A cleaning device
By designing an automated cleaning device, which utilizes inclined chutes and suspended basket structures to achieve automated cleaning of nuclear power plant components and tools, the problem of personnel health hazards during nuclear power plant cleaning has been solved, and a safe and efficient cleaning effect has been achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA NUCLEAR POWER ENGINEERING CO LTD
- Filing Date
- 2022-11-14
- Publication Date
- 2026-04-17
AI Technical Summary
In nuclear power plants, radioactive contamination of components and tools poses health risks and even life threats to personnel during the cleaning process, and existing technologies lack effective automated cleaning solutions.
A cleaning device was designed, including an inclined feed chute, a transfer chute, and a cleaning chute. Combined with an inclined basket and a power structure, it realizes the automated transfer and cleaning of the items to be cleaned. Multiple cleanings are performed by utilizing the flow of cleaning fluid, avoiding manual contact.
It has enabled automated cleaning of nuclear power plant components and tools, ensuring the safety of operators, improving cleaning quality and efficiency, extending the service life of the equipment, and reducing manual intervention.
Smart Images

Figure CN115739806B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of radioactive decontamination technology, specifically to a cleaning device. Background Technology
[0002] In a typical factory, when parts and tools become contaminated during use, the users can clean them themselves.
[0003] However, in various operations at nuclear power plants, numerous components and tools are likely to become contaminated with radioactive surfaces due to exposure to radiation. If personnel were to personally clean these components and tools, they would be highly susceptible to radiation-induced damage, seriously endangering their health and even their lives. Summary of the Invention
[0004] Therefore, the technical problem to be solved by the present invention is to overcome the defect that when nuclear power plant components and tools are cleaned by the users themselves, it is easy to endanger the health of the users and even endanger their lives. Based on the above, it is necessary to develop a device that can conveniently and effectively automate the cleaning of nuclear power plant components and tools while ensuring the health of nuclear power plant personnel.
[0005] To achieve the above objectives, the present invention provides a cleaning apparatus, comprising:
[0006] The feed chute is inclined and is suitable for feeding the material to be cleaned.
[0007] The first cleaning tank is connected to the feed chute;
[0008] The transfer trough is inclined and connected to the first cleaning trough. The transfer trough is suitable for discharging the cleaned material.
[0009] The first basket is installed inside the first cleaning tank, and the bottom of the inner side of the first basket is inclined.
[0010] In the feeding state, the first basket is aligned with the feeding chute under the action of external force, and the material to be cleaned slides into the first basket along the feeding chute;
[0011] In the cleaning state, the first basket, which contains the items to be cleaned, moves up and down repeatedly in the first cleaning tank under the action of external force.
[0012] In the discharge state, the first basket aligns with the transfer trough under the action of external force, and the cleaned material slides out along the bottom of the first basket and the transfer trough.
[0013] Optionally, a first inlet and a first outlet are respectively provided at both ends of the feed chute, and the first inlet is suitable for introducing the material to be cleaned;
[0014] A second inlet and a second outlet are respectively provided on the opposite side walls of the first cleaning tank, and the second outlet is higher than the second inlet. The first outlet is connected to the second inlet, and cleaning liquid is provided in the first cleaning tank.
[0015] A third inlet and a third outlet are respectively provided at both ends of the transfer trough. The third outlet is suitable for discharging the cleaned material, and the third inlet is connected to the second outlet.
[0016] A fourth inlet and a fourth outlet are respectively provided on the two side walls opposite to the first suspended basket;
[0017] In the feeding state, the fourth inlet is aligned with the second inlet;
[0018] In the cleaning state, the fourth outlet is lower than the second outlet;
[0019] In the discharge state, the fourth outlet is aligned with the second outlet.
[0020] Optionally, it also includes:
[0021] The second cleaning tank is connected to the transfer tank;
[0022] The unloading chute is inclined and connected to the second cleaning tank. The unloading chute is suitable for discharging the cleaned material.
[0023] The second basket is installed inside the second cleaning tank, and the bottom inner side of the second basket is inclined.
[0024] In the secondary feeding state, the second basket is aligned with the transfer trough under the action of external force, and the cleaning material slides into the second basket along the transfer trough;
[0025] In the final cleaning state, the second basket, which contains the cleaning material, moves up and down repeatedly in the second cleaning tank under the action of external force.
[0026] In the final discharge state, the second basket aligns with the unloading chute under the action of external force, and the cleaned material slides out along the bottom of the second basket and the unloading chute.
[0027] Optionally, a fifth inlet and a fifth outlet are respectively provided on the opposite side walls of the second cleaning tank, and the fifth outlet is higher than the fifth inlet. The fifth inlet is connected to the third outlet, and clean water is provided in the second cleaning tank.
[0028] A sixth inlet and a sixth outlet are respectively provided at both ends of the unloading chute. The sixth outlet is suitable for discharging the cleaned material. The sixth inlet and the fifth outlet are connected.
[0029] A seventh inlet and a seventh outlet are respectively provided on the two opposite side walls of the second suspended basket;
[0030] In the secondary feeding state, the seventh inlet is aligned with the fifth inlet;
[0031] In the final cleaning state, the seventh outlet is lower than the fifth outlet;
[0032] In the final discharge state, the seventh outlet is aligned with the fifth outlet.
[0033] Optionally, it also includes:
[0034] The first hanging basket door is located at the fourth exit of the first hanging basket, and the upper end of the first hanging basket door is hinged to the side wall of the first hanging basket. A protruding first door opening block is provided on the inner side wall of the first hanging basket door.
[0035] The second basket door is located at the seventh exit of the second basket, and the upper end of the second basket door is hinged to the side wall of the second basket. A protruding second door opening block is provided on the inner side wall of the second basket door.
[0036] The first door opening arm is disposed in the first cleaning tank, and the upper end of the first door opening arm is connected to the first tank cover provided at the upper end of the first cleaning tank; the first door opening arm is adapted to: when the first basket door rises with the first basket to the fourth outlet and align with the second outlet, the lower end of the first door opening arm touches the first door opening block, the first basket door opens, and the cleaning material slides out from the first basket;
[0037] The second door opening arm is disposed in the second cleaning tank, and the upper end of the second door opening arm is connected to the second tank cover provided at the upper end of the second cleaning tank; the second door opening arm is adapted to: when the second basket door rises with the second basket to the seventh outlet and aligns with the fifth outlet, the lower end of the second door opening arm touches the second door opening block, the second basket door opens, and the cleaning material slides out from the second basket.
[0038] Optionally, a first transition protrusion is provided at the position where the lower end of the first door opening arm contacts the first door opening block; and a second transition protrusion is provided at the position where the lower end of the second door opening arm contacts the second door opening block.
[0039] Optionally, it also includes:
[0040] The feed gate is located above the feed chute near the first outlet. The feed gate is adapted to move up and down and enter or exit the interior of the feed chute through the opening provided on the feed chute, so as to open or close the channel for the material to be cleaned to enter the first basket.
[0041] Optionally, it also includes:
[0042] A first power structure is connected to a first suspended platform. The first power structure is adapted to provide external force to drive the first suspended platform to move up and down.
[0043] The second power structure is connected to the feed gate and is adapted to drive the feed gate to move up and down.
[0044] The third power structure is connected to the second suspended basket. The third power structure is adapted to provide external force to drive the second suspended basket to move up and down.
[0045] Optionally, the first power structure is connected to the first suspended platform via a first quick-release structure; the second power structure is connected to the feed gate via a second quick-release structure; and the third power structure is connected to the second suspended platform via a third quick-release structure.
[0046] The first quick-assembly structure, the second quick-assembly structure, and the third quick-assembly structure are configured to have the same structure.
[0047] The first quick-assembly / disassembly structure includes:
[0048] A pin is provided, which is adapted to pass through a first pin hole provided in the connecting part. A second pin hole is provided on the pin near the end, which is perpendicular to the axis of the pin. A third pin hole is provided on the connecting part, which is perpendicular to the axis of the first pin hole. The second pin hole is adapted to coaxially communicate with the third pin hole.
[0049] A locking pin, adapted to be inserted into the second pin hole and the third pin hole;
[0050] A chuck is disposed on the other end of the pin shaft away from the second pin hole. The chuck has an arc-shaped groove with one end open. A protrusion is provided on the side of the connecting part near the chuck. The protrusion is adapted to slide in the arc-shaped groove. When the protrusion is located at the bottom end of the arc-shaped groove and the chuck is in contact with the connecting part, the second pin hole and the third pin hole are coaxially connected.
[0051] Optionally, it also includes:
[0052] The limit switch is located away from the first and second cleaning tanks, and the limit switch is connected to the first power structure, the second power structure, and the third power structure.
[0053] Optionally, the feed chute, transfer chute and discharge chute are all made of steel plate.
[0054] Optionally, there are multiple first cleaning tanks arranged sequentially, and two adjacent first cleaning tanks are connected by a transfer tank, with a first hanging basket installed in each first cleaning tank.
[0055] The technical solution of the present invention has the following advantages compared with the prior art:
[0056] 1. This invention utilizes an inclined feed chute and transfer chute, as well as an inclined bottom of a first hanging basket, to automatically guide and transport the cleaned items between different processes by using the weight of the items themselves. Furthermore, by moving the first hanging basket up and down in the first cleaning tank, the cleaned items are automatically cleaned as the cleaning liquid flows. This avoids personnel contact with the cleaning process and ensures personal safety.
[0057] 2. The present invention includes a second cleaning tank and a second hanging basket, etc., and uses clean water to wash away excess cleaning liquid and dirt adhering to the surface of the initially cleaned items, thereby ensuring the cleaning quality of the items.
[0058] 3. By setting a first basket door and a second basket door, the present invention avoids friction between the walls of the first and second cleaning tanks during the up-and-down cleaning process of the items to be cleaned, reduces the resistance of the items to be cleaned during up-and-down movement, and extends the service life of the first and second cleaning tanks; moreover, the first and second basket doors can close automatically by their own weight, realizing automated operation.
[0059] 4. By setting a first transition protrusion, the present invention ensures a smooth transition when the lower end of the first door opening arm contacts the first door opening block, thereby ensuring that the first hanging basket door opens smoothly and that the cleaned items slide into the next process relatively stably; by setting a second transition protrusion, the present invention ensures a smooth transition when the lower end of the second door opening arm contacts the second door opening block, thereby ensuring that the second hanging basket door opens smoothly and that the cleaned items slide into the next process relatively stably.
[0060] 5. The present invention opens or closes the feed chute channel by the feed gate, which can buffer the speed at which the object to be cleaned slides down. The feed chute channel is opened in a timely manner to slide the object to be cleaned into the first basket for cleaning. During the cleaning process, the feed chute channel is closed to prevent falling objects from entering the first cleaning tank and causing accidents that could affect the cleaning process.
[0061] 6. The present invention controls the lifting and lowering of the first basket through a first power structure, and controls the cleaning time by controlling the force application time of the first power structure, thereby controlling the cleaning quality; controls the lifting and lowering of the feed gate through a second power structure to ensure that the feed gate opens and closes in a timely manner; controls the lifting and lowering of the second basket through a third power structure, and controls the cleaning time by controlling the force application time of the third power structure, thereby controlling the cleaning quality.
[0062] 7. This invention allows for the disassembly and assembly of the first, second, and third quick-assembly structures using a robotic arm. In conjunction with a crane, it enables the rapid disassembly of easily damaged feed gates, the first and second baskets, and subsequent repair or replacement before rapid reassembly. This achieves automated disassembly and maintenance, enabling remote disassembly and maintenance, reducing human intervention, and ensuring personal safety.
[0063] 8. This invention limits the lifting and lowering positions of the components driven by the first, second, and third power structures using limit switches, ensuring the accuracy of the direction and stroke of movement; and by placing the limit switches away from radioactive environments, the service life of the limit switches is extended.
[0064] 9. The present invention improves the ability to withstand the impact of the cleaned material by using steel plates to make the feed chute, transfer chute and discharge chute.
[0065] 10. The present invention improves the cleaning quality of the object to be cleaned by setting up multiple first cleaning tanks to achieve multiple cleanings. Attached Figure Description
[0066] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0067] Figure 1 This is a schematic diagram of the cleaning device provided in an embodiment of the present invention;
[0068] Figure 2 This is a partial structural diagram of the cleaning device provided in an embodiment of the present invention;
[0069] Figure 3 This is a schematic diagram of the first quick-assembly / disassembly structure provided in an embodiment of the present invention.
[0070] Explanation of reference numerals in the attached figures:
[0071] 1. Feed chute; 2. Feed gate; 3. First cleaning tank; 4. Transfer chute; 5. First hydraulic cylinder; 6. Second cleaning tank; 7. Discharge chute; 8. Filter; 9. First suspended basket; 10. First quick-release structure; 11. Second hydraulic cylinder; 12. First door opening arm; 13. Fixed support; 14. First door opening block; 15. First suspended basket door; 16. Pin; 17. Protruding column; 18. Locking pin; 19. Third hydraulic cylinder; 20. First tank cover; 21. Second suspended basket; 22. Second suspended basket door; 23. Second door opening block; 24. Second tank cover; 25. Second door opening arm; 26. Second quick-release structure; 27. Third quick-release structure. Detailed Implementation
[0072] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0073] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0074] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0075] Furthermore, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0076] like Figures 1 to 3The cleaning device shown is a specific embodiment suitable for cleaning contaminated components and tools in a nuclear power plant. The cleaning device includes: a feed chute 1, a first cleaning tank 3, a transfer tank 4, a second cleaning tank 6, and a discharge chute 7 connected in sequence; a first basket 9 and a first door opening arm 12 disposed in the first cleaning tank 3; a second basket 21 and a second door opening arm 25 disposed in the second cleaning tank 6; a first basket door 15 disposed on the side wall of the first basket 9; a second basket door 22 disposed on the side wall of the second basket 21; a feed gate 2 disposed above the feed chute 1; a first power structure connected to the first basket 9; a second power structure connected to the feed gate 2; a third power structure connected to the second basket 21; and limit switches connected to the first power structure, the second power structure, and the third power structure.
[0077] like Figure 1As shown, the feed chute 1 is inclined, with the left side higher than the right side, and the left and right ends of the feed chute 1 are respectively provided with a first inlet and a first outlet. The first inlet is suitable for introducing the material to be cleaned, specifically, the material to be cleaned is contaminated components and tools in a nuclear power plant. The left and right opposite side walls of the first cleaning tank 3 are respectively provided with a second inlet and a second outlet. The second outlet is higher than the second inlet, and the first outlet is connected to the second inlet. Cleaning liquid is provided in the first cleaning tank 3. The transfer chute 4 is inclined, with the left side higher than the right side, and the left and right ends of the transfer chute 4 are respectively provided with a third inlet and a third outlet. The third outlet is suitable for discharging the preliminarily cleaned material, and the third inlet is connected to the second outlet. The left and right opposite side walls of the first hanging basket 9 are respectively provided with a fourth inlet and a fourth outlet. The inner bottom of the first hanging basket 9 is inclined, with the left side higher than the right side. In the feeding state, the first basket 9, under the action of external force, has its fourth inlet aligned with the second inlet, and the object to be cleaned slides into the first basket 9 along the feeding chute 1. In the cleaning state, the first basket 9, holding the object to be cleaned, moves up and down reciprocally within the first cleaning tank 3 under the action of external force, and its fourth outlet is lower than its second outlet. In the discharging state, the first basket 9, under the action of external force, has its fourth outlet aligned with its second outlet, and the initially cleaned object slides out along the bottom of the first basket 9 and the transfer chute 4. A fifth inlet and a fifth outlet are respectively provided on the opposite left and right side walls of the second cleaning tank 6. The fifth outlet is higher than the fifth inlet and is connected to the third outlet. Clean water is provided in the second cleaning tank 6. The unloading chute 7 is inclined, with the left side higher than the right side, and a sixth inlet and a sixth outlet are respectively provided at its left and right ends. The sixth outlet is suitable for discharging the cleaned object, and the sixth inlet is connected to the fifth outlet. The inner bottom of the second basket 21 is inclined, with the left side higher than the right. A seventh inlet and a seventh outlet are respectively provided on the opposite side walls of the second basket 21. In the secondary feeding state, under external force, the seventh inlet of the second basket 21 aligns with the fifth inlet, and the pre-washed material slides into the second basket 21 along the transfer chute 4. In the final washing state, under external force, the second basket 21, containing the pre-washed material, moves up and down reciprocally within the second washing chute 6, and the seventh outlet is lower than the fifth outlet. In the final discharge state, under external force, the seventh outlet of the second basket 21 aligns with the fifth outlet, and the washed material slides out along the bottom of the second basket 21 and the discharge chute 7. The inclined angles of the bottom of the inlet chute 1, transfer chute 4, discharge chute 7, first basket 9, and second basket 21 ensure that the washed material slides down under its own weight without jamming.Furthermore, the bottom of the inner sides of the feed chute 1, transfer chute 4, unloading chute 7, first basket 9 and second basket 21 are set with the same inclination angle to further ensure that the cleaned material slides down by its own weight without getting stuck.
[0078] The first hanging basket door 15 is located at the fourth exit of the first hanging basket 9, and the upper end of the first hanging basket door 15 is hinged to the right side wall of the first hanging basket 9. A protruding first opening block 14 is provided on the inner side wall of the first hanging basket door 15. The first opening arm 12 is located in the first cleaning tank 3, and the upper end of the first opening arm 12 is connected to the first tank cover 20 provided at the upper end of the first cleaning tank 3. The first opening arm 12 is adapted to: when the first hanging basket door 15 rises with the first hanging basket 9 to the fourth exit and align with the second exit, the lower end of the first opening arm 12 touches the first opening block 14, the first hanging basket door 15 opens, and the preliminarily cleaned cleaning material slides out of the first hanging basket 9. The second hanging basket door 22 is located at the seventh exit of the second hanging basket 21, and the upper end of the second hanging basket door 22 is hinged to the right side wall of the second hanging basket 21. A protruding second opening block 23 is provided on the inner side wall of the second hanging basket door 22. The second door opening arm 25 is disposed within the second cleaning tank 6, and its upper end is connected to the second tank cover 24 located at the upper end of the second cleaning tank 6. The second door opening arm 25 is adapted to, when the second basket door 22 rises with the second basket 21 to align with the fifth outlet at the seventh outlet, press the lower end of the second door opening arm 25 against the second door opening block 23, opening the second basket door 22 and allowing the cleaned material to slide out of the second basket 21. Furthermore, a first transition protrusion is provided at the position where the lower end of the first door opening arm 12 presses against the first door opening block 14, and a second transition protrusion is provided at the position where the lower end of the second door opening arm 25 presses against the second door opening block 23. Specifically, both the first and second transition protrusions have a beveled shape. The feed chute 1, transfer chute 4, and discharge chute 7 are all made of thick steel plates. Furthermore, multiple first cleaning tanks 3 are arranged sequentially, and two adjacent first cleaning tanks 3 are connected by a transfer tank 4. A first hanging basket 9 is provided in each first cleaning tank 3. A filter 8 is provided near the bottom in the first cleaning tank 3 and the second cleaning tank 6 to ensure that debris falling during cleaning will not clog the pipe openings at the bottom of the first cleaning tank 3 and the second cleaning tank 6. The filter 8 needs to be cleaned and replaced regularly.
[0079] The feed gate 2 is positioned above the feed chute 1 near the first outlet. The feed gate 2 is adapted to move up and down, entering or exiting the feed chute 1 through an opening, thereby opening or closing the channel for the material to be cleaned to enter the first basket 9. The first power structure is adapted to provide external force, driving the first basket 9 to move up and down; the second power structure is adapted to drive the feed gate 2 to move up and down; and the third power structure is adapted to drive the second basket 21 to move up and down. Specifically, the first, second, and third power structures are all hydraulic cylinders. The connection between the first power structure and the first basket 9 is via a first quick-release structure 10; the connection between the second power structure and the feed gate 2 is via a second quick-release structure 26; and the connection between the third power structure and the second basket 21 is via a third quick-release structure 27. Furthermore, the first, second, and third power structures are all radiation-resistant power structures to ensure the stability of the power source. Figure 2 As shown, the first power structure, the second power structure, and the third power structure are respectively mounted on three fixed supports 13. More specifically, the first hydraulic cylinder 5 is connected to the second basket 21 in the second cleaning tank 6, the second hydraulic cylinder 11 is connected to the feed gate 2, and the third hydraulic cylinder 19 is connected to the first basket 9 in the first cleaning tank 3.
[0080] The first quick-assembly structure 10, the second quick-assembly structure 26, and the third quick-assembly structure 27 are configured with the same structure. For example... Figure 3 As shown, the first quick-release structure 10 includes: a pin 16, a chuck disposed on the pin 16, and a locking pin 18 to prevent the pin 16 from dislodging. The pin 16 is adapted to pass through a first pin hole provided in the connecting portion. A second pin hole perpendicular to the axis of the pin 16 is provided near the end of the pin 16. A third pin hole perpendicular to the axis of the first pin hole is provided in the connecting portion. The second pin hole is adapted to coaxially communicate with the third pin hole. The locking pin 18 is adapted to pass through the second pin hole and the third pin hole. The chuck is disposed on the other end of the pin 16 away from the second pin hole. An arc-shaped groove with one open end is provided on the chuck. A protrusion 17 is provided on the connecting portion near the chuck. The protrusion 17 is adapted to slide in the arc-shaped groove. When the protrusion 17 is located at the bottom end of the arc-shaped groove and the chuck is in contact with the connecting portion, the second pin hole and the third pin hole coaxially communicate. Further, as... Figure 3 As shown, two second pin holes perpendicular to the axis of the pin 16 are provided near the end of the pin 16. The axes of the two second pin holes are also perpendicular to each other. Two third pin holes and two locking pins 18 are provided accordingly to further prevent the pin 16 from coming out.
[0081] The limit switch is located away from the first cleaning tank 3 and the second cleaning tank 6.
[0082] The working process of the cleaning device described in this application is briefly described as follows: The object to be cleaned is placed into the feed chute 1 by a robotic arm. The object slides along the feed chute 1 to the front of the feed gate 2, impacts the feed gate 2, and is cushioned. The second power structure drives the feed gate 2 to rise, and the object to be cleaned slides into the first basket 9 in the first cleaning tank 3. The second power structure drives the first basket 9 to move up and down, and the relatively flowing cleaning liquid cleans the object to be cleaned. After cleaning for a period of time, the second power structure drives the first basket 9 to rise to the fourth outlet and align it with the second outlet. At the same time, the lower end of the first door opening arm 12 touches the first door opening block 14, and the first basket door 15 opens, initially... The cleaned items slide out of the first basket 9 and enter the transfer trough 4; the preliminarily cleaned items slide down the transfer trough 4 into the second basket 21 in the second cleaning trough 6; the third power structure drives the second basket 21 to move up and down, and the relatively flowing clean water cleans the preliminarily cleaned items; after cleaning for a period of time, the third power structure drives the second basket 21 to rise to the seventh outlet and align with the fifth outlet. At the same time, the lower end of the second door opening arm 25 presses against the second door opening block 23, the second basket door 22 opens, the cleaned items slide out of the second basket 21 and enter the unloading chute 7, and finally, along the slide of the unloading chute 7, are discharged from the sixth outlet.
[0083] The disassembly, assembly, and maintenance process of the cleaning device described in this application is briefly described as follows: A crane lifts the feed gate 2, and a robotic arm pulls out the locking pin 18, rotates the chuck counterclockwise, and pulls out the pin shaft 16 to remove the feed gate 2. The crane then lifts the feed gate 2 for maintenance or replacement. The crane first removes the first tank cover 20, then lifts the first basket 9, and a robotic arm pulls out the locking pin 18, rotates the chuck counterclockwise, and pulls out the pin shaft 16 to remove the first basket 9. The crane then lifts the first basket 9 for maintenance or replacement. After removing the first basket 9, the crane uses a lifting device to remove the filter 8 from the first cleaning tank 3 for cleaning, maintenance, or replacement. The same method is used to disassemble and remove the filter 8 from the second basket 21 and the second cleaning tank 6.
[0084] After the above maintenance and replacement work is completed, the crane lifts the feed gate 2, inserts the pin 16 using a robotic arm, and rotates the chuck clockwise. When the protrusion 17 is at the bottom of the arc-shaped groove and the chuck is in contact with the connecting part, the second pin hole and the third pin hole are coaxially connected. The locking pin 18 is then inserted, and the feed gate 2 is installed. The crane then uses a lifting device to lift the filter 8 in the first cleaning tank 3 to the installation position. Next, the crane lifts the first basket 9, inserts the pin 16 using a robotic arm, and rotates the chuck clockwise. When the protrusion 17 is at the bottom of the arc-shaped groove and the chuck is in contact with the connecting part, the second pin hole and the third pin hole are coaxially connected. The locking pin 18 is then inserted, and the first basket 9 is installed. Finally, the crane lifts the first tank cover 20 and installs it in place. The same method is used to lift the second basket 21 and the filter 8 in the second cleaning tank 6.
[0085] As an alternative implementation, instead of having the first and second transition bumps have a beveled transition shape, both the first and second transition bumps can have an arc-shaped transition shape.
[0086] As an alternative implementation, the hydraulic cylinder is replaced with an air cylinder.
[0087] As an alternative implementation, the hydraulic cylinder can be replaced with a reciprocating linear motor.
[0088] As an alternative implementation method, such as Figure 2 As shown, the upper end of the first door opening arm 12 is connected to the first groove cover 20, instead of the upper end of the first door opening arm 12 being connected to the fixed support 13.
[0089] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the scope of protection of this invention.
Claims
1. A cleaning device, characterized in that, include: The feed chute (1) is inclined and is suitable for introducing the material to be cleaned; The first cleaning tank (3) is connected to the feed chute (1); The transfer trough (4) is inclined and connected to the first cleaning trough (3). The transfer trough (4) is suitable for discharging the cleaned material. The first hanging basket (9) is set inside the first cleaning tank (3), and the bottom of the inner side of the first hanging basket (9) is inclined. In the feeding state, the first basket (9) is aligned with the feeding chute (1) under the action of external force, and the material to be cleaned slides into the first basket (9) along the feeding chute (1); In the cleaning state, the first basket (9) containing the items to be cleaned moves up and down repeatedly in the first cleaning tank (3) under the action of external force; In the discharge state, the first basket (9) is aligned with the transfer trough (4) under the action of external force, and the cleaned material slides out along the bottom of the first basket (9) and the transfer trough (4); A fourth inlet and a fourth outlet are respectively provided on the opposite side walls of the first suspended basket (9); A second inlet and a second outlet are respectively provided on the opposite side walls of the first cleaning tank (3), and the second outlet is higher than the second inlet. Cleaning liquid is provided in the first cleaning tank (3). Also includes: The first basket door (15) is located at the fourth exit of the first basket (9), and the upper end of the first basket door (15) is hinged to the side wall of the first basket (9). A protruding first door opening block (14) is provided on the inner side wall of the first basket door (15). The first door opening arm (12) is disposed in the first cleaning tank (3), and the upper end of the first door opening arm (12) is connected to the first tank cover (20) provided at the upper end of the first cleaning tank (3); the first door opening arm (12) is adapted to: when the first basket door (15) rises with the first basket (9) to the fourth outlet and the second outlet, the lower end of the first door opening arm (12) touches the first door opening block (14), the first basket door (15) opens, and the cleaning material slides out from the first basket (9); The cleaning device is suitable for cleaning contaminated components and tools in nuclear power plants.
2. The cleaning device according to claim 1, characterized in that, A first inlet and a first outlet are respectively provided at both ends of the feed chute (1). The first inlet is suitable for introducing the material to be cleaned; the first outlet is connected to the second inlet. A third inlet and a third outlet are respectively provided at both ends of the transfer trough (4). The third outlet is suitable for discharging the cleaned material, and the third inlet is connected to the second outlet. In the feeding state, the fourth inlet is aligned with the second inlet; In the cleaning state, the fourth outlet is lower than the second outlet; In the discharge state, the fourth outlet is aligned with the second outlet.
3. The cleaning device according to claim 2, characterized in that, Also includes: The second cleaning tank (6) is connected to the transfer tank (4); The unloading chute (7) is inclined and connected to the second cleaning tank (6). The unloading chute (7) is suitable for discharging the cleaned material. The second basket (21) is installed inside the second cleaning tank (6), and the bottom of the inner side of the second basket (21) is inclined. In the secondary feeding state, the second basket (21) is aligned with the transfer trough (4) under the action of external force, and the cleaning material slides into the second basket (21) along the transfer trough (4); In the final cleaning state, under the action of external force, the second basket (21) containing the cleaning material moves up and down repeatedly in the second cleaning tank (6); In the final discharge state, the second basket (21) is aligned with the discharge chute (7) under the action of external force, and the cleaned material slides out along the bottom of the second basket (21) and the discharge chute (7).
4. The cleaning device according to claim 3, characterized in that, A fifth inlet and a fifth outlet are respectively provided on the opposite side walls of the second cleaning tank (6), and the fifth outlet is higher than the fifth inlet. The fifth inlet is connected to the third outlet. Clean water is provided in the second cleaning tank (6). A sixth inlet and a sixth outlet are respectively provided at both ends of the unloading chute (7). The sixth outlet is suitable for discharging the cleaned material after cleaning. The sixth inlet is connected to the fifth outlet. A seventh inlet and a seventh outlet are respectively provided on the opposite side walls of the second suspended basket (21); In the secondary feeding state, the seventh inlet is aligned with the fifth inlet; In the final cleaning state, the seventh outlet is lower than the fifth outlet; In the final discharge state, the seventh outlet is aligned with the fifth outlet.
5. The cleaning device according to claim 4, characterized in that, Also includes: The second basket door (22) is located at the seventh exit of the second basket (21), and the upper end of the second basket door (22) is hinged to the side wall of the second basket (21). A protruding second door block (23) is provided on the inner side wall of the second basket door (22). The second door opening arm (25) is disposed in the second cleaning tank (6), and the upper end of the second door opening arm (25) is connected to the second tank cover (24) provided at the upper end of the second cleaning tank (6); the second door opening arm (25) is adapted to: when the second basket door (22) rises with the second basket (21) to the seventh outlet and align with the fifth outlet, the lower end of the second door opening arm (25) touches the second door opening block (23), the second basket door (22) opens, and the cleaning material slides out from the second basket (21).
6. The cleaning apparatus according to claim 5, characterized in that, A first transition protrusion is provided at the position where the lower end of the first door opening arm (12) touches the first door opening block (14); a second transition protrusion is provided at the position where the lower end of the second door opening arm (25) touches the second door opening block (23).
7. The cleaning apparatus according to any one of claims 3-6, characterized in that, Also includes: The feed gate (2) is located above the feed chute (1) near the first outlet. The feed gate (2) is adapted to move up and down and enter or exit the interior of the feed chute (1) through the opening provided on the feed chute (1) to open or close the channel for the material to be cleaned to enter the first basket (9).
8. The cleaning apparatus according to claim 7, characterized in that, Also includes: The first power structure is connected to the first suspended basket (9). The first power structure is adapted to provide external force to drive the first suspended basket (9) to move up and down. The second power structure is connected to the feed gate (2), and the second power structure is adapted to drive the feed gate (2) to move up and down; The third power structure is connected to the second basket (21). The third power structure is adapted to provide external force to drive the second basket (21) to move up and down.
9. The cleaning apparatus according to claim 8, characterized in that, The first power structure is connected to the first basket (9) via a first quick-release structure (10); the second power structure is connected to the feed gate (2) via a second quick-release structure (26); and the third power structure is connected to the second basket (21) via a third quick-release structure (27). The first quick-assembly structure (10), the second quick-assembly structure (26), and the third quick-assembly structure (27) are configured with the same structure; The first quick-assembly structure (10) includes: A pin (16) is adapted to pass through a first pin hole provided in the connecting part. A second pin hole perpendicular to the axis of the pin (16) is provided near the end of the pin (16). A third pin hole perpendicular to the axis of the first pin hole is provided in the connecting part. The second pin hole is adapted to coaxially communicate with the third pin hole. Locking pin (18) is adapted to be inserted into the second pin hole and the third pin hole; A chuck is provided on the other end of the pin (16) away from the second pin hole. An arc-shaped groove with one end open is provided on the chuck. A protrusion (17) is provided on the side of the connecting part near the chuck. The protrusion (17) is adapted to slide in the arc-shaped groove. When the protrusion (17) is located at the bottom end of the arc-shaped groove and the chuck is in contact with the connecting part, the second pin hole and the third pin hole are coaxially connected.
10. The cleaning apparatus according to claim 8 or 9, characterized in that, Also includes: The limit switch is located away from the first cleaning tank (3) and the second cleaning tank (6), and the limit switch is connected to the first power structure, the second power structure and the third power structure.
11. The cleaning apparatus according to any one of claims 3-6, characterized in that, The feed chute (1), transfer chute (4) and discharge chute (7) are all made of steel plates.
12. The cleaning apparatus according to any one of claims 1-6, characterized in that, The first cleaning tank (3) is arranged in a series, and two adjacent first cleaning tanks (3) are connected by a transfer tank (4). A first hanging basket (9) is set in each first cleaning tank (3).
Citation Information
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