Non-woven pillowcase production device
By designing a non-woven pillowcase production device, the automated production of non-woven pillowcases is realized, which solves the problem of time-consuming and labor-intensive manual production and improves production efficiency.
Patent Information
- Application Number
- CN202210312170.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-28
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2042-03-28
AI Technical Summary
The existing non-woven pillowcase production process relies on manual production, which is time-consuming, labor-intensive and has low production efficiency.
A non-woven pillowcase production device is designed, which includes a feeding device, a first folding device, a second folding device, a welding device, a cutting device and a finished pillowcase folding device. The non-woven fabric is folded, welded and cut multiple times through an automated assembly line to form a pillowcase.
The automatic production of non-woven pillowcases is realized, which saves manpower, improves production efficiency and reduces the time and cost of manual operation.
Smart Images

Figure CN115742336B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pillowcase production, and in particular to a non-woven pillowcase production device. Background Art
[0002] Pillowcases are designed to fit over pillow cores, with an opening on the back for transferring the core into the cover. Non-woven fabrics, also known as non-woven fabrics, needle-punched cotton, and needle-punched non-woven fabrics, are made from polyester and polyester fibers and crafted through a needle-punching process. They can be made in varying thicknesses, textures, and hardnesses. They are moisture-resistant, breathable, flexible, lightweight, flame-retardant, non-toxic, odorless, inexpensive, and recyclable. They are used in various industries, such as sound insulation, heat insulation, heaters, masks, clothing, medical applications, and filling materials. Currently, pillowcases are also commonly made from non-woven fabrics, but these are often manually produced, which is time-consuming and labor-intensive, resulting in low production efficiency. Summary of the Invention
[0003] The purpose of the present invention is to provide a non-woven pillowcase production device to solve the technical problem that pillowcases are currently often made of non-woven fabrics, but are often made manually, which is time-consuming and labor-intensive and has low production efficiency.
[0004] The technical solution adopted by the present invention is:
[0005] A non-woven pillowcase production device includes a feeding device, a first folding device, a second folding device, a welding device, a cutting device and a finished pillowcase folding device installed in sequence from front to back; a cloth pulling roller device is installed between the second folding device and the welding device and between the cutting device and the finished pillowcase folding device; a cloth passing roller device and the cloth pulling roller device are provided in sequence from front to back between the first folding device and the second folding device.
[0006] The feeding device includes a first horizontally arranged mounting frame, mounting plates are fixed on both sides of the first mounting frame, a support shaft is rotatably connected between the two mounting plates, two spaced assembly components are installed on the support shaft, a feeding roller is installed between the two assembly components, and one end of the feeding roller is transmission-connected to the first power device.
[0007] The assembly component includes a first assembly plate and a second assembly plate fixed at intervals on the support shaft, a guide rod group is provided between the first assembly plate and the second assembly plate, a mounting block is installed on the guide rod group, and both ends of the feeding roller are installed on the mounting block; a driving shaft is provided between the guide rod group and the support shaft, and both ends of the driving shaft are rotatably connected to the first assembly plate and the second assembly plate respectively, and an inclined telescopic rod is fixed to the bottom of the driving shaft, and the bottom end of the telescopic rod is close to the support shaft and hinged to the first mounting frame.
[0008] The guide rod group includes two spaced guide rods, the two ends of which are respectively fixed to the first assembly plate and the second assembly plate, the mounting blocks are respectively slidably connected to the two guide rods, and the mounting blocks are respectively provided with a first assembly hole and a second assembly hole that slide with the two guide rods.
[0009] The mounting block is L-shaped and includes a horizontal part and a vertical part. The first assembly hole and the second assembly hole are respectively arranged at the two ends of the horizontal part. A mounting groove is provided on the front side of the vertical part. First bearings are installed at both ends of the feeding roller, and the first bearings are installed in the mounting groove; the top of the vertical part is threadedly connected to the first locking bolt, and the bottom of the first locking bolt extends into the mounting groove and is tightened on the outer ring of the first bearing.
[0010] A feeding roller adjustment device for adjusting the position of the feeding roller is installed on one of the assembly components. The feeding roller adjustment device includes an adjusting screw arranged between the two guide rods. A second bearing with a seat is fixed on the first assembly plate and the second assembly respectively. The first assembly plate and the second assembly are respectively provided with a through hole corresponding to the second bearing. A threaded hole is provided on the mounting block. Both ends of the adjusting screw are respectively matched with the corresponding second bearing. The adjusting screw passes through the through holes of the first assembly plate and the second assembly plate and can rotate along the through holes. The adjusting screw is threadedly matched with the threaded hole.
[0011] The first assembly plate is arranged on the outer side of the second assembly plate, and the outer end of the adjusting screw extends to the outside of the first assembly plate and fixes the hand wheel.
[0012] The feeding roller is a cylinder shaft; the first power device is an automatic tension controller, the first power device is fixed on one of the assembly components, the output end of the first power device is equipped with a driving gear, and the end of the feeding roller close to the first power device is equipped with a driven gear, and the driven gear is engaged with the driving gear.
[0013] The first folding device includes a second mounting frame, on which a pressure roller device and a folding device are installed; the pressure roller device includes a third mounting frame, which is fixed to the top of the second mounting frame, and on which two cooperating pressure rollers are rotatably connected; the folding device includes an inclined triangular bottom plate, the bottom edge of the bottom plate is close to the bottom of the first mounting frame, the bottom plate is fixed to the second mounting frame, and triangular side plates are provided on both sides of the bottom plate, and the top edges of the two side plates are abutted and arranged below the two pressure rollers.
[0014] The cloth-passing roller device includes a connecting rod and two spaced-apart mounting rods, the connecting rod is fixed on the top of the two mounting rods; the mounting rod is fixed on the top of the second mounting frame, and an assembly plate is detachably fixed on the side of the mounting rod close to the first folding device, and the cloth-passing roller is rotatably connected between the two assembly plates.
[0015] The non-woven pillowcase production device also includes a first installation box, and a vertical box board is provided on one side of the first installation box.
[0016] The second folding device includes a folding roller and a folding and pressing assembly, one end of the folding roller is detachably mounted on the box board, the folding roller is rotatably connected to the box board, the folding and pressing assembly includes an inclined support plate, one side of the support plate is fixed on the box board, the bottom end of the support plate is close to the rear side of the folding roller, a support rod is provided above the support plate, one end of the support rod is detachably fixed to the box board, the other end of the support rod is installed with a fixing rod, a folding and pressing plate is fixed on the end of the fixing rod facing away from the support rod, there is a gap between the folding and pressing plate and the support plate, and the bottom end of the folding and pressing plate extends outside the support plate.
[0017] A sliding block is detachably fixed to the support rod, one end of the sliding block is provided with a first sliding hole slidably connected to the support rod, two ends of the first sliding hole are respectively provided on the front and rear surfaces of the sliding block, a horizontal opening is provided on the side of the sliding block close to the first sliding hole, the horizontal opening is communicated with the first sliding hole, a second locking bolt is threadedly connected to the top of the sliding block, the second locking bolt passes through the horizontal opening and is threadedly connected to the wall of the horizontal opening;
[0018] The other end of the sliding block is provided with a second sliding hole slidably connected to the fixed rod, and the two ends of the second sliding hole are respectively arranged on the top surface and the bottom surface of the sliding block. A vertical opening is provided on the side of the sliding block close to the second sliding hole, and the vertical opening is communicated with the second sliding hole. The front part of the sliding block is threadedly connected with a third locking bolt, and the third locking bolt passes through the vertical opening and is threadedly connected to the vertical opening wall; the center line of the first sliding hole is perpendicular to the center line of the second sliding hole.
[0019] A connecting sleeve is provided at one end of the support rod close to the box plate, and a fourth locking bolt is threadedly connected to the outer wall of the connecting sleeve. The fourth locking bolt is tightened on the support rod. A connecting plate is provided on one side of the connecting sleeve, and a strip-shaped mounting groove is provided on the connecting plate. A strip-shaped through hole is provided at the bottom of the mounting groove, and a fifth locking bolt is provided in the strip through hole. The inner end of the fifth locking bolt is threadedly connected to the box plate, and the outer end of the fifth locking bolt is tightened to the bottom of the mounting groove.
[0020] A fifth vertical threaded hole group is provided on the box plate. The fifth threaded hole group includes a plurality of evenly spaced fifth threaded holes capable of threadably cooperating with the fifth locking bolts.
[0021] A fastening plate is detachably fixed to the top of the folding and pressing plate, a fixing rod is fixed to the top of the fastening plate, a side plate is detachably fixed to the support plate, a cloth folding channel is formed between the folding and pressing plate and the side plate is arranged on the outside of the cloth folding channel.
[0022] The width of the top of the folded plywood is greater than the width of the bottom of the folded plywood.
[0023] The non-woven pillowcase production device also includes a supporting platform, and a welding device, a cutting device and a finished product pillowcase conveying device are all installed on the top of the supporting platform.
[0024] The welding device includes an ultrasonic welding machine body and a fourth mounting frame. The fourth mounting frame is fixed on the supporting platform. The ultrasonic welding machine body is fixed on the fourth mounting frame. The welding head of the ultrasonic welding machine body is vertically downward. A horizontal welding roller is rotatably connected to the fourth mounting frame. The welding roller is arranged directly below the welding head.
[0025] The cutting device includes a fifth mounting frame, which is fixed on the supporting platform. The fifth mounting frame is rotatably connected to a cutting roller and a supporting roller. A second power device is installed at one end of the cutting roller close to the first mounting box. The second power device is arranged in the first mounting box. A cutting knife is provided on the cutting roller. The cutting knife is arranged along the length direction of the cutting roller. The supporting roller is transmission-connected to the second power device.
[0026] The cloth pulling roller device includes a sixth mounting frame, and two cloth pulling rollers used in conjunction with each other are rotatably connected between the sixth mounting frames. One of the cloth pulling rollers is installed with a third power device at one end close to the first mounting box, and the other cloth pulling roller is transmission-connected to the third power device.
[0027] The sixth mounting frame of the cloth pulling roller device between the second folding device and the welding device and the sixth mounting frame of the cloth pulling roller device between the cutting device and the finished pillowcase folding device are both fixed on the top of the supporting platform.
[0028] A support frame is provided between the first folding device and the second folding device, and the sixth mounting frame of the cloth pulling roller device between the first folding device and the second folding device is fixed on the top of the support frame.
[0029] The finished product pillowcase folding device comprises a finished product pillowcase conveying device, a folding assembly, a folded pillowcase conveying device, a second installation box and a third installation box.
[0030] The finished pillowcase conveying device includes a first pillowcase conveyor belt frame, on which two horizontal first conveyor belts are provided, a first gap is provided between the two first conveyor belts, and the first pillowcase conveyor belt frame is rotatably connected to a first conveyor belt roller that cooperates with the first conveyor belt, and a fourth power device is installed on one of the first conveyor belt rollers.
[0031] Two spaced folding components are installed on the top of the second installation box, and the folding components include a vertical plate, which is fixed to the top of the second installation box, and reinforcing plates are fixed on both sides of the vertical plate, and the bottom of the reinforcing plate is fixed on the second installation box; a linear guide is installed on the side of the vertical plate close to the finished pillowcase conveying device, and the linear guide includes a fixed part and a sliding rod, and the fixed part is detachably fixed to the vertical plate, and the fixed part is provided with a slide groove slidably connected to the sliding rod; a turntable is provided above the linear guide, and a connecting rod is hinged at the edge of the turntable, and the bottom end of the connecting rod is hinged to the sliding rod, and a fifth power device for driving the turntable to rotate is installed on the vertical plate; the bottom end of the sliding rod is detachably fixed to a fixed plate, and the bottom of the fixed plate is detachably fixed to a folding plate; the folding plate of one of the folding components is arranged directly above the first interval.
[0032] The folding pillowcase conveying device comprises a first folding conveying device, a second folding conveying device, a third folding conveying device and a folding power group.
[0033] The first folding conveyor device includes a folding conveyor belt frame I and a folding conveyor belt frame II. The folding conveyor belt frame I is provided with a folding conveyor belt I. The folding conveyor belt frame I is installed with a folding conveyor belt roller group I that cooperates with the folding conveyor belt I. The folding conveyor belt roller group I includes a first folding conveyor belt roller I, a second folding conveyor belt roller I and a third folding conveyor belt roller I distributed in a triangular shape.
[0034] A folding conveyor belt frame II is provided with a folding conveyor belt II that cooperates with the folding conveyor belt I. A folding conveyor belt roller group II that cooperates with the folding conveyor belt II is installed on the folding conveyor belt frame II. The folding conveyor belt roller group II includes a first folding conveyor belt roller II, a second folding conveyor belt roller II and a third folding conveyor belt roller II that are distributed in a triangle.
[0035] A first folding conveying channel is provided between the folding conveyor belt I and the folding conveyor belt II. The first folding conveying channel includes a first vertical channel, a first arc-shaped transition channel and a first horizontal channel. The first vertical channel and the first horizontal channel are connected through the first arc-shaped transition channel. The first vertical channel is provided directly below the first interval.
[0036] The second folding conveyor device includes a folding conveyor belt frame III and a folding conveyor belt frame IV. The folding conveyor belt frame III is provided with a folding conveyor belt III. The folding conveyor belt frame III is installed with a folding conveyor belt roller group III that cooperates with the folding conveyor belt III. The folding conveyor belt roller group III includes a first folding conveyor belt roller III, a second folding conveyor belt roller III and a third folding conveyor belt roller III distributed in a triangular shape.
[0037] A folding conveyor belt frame IV is provided with a folding conveyor belt IV that cooperates with the folding conveyor belt III. A folding conveyor belt roller group IV that cooperates with the folding conveyor belt IV is installed on the folding conveyor belt frame IV. The folding conveyor belt roller group IV includes a first folding conveyor belt roller IV, a second folding conveyor belt roller IV and a third folding conveyor belt roller IV that are distributed in a triangle.
[0038] A second folding conveying channel is provided between the folding conveyor belt III and the folding conveyor belt IV. The second folding conveying channel includes a second vertical channel, a second arc-shaped transition channel and a second horizontal channel. The second vertical channel and the second horizontal channel are connected through the second arc-shaped transition channel.
[0039] The folding plate of the other folding assembly corresponds to the outlet of the first horizontal channel and the second vertical channel is located directly below the folding plate.
[0040] The third folding conveyor device includes a folding conveyor belt frame V and a folding conveyor belt frame VI. The folding conveyor belt frame V is provided with a folding conveyor belt V. The folding conveyor belt frame V is provided with a folding conveyor belt roller group V that cooperates with the folding conveyor belt V. The folding conveyor belt roller group V includes a first folding conveyor belt roller V, a second folding conveyor belt roller V and a third folding conveyor belt roller V distributed in a triangular shape.
[0041] A folding conveyor belt frame VI is provided with a folding conveyor belt VI that cooperates with the folding conveyor belt V. A folding conveyor belt roller group VI that cooperates with the folding conveyor belt VI is installed on the folding conveyor belt frame VI. The folding conveyor belt roller group VI includes a first folding conveyor belt roller VI, a second folding conveyor belt roller VI and a third folding conveyor belt roller VI distributed in a triangle.
[0042] A third folding conveying channel is provided between the folding conveyor belt V and the folding conveyor belt VI. The second folding conveying channel includes a third vertical channel, a third arc-shaped transition channel and a third horizontal channel. The third vertical channel and the third horizontal channel are connected through the third arc-shaped transition channel.
[0043] The third installation box also has a third folding assembly installed therein. The folding plate corresponds to the outlet of the second horizontal channel and is located below the outlet of the second horizontal channel. The third vertical channel is located directly above the folding plate.
[0044] The top of the folding conveyor belt V is higher than the top of the folding conveyor belt VI, and the top of the folding conveyor belt VI extends outward to form a discharge conveying portion.
[0045] The folding conveyor belt roller group I, the folding conveyor belt roller group II, the folding conveyor belt roller group III, the folding conveyor belt roller group IV, the folding conveyor belt roller group V and the folding conveyor belt roller group VI are respectively connected to the folding power group by transmission.
[0046] Adjusting roller devices for adjusting the tightness of the belts are installed on the folding conveyor belt frame I, the folding conveyor belt frame II, the folding conveyor belt frame III, the folding conveyor belt frame IV, the folding conveyor belt frame V and the folding conveyor belt frame VI.
[0047] The adjusting roller device includes an adjusting roller, both ends of the adjusting roller are rotatably connected to sliders, one side of the slider is fixedly connected to a tension adjustment rod perpendicular to the adjusting roller, the end of the tension adjustment rod facing away from the slider is threadedly connected to a tension adjustment plate, the tension adjustment rod extends to the outside of the tension adjustment plate and is fixed with an operating part; a locking nut is threadedly connected to the tension adjustment rod.
[0048] Folding conveyor belt frame I, folding conveyor belt frame II, folding conveyor belt frame III, folding conveyor belt frame IV, folding conveyor belt frame V and folding conveyor belt frame VI are all provided with a slide groove that cooperates with the slider, the tension adjustment plate is fixed on the top of the corresponding slide groove, and the locking nut is tightened on the tension adjustment plate.
[0049] Two interval adjustment plates are installed between the folding conveyor belt frame I and the folding conveyor belt frame II, which are respectively used to adjust the horizontal interval and vertical interval between the folding conveyor belt I and the folding conveyor belt II. The interval adjustment plate is provided with a strip-shaped interval adjustment hole, and two sixth locking bolts are provided in the interval adjustment hole. The inner ends of the two sixth locking bolts are respectively threadedly connected to the folding conveyor belt frame I and the folding conveyor belt frame II, and the outer end of the sixth locking bolt is tightened against the interval adjustment plate.
[0050] Two interval adjustment plates are also installed between the folding conveyor belt frame III and the folding conveyor belt frame VI, which are used to adjust the horizontal and vertical intervals between the folding conveyor belt III and the folding conveyor belt VI respectively. The interval adjustment plate is provided with a strip-shaped interval adjustment hole, and two sixth locking bolts are provided in the interval adjustment hole. The two sixth locking bolts are respectively threadedly connected to the folding conveyor belt frame III and the folding conveyor belt frame VI.
[0051] Two interval adjustment plates are also installed between the folding conveyor belt frame V and the folding conveyor belt frame IV, which are used to adjust the horizontal and vertical intervals between the folding conveyor belt V and the folding conveyor belt IV respectively. The interval adjustment plate is provided with a strip-shaped interval adjustment hole, and two sixth locking bolts are provided in the interval adjustment hole. The two sixth locking bolts are respectively threadedly connected to the folding conveyor belt frame V and the folding conveyor belt frame IV.
[0052] The folding conveyor belt frame I, the folding conveyor belt frame III and the folding conveyor belt frame VI are respectively rotatably connected with tensioning rollers.
[0053] The present invention saves manpower and improves work efficiency. The feeding device is used for feeding the material and unloading the rolled non-woven fabric to provide raw materials for the production device. The first folding device folds the non-woven fabric for the first time, folds one side of the non-woven fabric inward, and forms a double-layer structure on one side of the non-woven fabric. The non-woven fabric is then transported to the second folding device through a cloth-pulling roller device between the first folding device and the second folding device. The second folding device folds the other side of the non-woven fabric inward, and the other side of the non-woven fabric also forms a double-layer structure. After being folded by the first folding device and the second folding device, the back of the pillowcase forms an opening for loading the pillow core, and the two folded sides are The non-woven fabric is transported to the welding device via the cloth pulling roller device between the second folding device and the welding device. The welding device is used for welding at intervals along the length direction of the non-woven fabric to form countless pillowcases that are spaced and connected together. The countless pillowcases connected together are transported to the cutting device via the cloth pulling roller device between the welding device and the cutting device. The cutting device is used to cut the connected pillowcases one by one to complete the production of the pillowcases, which greatly saves manpower. The finished pillowcase folding device is used to convey and fold the finished pillowcases. The cut finished pillowcases are conveyed and folded along the finished pillowcase folding device for easy packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] Figure 1 It is a structural schematic diagram of the present invention;
[0055] Figure 2 It is a structural diagram of the feeding device;
[0056] Figure 3 It is a schematic diagram of the partial structure of the feeding device;
[0057] Figure 4 A schematic structural diagram of the folding and pressing assembly of the second folding device;
[0058] Figure 5 Schematic diagram of the structure of the support rod and the connecting sleeve;
[0059] Figure 6 It is a structural diagram of the sliding block;
[0060] Figure 7 It is a schematic diagram of the local structure of the present invention;
[0061] Figure 8 This is a schematic diagram of the main structure of the folding component;
[0062] Figure 9 This is a schematic diagram of the right view structure of the folding component;
[0063] Figure 10 It is a structural schematic diagram of a folded pillowcase conveying device;
[0064] Figure 11 Schematic diagram of the partial structure of the first folding conveying device;
[0065] Figure 12 This is a schematic structural diagram of the third folding and conveying device. DETAILED DESCRIPTION
[0066] like Figures 1-12 As shown, a non-woven pillowcase production device includes a feeding device 1, a first folding device, a second folding device, a welding device, a cutting device and a finished pillowcase folding device installed in sequence from front to back, and the front to back refers to from the front end of the production line to the back end of the production line; a cloth pulling roller device is installed between the second folding device and the welding device and between the cutting device and the finished pillowcase folding device; a cloth passing roller device and the cloth pulling roller device are provided in sequence from front to back between the first folding device and the second folding device.
[0067] The feeding device 1 includes a horizontally arranged first mounting frame 34, and the first mounting frame 34 is a rectangular frame. Mounting plates 30 are fixed on both sides of the first mounting frame 34, and a support shaft 46 is rotatably connected between the two mounting plates 30. The support shaft 46 is arranged close to the first folding device. Two spaced assembly components are installed on the support shaft 46, and a feeding roller 38 is installed between the two assembly components. One end of the feeding roller 38 is transmission-connected to the first power device 31. The first power device 31 is used to provide power to the feeding roller 38 to facilitate loading.
[0068] The assembly component includes two first assembly plates 44 and a second assembly plate 45 fixed at intervals on the support shaft 46, and a guide rod 35a group is provided between the first assembly plate 44 and the second assembly plate 45. The guide rod 35a group is installed with a mounting block 35, and both ends of the feeding roller 38 are installed on the mounting block 35; a driving shaft 43 is provided between the guide rod 35a group and the support shaft 46, and the two ends of the driving shaft 43 are rotatably connected to the first assembly plate 44 and the second assembly plate 45 respectively, and an inclined telescopic rod 42 is fixed to the bottom of the driving shaft 43. The telescopic rod 42 uses conventional telescopic devices such as a cylinder, an electric push rod and a hydraulic cylinder. The bottom end of the telescopic rod 42 is close to the support shaft 46 and is hinged to the first mounting frame 34. The telescopic rod 42 is telescopic to drive the assembly to rise and fall. The assembly drives the mounting block 35 to rise and fall and changes the direction of the mounting block 35 to facilitate the installation of the feeding roller 38.
[0069] The guide rod 35a group includes two spaced apart guide rods 35a, the two ends of which are respectively fixed on the first assembly plate 44 and the second assembly plate 45, and the mounting block 35 is slidably connected to the two guide rods 35a. The mounting block 35 is respectively provided with a first assembly hole and a second assembly hole that slides with the two guide rods 35a. The guide rods 35a play a guiding role, which facilitates the adjustment of the position of the mounting block 35 and the loading roller 38.
[0070] The mounting block 35 is L-shaped and includes a horizontal portion and a vertical portion. The first assembly hole and the second assembly hole are respectively arranged at the two ends of the horizontal portion. A mounting groove 49 is provided on the front side of the vertical portion. The front side of the vertical portion refers to the side of the vertical portion facing away from the first folding device, that is, the side close to the front end of the production line. First bearings 36 are installed at both ends of the feeding roller 38, and the first bearing 36 is installed in the mounting groove 49; the top of the vertical portion is threadedly connected to the first locking bolt 37, and the bottom of the first locking bolt 37 extends into the mounting groove 49 and is tightened on the outer ring of the first bearing 36. The first locking bolt 37 plays a locking role, locking the first bearing 36 in the mounting groove 49, and then locking the two ends of the feeding roller 38 in the mounting block 35.
[0071] When the non-woven fabric roll on the feeding roller 38 needs to be replaced, the telescopic rod 42 is retracted, and the telescopic rod 42 drives the assembly of the device to rotate downward by pushing the shaft 43. The position of the mounting block 35 is lowered, and the opening of the mounting groove 49 points to the front end of the production line. The first locking bolt 37 is loosened, and the feeding roller 38 slides out of the mounting groove 49 along the horizontal part to facilitate the installation of a new non-woven fabric roll. The new non-woven fabric roll is loaded from one end of the feeding roller 38, and then the non-woven fabric roll is pushed to push the first bearings 36 at both ends of the feeding roller 38 into the mounting groove 49. The first locking bolt 37 is tightened, and the telescopic rod 42 is extended. The telescopic rod 42 drives the assembly to rotate upward by pushing the shaft 43, and the position of the mounting block 35 is raised. The feeding roller 38 is connected to the first power device 31 through transmission. The first power device 31 provides power for the feeding roller 38, which facilitates the rotation of the feeding roller 38 to discharge the material.
[0072] A feeding roller adjustment device for adjusting the position of the feeding roller 38 is installed on one of the assembly components. The feeding roller adjustment device includes an adjusting screw 40 arranged between the two guide rods 35a. The first assembly plate 44 and the second assembly are respectively fixed with a second bearing 39 with a seat. The first assembly plate 44 and the second assembly are respectively provided with a through hole corresponding to the second bearing 39. The mounting block 35 is provided with a threaded hole. The two ends of the adjusting screw 40 are respectively matched with the corresponding second bearing 39. The adjusting screw 40 passes through the through holes of the first assembly plate 44 and the second assembly plate 45 and can rotate along the through holes. The adjusting screw 40 is threadedly matched with the threaded hole.
[0073] The feeding roller adjustment device is used to adjust the horizontal position of the feeding roller 38. When the non-woven fabric needs to be symmetrically folded by the first folding device, one side of the non-woven fabric is aligned with the other side of the non-woven fabric and folded. The center of the feeding roller 38 corresponds to the center of the first folding device, and the center planes of the two coincide. When the center of the feeding roller 38 deviates from the center of the first folding device, the first folding device folds the non-woven fabric asymmetrically. In this embodiment, the first folding device folds the non-woven fabric asymmetrically to facilitate the formation of an opening on the back of the pillowcase for loading the pillow core.
[0074] The first assembly plate 44 is disposed outside the second assembly plate 45 . The outer end of the adjusting screw 40 extends outside the first assembly plate 44 and fixes the hand wheel 41 to facilitate the rotation of the adjusting screw 40 .
[0075] When it is necessary to adjust the position of the feeding roller 38 relative to the center of the first folding device according to the folding requirements, the hand wheel 41 is turned, and the hand wheel 41 drives the adjusting screw 40 to rotate. The adjusting screw 40 is threadedly connected to the mounting block 35. The rotation of the adjusting screw 40 is converted into horizontal movement of the mounting block 35. The mounting block 35 drives the feeding roller 38 to move to the appropriate position. During the movement of the mounting block 35 along the adjusting screw 40, the mounting block 35 slides along the guide rod 35a.
[0076] The feeding roller 38 is a cylinder shaft, and an air filling port is provided at the end of the cylinder shaft to facilitate the inflation of the cylinder shaft. After a new non-woven fabric roll is installed on the feeding roller 38, the cylinder shaft is inflated, and the air tube at the position where the cylinder shaft is installed in the non-woven fabric roll expands and presses against the inner wall of the non-woven fabric roll to prevent the non-woven fabric roll from falling out; the first power device 31 is an automatic tension controller. When the automatic tension controller provides power to the feeding roller 38, it is convenient to adjust the speed of the feeding roller 38 according to the tension of the non-woven fabric, so that the non-woven fabric maintains a relatively constant tension during the unwinding process. The power device 31 is fixed to one of the assembly components. A driving gear 32 is installed at the output end of the first power device 31. A driven gear 33 is installed at the end of the loading roller 38 close to the first power device 31. The driven gear 33 is engaged with the driving gear 32. The first power device 31 transmits power to the loading roller 38 through the engagement of the driving gear 32 with the driven gear 33. In actual installation, a transmission gear can be added between the driving gear 32 and the driven gear 33 according to installation requirements, or other conventional transmission devices can be used.
[0077] The first folding device includes a second mounting frame 2, which is a rectangular frame, and a pressure roller device and a folding device are installed on the second mounting frame 2; the pressure roller device includes a third mounting frame 5, which is fixed to the top of the second mounting frame 2, and the third mounting frame 5 is rotatably connected to two cooperating pressure rollers 6, and the third mounting frame 5 can be two vertical plates, and the two pressure rollers 6 are rotatably connected between the two vertical plates; the folding device includes an inclined triangular bottom plate 4. In this embodiment, the bottom plate 4 is an isosceles triangle, the bottom edge of the bottom plate 4 is close to the bottom of the first mounting frame 34, the top angle of the bottom plate 4 is facing upward, and the bottom plate 4 is fixed on the second mounting frame 2. Triangular side panels 3 are provided on both sides of the bottom plate 4, and the top edges of the two side panels 3 are attached to and arranged below the two pressure rollers 6.
[0078] The cloth-passing roller device includes a connecting rod 117 and two spaced-apart mounting rods 114. The connecting rod 117 is fixed on the top of the two mounting rods 114; the mounting rod 114 is fixed on the top of the second mounting frame 2, and an assembly plate 115 is detachably fixed on the side of the mounting rod 114 close to the first folding device. A cloth-passing roller 116 is rotatably connected between the two assembly plates 115. The cloth-passing roller 116 serves as a transition, so that the non-woven fabric conveyed from the two pressing rollers 6 can smoothly enter the cloth-pulling roller device between the first folding device and the second folding device.
[0079] The non-woven fabric output from the feeding roller 38 passes through the bottom of the base plate 4 and is transported upward. The non-woven fabric is folded through the two side panels 3. After the first folding, the non-woven fabric enters between the two pressing rollers 6 for pressing. In this embodiment, when the non-woven fabric passes through the first folding device, the first folding device folds the non-woven fabric asymmetrically, folds one side of the non-woven fabric inward, and forms a double-layer structure on one side of the non-woven fabric. The non-woven fabric coming out of the two pressing rollers 6 passes through the bottom of the cloth roller 116, and is then transported to the second folding device through the cloth pulling roller device between the first folding device and the second folding device.
[0080] The non-woven pillowcase production device further comprises a first installation box 10 , and a vertical box board 10 a is provided on one side of the first installation box 10 .
[0081] The second folding device includes a folding roller 11 and a folding and pressing assembly. One end of the folding roller 11 is detachably mounted on the box board 10a. The folding roller 11 is rotatably connected to the box board 10a. The folding and pressing assembly includes an inclined support plate 15. One side of the support plate 15 is fixed on the box board 10a. The bottom end of the support plate 15 is close to the rear side of the folding roller 11. A support rod 12 is provided above the support plate 15. One end of the support rod 12 is detachably fixed to the box board 10a. A fixing rod 13 is installed on the other end of the support rod 12. A folding and pressing plate 14 is fixed on the end of the fixing rod 13 facing away from the support rod 12. There is a gap between the folding and pressing plate 14 and the support plate 15. The bottom end of the folding and pressing plate 14 extends outside the support plate 15. The folding roller 11 cooperates with the folding and pressing plate 14 to perform the second folding and pressing.
[0082] The other side of the non-woven fabric is arranged outside the folding roller 11, that is, the width of the non-woven fabric after the first folding is still greater than the length of the folding roller 11. When the non-woven fabric passes through the folding roller 11, the unfolded side of the non-woven fabric is folded inward, and is folded and pressed inward through the folding and pressing plate 14, and is pressed and conveyed upward along the bottom surface of the folding and pressing plate 14. After folding by the first folding device and the second folding device, an opening for loading the pillow core is formed on the back of the pillowcase, and the non-woven fabric folded twice is transported to the welding device through the cloth pulling roller device between the second folding device and the welding device.
[0083] The second locking bolt 56 passes through the horizontal opening 57 and is threadedly connected to the wall of the horizontal opening 57, so that the position of the sliding block 53 on the support rod 12 can be adjusted. The position of the fixing rod 13 and the folding pressing plate 14 along the support rod 12 can be adjusted to adapt to non-woven fabrics of different widths. When the position of the folding pressing plate 14 along the support rod 12 needs to be adjusted, the second locking bolt 56 is loosened, and the sliding block 53 can slide along the support rod 12. After the sliding block 53 drives the fixing rod 13 and the folding pressing plate 14 to move to the appropriate position, the second locking bolt 56 is tightened to lock the position of the sliding block 53.
[0084] The other end of the sliding block 53 is provided with a second sliding hole 61 that is slidably connected to the fixing rod 13. The two ends of the second sliding hole 61 are respectively arranged on the top and bottom surfaces of the sliding block 53. A vertical opening 60 is provided on one side of the sliding block 53 near the second sliding hole 61, and the vertical opening 60 is communicated with the second sliding hole 61. The front part of the sliding block 53 is threadedly connected with a third locking bolt 59, which passes through the vertical opening 60 and is threadedly connected to the wall of the vertical opening 60; the center line of the first sliding hole 58 is perpendicular to the center line of the second sliding hole 61, which is convenient for adjusting the gap between the folding pressing plate 14 and the support plate 15 to adapt to the thickness of the non-woven fabric, etc. When it is necessary to adjust the gap between the folding pressing plate 14 and the support plate 15, the third locking bolt 59 is loosened, and the fixing rod 13 can slide along the second sliding hole 61 of the sliding block 53. When the gap between the folding pressing plate 14 and the support plate 15 is adjusted to a suitable position, the third locking bolt 59 is tightened to lock the position of the fixing rod 13.
[0085] The cross section of the support rod 12 is preferably circular to facilitate sliding connection with the sliding block 53. The cross section of the support rod 12 can also be a square or other shape.
[0086] The support rod 12 is provided with a connecting sleeve 52 at one end close to the box plate 10a, and a fourth locking bolt 51 is threadedly connected to the outer wall of the connecting sleeve 52, and the fourth locking bolt 51 is tightened on the support rod 12. The fourth locking bolt 51 is used to firmly fix the connecting sleeve 52 on the support rod 12. A connecting plate 48 is provided on one side of the connecting sleeve 52, and a strip-shaped mounting groove 49 is provided on the connecting plate 48. The bottom of the mounting groove 49 is provided with a strip-shaped through hole, which is convenient for fine-tuning the position of the support rod 12 on the box plate 10a as needed. A fifth locking bolt 50 is provided in the strip through hole, and the inner end of the fifth locking bolt 50 is threadedly connected to the box plate 10a, and the outer end of the fifth locking bolt 50 is tightened on the bottom of the mounting groove 49. The fifth locking bolt 50 is used to firmly fix the connecting plate 48 on the box plate 10a.
[0087] A fifth vertical threaded hole group 47 is provided on the box plate 10a. The fifth threaded hole group 47 includes several evenly spaced fifth threaded holes 47 that can be threadedly engaged with the fifth locking bolt 50, so as to facilitate adjustment of the installation position of the support rod 12 on the box plate 10a as needed.
[0088] A fastening plate 54 is detachably fixed to the top of the folding and pressing plate 14, and the fixing rod 13 is fixed to the top of the fastening plate 54. A handle plate 55 is detachably fixed to the support plate 15. A cloth folding channel is formed between the folding and pressing plate 14 and the support plate 15. The non-woven fabric is pressed and transported upward along the cloth folding channel. The handle plate 55 is arranged on the outside of the cloth folding channel, and the handle plate 55 serves as an edge.
[0089] The width of the top of the folded pressed plate 14 is greater than the width of the bottom of the folded pressed plate 14, so the pressing effect is better.
[0090] The non-woven pillowcase production device also includes a support platform 111 , and a welding device, a cutting device and a finished pillowcase conveying device are all installed on the top of the support platform 111 .
[0091] The welding device includes an ultrasonic welding machine body 16 and a fourth mounting frame 17. The fourth mounting frame 17 is fixed on the supporting platform 111. The ultrasonic welding machine body 16 is fixed on the fourth mounting frame 17. The welding head of the ultrasonic welding machine body 16 is vertically downward. A horizontal welding roller 18 is rotatably connected to the fourth mounting frame 17. The fourth mounting frame 17 can be two vertical plates. The welding roller 18 is rotatably connected between the two vertical plates. The welding roller 18 is arranged directly below the welding head. In this embodiment, the welding roller 18 is provided with a pattern to facilitate the formation of decorative patterns at the welding position.
[0092] The welding device is used for welding at intervals along the length direction of the non-woven fabric to form countless pillowcases that are spaced and connected together. The countless connected pillowcases are transported to the cutting device via the cloth pulling roller device between the welding device and the cutting device.
[0093] The cutting device includes a fifth mounting frame 19, which is fixed on the supporting platform 111. The fifth mounting frame 19 is rotatably connected to a cutting roller 20 and a support roller 21. A second power device is installed at one end of the cutting roller 20 close to the first mounting box 10. The second power device is arranged in the first mounting box 10. A cutting knife is provided on the cutting roller 20, and the cutting knife is arranged along the length direction of the cutting roller 20. The support roller 21 is transmission-connected to the second power device.
[0094] The cutting device is used to cut the connected pillowcases one by one. The second power device provides power to the cutting roller 20, and the second power device drives the cutting roller 20 to rotate. When the cutting knife contacts the non-woven fabric, the cutting knife cuts the non-woven fabric. During the cutting process, the cutting knife contacts the support roller 21, so the support roller 21 uses a roller with greater hardness to increase the service life.
[0095] The cloth pulling roller device includes a sixth mounting frame 7, and two cloth pulling rollers 8 for use with each other are rotatably connected between the sixth mounting frame 7. The sixth mounting frame 7 can include two vertical plates, and the two cloth pulling rollers 8 are rotatably connected between the two vertical plates. One of the cloth pulling rollers 8 is installed with a third power device near one end of the first mounting box 10, and the other cloth pulling roller 8 is transmission-connected to the third power device. The third power device provides power for the cloth pulling roller 8. The third power device can be a conventional power device such as a motor. The third power device drives the cloth pulling roller 8 to rotate to realize the transmission of non-woven fabrics.
[0096] The sixth mounting frame 7 of the cloth-pulling roller device between the second folding device and the welding device and the sixth mounting frame 7 of the cloth-pulling roller device between the cutting device and the finished pillowcase folding device are both fixed on the top of the supporting platform 111 .
[0097] A support frame 9 is provided between the first folding device and the second folding device, and the sixth mounting frame 7 of the cloth pulling roller device between the first folding device and the second folding device is fixed on the top of the support frame 9.
[0098] The finished pillowcase folding device includes a finished pillowcase conveying device, a folding assembly 24, a folded pillowcase conveying device, a second installation box 26 and a third installation box 29. The finished pillowcase folding device is used to fold the finished pillowcase for easy packaging, storage and transportation.
[0099] The finished pillowcase conveying device includes a first pillowcase conveyor belt frame 23, two horizontal first conveyor belts 22 are provided on the first pillowcase conveyor belt frame 23, and a first gap is provided between the two first conveyor belts 22. The first pillowcase conveyor belt frame 23 is rotatably connected to a first conveyor belt roller that cooperates with the first conveyor belt 22. A fourth power device is installed on one of the first conveyor belt rollers, and the fourth power device provides power to one of the first conveyor belt rollers. The remaining first conveyor belt rollers are driven by the first conveyor belt 22. The fourth power device can adopt a conventional power device such as a motor. The fourth power device drives the first conveyor belt 22 to run through the first conveyor belt roller, and the first conveyor belt 22 transports the finished pillowcases cut from the cutting device downward.
[0100] A pressing roller 112 is provided at the top of the front end of the first conveyor belt 22. The pressing roller 112 is used to press the finished pillowcases onto the first conveyor belt 22. The two ends of the pressing roller 112 are rotatably connected with inclined hinge plates 113, and the hinge plates 113 are installed on the side of the first pillowcase conveyor belt frame 23.
[0101] Two spaced folding assemblies 24 are installed on the top of the second installation box 26. The folding assembly 24 includes a vertical plate 62, which is fixed to the top of the second installation box 26. Reinforcement plates 65 are fixed on both sides of the vertical plate 62. The reinforcement plates 65 play a reinforcing role, and the bottom of the reinforcement plates 65 is fixed to the second installation box 26; a linear guide is installed on the side of the vertical plate 62 close to the finished pillowcase conveying device, and the linear guide includes a fixing portion 66 and a sliding rod 67. The fixing portion 66 is detachably fixed to the vertical plate 62, and a slide groove is provided on the fixing portion 66 to be slidably connected to the sliding rod 67; a linear guide is provided above the linear guide. The turntable 63 has a connecting rod 64 hinged at the edge of the turntable 63, and the bottom end of the connecting rod 64 is hinged to the sliding rod 67. The connecting rod 64 can be hinged to the turntable 63 and the sliding rod 67 respectively through a hinged ball head. A fifth power device 69 for driving the turntable 63 to rotate is installed on the vertical plate 62. The fifth power device 69 can be driven by a conventional drive such as a motor. The fifth power device 69 provides power for the turntable 63; the bottom end of the sliding rod 67 is detachably fixed with a fixed plate 68, and the bottom of the fixed plate 68 is detachably fixed with a folding plate 25; the folding plate 25 of one of the folding components 24 is arranged directly above the first interval.
[0102] When the finished pillowcase needs to be folded, the fifth power device 69 drives the turntable 63 to rotate, and the rotation of the turntable 63 is converted into the up and down movement of the connecting rod 64. The connecting rod 64 drives the folding plate 25 to move up and down through the sliding rod 67 and the fixed plate 68, and the folding plate 25 folds the finished pillowcase for the first time.
[0103] During use, a sensor and controller for detecting finished pillowcases can be installed on the first pillowcase conveyor belt frame 23. The controller uses AB company's ControlLogix5000 PLC controller, and the sensor can use a conventional photoelectric sensor, etc. The sensor and the fifth power device 69 are electrically connected to the controller. When the sensor detects that a finished pillowcase is being conveyed to the folding device, the sensor feeds back a signal to the controller, and the controller controls the operation of the fifth power device 69 to improve the degree of automation of the device.
[0104] The pillowcase folding conveying device includes a first folding conveying device 70 , a second folding conveying device 27 , a third folding conveying device 28 and a folding power unit.
[0105] The first folding conveyor device includes a folding conveyor belt frame I84 and a folding conveyor belt frame II90. The folding conveyor belt frame I84 is provided with a folding conveyor belt I82. The folding conveyor belt frame I84 is provided with a folding conveyor belt roller group I that cooperates with the folding conveyor belt I82. The folding conveyor belt roller group I includes a first folding conveyor belt roller I81, a second folding conveyor belt roller I80 and a third folding conveyor belt roller I77 distributed in a triangular shape.
[0106] The folding conveyor belt frame II 90 is provided with a folding conveyor belt II 87 that cooperates with the folding conveyor belt I 82. The folding conveyor belt frame II 90 is installed with a folding conveyor belt roller group II that cooperates with the folding conveyor belt II 87. The folding conveyor belt roller group II includes a first folding conveyor belt roller II 86, a second folding conveyor belt roller II 88 and a third folding conveyor belt roller II 89 distributed in a triangular shape.
[0107] A first folding conveying channel b is provided between the folding conveyor belt I82 and the folding conveyor belt II87. The first folding conveying channel b is used to transport the pillowcase after the first folding. The first folding conveying channel b includes a first vertical channel, a first arc-shaped transition channel and a first horizontal channel. The first vertical channel and the first horizontal channel are connected through the first arc-shaped transition channel. The first vertical channel is arranged directly below the first interval. When the folding component 24 folds the pillowcase for the first time, the pillowcase enters the first interval with the folding plate 25. The pillowcase after the first folding falls from the first interval into the first vertical channel, and is transported by the folding conveyor belt I82 and the folding conveyor belt II87, and is transported along the first vertical channel, the first arc-shaped transition channel and the first horizontal channel in sequence.
[0108] The second folding conveyor device 27 includes a folding conveyor belt frame III92 and a folding conveyor belt frame IV97. The folding conveyor belt frame III92 is provided with a folding conveyor belt III95. The folding conveyor belt frame III92 is installed with a folding conveyor belt roller group III that cooperates with the folding conveyor belt III95. The folding conveyor belt roller group III includes a first folding conveyor belt roller III91, a second folding conveyor belt roller III94 and a third folding conveyor belt roller III93 distributed in a triangular shape.
[0109] A folding conveyor belt frame IV97 is provided with a folding conveyor belt IV99 that cooperates with the folding conveyor belt III95. A folding conveyor belt roller group IV that cooperates with the folding conveyor belt IV99 is installed on the folding conveyor belt frame IV97. The folding conveyor belt roller group IV includes a first folding conveyor belt roller IV96, a second folding conveyor belt roller IV98 and a third folding conveyor belt roller IV100 distributed in a triangular shape.
[0110] A second folding conveying channel c is provided between the folding conveyor belt III 95 and the folding conveyor belt IV 99. The second folding conveying channel c includes a second vertical channel, a second arc-shaped transition channel and a second horizontal channel. The second vertical channel and the second horizontal channel are connected through the second arc-shaped transition channel.
[0111] The folding plate 25 of another folding component 24 corresponds to the outlet of the first horizontal channel and the second vertical channel is located directly below the folding plate 25. The pillowcase coming out of the first horizontal channel is folded for the second time by the folding component 24. The pillowcase after the second folding enters the second vertical channel and is transported by the folding conveyor belt III 95 and the folding conveyor belt IV 99, and is transported along the second vertical channel, the second arc-shaped transition channel and the second horizontal channel in sequence.
[0112] The third folding conveyor device 28 includes a folding conveyor belt frame V109 and a folding conveyor belt frame VI103. The folding conveyor belt frame V109 is provided with a folding conveyor belt V107. The folding conveyor belt frame V109 is provided with a folding conveyor belt roller group V that cooperates with the folding conveyor belt V107. The folding conveyor belt roller group V includes a first folding conveyor belt roller V106, a second folding conveyor belt roller V108 and a third folding conveyor belt roller V110 distributed in a triangular shape.
[0113] A folding conveyor belt frame VI103 is provided with a folding conveyor belt VI101 that cooperates with the folding conveyor belt V107. A folding conveyor belt roller group VI that cooperates with the folding conveyor belt VI101 is installed on the folding conveyor belt frame VI103. The folding conveyor belt roller group VI includes a first folding conveyor belt roller VI102, a second folding conveyor belt roller VI104 and a third folding conveyor belt roller VI105 distributed in a triangular shape.
[0114] A third folding conveying channel d is provided between the folding conveyor belt V107 and the folding conveyor belt VI101. The second folding conveying channel c includes a third vertical channel, a third arc-shaped transition channel and a third horizontal channel. The third vertical channel and the third horizontal channel are connected through the third arc-shaped transition channel.
[0115] A third folding assembly 24 is also installed in the third installation box 29. The folding plate 25 corresponds to the outlet of the second horizontal channel. The folding plate 25 is located below the outlet of the second horizontal channel. The third vertical channel is located directly above the folding plate 25. The pillowcases coming out of the second horizontal channel are folded upward by the folding plate 25 of the third folding assembly 24, enter the third vertical channel, and are transported by the folding conveyor belt V107 and the folding conveyor belt VI101, and pass through the third vertical channel, the third arc-shaped transition channel and the third horizontal channel in sequence.
[0116] The top of the folding conveyor belt V107 is higher than the top of the folding conveyor belt VI101. The top of the folding conveyor belt VI101 extends outward to form a discharge conveying part. The pillowcases folded three times are conveyed outward through the conveying part. A material frame is provided below the outlet of the folding conveyor belt VI101, and the folded pillowcases fall into the material frame.
[0117] The folding conveyor belt roller group I, the folding conveyor belt roller group II, the folding conveyor belt roller group III, the folding conveyor belt roller group IV, the folding conveyor belt roller group V and the folding conveyor belt roller group VI are respectively connected to the folding power group, and the folding power group provides power for the folding conveyor belt roller group I, the folding conveyor belt roller group II, the folding conveyor belt roller group III, the folding conveyor belt roller group IV, the folding conveyor belt roller group V and the folding conveyor belt roller group VI. The folding power group includes several conventional drive motors, and the number of drive motors can be two. The folding conveyor belt roller group I, the folding conveyor belt roller group II, the folding conveyor belt roller group III and the folding conveyor belt roller group IV are respectively connected to one of the motors, and the folding conveyor belt roller group V and the folding conveyor belt roller group VI are respectively connected to the other drive motor. The drive motors can also be selected to be three, six, etc.
[0118] An adjusting roller device 85 for adjusting the belt tension is installed on the folding conveyor belt frame I84, the folding conveyor belt frame II90, the folding conveyor belt frame III92, the folding conveyor belt frame IV97, the folding conveyor belt frame V109 and the folding conveyor belt frame VI103.
[0119] The adjusting roller device 85 includes an adjusting roller 83, and both ends of the adjusting roller 83 are rotatably connected to sliders 75. One side of the slider 75 is fixedly connected to a tension adjustment rod 72 perpendicular to the adjusting roller 83. The end of the tension adjustment rod 72 facing away from the slider 75 is threadedly connected to a tension adjustment plate 74. The tension adjustment rod 72 extends to the outside of the tension adjustment plate 74 and is fixed with an operating part; a locking nut 73 is threadedly connected to the tension adjustment rod 72, and the locking nut 73 serves as a locking function.
[0120] Folding conveyor belt frame I84, folding conveyor belt frame II90, folding conveyor belt frame III92, folding conveyor belt frame IV97, folding conveyor belt frame V109 and folding conveyor belt frame VI103 are all provided with a slide groove that cooperates with the slider 75, the tension adjustment plate 74 is fixed on the top of the corresponding slide groove, and the locking nut 73 is tightened on the tension adjustment plate 74.
[0121] When the tightness needs to be adjusted, loosen the locking nut 73 and rotate the tension adjustment rod 72. The tension adjustment rod 72 drives the slider 75 to move up and down, so that the roller 83 can adjust the degree of pressure on the folding conveyor belt, thereby adjusting the tightness of the folding conveyor belt. After the adjustment is completed, tighten the locking nut 73 to lock the position of the tension adjustment rod 72.
[0122] Two interval adjustment plates 78 are installed between the folding conveyor belt frame I84 and the folding conveyor belt frame II90, which are respectively used to adjust the horizontal and vertical intervals between the folding conveyor belt I82 and the folding conveyor belt II87. The interval adjustment plate 78 is provided with a strip-shaped interval adjustment hole 78a, and two sixth locking bolts 79 are provided in the interval adjustment hole 78a. The inner ends of the two sixth locking bolts 79 are threadedly connected to the folding conveyor belt frame I and the folding conveyor belt frame II90 respectively, and the outer end of the sixth locking bolt 79 is tightened on the interval adjustment plate 78. When it is necessary to adjust the interval between the folding conveyor belt I82 and the folding conveyor belt II87 according to the thickness of the pillowcase, loosen the sixth locking bolt 79, adjust the interval between the folding conveyor belt frame I84 and the folding conveyor belt frame II90, and then adjust the interval between the folding conveyor belt I82 and the folding conveyor belt II87. After adjustment, tighten the sixth locking bolt 79.
[0123] Two interval adjustment plates 78 are also installed between the folding conveyor belt frame III92 and the folding conveyor belt frame VI103, which are respectively used to adjust the horizontal and vertical intervals between the folding conveyor belt III95 and the folding conveyor belt VI101. The interval adjustment plate 78 is provided with a strip-shaped interval adjustment hole 78a, and two sixth locking bolts 79 are provided in the interval adjustment hole 78a. The two sixth locking bolts 79 are threadedly connected to the folding conveyor belt frame III and the folding conveyor belt frame VI103 respectively. When it is necessary to adjust the interval between the folding conveyor belt III95 and the folding conveyor belt VI101 according to the thickness of the pillowcase, loosen the sixth locking bolt 79, adjust the interval between the folding conveyor belt frame III and the folding conveyor belt frame VI103, and then adjust the interval between the folding conveyor belt III95 and the folding conveyor belt VI101. After adjustment, tighten the sixth locking bolt 79.
[0124] Two interval adjustment plates 78 for adjusting the horizontal and vertical intervals between the folding conveyor belt V107 and the folding conveyor belt IV99 are also installed between the folding conveyor belt frame V109 and the folding conveyor belt frame IV97. The interval adjustment plate 78 is provided with a strip-shaped interval adjustment hole 78a, and two sixth locking bolts 79 are provided in the interval adjustment hole 78a. The two sixth locking bolts 79 are threadedly connected to the folding conveyor belt frame V and the folding conveyor belt frame IV97 respectively. When it is necessary to adjust the interval between the folding conveyor belt V107 and the folding conveyor belt frame IV97 according to the thickness of the pillowcase, the sixth locking bolt 79 is loosened to adjust the interval between the folding conveyor belt frame V and the folding conveyor belt frame IV97, and then adjust the interval between the folding conveyor belt V107 and the folding conveyor belt IV99. After adjustment, tighten the sixth locking bolt 79.
[0125] The folding conveyor belt frame I84, the folding conveyor belt frame III92 and the folding conveyor belt frame VI103 are respectively rotatably connected with a tightening roller 76, and the tightening roller 76 is used to adjust the tightness of the folding conveyor belt.
[0126] The present invention saves manpower and improves work efficiency. The feeding device 1 is used for feeding, unloading the rolled non-woven fabric to provide raw materials for the production device. The first folding device folds the non-woven fabric for the first time, folding one side of the non-woven fabric inward, and forming a double-layer structure on one side of the non-woven fabric. The non-woven fabric is then transported to the second folding device through the cloth pulling roller device between the first folding device and the second folding device. The second folding device folds the other side of the non-woven fabric inward, and the other side of the non-woven fabric also forms a double-layer structure. After folding by the first folding device and the second folding device, the back of the pillowcase forms an opening for loading the pillow core, and the folding The two non-woven fabrics are transported to the welding device via the cloth pulling roller device between the second folding device and the welding device. The welding device is used to weld at intervals along the length direction of the non-woven fabric to form countless pillowcases that are spaced and connected together. The countless pillowcases connected together are transported to the cutting device via the cloth pulling roller device between the welding device and the cutting device. The cutting device is used to cut the connected pillowcases one by one to complete the production of the pillowcases, which greatly saves manpower. The finished pillowcase folding device is used to convey and fold the finished pillowcases. The cut finished pillowcases are conveyed and folded along the finished pillowcase folding device for easy packaging.
[0127] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. A non-woven pillowcase production device, characterized by: It includes a feeding device, a first folding device, a second folding device, a welding device, a cutting device and a finished pillowcase folding device, which are installed in sequence from front to back; a cloth pulling roller device is installed between the second folding device and the welding device and between the cutting device and the finished pillowcase folding device; a cloth passing roller device and the cloth pulling roller device are installed in sequence from front to back between the first folding device and the second folding device; The first folding device includes a second mounting frame, on which a pressing roller device and a folding device are mounted; the pressing roller device includes a third mounting frame, which is fixed to the top of the second mounting frame and rotatably connected to two cooperating pressing rollers; the folding device includes an inclined triangular bottom plate, the bottom edge of the bottom plate is close to the bottom of the first mounting frame, the bottom plate is fixed to the second mounting frame, and triangular side plates are provided on both sides of the bottom plate, and the top edges of the two side plates are abutted and arranged below the two pressing rollers; The cloth-passing roller device includes a connecting rod and two spaced-apart mounting rods, wherein the connecting rod is fixed to the top of the two mounting rods; the mounting rod is fixed to the top of the second mounting frame, and an assembly plate is detachably fixed to the side of the mounting rod close to the first folding device, and the cloth-passing roller is rotatably connected between the two assembly plates; The cloth pulling roller device includes a sixth mounting frame, and two cloth pulling rollers for use are rotatably connected between the sixth mounting frame, one of the cloth pulling rollers is installed with a third power device at one end close to the first mounting box, and the other cloth pulling roller is transmission-connected to the third power device; The sixth mounting frame of the cloth pulling roller device between the second folding device and the welding device and the sixth mounting frame of the cloth pulling roller device between the cutting device and the finished pillowcase folding device are both fixed on the top of the support platform; A support frame is provided between the first folding device and the second folding device, and the sixth mounting frame of the cloth pulling roller device between the first folding device and the second folding device is fixed on the top of the support frame.
2. The non-woven pillowcase production device according to claim 1, characterized in that: The feeding device includes a first mounting frame arranged horizontally, mounting plates are fixed on both sides of the first mounting frame, a support shaft is rotatably connected between the two mounting plates, two spaced assembly components are mounted on the support shaft, a feeding roller is installed between the two assembly components, and one end of the feeding roller is transmission-connected to the first power device; The assembly component includes a first assembly plate and a second assembly plate fixed on the support shaft at an interval, a guide rod group is provided between the first assembly plate and the second assembly plate, a mounting block is installed on the guide rod group, and both ends of the feeding roller are installed on the mounting block; a driving shaft is provided between the guide rod group and the support shaft, and the two ends of the driving shaft are respectively rotatably connected to the first assembly plate and the second assembly plate, and an inclined telescopic rod is fixed to the bottom of the driving shaft, and the bottom end of the telescopic rod is close to the support shaft and hinged to the first mounting frame; The guide rod assembly includes two spaced guide rods, the ends of the two guide rods are respectively fixed to the first assembly plate and the second assembly plate, the mounting blocks are respectively slidably connected to the two guide rods, and the mounting blocks are respectively provided with a first assembly hole and a second assembly hole that are slidably matched with the two guide rods; The mounting block is L-shaped and includes a horizontal portion and a vertical portion. The first and second mounting holes are respectively provided at both ends of the horizontal portion. A mounting groove is provided on the front side of the vertical portion. First bearings are installed at both ends of the feeding roller and are installed in the mounting grooves. A first locking bolt is threadedly connected to the top of the vertical portion. The bottom of the first locking bolt extends into the mounting groove and is tightened against the outer ring of the first bearing. A feeding roller adjusting device for adjusting the position of the feeding roller is installed on one of the assembly components. The feeding roller adjusting device includes an adjusting screw arranged between the two guide rods. A second bearing with a seat is fixed to the first assembly plate and the second assembly respectively. The first assembly plate and the second assembly are respectively provided with a through hole corresponding to the second bearing. The mounting block is provided with a threaded hole. Both ends of the adjusting screw are respectively matched with the corresponding second bearing. The adjusting screw passes through the through holes of the first assembly plate and the second assembly plate and can rotate along the through holes. The adjusting screw is threadedly matched with the threaded hole. The first assembly plate is arranged on the outside of the second assembly plate, and the outer end of the adjusting screw extends outside the first assembly plate and fixes the hand wheel; The feeding roller is a cylinder shaft; the first power device is an automatic tension controller, the first power device is fixed on one of the assembly components, the output end of the first power device is equipped with a driving gear, and the end of the feeding roller close to the first power device is equipped with a driven gear, and the driven gear is engaged with the driving gear.
3. The non-woven pillowcase production device according to claim 1, characterized in that: The non-woven pillowcase production device also includes a first installation box, and a vertical box board is provided on one side of the first installation box.
4. The non-woven pillowcase production device according to claim 3, characterized in that: The second folding device includes a folding roller and a folding and pressing assembly, one end of the folding roller is detachably mounted on the box board, the folding roller is rotatably connected to the box board, the folding and pressing assembly includes an inclined support plate, one side of the support plate is fixed on the box board, the bottom end of the support plate is close to the rear side of the folding roller, a support rod is provided above the support plate, one end of the support rod is detachably fixed to the box board, the other end of the support rod is installed with a fixing rod, a folding and pressing plate is fixed on the end of the fixing rod facing away from the support rod, there is a gap between the folding and pressing plate and the support plate, and the bottom end of the folding and pressing plate extends outside the support plate.
5. The non-woven pillowcase production device according to claim 4, characterized in that: A sliding block is detachably fixed to the support rod, one end of the sliding block is provided with a first sliding hole slidably connected to the support rod, two ends of the first sliding hole are respectively provided on the front and rear surfaces of the sliding block, a horizontal opening is provided on the side of the sliding block close to the first sliding hole, the horizontal opening is communicated with the first sliding hole, a second locking bolt is threadedly connected to the top of the sliding block, the second locking bolt passes through the horizontal opening and is threadedly connected to the wall of the horizontal opening; The other end of the sliding block is provided with a second sliding hole slidably connected to the fixed rod, and the two ends of the second sliding hole are respectively arranged on the top surface and the bottom surface of the sliding block. A vertical opening is provided on the side of the sliding block close to the second sliding hole, and the vertical opening is communicated with the second sliding hole. A third locking bolt is threadedly connected to the front portion of the sliding block, and the third locking bolt passes through the vertical opening and is threadedly connected to the wall of the vertical opening; the center line of the first sliding hole is perpendicular to the center line of the second sliding hole; A connecting sleeve is provided at one end of the support rod close to the box plate, a fourth locking bolt is threadedly connected to the outer wall of the connecting sleeve, the fourth locking bolt is tightened on the support rod, a connecting plate is provided on one side of the connecting sleeve, a strip-shaped mounting groove is provided on the connecting plate, a strip-shaped through hole is provided at the bottom of the mounting groove, a fifth locking bolt is provided in the strip through hole, the inner end of the fifth locking bolt is threadedly connected to the box plate, and the outer end of the fifth locking bolt is tightened to the bottom of the mounting groove; A fifth vertical threaded hole group is provided on the box plate, and the fifth threaded hole group includes a plurality of evenly spaced fifth threaded holes capable of threadably cooperating with the fifth locking bolts; A fastening plate is detachably fixed to the top of the folding and pressing plate, a fixing rod is fixed to the top of the fastening plate, a side plate is detachably fixed to the support plate, a folding channel is formed between the folding and pressing plate and the side plate is arranged on the outside of the folding channel; The width of the top of the folded plywood is greater than the width of the bottom of the folded plywood.
6. The non-woven pillowcase production device according to claim 1, characterized in that: The non-woven pillowcase production device also includes a support platform, and the welding device, cutting device and finished pillowcase conveying device are all installed on the top of the support platform; The welding device includes an ultrasonic welding machine body and a fourth mounting frame, the fourth mounting frame is fixed to the support platform, the ultrasonic welding machine body is fixed to the fourth mounting frame, the welding head of the ultrasonic welding machine body is vertically downward, and a horizontal welding roller is rotatably connected to the fourth mounting frame, and the welding roller is arranged directly below the welding head; The cutting device includes a fifth mounting frame, which is fixed on the supporting platform. The fifth mounting frame is rotatably connected to a cutting roller and a supporting roller. A second power device is installed at one end of the cutting roller close to the first mounting box. The second power device is arranged in the first mounting box. The second power device is an electric motor. A cutting knife is provided on the cutting roller. The cutting knife is arranged along the length direction of the cutting roller. The supporting roller is transmission-connected to the second power device.
7. The non-woven pillowcase production device according to claim 1, characterized in that: The finished pillowcase folding device includes a finished pillowcase conveying device, a folding assembly, a folded pillowcase conveying device, a second installation box and a third installation box; The finished pillowcase conveying device includes a first pillowcase conveyor belt frame, the first pillowcase conveyor belt frame is provided with two horizontal first conveyor belts, a first gap is provided between the two first conveyor belts, the first pillowcase conveyor belt frame is rotatably connected to a first conveyor belt roller that cooperates with the first conveyor belt, and a fourth power device is installed on one of the first conveyor belt rollers; Two spaced folding assemblies are installed on the top of the second installation box, and the folding assembly includes a vertical plate, which is fixed to the top of the second installation box, and reinforcing plates are fixed on both sides of the vertical plate, and the bottom of the reinforcing plate is fixed on the second installation box; a linear guide is installed on the side of the vertical plate close to the finished pillowcase conveying device, and the linear guide includes a fixed part and a sliding rod, the fixed part is detachably fixed to the vertical plate, and the fixed part is provided with a slide groove slidably connected to the sliding rod; a turntable is provided above the linear guide, and a connecting rod is hinged at the edge of the turntable, and the bottom end of the connecting rod is hinged to the sliding rod, and a fifth power device that drives the turntable to rotate is installed on the vertical plate; the bottom end of the sliding rod is detachably fixed to the fixed plate, and the bottom of the fixed plate is detachably fixed to the folding plate; the folding plate of one of the folding assemblies is arranged directly above the first interval; The folding pillowcase conveying device includes a first folding conveying device, a second folding conveying device, a third folding conveying device and a folding power group; The first folding conveyor device includes a folding conveyor belt frame I and a folding conveyor belt frame II. The folding conveyor belt frame I is provided with a folding conveyor belt I. The folding conveyor belt frame I is provided with a folding conveyor belt roller group I that cooperates with the folding conveyor belt I. The folding conveyor belt roller group I includes a first folding conveyor belt roller I, a second folding conveyor belt roller I, and a third folding conveyor belt roller I that are distributed in a triangular shape. The folding conveyor belt frame II is provided with a folding conveyor belt II that cooperates with the folding conveyor belt I. The folding conveyor belt frame II is installed with a folding conveyor belt roller group II that cooperates with the folding conveyor belt II. The folding conveyor belt roller group II includes a first folding conveyor belt roller II, a second folding conveyor belt roller II and a third folding conveyor belt roller II that are distributed in a triangle. A first folding conveying channel is provided between the folding conveyor belt I and the folding conveyor belt II. The first folding conveying channel includes a first vertical channel, a first arc-shaped transition channel and a first horizontal channel. The first vertical channel and the first horizontal channel are connected through the first arc-shaped transition channel. The first vertical channel is provided directly below the first interval. The second folding conveyor device includes a folding conveyor belt frame III and a folding conveyor belt frame IV, wherein the folding conveyor belt frame III is provided with a folding conveyor belt III, and the folding conveyor belt frame III is provided with a folding conveyor belt roller group III that cooperates with the folding conveyor belt III, and the folding conveyor belt roller group III includes a first folding conveyor belt roller III, a second folding conveyor belt roller III, and a third folding conveyor belt roller III that are distributed in a triangular shape; A folding conveyor belt frame IV is provided with a folding conveyor belt IV cooperating with the folding conveyor belt III, and a folding conveyor belt roller group IV cooperating with the folding conveyor belt IV is installed on the folding conveyor belt frame IV, and the folding conveyor belt roller group IV includes a first folding conveyor belt roller IV, a second folding conveyor belt roller IV and a third folding conveyor belt roller IV distributed in a triangular shape; A second folding conveying channel is provided between the folding conveyor belt III and the folding conveyor belt IV. The second folding conveying channel includes a second vertical channel, a second arc-shaped transition channel and a second horizontal channel. The second vertical channel and the second horizontal channel are connected through the second arc-shaped transition channel. A folding plate of another folding assembly corresponds to the outlet of the first horizontal channel and the second vertical channel is located directly below the folding plate; The third folding conveyor device includes a folding conveyor belt frame V and a folding conveyor belt frame VI, wherein the folding conveyor belt frame V is provided with a folding conveyor belt V, and the folding conveyor belt frame V is provided with a folding conveyor belt roller group V that cooperates with the folding conveyor belt V, and the folding conveyor belt roller group V includes a first folding conveyor belt roller V, a second folding conveyor belt roller V, and a third folding conveyor belt roller V that are distributed in a triangular shape; A folding conveyor belt frame VI is provided with a folding conveyor belt VI that cooperates with the folding conveyor belt V. A folding conveyor belt roller group VI that cooperates with the folding conveyor belt VI is installed on the folding conveyor belt frame VI. The folding conveyor belt roller group VI includes a first folding conveyor belt roller VI, a second folding conveyor belt roller VI, and a third folding conveyor belt roller VI that are distributed in a triangle. A third folding conveying channel is provided between the folding conveyor belt V and the folding conveyor belt VI. The second folding conveying channel includes a third vertical channel, a third arc-shaped transition channel and a third horizontal channel. The third vertical channel and the third horizontal channel are connected through the third arc-shaped transition channel. A third folding assembly is also installed in the third installation box, the folding plate corresponds to the outlet of the second horizontal channel, the folding plate is located below the outlet of the second horizontal channel, and the third vertical channel is located directly above the folding plate; The top of the folding conveyor belt V is higher than the top of the folding conveyor belt VI, and the top of the folding conveyor belt VI extends outward to form a discharge conveying portion; The folding conveyor belt roller group I, the folding conveyor belt roller group II, the folding conveyor belt roller group III, the folding conveyor belt roller group IV, the folding conveyor belt roller group V and the folding conveyor belt roller group VI are respectively connected to the folding power group by transmission.
8. The non-woven pillowcase production device according to claim 7, characterized in that: Adjusting roller devices for adjusting the belt tension are installed on folding conveyor belt frame I, folding conveyor belt frame II, folding conveyor belt frame III, folding conveyor belt frame IV, folding conveyor belt frame V and folding conveyor belt frame VI; The adjusting roller device includes an adjusting roller, wherein both ends of the adjusting roller are rotatably connected to a slider, one side of the slider is fixedly connected to a tension adjustment rod perpendicular to the adjusting roller, the end of the tension adjustment rod facing away from the slider is threadedly connected to a tension adjustment plate, the tension adjustment rod extends outside the tension adjustment plate and is fixed to an operating portion; a locking nut is threadedly connected to the tension adjustment rod; Each of the folding conveyor belt frame I, folding conveyor belt frame II, folding conveyor belt frame III, folding conveyor belt frame IV, folding conveyor belt frame V and folding conveyor belt frame VI is provided with a slide groove cooperating with the slider, the tension adjustment plate is fixed on the top of the corresponding slide groove, and the locking nut is tightened on the tension adjustment plate; Two interval adjustment plates are installed between the folding conveyor belt frame I and the folding conveyor belt frame II, respectively used to adjust the horizontal interval and vertical interval between the folding conveyor belt I and the folding conveyor belt II. The interval adjustment plates are provided with strip-shaped interval adjustment holes, and two sixth locking bolts are provided in the interval adjustment holes. The inner ends of the two sixth locking bolts are respectively threadedly connected to the folding conveyor belt frame I and the folding conveyor belt frame II, and the outer ends of the sixth locking bolts are tightened against the interval adjustment plates. Two interval adjustment plates are also installed between the folding conveyor belt frame III and the folding conveyor belt frame VI, respectively used to adjust the horizontal and vertical intervals between the folding conveyor belt III and the folding conveyor belt VI. The interval adjustment plates are provided with strip-shaped interval adjustment holes, and two sixth locking bolts are provided in the interval adjustment holes. The two sixth locking bolts are respectively threadedly connected to the folding conveyor belt frame III and the folding conveyor belt frame VI; Two spacing adjustment plates are also installed between the folding conveyor belt frame V and the folding conveyor belt frame IV, respectively used to adjust the horizontal and vertical spacing between the folding conveyor belt V and the folding conveyor belt IV. The spacing adjustment plates are provided with strip-shaped spacing adjustment holes, and two sixth locking bolts are provided in the spacing adjustment holes. The two sixth locking bolts are respectively threadedly connected to the folding conveyor belt frame V and the folding conveyor belt frame IV; The folding conveyor belt frame I, the folding conveyor belt frame III and the folding conveyor belt frame VI are respectively rotatably connected with tensioning rollers.
Citation Information
Patent Citations
Novel non-woven fabric pillowcase production device
CN216993131U