A ceramic surface carving device
By designing the feed structure and flip structure of ceramic surface carving equipment, the automatic flip and continuous feeding of ceramic plates are achieved, which solves the problem that existing equipment cannot automatically flip and continuously automatic feeding, and improves processing efficiency.
Patent Information
- Application Number
- CN202211492908.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-25
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2042-11-25
AI Technical Summary
Existing ceramic surface carving equipment cannot automatically turn over the ceramic plates and cannot continuously and automatically feed materials, which affects processing efficiency.
A ceramic surface carving equipment is designed, including a feed rack and a carving rack. By setting up a feed structure and a flip structure, the automatic flip and continuous feed of the ceramic plate are realized. The feed structure consists of a push plate, a driving rod, a rotary rod and a rotary shaft driven by a motor. The flip structure realizes the flip of the ceramic plate through the third rotary shaft, a connecting rod and a clamping plate.
The automatic flip of ceramic plates after carving is realized, which eliminates manual flip steps, improves processing efficiency, and is carried out simultaneously through continuous feeding and flips, reducing processing steps and improving overall processing efficiency.
Smart Images

Figure CN115781941B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of ceramic engraving equipment and relates to a ceramic surface engraving equipment. Background Art
[0002] Ceramic artworks have become increasingly common household decorations. They are not only beautiful, but also have a certain collection value. In the process of ceramic artwork processing, carving on the surface of ceramic artwork is an important ceramic processing method. Ceramic surface carving is a special artistic means that combines painting and sculpture, and expresses art forms such as painting and calligraphy on porcelain. Among them, ceramic plates are a common ceramic product.
[0003] In order to achieve the carving of ceramic surfaces and ensure the stability of ceramics during carving, a Chinese patent with publication number CN113290719B discloses a ceramic carving device, which uses a fixing rod to fix the ceramics with a rubber block through pressure and uses an electric engraving pen to carve, thus achieving the effect of carving on the ceramic surface. However, the patented technology cannot turn over the ceramic after one side is carved, and it requires additional manpower to turn over, which is time-consuming and labor-intensive; at the same time, it cannot continuously and automatically feed the material, which affects the processing efficiency. Summary of the invention
[0004] The object of the present invention is to provide a ceramic surface carving device, which has the function of synchronously turning over the ceramic plate after carving, sending it to the discharge port position and continuing feeding.
[0005] The purpose of the present invention can be achieved by the following technical scheme: a ceramic surface carving device, including a feed rack and a carving rack, characterized in that: a square groove is opened in the feed rack and a feeding structure for continuous feeding during processing is provided, the feeding structure includes a connecting rack, a plurality of push plates are arranged on the top of the connecting rack, each push plate is slidably connected to the groove opened in the feed rack, a driving rod is arranged at both ends of the bottom of the connecting rack, each driving rod is rotatably connected to a rotating rod, and the two rotating rods are respectively fixedly connected to a first rotating shaft and a second rotating shaft, the first rotating shaft is driven by a motor and is driven by a belt with the second rotating shaft, and the second rotating shaft is also connected to a second belt through a pulley, and the second belt is also connected to a flipping structure for turning over the carved material through a pulley. In the feeding structure, by setting a feed rack and a plurality of push plates that move together, multiple ceramic plates can be put in at one time during the surface carving process and then continuously fed, so that the discharge time is more concentrated, the influence on the processing process is reduced, and the processing efficiency is improved. At the same time, the push plate is arranged in the square groove opened by the feed clamp, so that the movement of the push plate during the feeding process is more stable. After the ceramic plate is carved, it is turned over to facilitate the production staff to carry out other subsequent processing on the other side, eliminating the step of manually turning over the ceramic plate and improving the processing efficiency.
[0006] As a preferred technical solution of the present invention, it is characterized in that: the flipping structure includes a third rotating shaft, the third rotating shaft is provided with two fixed frames, the first connecting rod and the second connecting rod are respectively provided on both sides of the third rotating shaft, the two ends of the first connecting rod and the second connecting rod are respectively rotatably connected with the first rotating plate and the clamping plate, and each first rotating plate is fixedly connected to the third rotating shaft.
[0007] As a preferred technical solution of the present invention, it is characterized in that: the clamping part of each clamping plate is provided with an anti-skid pad for preventing skidding and reducing collision damage.
[0008] As a preferred technical solution of the present invention, it is characterized in that each rotating rod is fixedly connected with a fan-shaped plate for maintaining its stable rotation, so that the feeding process is smoother and the direct collision damage between the push plate and the ceramic plate is reduced.
[0009] As a preferred technical solution of the present invention, it is characterized in that: clamping plates are provided on both sides of the feed rack close to one end of the clamping plate, and each clamping plate is fixedly connected to a plurality of electric telescopic rods on one side close to the feed rack, and the other side of each electric telescopic rod is fixedly connected to the feed rack.
[0010] As a preferred technical solution of the present invention, it is characterized in that: a discharge port is provided on the engraving frame, and the discharge port is close to a clamping plate far away from the feeding frame.
[0011] As a preferred technical solution of the present invention, it is characterized in that: a dust removal fan is arranged on one side, the input end of the dust removal fan is fixedly connected with an air inlet, the air inlet is close to the bottom end of the carving tool, and the output end of the dust removal fan passes through the top of the engraving frame and is fixedly connected with an air outlet.
[0012] As a preferred technical solution of the present invention, it is characterized in that: a tool track is fixedly connected to one side of the engraving frame, and the tool track is provided with a carving tool for carving on the ceramic surface.
[0013] As a preferred technical solution of the present invention, it is characterized in that: the carving tool is fixedly connected to a hydraulic telescopic rod, and the carving tool is connected to the tool track through the hydraulic telescopic rod.
[0014] Beneficial effects of the present invention:
[0015] (1) By setting up a feed rack and multiple push plates that move together, multiple ceramic plates can be placed at one time during the surface carving process and then fed continuously, so that the discharge time is more concentrated, the impact on the processing process is reduced, and the processing efficiency is improved. At the same time, the push plate is set in the square groove opened by the feed clamp, so that the movement of the push plate during the feeding process is more stable.
[0016] (2) By setting up a flipping structure, the ceramic plate can be turned over after the carving is completed, so that the production personnel can perform other subsequent processing on the other side, eliminating the step of manually turning over the ceramic plate and improving the processing efficiency.
[0017] (3) A second rotating shaft driven by a motor is provided, and the first rotating shaft and the third rotating shaft are driven to rotate together by a belt, so that the feeding structure feeds the material while the flipping structure flips the carved ceramic plate. The flipping and continuing the feeding are performed simultaneously, which reduces the time interval between the two steps in the processing and improves the processing efficiency. At the same time, the flipping structure and the feeding structure are driven by the same power source, which avoids the problem of asynchrony caused by operation cycle errors during processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0019] Figure 1 It is a schematic diagram of the external structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the feeding structure of the present invention;
[0021] Figure 3 It is a schematic diagram of the flip structure of the present invention;
[0022] Figure 4 is a schematic diagram of the third rotating shaft structure connection of the present invention;
[0023] Figure 5 It is a schematic diagram of the extreme position of the rotation of the flip structure of the present invention;
[0024] Figure 6 It is a schematic diagram of the structural connection between the three rotating shafts of the present invention.
[0025] In the figure: 1. feeding rack; 2. supporting rod; 3. connecting rack; 301. pushing plate; 302. driving rod; 401. rotating rod; 402. fan-shaped plate; 403. fixing plate; 404. base; 5. clamping plate; 501. electric telescopic rod; 6. first rotating shaft; 7. first belt; 8. second rotating shaft; 801. driving motor; 9. second belt; 10. third rotating shaft; 11. fixing rack; 1101. first rotating plate; 1102. first connecting rod; 1103. second connecting rod; 12. clamping plate; 1201. non-slip cushion; 1202. fixing rod; 1203. supporting plate; 13. carving rack; 1301. discharging port; 14. tool track; 15. hydraulic telescopic rod; 16. carving tool; 17. dust removal fan; 1701. air inlet; 1702. air outlet; 18. ceramic plate. DETAILED DESCRIPTION
[0026] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation mode, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0027] See also Figure 1-6 As shown, a ceramic surface carving device includes a feed rack 1, a square groove is opened inside the feed rack 1, and clamps 5 are arranged on both sides of one end of the feed rack 1. One end of each clamp 5 close to the feed rack 1 is fixedly connected to one end of a plurality of electric telescopic rods 501, and the other end of each electric telescopic rod 501 is fixedly connected to the feed rack 1. Through the extension and retraction of each electric telescopic rod 501, each clamp 5 can be controlled to be close to each other and clamp the material to be processed during carving, thereby ensuring the processing quality during carving.
[0028] Four support rods 2 are fixedly connected to the bottom of the feed rack 1, a connecting frame 3 is arranged below the feed rack 1, and a plurality of push plates 301 are fixedly connected to the top of the connecting frame 3. Each push plate 301 is slidably connected to a groove opened in the feed rack 1, and a ceramic plate 18 to be carved is placed on the feed rack 1 between two adjacent push plates 301. One end of a driving rod 302 is fixedly connected to the two ends of the bottom of the connecting frame 3 respectively.
[0029] The other end of each driving rod 302 is rotatably connected to one end of a rotating rod 401, and the other end of each rotating rod 401 is fixedly connected to a fan-shaped plate 402. The connection between a rotating rod 401 and a fan-shaped plate 402 away from the clamping plate 5 is rotatably connected to the first rotating shaft 6, and the connection between a rotating rod 401 and a fan-shaped plate 402 close to the clamping plate 5 is rotatably connected to the second rotating shaft 8. When rotating, each fan-shaped plate 402 can make the rotation of each rotating rod 401 smoother and reduce vibration, thereby improving the service life of the device. The first rotating shaft 6 and the second rotating shaft 8 are rotatably connected to a fixed plate 403, and the bottom of each fixed plate 403 is fixedly connected to a base 404.
[0030] The first rotating shaft 6 is connected to one end of the first belt 7 through a pulley, and the other end of the first belt 7 is connected to the second rotating shaft 8 through a pulley. A driving motor 801 is provided near the second rotating shaft 8, and the second rotating shaft 8 is fixedly connected to the output end of the driving motor 801. During operation, the driving motor 801 drives the second rotating shaft 8 to rotate and drives the first rotating shaft 6 to rotate. The rotation of the second rotating shaft 8 and the first rotating shaft 6 drives each push plate 301 to push the material to be processed for feeding.
[0031] The second rotating shaft 8 is also connected to one end of the second belt 9 through a pulley, and the other end of the second belt 9 is connected to the third rotating shaft 10 through a pulley. The two ends of the third rotating shaft 10 are rotatably connected to the fixed frame 11 and pass through the fixed frame 11. The two ends of the third rotating shaft 10 are fixedly connected to the first rotating plate 1101, one of the first rotating plates 1101 is rotatably connected to one end of the first connecting rod 1102, and the other end of the first connecting rod 1102 is rotatably connected to a clamping plate 12 close to the feed frame 1, and the other first rotating plate 1101 is rotatably connected to one end of the second connecting rod 1103, and the other end of the second connecting rod 1103 is rotatably connected to another clamping plate 12 away from the feed frame 1. The clamping part of each clamping plate 12 is provided with an anti-slip soft pad 1201, and the side of each clamping plate 12 away from the first connecting rod 1102 is fixedly connected to one end of the fixed rod 1202, and the other end of each fixed rod 1202 is rotatably connected to the support plate 1203. The two clamping plates 12 can clamp the material with carved surface and turn it over.
[0032] A carving frame 13 is arranged on the left side of the clamping plate 12, and a discharge port 1301 is opened on the side of the carving frame 13 close to the clamping plate 12, a tool track 14 is fixedly connected to one side of the carving frame 13, a carving tool 16 is arranged below the tool track 14, the carving tool 16 is fixedly connected to one end of a hydraulic telescopic rod 15, the carving tool 16 is connected to the tool track 14 through the hydraulic telescopic rod 15, the carving tool 16 can carve the surface of the ceramic plate 18, a dust removal fan 17 is arranged on the right side of the tool track 14, the dust removal fan 17 is fixedly connected to the carving frame 13, the input end of the dust removal fan 17 is fixedly connected to an air inlet 1701, the air inlet 1701 is close to the bottom end of the carving tool 16, and the output end of the dust removal fan 17 passes through the top of the carving frame 13 and is fixedly connected to an air outlet 1702.
[0033] The ceramic surface carving equipment involved in the present invention is used as follows: the ceramic plate 18 to be processed is placed between every two adjacent push plates 301 on the feed rack 1, the electric telescopic rod 501 is started to drive the two clamps 5 to clamp the ceramic plate 18 to be carved close to each other, so that the ceramic plate 18 is not easy to move during the carving process, thereby improving the carving effect, the hydraulic telescopic rod 15 is started, and the hydraulic telescopic rod 15 drives the carving tool 16 to contact the ceramic plate 18 to be carved and perform carving. During the carving process, the dust removal fan 17 draws away the debris generated by the carving through the air inlet 1701 to prevent the debris from causing damage to the material and the operator. After the carving is completed, the hydraulic telescopic rod 15 drives the carving tool 16 to rise away from the surface of the carved ceramic plate 18, and the electric telescopic rod 501 is started to drive the two clamps 5 away from each other.
[0034] Start the drive motor 801, the drive motor 801 drives the drive motor 801 fixedly connected to its output end to rotate, the drive motor 801 drives the first rotating shaft 6 and the third rotating shaft 10 to rotate in the same direction through the first belt 7 and the second belt 9 respectively, the first rotating shaft 6 and the second rotating shaft 8 respectively drive the rotating rod 401 and the fan-shaped plate 402 fixedly connected to it to rotate. When the rotating rod 401 rotates, the fan-shaped plate 402 fixedly connected to it can make the rotating rod 401 rotate more smoothly and increase the service life of the device. The rotation of each rotating rod 401 drives the driving rod 302 connected to it to rotate, the rotation of each driving rod 302 drives the connecting frame 3 fixedly connected to it to rotate, and the rotation of the connecting frame 3 drives each push plate 301 fixedly connected to it to rotate. When the rotating rod 401 rotates one circle, each push plate 301 pushes the ceramic plate 18 to the left and resets, completing a feeding.
[0035] When the third rotating shaft 10 rotates, it drives the two first rotating plates 1101 fixedly connected thereto to rotate, and the two first rotating plates 1101 respectively drive the first connecting rod 1102 and the second connecting rod 1103 to rotate, and the rotation of the first connecting rod 1102 and the second connecting rod 1103 respectively drives each clamping plate 12 to rotate. In the initial position, the clamping parts of the two clamping plates 12 are separated from each other to the farthest distance and the clamping part of the clamping plate 12 close to the feed rack 1 is lower than the top of the feed rack 1, and the clamping parts of the two clamping plates 12 are close to each other when rotating. At the same time, each push plate 301 pushes the ceramic plate 18 to move to the left, and pushes the leftmost ceramic plate 18 to the left to the clamping part of the clamping plate 12 close to the feed rack 1. The anti-slip pad 1201 arranged on the clamping part of the clamping plate 12 can reduce the sliding of the ceramic plate 18 and avoid damage caused by collision.
[0036] When the first connecting rod 1102 and the second connecting rod 1103 continue to move to be parallel to each other, they reach the first limit position. At this time, the clamping parts of the two clamping plates 12 are close to each other. When the two first rotating plates 1101 continue to rotate, the first connecting rod 1102 and the second connecting rod 1103 respectively drive each clamping plate 12 to rotate, and the clamping parts of each clamping plate 12 move away from each other. The ceramic plate 18 falls on the clamping plate 12 away from the feeding frame 1 and moves with it. When the first connecting rod 1102 and the second connecting rod 1103 are collinear again, they reach the second limit position, and the driving motor 801 is turned off. At this time, the clamping parts of the two clamping plates 12 are separated from each other to the farthest point, and the connecting frame 3 and the multiple push plates 301 fixedly connected to the connecting frame 3 are also reset. The ceramic plate 18 is turned over and reaches a position close to the discharge port 1301, which is convenient for taking out for the next step. The simultaneous feeding and turning over reduces the processing steps, thereby improving the processing efficiency. At the same time, the flipping structure and the feeding structure are driven by the same power source, avoiding the problem of asynchrony caused by operation cycle errors during processing.
[0037] The carving tool 16 is started to carve the next ceramic plate 18, and the processed ceramic plate 18 is taken out from the discharge port 1301. After the carving is completed, the drive motor 801 is started again to turn over the next carved drive motor 801 while feeding. When all the placed ceramic plates 18 are processed, the ceramic plates 18 are placed on the feed rack 1 again, and the ceramic plates 18 to be processed are placed between every two adjacent push plates 301 on the feed rack 1. There is no need to discharge the materials after each processing, which improves the work efficiency.
[0038] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A ceramic surface carving device, comprising a feeding frame (1) and a carving frame (13), characterized in that: The feed frame (1) is provided with a square groove and a feed structure for continuous feeding during processing, the feed structure comprising a connecting frame (3), a plurality of push plates (301) are provided on the top of the connecting frame (3), each of the push plates (301) is slidably connected to the groove provided in the feed frame (1), a driving rod (302) is provided at both ends of the bottom of the connecting frame (3), each of the driving rods (302) is rotatably connected to a rotating rod (401), the two rotating rods (401) are respectively fixedly connected to a first rotating shaft (6) and a second rotating shaft (8), the first rotating shaft (6) is driven by a motor and is driven by a belt with the second rotating shaft (8), the second rotating shaft (8) is also connected to a second belt (9) via a pulley, and the second belt (9) is also connected to a flipping structure for turning over the carved material via a pulley; The flip structure comprises a third rotating shaft (10), the third rotating shaft (10) is provided with two fixing frames (11), a first connecting rod (1102) and a second connecting rod (1103) are respectively provided on both sides of the third rotating shaft (10), the two ends of the first connecting rod (1102) and the second connecting rod (1103) are respectively rotatably connected with a first rotating plate (1101) and a clamping plate (12), and each of the first rotating plates (1101) is fixedly connected to the third rotating shaft (10); The clamping portion of each clamping plate (12) is provided with an anti-skid soft pad (1201) for preventing skidding and reducing collision damage; Each of the rotating rods (401) is fixedly connected to a fan-shaped plate (402) for maintaining its stable rotation.
2. A ceramic surface carving device according to claim 1, characterized in that: Clamps (5) are provided on both sides of one end of the feed rack (1) close to the clamping plate (12); one end of a plurality of electric telescopic rods (501) is fixedly connected to one side of each of the clamps (5) close to the feed rack (1); and the other end of each of the electric telescopic rods (501) is fixedly connected to the feed rack (1).
3. The ceramic surface carving device according to claim 1, characterized in that: A discharge port (1301) is provided on one side of the engraving frame (13).
4. The ceramic surface carving device according to claim 3 is characterized in that: A tool rail (14) is fixedly connected to one side of the carving frame (13), and the tool rail (14) is provided with a carving tool (16) for carving on the surface of ceramics.
5. The ceramic surface carving device according to claim 4, characterized in that: A dust removal fan (17) is provided on one side of the tool track (14); an input end of the dust removal fan (17) is fixedly connected to an air inlet (1701); the air inlet (1701) is close to the bottom end of the carving tool (16); an output end of the dust removal fan (17) passes through the top of the carving frame (13) and is fixedly connected to an air outlet (1702).
6. The ceramic surface carving device according to claim 5, characterized in that: The carving tool (16) is fixedly connected to a hydraulic telescopic rod (15), and the carving tool (16) is connected to a tool track (14) via the hydraulic telescopic rod (15).
Citation Information
Patent Citations
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CN113290719B
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CN106735929A
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