 7) Based on the collected data indicators: spinning length, shear number, yarn evenness, thick places, thin places and cotton neps, the grade of the carding machine to be tested is evaluated and the status of the carding machine is determined, thus completing the single-machine test of the carding machine.
[0055] Through the above-mentioned grade evaluation results of the carding machine to be tested, the level status of the carding machine to be tested can be understood, and then the equipment can be directly used or adjusted to meet the actual needs of the production line.
[0056] Example 2
[0057] This embodiment takes the carding machine in the vortex spinning production line as an example to conduct a single-machine test of the carding machine to further illustrate the present invention.
[0058] The carding process involves a carding machine (model TC10, the equipment to be tested), the first and second drawing processes involve a drawing frame (e.g., model FA389, the equipment in normal use), the third drawing process involves a drawing frame (e.g., model D24, the equipment in normal use), and the vortex spinning process involves a vortex spinning machine (e.g., model J26, the equipment in normal use). The specific test process is as follows:
[0059] 1) Pre-treat the carding machine to be tested using conventional operations in this field, including washing, inspection, commissioning, and preheating (e.g., running the carding machine for 30 minutes to stabilize the heat generated by the components in the carding machine);
[0060] 2) Adjust the sliver weight of the carding machine to be tested to 5.5g / m, produce 6 barrels of sliver, and calculate the number of sliver meters per barrel as 1000m to obtain the test sliver;
[0061] 3) Send the test sliver to the draw frame of the first process, adjust the sliver weight of the draw frame to 4.8g / m, and produce 6 barrels of one draw sliver, with each barrel containing 1000m of one draw sliver, to obtain one batch of test slivers;
[0062] 4) Send the first draw frame test strip to the second draw frame. Adjust the sliver weight of the draw frame to 4.2g / m. Produce 6 barrels of second draw frame, with each barrel containing 1000m of second draw frame. This is the second draw frame test strip.
[0063] 5) Send the two-draw test sliver to the draw frame of the three-draw process. Adjust the sliver weight of the draw frame to 4.0g / m. Produce 10 barrels of three-draw sliver, with each barrel containing 500m of three-draw sliver. This is the three-draw test sliver (cooked sliver).
[0064] 6) Ten test spindles were selected on the vortex spinning machine, and three-way test slivers were placed on the test spindles for spinning. At the same time, the spinning length, shear number, yarn evenness, thick places, thin places and neps were recorded during the spinning period of 1 hour using the online monitoring of the vortex spinning machine and the electric clearer.
[0065] 7) Based on the collected data indicators: spinning length, shear number, yarn evenness, thick places, thin places and cotton neps, the grade of the carding machine to be tested is evaluated and the status of the carding machine is determined, thus completing the single-machine test of the carding machine.
[0066] Through the above-mentioned grade evaluation results of the carding machine to be tested, the level status of the carding machine to be tested can be understood, and then the equipment can be directly used or adjusted to meet the actual needs of the production line.
[0067] Example 3
[0068] This embodiment takes the carding machine in the vortex spinning production line as an example to conduct a single-machine test of the carding machine to further illustrate the present invention.
[0069] The carding process involves a carding machine (model JSC226, the equipment to be tested), the first and second drawing processes involve a drawing frame (e.g., model FA389, the equipment in normal use), the third drawing process involves a drawing frame (e.g., model D24, the equipment in normal use), and the vortex spinning process involves a vortex spinning machine (e.g., model J26, the equipment in normal use). The specific test process is as follows:
[0070] 1) Pre-treat the carding machine to be tested using conventional operations in this field, including washing, inspection, commissioning, and preheating (e.g., running the carding machine for 30 minutes to stabilize the heat generated by the components in the carding machine);
[0071] 2) Adjust the sliver weight of the carding machine to be tested to 6.0 g / m, produce 6 barrels of sliver, and calculate the number of sliver meters per barrel as 1000 m, to obtain the test sliver;
[0072] 3) Send the test sliver to the draw frame of the first process. Adjust the sliver weight of the draw frame to 5.2g / m. Produce 6 barrels of one draw sliver. Each barrel contains 1000m of one draw sliver. This is the test sliver.
[0073] 4) Send the first draw frame test strip to the second draw frame. Adjust the sliver weight of the draw frame to 4.6g / m. Produce 6 barrels of second draw frame, with each barrel containing 1000m of second draw frame. This is the second draw frame test strip.
[0074] 5) Send the two-draw test sliver to the draw frame of the three-draw process. Adjust the sliver weight of the draw frame to 4.0g / m. Produce 10 barrels of three-draw sliver, with each barrel containing 500m of three-draw sliver. This is the three-draw test sliver (cooked sliver).
[0075] 6) Ten test spindles were selected on the vortex spinning machine, and three-way test slivers were placed on the test spindles for spinning. At the same time, the spinning length, shear number, yarn evenness, thick places, thin places and neps were recorded during the spinning period of 1 hour using the online monitoring of the vortex spinning machine and the electric clearer.
[0076] 7) Based on the collected data indicators: spinning length, shear number, yarn evenness, thick places, thin places and cotton neps, the grade of the carding machine to be tested is evaluated and the status of the carding machine is determined, thus completing the single-machine test of the carding machine.
[0077] Through the above-mentioned grade evaluation results of the carding machine to be tested, the level status of the carding machine to be tested can be understood, and then the equipment can be directly used or adjusted to meet the actual needs of the production line.
[0078] Example 4
[0079] This embodiment takes the carding machine in the ring spinning production line as an example to conduct a single-machine test of the carding machine to further illustrate the present invention.
[0080] Among them, the carding process involves a carding machine (model TC05, which is the equipment to be tested), the first drawing process involves a drawing frame (such as model FA389, which is the equipment in normal use), the second drawing process involves a drawing frame (such as model FA322B, which is the equipment in normal use), the roving process involves a roving frame (such as model FA497, which is the equipment in normal use), the spinning process involves a spinning frame (such as model FA503, which is the equipment in normal use), and the winding process involves a winding frame (such as model AUTOCONER X6, which is the equipment in normal use). Figure 2 The specific test process is as follows:
[0081] 1) Pre-treat the carding machine to be tested using conventional operations in this field, including washing, inspection, commissioning, and preheating (e.g., running the carding machine for 30 minutes to stabilize the heat generated by the components in the carding machine);
[0082] 2) Adjust the sliver weight of the carding machine to be tested to 5.5g / m, produce 6 barrels of sliver, and calculate the number of sliver meters per barrel as 1000m to obtain the test sliver;
[0083] 3) Send the test sliver to the draw frame in the same process. Adjust the sliver weight of the draw frame to 4.2g / m. Produce 6 barrels of one draw sliver. Each barrel contains 1000m of one draw sliver. This is the test sliver.
[0084] 4) Send the first draw frame test strip to the second draw frame. Adjust the sliver weight of the draw frame to 3.5g / m. Produce 6 barrels of second draw frame, with each barrel containing 1000m of second draw frame. This is the second draw frame test strip.
[0085] 5) Send the two test strips to the roving frame, adjust the cotton strip weight of the roving frame to 4.0g / 10m, and produce 20 spindles of roving, with each spindle producing 500m of roving, to obtain the test roving;
[0086] 6) Select ten test spindles on the spinning frame, place the test roving on the test spindles, and spin for 2 hours to obtain the test spun yarn;
[0087] 7) Place the test yarn on the winding machine for winding. At the same time, use the online monitoring of the winding machine and the electric clearer to record the data indicators of the shear number, evenness, thick places, thin places and neps of the ten spindles of yarn;
[0088] 8) Based on the collected data indicators: shear number, evenness, thick places, thin places and neps, the grade of the carding machine to be tested is evaluated and the status of the carding machine is determined, thus completing the single-machine test of the carding machine.
[0089] Through the above-mentioned grade evaluation results of the carding machine to be tested, the level status of the carding machine to be tested can be understood, and then the equipment can be directly used or adjusted to meet the actual needs of the production line.
[0090] Among them, based on Examples 1-4, the equipment involved is summarized in Table 1 below.
[0091]
[0092] Example 5
[0093] On the basis of Examples 1-4, this embodiment proposes: a computer-readable storage medium, comprising instructions, which, when executed on a computer, enables the computer to execute a single-machine test method applicable to a carding machine.
[0094] Example 6
[0095] This embodiment proposes: a control system suitable for a single-machine test of a carding machine, such as Figure 5As shown, it includes a control center, a pretreatment control module, a carding control module, a drawing control module, a spinning control module, a yarn index collection module, a grade evaluation system establishment module, an evaluation module and a debugging module, among which,
[0096] The control center is used to issue instructions to the control module and collect and analyze yarn index information;
[0097] A pretreatment control module, used for controlling the pretreatment equipment to perform pretreatment on the carding machine to be tested;
[0098] Carding control module, used to control the carding machine to be tested to produce test card sliver;
[0099] The drawing control module is used to control the production of test slivers by the drawing frame using the test slivers as raw materials;
[0100] The spinning control module is used to control the production of test yarn using a spinning machine with the test sliver as raw material;
[0101] Yarn index collection module, used to obtain test yarn index information: evenness, cut, neps, thick places and thin places;
[0102] Grade evaluation system establishment module, used to establish a grade evaluation system for carding machines;
[0103] An evaluation module evaluates the carding machine grade based on the obtained test yarn index information and the carding machine grade evaluation system;
[0104] The debugging module is used to debug the carding machine that does not meet the carding machine grade evaluation system.
[0105] Among them, the pre-processing control module includes a car washing unit, an inspection unit, a debugging unit and a preheating unit.
[0106] Among them, the yarn index collection module includes an electronic yarn clearer.
[0107] Control Example
[0108] Based on the present invention and the existing layout of the actual production line (a drawing frame is provided at the rear of the carding machine, and a spinning machine is provided at the rear of the drawing frame), a single-machine test method of the carding machine is adopted ( Figure 3 ) and actual production ( Figure 4 ), it was found that: the variables involved were reduced, and the status judgment of a single test machine was faster and more accurate. The results of the comparison between the single-machine test method and the actual production process are detailed in Table 2.
[0109]
[0110] At the same time, it can be seen that the original actual production process is unable to track the status of a single carding machine. Using the average indicators of multiple carding machines as the judgment basis, it is impossible to objectively and accurately determine the status of the carding machine and the comparative results of the carding process test. According to the results of comparing the single-machine test method with the actual production process, in terms of the application of determining the status of the carding machine and the comparative results of the carding process test, the single-machine test has greater advantages in terms of auxiliary equipment, number of cans used, material consumption, labor, etc., and can objectively and accurately determine the status of the carding machine and the comparative results of the carding process test, and draw test conclusions.
Claims
1. A single-machine test method suitable for a carding machine, characterized in that: The steps include: A. Use the carding machine to simulate normal production, assuming that each barrel of carded sliver is 1000m, to obtain test carded sliver for future use. B. Use a drawing frame to draw the test sliver produced by the same carding machine to be tested to obtain the test sliver for use; The drawing process includes primary drawing, secondary drawing and tertiary drawing. In the primary drawing process, the test sliver produced by the same carding machine to be tested is drawn. The number of meters of the drawn sliver obtained in each barrel is 1000m, which is the number of meters of the drawn sliver obtained in each barrel. During the secondary drawing process, the test strips obtained from the first drawing frame in the same normal use state shall be drawn for the second time, and the number of meters of the second drawn strips obtained in each barrel shall be 1000m, which is the second drawn test strips; During the three-stage drawing process, the two-stage test sliver obtained on the same two-stage drawing frame in normal operation shall be drawn three times, and the number of meters of three-stage drawn sliver obtained in each barrel shall be calculated as 500 meters, thus obtaining the test sliver. C. Ten test spindles shall be selected on a vortex spinning frame in normal operation, and the test sliver shall be placed on the test spindles for spinning. Simultaneously, using the vortex spinning frame and electronic yarn clearer for online monitoring, the spinning length, number of cuts, yarn evenness, thick places, thin places, and neps shall be recorded over a one-hour spinning period to obtain the yarn specifications. D. Using electronic yarn clearers, establish a carding machine rating system by testing the average shearing performance of 100 km of the spindle position. The carding machine rating system includes: A for a shearing number ≤ 4, B for a shearing number 4 < ≤ 6, C for a shearing number 6 < ≤ 9, and D for a shearing number > 9. E. Referring to the carding machine grade evaluation system obtained in step D and combining it with the yarn index obtained in step C, the test results of the carding machine to be tested are obtained.
2. The single-machine test method applicable to a carding machine according to claim 1, characterized in that: Before the carding machine to be tested produces card sliver in step A, the carding machine purchased directly is pretreated, and the pretreatment includes: washing, inspection, debugging and start-up preheating.
3. The single-machine test method applicable to a carding machine according to claim 2, characterized in that: In step A, the card to be tested produces 4-8 card slivers.
4. The single-machine test method applicable to a carding machine according to claim 3, characterized in that: In step B, 4-8 carded slivers are used to produce a drawing frame through a drawing frame.
5. A computer-readable storage medium comprising instructions, which, when executed on a computer, enable the computer to execute the single-machine testing method applicable to a carding machine according to any one of claims 1 to 4.
6. A control system suitable for single-machine testing of a carding machine, characterized in that: The control system used in the single-machine test method for a carding machine according to any one of claims 1 to 4 comprises a control center, a pretreatment control module, a carding control module, a drawing control module, a spinning control module, a yarn index collection module, a grade evaluation system establishment module, an evaluation module, and a debugging module, wherein: The control center is used to issue instructions to the control module and collect and analyze yarn index information; A pretreatment control module, used for controlling the pretreatment equipment to perform pretreatment on the carding machine to be tested; Carding control module, used to control the carding machine to be tested to produce test card sliver; The drawing control module is used to control the production of test slivers by the drawing frame using the test slivers as raw materials; The spinning control module is used to control the production of test yarn using a spinning machine with the test sliver as raw material; Yarn index collection module, used to obtain test yarn index information: evenness, cut, neps, thick places and thin places; Grade evaluation system establishment module, used to establish a grade evaluation system for carding machines; An evaluation module evaluates the carding machine grade based on the obtained test yarn index information and the carding machine grade evaluation system; The debugging module is used to debug the carding machine that does not meet the carding machine grade evaluation system.
7. The control system for single-machine testing of a carding machine according to claim 6, characterized in that: The pre-processing control module includes a car washing unit, an inspection unit, a debugging unit and a preheating unit.
8. The control system for single-machine testing of a carding machine according to claim 6, characterized in that: The yarn index collection module includes an electronic yarn clearer collection unit.
Citation Information
Patent Citations
Digital cotton-carding tester
CN101962827A
Cotton carding machine cohesive force testing equipment
CN215328513U