A system and method for supporting self-checking of battery swapping process in operating battery swapping stations

By introducing a self-inspection system for battery swap process in the battery swap station, and using simulated vehicle information and battery swap process to trigger the automatic battery swap process of the battery swap station, the problem of inability to self-inspection and battery swap process in the existing technology is solved, and the safety and reliability of the operation of the battery swap station is improved.

CN115742850BActive Publication Date: 2025-03-07ANHUI GREEN BOAT TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211699605.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-28
Publication Date
2025-03-07
Estimated Expiration
2042-12-28

AI Technical Summary

Technical Problem

The existing technology lacks systematic methods to self-check the battery swap process of the battery swap station, resulting in the inability to detect abnormal battery swap process in time, which may lead to business accidents that cannot be replaced, seriously affecting the operation of the battery swap station.

Method used

It provides a system that supports self-inspection of battery swap process for operating battery swap stations, including battery swap process display module, vehicle information simulation module, vehicle departure simulation control module and battery swap process trigger module. It establishes communication with the battery swap control system through the local area network, simulates vehicle information and battery swap process, triggers the automatic battery swap process of battery swap stations, and conducts self-inspection.

Benefits of technology

Through this system, instead of the real vehicle, interacting with the battery swap station hardware and control system, the automatic battery swap process of the battery swap station can be triggered, and whether there are abnormalities in the software and hardware functions of the battery swap station during the battery swap process can be detected, thereby preventing operational accidents and ensuring the normal operation of the battery swap station.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115742850B_ABST
    Figure CN115742850B_ABST
Patent Text Reader

Abstract

The present invention provides a system and method for self-checking the battery swapping process of an operating battery swapping station, including a battery swapping process display module, a vehicle information simulation module, a vehicle on-site simulation control module, and a battery swapping process triggering module; the battery swapping process display module establishes communication with the battery swapping station control system via a local area network; the vehicle information simulation module provides a human-computer interaction page on the one hand, and also provides external service capabilities on the other hand; the vehicle on-site simulation control module establishes communication with the PLC control service in the battery swapping station via a local area network, and provides a human-computer interaction page. The present invention can solve the problem of interacting with the hardware and control system of the battery swapping station instead of a real vehicle in the absence of a battery swapping vehicle, triggering the automatic battery swapping process of the battery swapping station control system, and allowing users to detect whether there are abnormalities in the software and hardware functions of the battery swapping station during the battery swapping process, and pre-positioning and solving the battery swapping problem of the battery swapping station.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the field of new energy battery replacement technology, and in particular to a system and a self-inspection method for supporting self-inspection of a battery replacement process in an operating battery replacement station. Background Art

[0002] As the market share of new energy vehicles gradually increases, battery swapping has also received attention as a supplement to charging mode.

[0003] The current battery swapping field is still a relatively new field, and there is no systematic device that can perform self-inspection on the battery swapping process of the battery swapping station. For the operating battery swapping stations, after each day's business, the staff of the battery swapping station can only perform appearance or functional inspections on the control system of the battery swapping station and the facilities in the battery swapping station, but cannot inspect the dynamic battery swapping process, because the dynamic battery swapping process requires the battery swapping vehicle to enter the battery swapping channel before the battery swapping process of the battery swapping station can be triggered. If the dynamic battery swapping process is not self-checked and the business is started directly, it will also cause business accidents due to abnormal battery swapping process that lead to the inability to swap batteries, seriously affecting the operation of the battery swapping station. Summary of the invention

[0004] The present invention aims to provide a system and a self-inspection method for supporting self-inspection of a battery swapping process in an operating battery swapping station to overcome the above-mentioned problems or at least partially solve the above-mentioned problems.

[0005] To achieve the above object, the technical solution of the present invention is specifically implemented as follows:

[0006] The present invention provides a system for supporting self-checking of a battery swap process in an operating battery swap station, including a battery swap process display module, a vehicle information simulation module, a vehicle departure and arrival simulation control module, and a battery swap process trigger module;

[0007] The battery swap process display module establishes communication with the battery swap station control system through the local area network, and provides a human-computer interaction page to display the battery swap process information of the battery swap station control system in real time;

[0008] The vehicle information simulation module provides a human-computer interaction page on the one hand, providing users with the ability to edit vehicle information, and on the other hand, also provides external service capabilities, which sends the edited vehicle information to the other end of the Bluetooth communication or WIFI communication through a fixed frequency or receives data from the other end of the Bluetooth communication or WIFI communication;

[0009] The vehicle departure and arrival simulation control module establishes communication with the PLC control service in the battery swap station through the local area network, and provides a human-computer interaction page, allowing the user to send a vehicle arrival or departure signal to the PLC control service in the battery swap station;

[0010] The battery swap process trigger module establishes communication with the battery swap station control system through the local area network, and provides a teaching interaction page, allowing the user to input the license plate information to the battery swap process trigger module, and after the input, initiates the license plate verification to the battery swap station control system to arouse the battery swap process of the battery swap station control system;

[0011] The Bluetooth module and WiFi hotspot wireless access module provide hardware for establishing Bluetooth communication or WIFI communication with the battery swap station, and provide a communication channel for the self-test system to establish data interaction with the battery swap station.

[0012] As a further solution of the present invention, the local area network includes a Bluetooth module and a WiFi hotspot wireless access module, and the Bluetooth module is Bluetooth 4.0.

[0013] As a further solution of the present invention, the battery replacement process display module includes a vehicle entering a battery replacement position submodule, a vehicle freedom adjustment submodule, a disassembly and installation submodule, a vehicle self-check submodule and a vehicle driving submodule;

[0014] The vehicle entering the battery swapping position submodule is used to detect whether the vehicle is in the battery swapping position after entering the battery swapping station;

[0015] The vehicle degree of freedom adjustment submodule is used to fine-tune the position of a vehicle in a state of waiting for battery replacement to ensure accurate battery replacement of the vehicle;

[0016] The disassembly and installation submodule is used to disassemble the bottom cover and the old battery of the vehicle and to install the new battery;

[0017] The vehicle self-check submodule is used to detect whether the vehicle is in a powered state after the battery is replaced;

[0018] The vehicle exit module is used to detect when the vehicle leaves the battery swap station after the battery swap is completed.

[0019] As a further solution of the present invention, the vehicle information simulation module includes a vehicle battery replacement status subsystem, a vehicle battery information subsystem, an N gear status subsystem, a parking brake status subsystem, a brake status subsystem, a steering angle subsystem, a door status subsystem, a battery lock status subsystem, an ignition off status subsystem, a vehicle-machine connection unique identification subsystem, a license plate number recognition subsystem, and a self-test information subsystem;

[0020] The vehicle battery replacement status subsystem is used to simulate the overall status of the vehicle that needs to be replaced and establish a three-dimensional model;

[0021] The vehicle battery information subsystem is used to simulate the vehicle battery and establish a three-dimensional model;

[0022] The N gear state subsystem is used to simulate the state when the vehicle is in the N gear;

[0023] The parking brake state subsystem is used to simulate the state of the vehicle when it is in the parking brake state;

[0024] The steering angle subsystem is used to simulate the steering state of the vehicle;

[0025] The door status subsystem is used to simulate the door opening and closing status;

[0026] The battery lock status subsystem is used to simulate the battery lock status of the vehicle;

[0027] The flameout state subsystem is used to simulate the flameout state of the vehicle when it is in the battery replacement state;

[0028] The vehicle-machine connection unique identification subsystem is used to simulate the unique identification of the vehicle-machine connection;

[0029] The license plate number recognition subsystem is used to simulate the license plate number of the battery swap vehicle;

[0030] The self-test information subsystem is used to simulate the battery-swapping vehicle information.

[0031] As a further solution of the present invention, the vehicle leaving position simulation control module includes a vehicle arrival signal simulation submodule and a vehicle departure signal simulation submodule;

[0032] The simulated vehicle arrival signal submodule is used to simulate the battery swap start command signal issued by the battery swap vehicle when it enters the battery swap station and is in the battery swap position;

[0033] The simulated vehicle departure signal submodule is used to simulate the battery swap completion instruction signal issued by the battery swap vehicle when it leaves the battery swap station after the battery swap is completed.

[0034] As a further solution of the present invention, the battery replacement process trigger module includes an automatic self-check submodule, and the automatic self-check submodule is used to connect various modules in the battery replacement process and perform preliminary self-check operations on each process.

[0035] As a further solution of the present invention, the battery swap station includes a battery swap station control system, a battery swap PLC, a battery swap mechanism and a battery pack;

[0036] The battery swap station control system is used to inform the battery swap PLC of all vehicle information, charging compartment battery status, and visual guidance results;

[0037] The battery swap PLC is responsible for interacting with the station control and controlling the specific actions of each servo;

[0038] The battery swap mechanism is used to locate the battery swap vehicle, remove the old battery on the battery swap, and replace it with a new battery;

[0039] The battery pack is used to replace the old battery pack on the battery swap vehicle.

[0040] A self-checking method for supporting a self-checking system for a battery swapping process in an operating battery swapping station comprises the following steps:

[0041] Step 1: Ensure that the network connected to the self-test device and the battery swap station control system are in the same local area network, and ensure that the battery swap process display module and the battery swap process trigger module of the self-test system have established a TCP communication connection with the battery swap station control system, and ensure that the vehicle departure and presence simulation control module of the self-test system has established a TCP communication connection with the battery swap PLC of the battery swap station;

[0042] Step 2: Based on the human-computer interaction page provided by the vehicle information simulation module of the self-checking system, the user writes and saves the basic information of the vehicle, including the vehicle connection unique identifier, license plate number, vehicle battery information and other vehicle information;

[0043] Step three: based on the "Start Self-Test" button on the human-computer interaction page provided by the battery swap process trigger module of the self-test system, the user starts the self-test. At this time, the battery swap process trigger module of the self-test system sends the license plate number saved in the vehicle information simulation module to the battery swap station control system through the TCP communication channel established with the battery swap station control system. After receiving the license plate number, the battery swap station control system will perform an internal system verification. After the license plate number verification of the battery swap station control system is successful, the battery swap station control system searches and connects to the Bluetooth module or WIFI module corresponding to the vehicle connection unique identifier through the battery swap station's own Bluetooth module or WIFI module based on the vehicle connection unique identifier;

[0044] Step four, after the battery swapping process of the battery swapping station control system is triggered, the battery swapping process information of the battery swapping station control system will be sent to the battery swapping process display module of the self-check system. The user operates the human-computer interaction page provided by the vehicle on-site simulation control module and the vehicle information simulation module based on the battery swapping process display information provided by the battery swapping display module.

[0045] In step 2, after the basic vehicle information is saved, the vehicle information simulation module of the self-check system synchronizes the basic vehicle information to the battery swap station control system through the TCP communication channel established with the battery swap station control system.

[0046] In step three, after the battery swap station searches and connects to the corresponding Bluetooth or WIFI module based on the vehicle's unique identifier, the vehicle information simulation module of the self-test system establishes a Bluetooth or WIFI communication channel with the battery swap station control system. The vehicle information simulation module of the self-test system sends information to the battery swap station control system through the established Bluetooth or WIFI communication channel at a fixed frequency.

[0047] The present invention provides a system and a method for self-checking a battery swapping process in an operating battery swapping station, and the beneficial effects are:

[0048] The first purpose of the present invention is to provide a self-checking system for the battery swapping process of a battery swapping station, which can solve the problem of interacting with the hardware and control system of the battery swapping station instead of the real vehicle in the absence of a battery swapping vehicle, triggering the automatic battery swapping process of the control system of the battery swapping station. After the battery swapping process is triggered, the user detects whether there are abnormalities in the software and hardware functions of the battery swapping station during the battery swapping process, and pre-empts and solves the battery swapping problems of the battery swapping station, so as to prevent battery swapping problems from occurring during the actual operation process, leading to operational accidents.

[0049] In addition, the system is also equipped with Bluetooth hardware modules and WIFI hardware modules, which facilitate the self-inspection system to establish a communication connection with the battery swap station via Bluetooth or WIFI. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0051] Figure 1 It is a block diagram of the working principle of the present invention.

[0052] Figure 2 This is a block diagram of the working principle of the battery replacement process display module in the present invention.

[0053] Figure 3 This is a block diagram of the working principle of the vehicle information simulation module in the present invention.

[0054] Figure 4 It is a block diagram of the working principle of the vehicle departure and arrival simulation control module in the present invention.

[0055] Figure 5 This is a block diagram of the working principle of the battery replacement process trigger module in the present invention.

[0056] Figure 6 This is a block diagram of the working principle of the battery swap station in the present invention.

[0057] In the figure: 1. Battery replacement process display module; 2. Vehicle information simulation module; 3. Vehicle departure and arrival simulation control module; 4. Battery replacement process trigger module; 5. Battery replacement station. DETAILED DESCRIPTION

[0058] The exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0059] See also Figure 1-6 , a system for supporting self-checking of a battery swap process of an operating battery swap station 5 provided in an embodiment of the present invention comprises a battery swap process display module 1, a vehicle information simulation module 2, a vehicle departure and arrival simulation control module 3 and a battery swap process trigger module 4;

[0060] The battery swap process display module 1 establishes communication with the battery swap station control system through the local area network, and provides a human-computer interaction page to display the battery swap process information of the battery swap station control system in real time;

[0061] The vehicle information simulation module 2 provides a human-computer interaction page on the one hand, providing the user with the ability to edit vehicle information, and on the other hand, also provides external service capabilities, which sends the edited vehicle information to the other end of the Bluetooth communication or WIFI communication through a fixed frequency or receives data from the other end of the Bluetooth communication or WIFI communication;

[0062] The vehicle departure and arrival simulation control module 3 establishes communication with the PLC control service in the battery swap station 5 through the local area network, and provides a human-computer interaction page, allowing the user to send a vehicle arrival or departure signal to the PLC control service in the battery swap station 5;

[0063] The battery swap process trigger module 4 establishes communication with the battery swap station control system through the local area network, and provides a teaching interactive page, allowing the user to input the license plate information to the battery swap process trigger module 4, and after the input, initiates the license plate verification to the battery swap station control system, and arouses the battery swap process of the battery swap station control system;

[0064] The Bluetooth module and WiFi hotspot wireless access module provide hardware for establishing Bluetooth communication or WIFI communication with the battery swap station 5 , and provide a communication channel for the self-test system to establish data interaction with the battery swap station 5 .

[0065] See also Figure 1 The local area network includes a Bluetooth module and a WiFi hotspot wireless access module, and the Bluetooth module is Bluetooth 4.0.

[0066] See also Figure 2 The battery swap process display module 1 includes a vehicle entering the battery swap position submodule, a vehicle freedom adjustment submodule, a disassembly and installation submodule, a vehicle self-detection submodule and a vehicle leaving the battery module; the vehicle entering the battery swap position submodule is used to detect whether the vehicle is in the battery swap position when it enters the battery swap station 5; the vehicle freedom adjustment submodule is used to fine-tune the position of the vehicle in the battery swap state to ensure accurate battery swapping of the vehicle; the disassembly and installation submodule is used to disassemble the bottom cover and old battery of the vehicle and install the new battery; the vehicle self-detection submodule is used to detect whether the vehicle is in a powered-on state after the battery swap; the vehicle leaving the battery module is used to detect whether the vehicle leaves the battery swap station 5 after the battery swap is completed.

[0067] See also Figure 3 The vehicle information simulation module 2 includes a vehicle battery replacement status subsystem, a vehicle battery information subsystem, an N gear status subsystem, a parking brake status subsystem, a brake status subsystem, a steering angle subsystem, a door status subsystem, a battery lock status subsystem, an ignition off status subsystem, a vehicle-machine connection unique identification subsystem, a license plate number recognition subsystem, and a self-test information subsystem; the vehicle battery replacement status subsystem is used to simulate the overall status of a vehicle that needs to be replaced and establish a three-dimensional model; the vehicle battery information subsystem is used to simulate the vehicle battery and establish a three-dimensional model; the N gear status subsystem is used to simulate the vehicle in N The parking brake status subsystem is used to simulate the state of the vehicle when it is in the parking brake; the steering angle subsystem is used to simulate the steering state of the vehicle; the door status subsystem is used to simulate the door opening and closing state; the battery lock status subsystem is used to simulate the battery lock state of the vehicle; the ignition off status subsystem is used to simulate the ignition off state when the vehicle is in the battery swapping state; the vehicle-machine connection unique identification subsystem is used to simulate the unique identification of the vehicle-machine connection; the license plate number recognition subsystem is used to simulate the license plate number of the battery swapping vehicle; the self-test information subsystem is used to simulate the battery swapping vehicle information.

[0068] See also Figure 4 The vehicle departure simulation control module 3 includes a simulated vehicle arrival signal submodule and a simulated vehicle departure signal submodule; the simulated vehicle arrival signal submodule is used to simulate the battery replacement start command signal issued by the battery replacement vehicle when it enters the battery replacement station 5 and is in the battery replacement position; the simulated vehicle departure signal submodule is used to simulate the battery replacement end command signal issued by the battery replacement vehicle when it leaves the battery replacement station 5 after the battery replacement is completed.

[0069] See also Figure 5 The battery replacement process trigger module 4 includes an automatic self-check submodule, which is used to connect various modules in the battery replacement process and perform preliminary self-check operations on each process.

[0070] See also Figure 6 The battery swap station 5 includes a battery swap station control system, a battery swap PLC, a battery swap mechanism and a battery pack; the battery swap station control system is used to inform the battery swap PLC of all vehicle information, charging compartment battery status, and visual guidance results; the battery swap PLC is responsible for interacting with the station control and controlling the specific actions of each servo; the battery swap mechanism is used to locate the battery swap vehicle, remove the old battery on the battery swap, and replace it with a new battery; the battery pack is used to replace the old battery pack on the battery swap vehicle.

[0071] See also Figure 1 , a self-checking method for supporting a self-checking system for a battery swapping process of an operating battery swapping station 5, comprising the following steps:

[0072] Step 1: Ensure that the network connected to the self-test device and the battery swap station control system are in the same local area network, and ensure that the battery swap process display module 1 and the battery swap process trigger module 4 of the self-test system have established a TCP communication connection with the battery swap station control system, and ensure that the vehicle departure and arrival simulation control module 3 of the self-test system has established a TCP communication connection with the battery swap PLC of the battery swap station 5.

[0073] Step two, based on the human-computer interaction page provided by the self-check system vehicle information simulation module 2, the user writes and saves the basic information of the vehicle, including the vehicle connection unique identifier, license plate number, vehicle on-board battery information and other vehicle information; after the basic information of the vehicle is saved, the self-check system vehicle information simulation module 2 synchronizes the basic information of the vehicle to the battery swap station control system through the TCP communication channel established with the battery swap station control system.

[0074] Step three, based on the "Start Self-Test" button on the human-computer interaction page provided by the self-test system's battery swap process trigger module 4, the user starts the self-test. At this time, the battery swap process trigger module 4 of the self-test system sends the license plate number saved in the vehicle information simulation module 2 to the battery swap station control system through the TCP communication channel established with the battery swap station control system. After receiving the license plate number, the battery swap station control system will perform an internal system verification. After the license plate number verification is successful in the battery swap station control system, the battery swap station control system searches and connects to the Bluetooth module or WIFI module corresponding to the vehicle connection unique identifier through the battery swap station 5's own Bluetooth module or WIFI module based on the vehicle connection unique identifier; after the battery swap station 5 searches and connects to the corresponding Bluetooth or WIFI module based on the vehicle's unique identifier, the vehicle information simulation module 2 of the self-test system establishes a Bluetooth or WIFI communication channel with the battery swap station control system, and the vehicle information simulation module 2 of the self-test system sends it to the battery swap station control system at a fixed frequency through the established Bluetooth or WIFI communication channel.

[0075] Step four, after the battery swap process of the battery swap station control system is triggered, the battery swap process information of the battery swap station control system will be sent to the battery swap process display module 1 of the self-check system. The user operates the human-computer interaction page provided by the vehicle on-site simulation control module 3 and the vehicle information simulation module 2 based on the battery swap process display information provided by the battery swap display module.

[0076] The above are only embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included within the scope of the claims of the present application.

Claims

1. A system that supports self-checking of the battery swapping process at an operating battery swapping station, characterized in that: It comprises a battery replacement process display module (1), a vehicle information simulation module (2), a vehicle departure and arrival simulation control module (3) and a battery replacement process triggering module (4); The battery swap process display module (1) establishes communication with the battery swap station control system via a local area network, and provides a human-computer interaction page to display the battery swap process information of the battery swap station control system in real time; The vehicle information simulation module (2) provides a human-computer interaction page on the one hand, providing the user with the ability to edit vehicle information, and on the other hand, also provides an external service capability, which sends the edited vehicle information to the other end of the Bluetooth communication or WIFI communication via a fixed frequency, or receives data from the other end of the Bluetooth communication or WIFI communication; The vehicle departure and arrival simulation control module (3) establishes communication with the PLC control service in the battery swap station (5) through the local area network, and provides a human-computer interaction page, allowing the user to send a vehicle arrival or departure signal to the PLC control service in the battery swap station (5); The battery swap process trigger module (4) establishes communication with the battery swap station control system through a local area network, and provides a teaching interactive page, allowing the user to input license plate information to the battery swap process trigger module (4), and after the input, initiates license plate verification to the battery swap station control system, and invokes the battery swap process of the battery swap station control system; The local area network includes a Bluetooth module and a WiFi hotspot wireless access module, and the Bluetooth module is Bluetooth 4.

0. The Bluetooth module and the WiFi hotspot wireless access module provide hardware for establishing Bluetooth communication or WiFi communication with the battery swap station (5), and provide a communication channel for the self-checking system to establish data interaction with the battery swap station (5); The battery replacement process display module (1) comprises a vehicle entering a battery replacement position submodule, a vehicle degree of freedom adjustment submodule, a disassembly and installation submodule, a vehicle self-checking submodule and a vehicle driving out submodule; The vehicle entering the battery replacement position submodule is used to detect whether the vehicle is in the battery replacement position after entering the battery replacement station (5); The vehicle degree of freedom adjustment submodule is used to fine-tune the position of a vehicle in a state of waiting for battery replacement to ensure accurate battery replacement of the vehicle; The disassembly and installation submodule is used to disassemble the bottom cover and the old battery of the vehicle and to install the new battery; The vehicle self-check submodule is used to detect whether the vehicle is in a powered state after the battery is replaced; The vehicle exit module is used to detect when the vehicle leaves the battery swap station (5) after the battery swap is completed; The vehicle information simulation module (2) comprises a vehicle battery replacement status subsystem, a vehicle battery information subsystem, an N gear status subsystem, a parking brake status subsystem, a brake status subsystem, a steering angle subsystem, a door status subsystem, a battery lock status subsystem, an ignition off status subsystem, a vehicle-machine connection unique identification subsystem, a license plate number recognition subsystem, and a self-test information subsystem; The vehicle battery replacement status subsystem is used to simulate the overall status of the vehicle that needs to be replaced and establish a three-dimensional model; The vehicle battery information subsystem is used to simulate the vehicle battery and establish a three-dimensional model; The N gear state subsystem is used to simulate the state when the vehicle is in the N gear; The parking brake state subsystem is used to simulate the state of the vehicle when it is in the parking brake state; The steering angle subsystem is used to simulate the steering state of the vehicle; The door status subsystem is used to simulate the door opening and closing status; The battery lock status subsystem is used to simulate the battery lock status of the vehicle; The flameout state subsystem is used to simulate the flameout state of the vehicle when it is in the battery replacement state; The vehicle-machine connection unique identification subsystem is used to simulate the unique identification of the vehicle-machine connection; The license plate number recognition subsystem is used to simulate the license plate number of the battery swap vehicle; The self-check information subsystem is used to simulate the battery-swapping vehicle information; The vehicle departure simulation control module (3) comprises a vehicle arrival signal simulation submodule and a vehicle departure signal simulation submodule; The simulated vehicle arrival signal submodule is used to simulate the battery swap start instruction signal issued by the battery swap vehicle when it enters the battery swap station (5) and is in the battery swap position; The simulated vehicle departure signal submodule is used to simulate the battery replacement end instruction signal issued by the battery replacement vehicle when it leaves the battery replacement station (5) after the battery replacement is completed; The battery swap station (5) comprises a battery swap station control system, a battery swap PLC, a battery swap mechanism and a battery pack; The battery swap station control system is used to inform the battery swap PLC of all vehicle information, charging compartment battery status, and visual guidance results; The battery swap PLC is responsible for interacting with the station control and controlling the specific actions of each servo; The battery swap mechanism is used to locate the battery swap vehicle, remove the old battery on the battery swap, and replace it with a new battery; The battery pack is used to replace the old battery pack on the battery swap vehicle.

2. A system for supporting self-checking of battery swapping process in an operating battery swapping station according to claim 1, characterized in that: The battery replacement process trigger module (4) includes an automatic self-check submodule, which is used to connect various modules in the battery replacement process and perform preliminary self-check operations on each process.

3. A self-checking method for a system supporting self-checking of a battery swapping process in an operating battery swapping station according to any one of claims 1 to 2, characterized in that: The following steps are involved: Step 1: Ensure that the network to which the self-test device is connected and the battery swap station control system are in the same local area network, and ensure that the battery swap process display module (1) and the battery swap process trigger module (4) of the self-test system have established a TCP communication connection with the battery swap station control system, and ensure that the vehicle departure and presence simulation control module (3) of the self-test system has established a TCP communication connection with the battery swap PLC of the battery swap station (5); Step 2: Based on the human-computer interaction page provided by the vehicle information simulation module (2) of the self-checking system, the user writes and saves the basic information of the vehicle, the basic information including the vehicle connection unique identifier, the license plate number, the vehicle's onboard battery information, and the vehicle information; Step three: based on the "Start Self-Test" button on the human-computer interaction page provided by the self-test system battery swap process trigger module (4), the user starts the self-test. At this time, the battery swap process trigger module (4) of the self-test system sends the license plate number stored in the vehicle information simulation module (2) to the battery swap station control system through the TCP communication channel established with the battery swap station control system. After receiving the license plate number, the battery swap station control system will perform an internal system verification. After the license plate number verification of the battery swap station control system is successful, the battery swap station control system searches and connects to the Bluetooth module or WIFI module corresponding to the vehicle connection unique identifier through the Bluetooth module or WIFI module of the battery swap station (5) itself based on the vehicle connection unique identifier; Step 4: After the battery swap process of the battery swap station control system is triggered, the battery swap process information of the battery swap station control system will be sent to the battery swap process display module (1) of the self-check system. The user operates the human-computer interaction page provided by the vehicle departure and arrival simulation control module (3) and the vehicle information simulation module (2) based on the battery swap process display information provided by the battery swap display module.

4. A self-checking method for a system supporting self-checking of a battery swapping process in an operating battery swapping station according to claim 3, characterized in that: In step 2, after the basic vehicle information is saved, the self-check system vehicle information simulation module (2) synchronizes the basic vehicle information to the battery swap station control system through the TCP communication channel established with the battery swap station control system.

5. A self-checking method for a system supporting self-checking of a battery swapping process in an operating battery swapping station according to claim 3, characterized in that: In step three, after the battery swap station (5) searches for and connects to the corresponding Bluetooth or WIFI module based on the vehicle's unique identifier, the vehicle information simulation module (2) of the self-test system establishes a Bluetooth or WIFI communication channel with the battery swap station control system. The vehicle information simulation module (2) of the self-test system sends information to the battery swap station control system at a fixed frequency through the established Bluetooth or WIFI communication channel.

Citation Information

Patent Citations

  • Remotely controlled electric vehicle energy monitoring and replacement network for cloud computing network architecture

    CN107305372A

  • Automobile comprehensive energy supplementary system and method based on mobile internet and storage medium

    CN107618381A