Three-phase ammeter automatic production system

Abstract

The application discloses a kind of three-phase electric meter automatic production system, including transmission line body, detection device is arranged in the transmission line body side, and the other side is sequentially provided with labeling device, lead seal device, information setting device, carrier wave dismounting device, setting parameter device, voltage withstand testing device.The beneficial effects of the present application are: realizing the on-line conveying of three-phase electric meter production process, and the automation of labeling, lead sealing, information setting, carrier wave dismounting, voltage withstand testing and other processes is collected, the production efficiency is improved, and the cost is saved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of electric energy meter production, in particular to a three-phase electric meter automatic production system. BACKGROUND

[0002] In the production process of electric meters, a mechanical arm has been equipped on one side of the transmission production line to grasp and place the electric meters, but it is only used in a single station, and for systematic production, simply relying on the mechanical arm has limited efficiency improvement, so an automatic production system needs to be equipped.

[0003] Patent document CN109143988A discloses an electric meter automatic assembly line and an assembly method. It includes a bottom box feeding station, a circuit board bottom box assembly station, a code scanning association station and an upper box assembly station. It also includes a bottom box feeding robot arranged at the bottom box feeding station, a circuit board assembly robot arranged at the circuit board bottom box assembly station, and an upper box feeding and mounting robot arranged at the upper box assembly station. The bottom box feeding robot is used to send the bottom box to the conveying carrier on the bottom box feeding station. The circuit board assembly robot is used to install the circuit board in the bottom box on the bottom box assembly station. The upper box feeding and mounting robot is used to install the upper box on the bottom box. Although it can improve production efficiency and product yield to a certain extent, it only includes the assembly of the electric meter bottom box and the upper box, and does not involve the processes of labeling, lead sealing, information setting, etc. of the combined electric meter, and the equipment has great limitations.

[0004] Patent document CN213672770U discloses a new type of full-automatic assembly machine for electric meter assembly. The controller is used to control the first feeding belt, the second feeding belt, the conveying device, the pressing device and the discharging belt, so that the feeding, processing and discharging of the workpieces to be assembled can be realized automatically. The detection device is arranged on one side of the discharging belt, and the conveying belt is arranged on one side of the discharging belt. The assembled products can be detected, and the unqualified products can be transferred to the conveying belt by the conveying device for timely removal of unqualified products. The assembly machine only involves the assembly and detection of the internal structure of the electric meter, and does not involve the processes of labeling, lead sealing, information setting, etc. of the combined electric meter, and the automation improvement is relatively limited. SUMMARY

[0005] The present application aims to overcome the above technical defects and provides a three-phase electric meter automatic production system to realize online conveying of electric energy meters and automatic collection of processes such as labeling, lead sealing, information setting, carrier disassembly, voltage resistance testing, etc. to improve production efficiency and save costs.

[0006] The application is a three-phase ammeter automatic production system, which comprises a transmission line body, a detection device arranged on one side of the transmission line body, a labeling device, a lead sealing device, an information setting device, a carrier dismounting device, a parameter setting device and a voltage resistance testing device arranged in sequence from front to back on the other side of the transmission line body.

[0007] The labeling device comprises a labeling workbench, a labeling robot arranged on the labeling workbench, a labeling fixed probe and a labeling track arranged in front of the labeling robot, and a labeling sliding table arranged behind the labeling robot; a label storage box is arranged on the labeling workbench and on one side of the labeling robot.

[0008] The lead sealing device comprises a lead sealing workbench, a lead sealing robot arranged on the lead sealing workbench, the labeling sliding table arranged in front of the lead sealing robot, and a first screw locking device arranged behind the lead sealing robot; a lead sealing sliding table is further arranged on the lead sealing workbench, the lead sealing sliding table comprises a horizontal sliding table and a vertical sliding table, both of which are driven by a sliding table driving motor; a lead sealing cylinder is further arranged on the vertical sliding table, a lead sealing end is connected to the piston rod of the lead sealing cylinder, and a lead sealing feeding device is further arranged outside the lead sealing sliding table.

[0009] The information setting device comprises an information setting workbench, an information setting base arranged on the information setting workbench, a driving cylinder arranged outside the information setting base and on the information setting workbench, and an information setting robot arranged inside the information setting base; the first screw locking device is arranged in front of the information setting workbench, a conveying sliding table is arranged behind the information setting workbench, and a temporary storage platform is further arranged outside the first screw locking device.

[0010] The carrier dismounting device comprises a carrier dismounting workbench, a carrier dismounting base arranged on the carrier dismounting workbench, a driving platform arranged outside the carrier dismounting base and on the information setting workbench, and a carrier dismounting robot arranged inside the carrier dismounting base; the conveying sliding table is arranged in front of the carrier dismounting workbench, a screening platform is arranged behind the carrier dismounting workbench, and the screening platform comprises a good product area and a defective product area.

[0011] The parameter setting device comprises a parameter setting workbench, a parameter setting base arranged outside the parameter setting workbench, a parameter setting probe device arranged outside the parameter setting base, a parameter setting robot arranged inside the parameter setting base, and a debugging device further arranged inside the parameter setting robot; a second screw locking device is arranged on the rear side of the parameter setting robot.

[0012] The voltage resistance testing device comprises a voltage resistance testing workbench, a voltage resistance testing base arranged outside the voltage resistance testing workbench, a voltage resistance testing probe device arranged outside the voltage resistance testing base, a voltage resistance testing robot arranged inside the voltage resistance testing base, and a voltage resistance testing storage area arranged on the rear side of the voltage resistance testing robot.

[0013] The detection device comprises several groups, and transition devices are arranged between the transmission line body and each group of detection devices.

[0014] Preferably, the first screw locking device and the second screw locking device are the same, and each comprises a vertical linear slide, a horizontal linear slide and a screw locking mechanism; the screw locking mechanism is located on the horizontal linear slide, the horizontal linear slide is located above the vertical linear slide, and the bottom of the vertical linear slide is provided with a screw locking workbench.

[0015] Preferably, the screw locking mechanism comprises a screw locking motor and a screw rod, and a gearbox is further arranged between the screw locking motor and the screw rod.

[0016] Preferably, the detection device comprises a detection conveying line and a detection probe, and the detection probe is located at the end of the detection conveying line away from the transmission line body.

[0017] Preferably, the transition device comprises a transition conveying line perpendicular to the transmission line body, a transition driving motor is arranged at one end of the transition conveying line, and a transfer device is further arranged on the transmission line body and at the contact part of the transition conveying line, and the transfer device is a moving air cylinder.

[0018] The present application has the advantages that the present application realizes online conveying of the production process of the three-phase electric meter, and automatically integrates the processes of labeling, lead sealing, information setting, carrier disassembling, voltage resistance testing and the like, so as to improve the production efficiency and save the cost. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0020] Figure 2 It is a schematic diagram of the structure of the labeling device;

[0021] Figure 3 It is a schematic diagram of the structure of the lead sealing device;

[0022] Figure 4 It is a perspective view of the lead sealing device;

[0023] Figure 5 It is an enlarged view of the lead sealing device;

[0024] Figure 6 It is a schematic diagram of the structure of the information setting device;

[0025] Figure 7 It is a schematic diagram of the structure of the carrier disassembling device;

[0026] Figure 8 It is a schematic diagram of the structure of the parameter setting device;

[0027] Figure 9 Fig. 6 is a schematic view of the structure of the pressure-resistant testing device;

[0028] Figure 10 Fig. 7 is a partial enlarged view of the transmission line body;

[0029] Figure 11 Fig. 8 is a schematic view of the structure of the transition device;

[0030] Figure 12 Fig. 9 is a schematic view of the structure of the transition device from another angle.

[0031] In the figure, the following are marked:

[0032] 1. Transmission line body

[0033] 2. Detection device; 21. Detection conveying line; 22. Detection probe

[0034] 3. Labeling device; 31. Labeling workbench; 32. Labeling robot; 33. Labeling fixed probe

[0035] 34. Labeling track; 35. Labeling sliding table; 36. Label storage box

[0036] 4. Lead sealing device; 41. Lead sealing workbench; 42. Lead sealing robot; 43. First screw locking device; 44. Lead sealing sliding table; 441. Transverse sliding table; 442. Longitudinal sliding table; 45. Sliding table driving motor; 46. Lead sealing cylinder; 47. Lead sealing end

[0037] 48. Lead sealing feeding device

[0038] 5. Information setting device; 51. Information setting workbench; 52. Information setting base; 53. Driving cylinder

[0039] 54. Information setting robot; 55. Conveying sliding table; 56. Temporary storage platform

[0040] 6. Carrier disassembly and assembly device; 61. Carrier disassembly and assembly workbench; 62. Carrier disassembly and assembly base; 63. Driving platform

[0041] 64. Carrier disassembly and assembly robot; 65. Screening platform; 651. Good product area; 652. Unqualified product area

[0042] 7. Parameter setting device; 71. Parameter setting workbench; 72. Parameter setting base; 73. Parameter setting probe device; 74. Parameter setting robot

[0043] 75. Debugging device; 76. Second screw locking device

[0044] 8. Pressure-resistant testing device; 81. Pressure-resistant testing workbench; 82. Pressure-resistant testing base; 83. Pressure-resistant testing probe device

[0045] 84. Pressure resistance testing robot; 85. Pressure resistance testing storage area;

[0046] 9. Transition device; 91. Transition conveyor line; 92. Transition drive motor; 93. Transfer device;

[0047] 101. Vertical linear slide; 102. Horizontal linear slide; 104. Screw fastening mechanism; 105. Screw fastening worktable;

[0048] 1041. Screw-locking motor; 1042. Screw rod; 1043. Gearbox. Detailed Implementation

[0049] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0050] Example 1

[0051] like Figures 1-12 As shown: A three-phase electricity meter automatic production system includes a transmission line 1. A detection device 2 is installed on one side of the transmission line 1, and on the other side, from front to back, are a labeling device 3, a lead sealing device 4, an information setting device 5, a carrier wave disassembly / removal device 6, a parameter setting device 7, and a withstand voltage testing device 8.

[0052] The labeling device 3 includes a labeling workbench 31, a labeling robot 32 is provided on the labeling workbench 31, a labeling fixing probe 33 and a labeling track 34 are provided in front of the labeling robot 32, a labeling slide 35 is provided behind the labeling robot 32, and a label storage box 36 is provided on the labeling workbench 31 and on one side of the labeling robot 32.

[0053] The lead-sealing device 4 includes a lead-sealing workbench 41, on which a lead-sealing robot 42 is mounted. In front of the lead-sealing robot 42 is a labeling slide 35, and behind it is a first screw-locking device 43. The lead-sealing workbench 41 also includes a lead-sealing slide 44, which includes a transverse slide 441 and a longitudinal slide 442. Both the transverse slide 441 and the longitudinal slide 442 are driven by a slide drive motor 45. A lead-sealing cylinder 46 is also mounted on the longitudinal slide 442. A lead-sealing end 47 is connected to the piston rod end of the lead-sealing cylinder 46. A lead-sealing feeding device 48 is also mounted on the outside of the lead-sealing slide 44.

[0054] The information setting device 5 comprises an information setting workbench 51, an information setting base 52 is arranged on the information setting workbench 51, a driving cylinder 53 is arranged on the information setting workbench 51 outside the information setting base 52, and an information setting robot 54 is arranged inside the information setting base 52; the first screw locking device 43 is arranged in front of the information setting workbench 51, a conveying slide table 55 is arranged behind the information setting workbench 51, and a temporary storage platform 56 is further arranged outside the first screw locking device 43.

[0055] The carrier dismounting device 6 comprises a carrier dismounting workbench 61, a carrier dismounting base 62 is arranged on the carrier dismounting workbench 61, a driving platform 63 is arranged on the information setting workbench 51 outside the carrier dismounting base 62, and a carrier dismounting robot 64 is arranged inside the carrier dismounting base 62; the conveying slide table 55 is arranged in front of the carrier dismounting workbench 61, a screening platform 65 is arranged behind the carrier dismounting workbench 61, and the screening platform 65 comprises a good product area 651 and a defective product area 652.

[0056] The parameter setting device 7 comprises a parameter setting workbench 71, a parameter setting base 72 is arranged outside the parameter setting workbench 71, a parameter setting probe device 73 is arranged outside the parameter setting base 72, a parameter setting robot 74 is arranged inside the parameter setting base 72, and a debugging device 75 is further arranged inside the parameter setting robot 74; the second screw locking device 76 is arranged behind the parameter setting robot 74.

[0057] The pressure resistance testing device 8 comprises a pressure resistance testing workbench 81, a pressure resistance testing base 82 is arranged outside the pressure resistance testing workbench 81, a pressure resistance testing probe device 83 is arranged outside the pressure resistance testing base 82, a pressure resistance testing robot 84 is arranged inside the pressure resistance testing base 82, and a pressure resistance testing storage area 85 is arranged behind the pressure resistance testing robot 84.

[0058] The detection device 2 comprises a plurality of groups, and a transition device 9 is further arranged between the transmission line body 1 and each group of detection devices 2.

[0059] The first screw locking device 43 and the second screw locking device 76 are the same, and each comprises a vertical linear slide table 101, a horizontal linear slide table 102 and a screw locking mechanism 104; the screw locking mechanism 104 is arranged on the horizontal linear slide table 102, the horizontal linear slide table 102 is arranged above the vertical linear slide table 101, and a screw locking workbench 105 is arranged at the bottom of the vertical linear slide table 101.

[0060] The screw locking mechanism 104 comprises a screw locking motor 1041 and a screw rod 1042, and a gearbox 1043 is further arranged between the screw locking motor 1041 and the screw rod 1042.

[0061] The detection device 2 comprises a detection conveying line 21 and a detection probe 22, and the detection probe 22 is located at one end of the detection conveying line 21 away from the transmission line body 1.

[0062] The transition device 9 comprises a transition conveying line 91 perpendicular to the transmission line body 1, a transition driving motor 92 is arranged at one end of the transition conveying line 91, and a transfer device 93 is arranged on the transmission line body 1 and contacts the transition conveying line 91, and the transfer device 93 is a moving air cylinder.

[0063] The working principle and working process of the present application are as follows:

[0064] After the three-phase ammeter completes the installation of the last process, it enters the automatic production system through the transmission line body 1. The transmission line body comprises two lines and the running directions are opposite, one is used for conveying the three-phase ammeter to the next position, and the other is used for cooperating with the detection device to convey the three-phase ammeter which has completed detection on the detection device.

[0065] The three-phase ammeter is conveyed on line and moves to the next position, sequentially passes through the labeling device 3, the lead sealing device 4, the information setting device 5, the carrier dismounting device 6, the parameter setting device 7, the voltage resistance testing device 8, and finally passes through the transition device 9 to transfer the three-phase ammeter on the transmission line body 1 to the detection device 2, and the detection device 2 comprises multiple devices, and the three-phase ammeter completes detection and conveying on the detection device. The above process realizes automatic collection, improves production efficiency and saves cost.

Claims

1. A three-phase electric meter automatic production system, comprising a transmission line body, characterized in that: Detection device is arranged on one side of the transmission line body, and label attaching device, lead sealing device, information setting device, carrier disassembling device, parameter setting device and voltage withstand testing device are arranged in sequence from front to back on the other side; The label attaching device comprises a label attaching workbench, a label attaching robot is arranged on the label attaching workbench, a label attaching fixed probe and a label attaching track are arranged in front of the label attaching robot, and a label attaching sliding table is arranged behind the label attaching robot; a label storage box is arranged on the label attaching workbench and on one side of the label attaching robot; The lead sealing device comprises a lead sealing workbench, a lead sealing robot is arranged on the lead sealing workbench, the label attaching sliding table is arranged in front of the lead sealing robot, and a first screw locking device is arranged behind the lead sealing robot; a lead sealing sliding table is further arranged on the lead sealing workbench, the lead sealing sliding table comprises a horizontal sliding table and a vertical sliding table, the horizontal sliding table and the vertical sliding table are driven by a sliding table driving motor, a lead sealing cylinder is further arranged on the vertical sliding table, a lead sealing end is connected to the piston rod of the lead sealing cylinder, and a lead sealing feeding device is further arranged outside the lead sealing sliding table; The information setting device comprises an information setting workbench, an information setting base is arranged on the information setting workbench, a driving cylinder is further arranged outside the information setting base and on the information setting workbench, and an information setting robot is arranged inside the information setting base; the first screw locking device is arranged in front of the information setting workbench, a conveying sliding table is arranged behind the information setting workbench, and a temporary storage platform is further arranged outside the first screw locking device; The carrier disassembling device comprises a carrier disassembling workbench, a carrier disassembling base is arranged on the carrier disassembling workbench, a driving platform is further arranged outside the carrier disassembling base and on the information setting workbench, and a carrier disassembling robot is arranged inside the carrier disassembling base; the conveying sliding table is arranged in front of the carrier disassembling workbench, a screening platform is arranged behind the carrier disassembling workbench, and the screening platform comprises a good product area and a poor product area; The parameter setting device comprises a parameter setting workbench, a parameter setting base is arranged outside the parameter setting workbench, a parameter setting probe device is arranged outside the parameter setting base, a parameter setting robot is arranged inside the parameter setting base, and a debugging device is further arranged inside the parameter setting robot; a second screw locking device is arranged on the rear side of the parameter setting robot; The voltage withstand testing device comprises a voltage withstand testing workbench, a voltage withstand testing base is arranged outside the voltage withstand testing workbench, a voltage withstand testing probe device is arranged outside the voltage withstand testing base, a voltage withstand testing robot is arranged inside the voltage withstand testing base, and a voltage withstand testing storage area is arranged on the rear side of the voltage withstand testing robot; The detection device comprises a plurality of groups, and a transition device is further arranged between the transmission line body and each group of detection devices.

2. The automatic production system of three-phase electric meter according to claim 1, characterized in that: The first screw locking device and the second screw locking device are the same, and each comprises a vertical linear sliding table, a horizontal linear sliding table and a screw locking mechanism; the screw locking mechanism is arranged on the horizontal linear sliding table, the horizontal linear sliding table is arranged above the vertical linear sliding table, and a screw locking workbench is arranged at the bottom of the vertical linear sliding table.

3. The automatic production system of three-phase electric meter according to claim 2, characterized in that: The screw locking mechanism comprises a screw locking motor and a screw rod, and a gearbox is further arranged between the screw locking motor and the screw rod.

4. The automatic production system of three-phase electric meter according to claim 1, characterized in that: The detection device comprises a detection conveying line and a detection probe, and the detection probe is located at one end of the detection conveying line away from the transmission line body.

5. The automatic production system of three-phase electric meter according to claim 1, characterized in that: The transition device comprises a transition conveying line perpendicular to the transmission line body, a transition driving motor is arranged at one end of the transition conveying line, and a transfer device is arranged on the transmission line body at a contact position of the transition conveying line, and the transfer device is a moving air cylinder.

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