Production system and process of multi-structure scoop-shaped hollow conductive foam

Through the circular knife die-cutting machine and the multi-structure scoop-shaped hollow conductive foam production system, fully automatic cutting and compounding are achieved, solving the problems of low efficiency and low yield in the existing technology and improving production efficiency and product quality.

CN115782204BActive Publication Date: 2025-09-16ZIYANG JIEBANG PRECISION TECH CO LTD
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Patent Information

Application Number
CN202211529973.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-30
Publication Date
2025-09-16
Estimated Expiration
2042-11-30

AI Technical Summary

Technical Problem

In the existing production process of scoop-shaped hollow conductive foam, manual labor and flat knife processing lead to low work efficiency, which easily causes the hollow wrapping surface to be flattened and deformed, affecting the product yield.

Method used

A circular die-cutting machine and a multi-structure scoop-shaped hollow conductive foam production system are used to achieve fully automatic cutting and compounding through a die-cutting combination. Wrapping jigs and die-cutting components are used to achieve automatic core wrapping, avoiding flattening and deformity during manual operation.

Benefits of technology

The production efficiency and yield rate are improved, and the efficient and automated production of multi-structure scoop-shaped hollow conductive foam is realized, avoiding the defects in manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a production system and process for multi-structure gourd-shaped hollow conductive foam. In the first aspect, a production system for multi-structure gourd-shaped hollow conductive foam adopts a circular knife die-cutting machine. The circular knife die-cutting machine is provided with a first die-cutting group, a conductive cloth composite roller, a second die-cutting group, a third die-cutting group, a fourth die-cutting group, a wrapping jig for wrapping the conductive cloth around the tube core, and a fifth die-cutting group for segmentally die-cutting the tube core in the wrapped conductive cloth and separating the skeleton layer from the conductive cloth. In the second aspect, a production process for multi-structure gourd-shaped hollow conductive foam is applied to the above-mentioned production system for multi-structure gourd-shaped hollow conductive foam. The present invention can save product assembly time, improve product production efficiency, and improve product yield.
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Description

Technical Field

[0001] The present invention relates to the technical field of conductive foam production, and in particular to a production system and process for multi-structure scoop-shaped hollow conductive foam. Background Art

[0002] Conductive foam refers to flame-retardant sponge wrapped with conductive cloth. It can be easily glued to devices that require pressure shielding and has been widely used in electromagnetic shielding of various electronic devices.

[0003] Ladle-shaped hollow conductive foam refers to a conductive foam that is wrapped with conductive cloth to form a cavity with a cylindrical surface. In the production process of existing ladle-shaped hollow conductive foam, manual labor or flat knife processing is usually used to cut and compound the ladle-shaped hollow conductive foam. In order to wrap the conductive cloth to form a cavity with a cylindrical surface, a tube core with a cylindrical surface is usually manually strung in to shape it, so that the conductive cloth is wrapped on the tube core. This production method has low working efficiency and is prone to flattening and deforming of the hollow wrapped surface, affecting the product yield. Summary of the Invention

[0004] The purpose of the present invention is to provide a production system and process for multi-structure scoop-shaped hollow conductive foam, which can save product assembly time, improve product production efficiency, and improve product yield.

[0005] In order to solve the above technical problems, the present invention adopts the following solutions:

[0006] In the first aspect, a production system for a multi-structure gourd-shaped hollow conductive foam adopts a circular knife die-cutting machine, wherein the multi-structure gourd-shaped hollow conductive foam includes a tube core having a cylindrical surface and a plane surface set back to each other, and the tube core is wrapped with a conductive cloth, and the conductive cloth includes a contact portion for contacting the tube core and a plane portion located outside the tube core, the tube core is arranged on the top surface of the plane portion, and a release film is provided on the bottom surface of the plane portion. The release film and the conductive cloth are bonded by conductive glue, and a tape is provided on the side of the contact portion facing the tube core. The contact portion includes a bonding area provided on the outer edge of the conductive cloth and bonded to the plane portion after folding. The circular knife die-cutting machine is provided with a plurality of contact portions for contacting the release film from the front to the back along the processing direction. The first die-cutting group performs preliminary die-cutting on the molded film; the conductive fabric laminating roller laminates the conductive fabric onto the top surface of the pre-die-cut release film; the second die-cutting group performs preliminary die-cutting on the adhesive tape and laminates the pre-die-cut adhesive tape onto the top surface of the conductive fabric; the third die-cutting group performs final die-cutting on the conductive fabric, with the adhesive tape and release film laminated on the upper and lower surfaces respectively; the fourth die-cutting group performs die-cutting on the skeleton layer that provides auxiliary support for the wrapping of the conductive fabric and laminates the die-cut skeleton layer onto the bottom surface of the conductive fabric; the wrapping jig wraps the conductive fabric around the tube core; and the fifth die-cutting group performs segmented die-cutting on the tube core within the wrapped conductive fabric and separates the skeleton layer from the conductive fabric. The release film is PET release film. Its function is to realize the fully automatic cutting and compounding of each layer structure of the multi-structure gourd-shaped hollow conductive foam through the sequential arrangement of the first die-cutting group, the conductive cloth composite roller, the second die-cutting group, the third die-cutting group, and the fourth die-cutting group, thereby effectively improving the composite molding production efficiency of the multi-structure gourd-shaped hollow conductive foam; through the sequential arrangement of the wrapping jig and the fifth die-cutting group after the fourth die-cutting group, the automatic core threading and wrapping of the multi-structure gourd-shaped hollow conductive foam is realized, thereby effectively improving the wrapping efficiency of the multi-structure gourd-shaped hollow conductive foam, and can effectively avoid the flattening and deformity caused by manual core threading and wrapping, and can effectively improve the yield rate.

[0007] Furthermore, the first die-cutting group includes a first die-cutting circular knife and a second die-cutting circular knife in sequence along the forward direction of the release film. The first die-cutting circular knife is provided with a first positioning mark blade group and a first axial blade group for die-cutting the head end of the release film arranged in the plane portion and perpendicular to the forward direction of the release film. The second die-cutting circular knife is provided with a second positioning mark blade group and a second circumferential blade group for die-cutting the two sides of the release film parallel to the forward direction of the release film. A part of the blades in the second circumferential blade group are connected to the two sides of the head end of the release film, and the other part of the blades are located on both sides of the bonding area. Its function is that, through the setting of the first axial blade group, it can die-cut the head end of the release film for being set in the planar part on the original strip-shaped release film material, which is perpendicular to the forward direction of the release film. Then, through the setting of the second circumferential blade group and the positioning function of the first positioning mark blade group and the second positioning mark blade group, the two sides of the release film connected to the head end of each release film in the planar part are die-cut, so that only the end of the release film on the planar part is connected to the release film material, and at the same time, the two sides of the release film for covering the bonding area are formed.

[0008] Furthermore, the second die-cutting assembly includes a third circular die-cutting blade, which is equipped with a third positioning marking blade assembly and a third circumferential blade assembly for cutting the tape on two sides parallel to the tape's forward direction. The third circumferential blade assembly is used to die-cut two sides of the original tape strip, which are then bonded to the contact portion, crossing the fold line of the conductive fabric during wrapping.

[0009] Furthermore, the third circumferential blade assembly is formed as two parallel straight lines in an expanded view of the third circular die-cutting blade. A dashed crease cutter is provided on the third circular die-cutting blade, parallel to the two straight lines of the third circumferential blade assembly. This function is to die-cut a dashed crease along the fold line of the conductive fabric when the tape is wrapped, as it straddles the fold line. Furthermore, the dashed crease acts as a buffer zone for thermal expansion of the tape during use of the multi-structured scoop-shaped hollow conductive foam, effectively extending the adhesive life of the tape.

[0010] Furthermore, the third die-cutting group includes a fourth die-cutting circular knife, which is provided with a fourth positioning mark blade group, a first conductive cloth die-cutting blade group for die-cutting the conductive cloth on the area on the outer contour of the conductive cloth that overlaps with the release film, a second conductive cloth die-cutting blade group for die-cutting the conductive cloth on the area on the outer contour of the conductive cloth that does not overlap with the release film, and a third conductive cloth die-cutting blade group for punching holes in the contact part. Its function is that, through the setting of the first conductive cloth die-cutting blade group, the conductive cloth on the area on the outer contour of the conductive cloth that overlaps with the release film and the tape on the top surface of the contact part can be die-cut without damaging the release film in this area, so that a part of the release film is left outside the outer contour area of ​​the conductive cloth to facilitate the exposed end of the release film to be peeled off; through the setting of the second conductive cloth die-cutting blade group, the conductive cloth on the area on the outer contour of the conductive cloth that does not overlap with the release film and the tape on the top surface of the contact part can be die-cut, so that the outer contour of the conductive cloth is completely formed, and at the same time, the end of the release film on the bottom surface of the contact part is cut off, so that the tape and the release film on the contact part are separately formed and composited on the conductive cloth; through the setting of the third conductive cloth die-cutting blade group, a through hole that passes through the upper and lower surfaces of the contact part can be die-cut in the conductive cloth.

[0011] Furthermore, the die-cutting depth of the third conductive cloth die-cutting blade group on the conductive cloth is greater than the die-cutting depth of the second conductive cloth die-cutting blade group on the conductive cloth, and the die-cutting depth of the second conductive cloth die-cutting blade group on the conductive cloth is greater than the die-cutting depth of the first conductive cloth die-cutting blade group on the conductive cloth. This is because, since the first conductive cloth die-cutting blade group needs to cut the outer contour of the conductive cloth without damaging the release film, and the second conductive cloth die-cutting blade group needs to cut the outer contour of the conductive cloth and the end of the release film at the contact portion, the die-cutting depth of the second conductive cloth die-cutting blade group on the conductive cloth is greater than the die-cutting depth of the first conductive cloth die-cutting blade group on the conductive cloth. Moreover, since the third conductive cloth die-cutting blade group needs to completely penetrate the conductive cloth, the die-cutting depth of the third conductive cloth die-cutting blade group on the conductive cloth is greater than the die-cutting depth of the second conductive cloth die-cutting blade group on the conductive cloth.

[0012] Furthermore, the third conductive fabric die-cutting blade assembly is in the form of strip-shaped holes evenly spaced along the circumference of the fourth circular die-cutting blade. The fourth circular die-cutting blade is provided with crease-pressing blades arranged in the form of dotted lines along the circumference of the fourth circular die-cutting blade. Each blade segment of the crease-pressing blade is located on either side of each individual strip-shaped hole. There are two crease-pressing blades: one located at the fold line on the tape, which is located at the intersection of the contact portion with the flat surface of the tube core and the contact portion with the side surface of the tube core, and the other located at the edge of the bonding area. The crease-pressing blades are configured to create two indentations in the conductive fabric, facilitating the subsequent folding and wrapping of the conductive fabric.

[0013] Furthermore, the fourth die-cutting group includes a fifth circular die-cutting knife, which is provided with a fifth positioning mark blade group and a fifth circumferential blade group for die-cutting the side of the skeleton layer parallel to the forward direction of the skeleton layer. Its function is that, through the provision of the fifth axial blade group, the original strip-shaped skeleton layer can be die-cut into multiple parallel thin strips of skeleton layers, the skeleton layer located on the plane portion is in the form of a wider single thin strip, and the skeleton layer located on the contact portion is in the form of multiple narrow thin strips, with a gap left between the skeleton layer located on the plane portion and the skeleton layer located on the contact portion. Due to the design of the skeleton layer located on the contact portion, when the contact portion is folded into a cylindrical surface during the wrapping process, the narrow thin strips of skeleton layers can be separated from each other, avoiding resistance to the folding of the cylindrical surface and deformation of the cylindrical surface.

[0014] Furthermore, the wrapping jig is provided with a shaping groove with a cylindrical bottom surface along the moving direction of the conductive cloth, and above the shaping groove, a first folding plate for folding the bonding area onto the plane of the tube core and a second folding plate for folding the flat part onto the folded bonding area are provided in sequence along the moving direction of the conductive cloth. Its function is that, through the setting of the shaping groove, the cylindrical surface on the tube core can be matched with the cylindrical surface on the shaping groove, so that the conductive part located between the tube core and the shaping groove forms a cylindrical surface shape; through the setting of the first folding plate, the bonding area can be pressed on the plane of the tube core so that the bonding part that advances to the first folding plate later is folded and pressed on the plane of the tube core as the bonding part that has passed the first folding plate is pressed on the plane of the tube core; through the setting of the second folding plate, the flat part can be pressed on the folded bonding area so that the flat part that advances to the second folding plate later is folded and pressed on the folded bonding area as the flat part that has passed the second folding plate is stuck on the folded bonding area. The surface of the bonding area in contact with the flat part has been peeled off the release film located in the bonding area before being transported to the wrapping jig to expose the conductive glue there, so that the folded flat part is bonded to the folded bonding area.

[0015] Furthermore, the fifth die-cutting assembly includes a sixth circular die-cutting blade, which is equipped with a sixth axial blade assembly for die-cutting the tube cores located outside the front and rear ends of the conductive cloth. This sixth axial blade assembly is used to die-cut the tube cores located outside the front and rear ends of the conductive cloth, thereby separating different conductive cloths with interleaved tube cores from each other for easier transportation and individual use.

[0016] In a second aspect, a production process for a multi-structure scoop-shaped hollow conductive foam is applied to the above-mentioned production system for the multi-structure scoop-shaped hollow conductive foam, comprising the following steps:

[0017] Step S1, performing preliminary die-cutting on the release film through a first die-cutting group;

[0018] Step S2: Laminating the conductive fabric on the top surface of the release film through a conductive fabric laminating roller;

[0019] Step S3: die-cutting the tape through the second die-cutting group and laminating it on the top surface of the conductive cloth;

[0020] Step S4: The conductive cloth with the adhesive tape and release film attached to the upper and lower surfaces respectively is subjected to final die-cutting by the third die-cutting group;

[0021] Step S5: die-cutting the skeleton layer through the fourth die-cutting group and laminating it on the bottom surface of the conductive cloth;

[0022] Step S6: Wrap the conductive cloth inside the tube core using a wrapping jig;

[0023] Step S7: Separate the skeleton layer from the conductive cloth through the fifth die-cutting group and die-cut the tube core through the fifth die-cutting group.

[0024] Furthermore, in step S3, the adhesive tape is die-cut and a dotted fold line is die-cut on the adhesive tape.

[0025] Furthermore, in step S5 , the skeleton layer at the contact portion is die-cut into a plurality of parallel thin strips along the extension direction of the skeleton layer.

[0026] The present invention has the beneficial effects:

[0027] 1. Through the sequential arrangement of the first die-cutting group, the conductive cloth laminating roller, the second die-cutting group, the third die-cutting group, and the fourth die-cutting group, the fully automatic cutting and laminating of each layer structure of the multi-structure scoop-shaped hollow conductive foam is realized, effectively improving the composite molding production efficiency of the multi-structure scoop-shaped hollow conductive foam;

[0028] 2. By setting up the wrapping jig after the fourth die-cutting group and the fifth die-cutting group in sequence, the automatic core-threading and wrapping of the multi-structure scoop-shaped hollow conductive foam is realized, which effectively improves the wrapping efficiency of the multi-structure scoop-shaped hollow conductive foam, and can effectively avoid the flattening and deformity caused by manual core-threading and wrapping, and can effectively improve the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is the structural diagram of the production system;

[0030] Figure 2 Schematic diagram of the three-dimensional structure of the tube core;

[0031] Figure 3 Schematic diagram of the three-dimensional structure of the conductive cloth after wrapping and forming;

[0032] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at A in the middle;

[0033] Figure 5 It is a schematic diagram of the three-dimensional explosion structure of the material strip located between the fourth transition protective film stripping roller and the tube core composite roller;

[0034] Figure 6 This is a schematic diagram of the main structure of the wrapping fixture;

[0035] Figure 7 This is a schematic diagram of the top view of the wrapping fixture;

[0036] Figure 8 Schematic diagram of the planar expansion structure of the first die-cutting circular knife;

[0037] Figure 9 Schematic diagram of the die-cutting depth structure of the first axial blade group;

[0038] Figure 10 Schematic diagram of the planar unfolding structure of the second circular die-cutting knife;

[0039] Figure 11 Schematic diagram of the die-cutting depth structure of the second circumferential blade group and the crease cutter;

[0040] Figure 12 Schematic diagram of the planar expansion structure of the third die-cutting circular knife;

[0041] Figure 13 Schematic diagram of the die-cutting depth structure of the third circumferential blade group and the crease cutter;

[0042] Figure 14 Schematic diagram of the planar expansion structure of the fourth die-cutting circular knife;

[0043] Figure 15 This is a schematic diagram of the planar unfolded structure of the first conductive cloth die-cutting blade group;

[0044] Figure 16 This is a schematic diagram of the planar unfolded structure of the second conductive cloth die-cutting blade group;

[0045] Figure 17 This is a schematic diagram of the planar expansion structure of the third conductive cloth die-cutting blade group;

[0046] Figure 18 This is a schematic diagram of the planar unfolding structure of the crease press;

[0047] Figure 19 Schematic diagram of the die-cutting depth structure of the first conductive cloth die-cutting blade group, the second conductive cloth die-cutting blade group, the third conductive cloth die-cutting blade group, and the crease press;

[0048] Figure 20 Schematic diagram of the planar expansion structure of the fourth die-cutting circular knife;

[0049] Figure 21Schematic diagram of the die-cutting depth structure of the fifth circumferential blade group;

[0050] Figure 22 Schematic diagram of the planar expansion structure of the fifth die-cutting circular knife;

[0051] Figure 23 Schematic diagram of the die-cutting depth structure of the sixth axial blade group.

[0052] The accompanying drawings are marked as follows: 1. tube core; 2. conductive cloth; 201. contact part; 2011. bonding area; 202. plane part; 3. release film; 4. adhesive tape; 401. adhesive tape release film; 5. first die-cutting group; 501. first die-cutting circular knife; 5011. first positioning mark blade group; 5012. first axial blade group; 502. second die-cutting circular knife; 5021. second positioning mark blade group; 5022. second circumferential blade group; 503. release film composite roller; 504. conductive adhesive composite roller; 505. anti-sticking film composite roller; 506. anti-sticking film peeling roller; 6. conductive cloth composite roller; 7. second die-cutting group; 701. third die-cutting Circular knife; 7011, third positioning mark blade group; 7012, third circumferential blade group; 7013, crease cutter; 702, tape conveyor roller; 703, tape laminating roller; 704, second transition protective film guide roller; 705, second transition protective film peeling roller; 8, third die-cutting group; 801, fourth die-cutting circular knife; 8011, fourth positioning mark blade group; 8012, first conductive cloth die-cutting blade group; 8013, second conductive cloth die-cutting blade group; 8014, third conductive cloth die-cutting blade group Cloth die-cutting blade group; 8015, crease pressing knife; 802, third transition protective film composite peeling roller; 9, fourth die-cutting group; 901, fifth die-cutting circular knife; 9011, fifth positioning mark blade group; 9012, fifth circumferential blade group; 902, first transition protective film peeling roller; 903, fourth transition protective film composite roller; 904, fourth transition protective film peeling roller; 10, wrapping jig; 1001, shaping groove; 1002, first folding plate; 1003, second folding plate; 1004, tube core composite roller; 1005, flat groove; 11, fifth die-cutting group; 1101, sixth die-cutting circular knife; 11011, sixth axial blade group; 1102, fifth transition protective film composite roller; 1103, skeleton layer peeling roller; 12, conductive adhesive; 13, first transition protective film; 14, second transition protective film; 15, third transition protective film; 16, fourth transition protective film; 17, double-sided tape; 18, skeleton layer; 19, anti-sticking film; 20, fifth transition protective film. DETAILED DESCRIPTION

[0053] The present invention will be further described in detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.

[0054] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inside", "outside", "front", "back", "top", "bottom", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0055] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "having," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific contexts.

[0056] Example 1

[0057] In the first aspect, a production system for multi-structure scoop-shaped hollow conductive foam is provided. Figure 1 As shown, a circular die cutting machine is used, such as Figure 2 As shown, the multi-structured scoop-shaped hollow conductive foam includes a tube core 1 having a cylindrical surface and a flat surface disposed back to back, as shown in FIG. Figure 3 As shown, the tube core 1 is wrapped with a conductive cloth 2, as shown in FIG. Figure 4As shown, the conductive cloth 2 includes a contact portion 201 for contacting the tube core 1 and a flat portion 202 located outside the tube core 1. The tube core 1 is arranged on the top surface of the flat portion 202, and a release film 3 is provided on the bottom surface of the flat portion 202. The release film 3 and the conductive cloth 2 are bonded by a conductive adhesive 12. A tape 4 is provided on the side of the contact portion 201 facing the tube core 1. The contact portion 201 includes a bonding area 2011 provided on the outer edge of the conductive cloth 2 and bonded to the flat portion 202 after folding. The circular knife die-cutting machine is provided with a first die-cutting group 5 for performing preliminary die-cutting on the release film 3, a first die-cutting group 5 for performing preliminary die-cutting on the release film 3, and a first die-cutting group 5 for performing preliminary die-cutting on the conductive cloth 2. The conductive cloth laminating roller 6 is located on the top surface of the film 3. A second die-cutting group 7 performs preliminary die-cutting on the adhesive tape 4 and laminates the pre-cut adhesive tape 4 to the top surface of the conductive cloth 2. A third die-cutting group 8 performs final die-cutting on the conductive cloth 2, which has the adhesive tape 4 and release film 3 laminated on its upper and lower surfaces. A fourth die-cutting group 9 performs die-cutting on the skeleton layer 18 that provides auxiliary support for wrapping the conductive cloth 2 and laminates the die-cut skeleton layer 18 to the bottom surface of the conductive cloth 2. A wrapping jig 10 wraps the conductive cloth 2 around the tube core 1. A fifth die-cutting group 11 performs segmented die-cutting on the tube core 1 within the wrapped conductive cloth 2 and separates the skeleton layer 18 from the conductive cloth 2. The release film 3 is PET. Its function is to realize the full-automatic cutting and compounding of each layer structure of the multi-structure gourd-shaped hollow conductive foam through the sequential arrangement of the first die-cutting group 5, the conductive cloth composite roller 6, the second die-cutting group 7, the third die-cutting group 8, and the fourth die-cutting group 9, thereby effectively improving the composite molding production efficiency of the multi-structure gourd-shaped hollow conductive foam; through the sequential arrangement of the wrapping jig 10 and the fifth die-cutting group 11 after the fourth die-cutting group 9, the automatic core threading and wrapping of the multi-structure gourd-shaped hollow conductive foam is realized, thereby effectively improving the wrapping efficiency of the multi-structure gourd-shaped hollow conductive foam, and can effectively avoid the flattening and deformity caused by manual core threading and wrapping, and can effectively improve the yield rate.

[0058] Specifically, the first die-cutting group 5 includes a first die-cutting circular knife 501 and a second die-cutting circular knife 502 in sequence along the forward direction of the release film 3. Figure 8 As shown, the first circular die-cutting knife 501 is provided with a first positioning mark blade group 5011 and a first axial blade group 5012 for die-cutting the head end of the release film 3 disposed in the plane portion 202 and perpendicular to the forward direction of the release film 3, as shown in FIG. Figure 10 As shown, the second die-cutting circular knife 502 is provided with a second positioning mark blade group 5021 and a second circumferential blade group 5022 for die-cutting on both sides of the release film 3 parallel to the forward direction of the release film 3. A part of the blades in the second circumferential blade group 5022 are connected to both sides of the head end of the release film 3, and the other part of the blades are located on both sides of the bonding area 2011.

[0059] Specifically, a first transition protective film 13 for supporting the release film 3 and the material above it is provided below the release film 3 passing through the first die-cutting circular knife 501, a release film composite roller 503 for composite the release film 3 on the top surface of the first transition protective film 13 is provided in front of the first die-cutting circular knife 501, a conductive adhesive composite roller 504 for composite the conductive adhesive 12 on the top surface of the release film 3 is provided between the first die-cutting circular knife 501 and the second die-cutting circular knife 502, an anti-sticking film composite roller 505 for composite the anti-sticking film 19 on the top surface of the conductive adhesive 12 is provided between the conductive adhesive composite roller 504 and the second die-cutting circular knife 502, the adhesion between the anti-sticking film 19 and the conductive adhesive 12 is relatively poor, an anti-sticking film peeling roller 506 for peeling the anti-sticking film 19 from the conductive adhesive 12 is provided between the second die-cutting circular knife 502 and the conductive cloth composite roller 6, the first die-cutting circular knife 501 is located above the release film 3 material strip, as shown in FIG. Figure 9 As shown, the first circumferential blade group cuts to the top surface of the first transition protection film 13; the second circular die-cutting knife 502 is located above the release film 3 strip, as shown in FIG. Figure 11 As shown, the second circumferential blade set 5022 die-cuts to the top surface of the first transition protective film 13. The material strip passing through the second die-cutting circular knife 502 is provided with the anti-adhesion film 19, the conductive adhesive 12, the release film 3 and the first transition protective film 13 in order from top to bottom.

[0060] Specifically, a conductive cloth laminating roller 6 for laminating the conductive cloth 2 on the top surface of the release film 3 is provided between the first die-cutting group 5 and the second die-cutting group 7 , and a double-sided tape 17 is provided on the top surface of the conductive cloth 2 passing through the conductive cloth laminating roller 6 .

[0061] Its function is that, through the setting of the first axial blade group 5012, it can die-cut the head end of the release film 3 for being set in the plane part 202 on the original strip-shaped release film 3, which is perpendicular to the forward direction of the release film 3. Then, through the setting of the second circumferential blade group 5022 and the positioning function of the first positioning mark blade group 5011 and the second positioning mark blade group 5021, the two sides of the release film 3 connected to the head ends of each release film 3 in the plane part 202 are die-cut, so that only the end of the release film 3 on the plane part 202 is connected to the release film 3 strip, and at the same time, the two sides of the release film 3 for covering the bonding area 2011 are formed.

[0062] Specifically, such as Figure 12 As shown, the second die-cutting group 7 includes a third die-cutting circular knife 701, on which a third positioning mark blade group 7011 and a third circumferential blade group 7012 are provided for cutting the two sides of the tape 4 parallel to the forward direction of the tape 4.

[0063] Specifically, the second die-cutting group 7 also includes three tape conveying rollers 702 located on the same layer as the first die-cutting circular knife 501 and the second die-cutting circular knife 502 on the circular knife die-cutting machine. A third die-cutting circular knife 701, a tape compounding roller 703, and a second transition protective film guide roller 704 are sequentially provided on the upper layer of the three tape conveying rollers 702 along the traveling direction of the conductive cloth 2. A second transition protective film 14 is provided above the tape 4 on the conductive cloth 2 after passing through the tape conveying rollers 702. The second transition protective film 14 moves in the opposite direction of the traveling of the conductive cloth 2 between the second transition film guide roller and its corresponding tape conveying roller 702, and then passes between the tape compounding roller 703 and its corresponding tape conveying roller 702 so that the tape 4 is compounded on the second transition protective film 14. Then, the tape 4 is die-cut by the third die-cutting circular knife 701 and its corresponding tape conveying roller 702, as shown in FIG. Figure 13 As shown, the third circumferential blade group 7012 die-cuts to the top surface of the second transition film. After the third die-cutting circular knife 701 die-cuts the tape 4, the tape conveying roller 702 corresponding to the third die-cutting circular knife 701 turns the tape 4 originally located above the second transition protective film 14 so that the tape 4 is located below the second transition protective film 14 and the tape 4 is composited with the conductive cloth 2 below it. The tape conveying roller 702 corresponding to the third die-cutting circular knife 701 plays a supporting role for the second transition protective film 14 below the tape 4 during the die-cutting process, plays a role in turning the tape 4 and the second transition protective film 14 180 degrees after die-cutting, and plays a downward squeezing role for the composite of the turned tape 4 and the conductive cloth 2. The material tape passing through the tape conveyor roller 702 is provided with a second transition protective film 14, a tape 4, a double-sided tape 17, a conductive cloth 2, a conductive adhesive 12, a release film 3 and a first transition protective film 13 in sequence from top to bottom, wherein the tape 4 is provided with a tape release film 401, a double-sided tape 17, a tape release film 401 in sequence from top to bottom, and a second transition protective film peeling roller 705 for peeling off the second transition protective film 14 is provided between the tape conveyor roller 702 corresponding to the second transition film guide roller and the third die-cutting group 8.

[0064] Its function is that, through the setting of the third circumferential blade group 7012, two sides of the tape 4 for bonding to the contact portion 201 across the fold line of the conductive cloth 2 during wrapping can be die-cut on the original strip of tape 4.

[0065] Specifically, the third circumferential blade assembly 7012 appears as two parallel straight lines in the expanded view of the third die-cutting circular blade 701. A dashed line crease cutter 7013 is provided on the third die-cutting circular blade 7011, parallel to the two straight lines of the third circumferential blade assembly 7012. This crease cutter 7013 functions to create a dashed crease along the fold line of the conductive fabric 2 when wrapped, as the adhesive tape 4 straddles the fold line during wrapping. Furthermore, this crease serves as a buffer zone for thermal expansion of the adhesive tape 4 during use of the multi-structured scoop-shaped hollow conductive foam, effectively extending the adhesive life of the adhesive tape 4.

[0066] Specifically, such as Figure 14 、 Figure 16 、 Figure 17 、 Figure 18 As shown, the third die-cutting group 8 includes a fourth die-cutting circular knife 801, on which the fourth positioning mark blade group 8011 is provided, a first conductive cloth die-cutting blade group 8012 for die-cutting the conductive cloth 2 on the area where the outer contour of the conductive cloth 2 overlaps with the release film 3, a second conductive cloth die-cutting blade group 8013 for die-cutting the conductive cloth 2 on the area where the outer contour of the conductive cloth 2 does not overlap with the release film 3, and a third conductive cloth die-cutting blade group 8014 for punching holes in the contact part 201.

[0067] Specifically, a third transition protective film composite peeling roller 802 is provided under the fourth die-cutting circular knife 801. During the process of die-cutting the material strip by the fourth die-cutting circular knife 801, the material strip is provided with tape 4, double-sided tape 17, conductive cloth 2, conductive glue 12, release film 3, first transition protective film 13, and third transition protective film 15 from top to bottom. The third transition protective film 15 plays an auxiliary supporting role during the process of the fourth die-cutting circular knife 801.

[0068] Its function is that, through the setting of the first conductive cloth die-cutting blade group 8012, the conductive cloth 2 located in the area where the outer contour of the conductive cloth 2 overlaps with the release film 3 and the tape 4 located on the top surface of the contact part 201 can be die-cut without damaging the release film 3 in the area, so that a part of the release film 3 is left outside the outer contour area of ​​the conductive cloth 2 for facilitating the removal of the release film 3. The exposed end of the release film 3; through the setting of the second conductive cloth die-cutting blade group 8013, the conductive cloth 2 located in the area where the outer contour of the conductive cloth 2 does not overlap with the release film 3 and the tape 4 located on the top surface of the contact part 201 can be die-cut, so that the outer contour of the conductive cloth 2 is completely formed, and at the same time, the end of the release film 3 located on the bottom surface of the contact part 201 is cut off, so that the tape 4 and the release film 3 on the contact part 201 are separately formed and composited on the conductive cloth 2; through the setting of the third conductive cloth die-cutting blade group 8014, a through hole can be die-cut in the conductive cloth 2 that passes through the upper and lower surfaces of the contact part 201.

[0069] Specifically, the die-cutting depth of the third conductive cloth die-cutting blade group 8014 on the conductive cloth 2 is greater than the die-cutting depth of the second conductive cloth die-cutting blade group 8013 on the conductive cloth 2, and the die-cutting depth of the second conductive cloth die-cutting blade group 8013 on the conductive cloth 2 is greater than the die-cutting depth of the first conductive cloth die-cutting blade group 8012 on the conductive cloth 2.

[0070] Specifically, such as Figure 19 As shown, the first conductive cloth die-cutting blade group 8012 die-cuts to the top surface of the release film 3, the second conductive cloth die-cutting blade group 8013 die-cuts to the top surface of the first transition protective film 13, and the third conductive cloth die-cutting blade group 8014 die-cuts to the top surface of the third transition protective film 15.

[0071] Its function is that, since the first conductive cloth die-cutting blade group 8012 needs to cut the outer contour of the conductive cloth 2 but does not damage the release film 3, and the second conductive cloth die-cutting blade group 8013 needs to cut the outer contour of the conductive cloth 2 and the end of the release film 3 located at the contact portion 201, the die-cutting depth of the second conductive cloth die-cutting blade group 8013 on the conductive cloth 2 is greater than the die-cutting depth of the first conductive cloth die-cutting blade group 8012 on the conductive cloth 2, and since the third conductive cloth die-cutting blade group 8014 needs to completely penetrate the conductive cloth 2 for punching, the die-cutting depth of the third conductive cloth die-cutting blade group 8014 on the conductive cloth 2 is greater than the die-cutting depth of the second conductive cloth die-cutting blade group 8013 on the conductive cloth 2.

[0072] Specifically, the third conductive fabric die-cutting blade set 8014 is in the form of strip-shaped holes evenly spaced along the circumference of the fourth circular die-cutting blade 801. The fourth circular die-cutting blade 801 is provided with crease-pressing blades 8015 arranged in the form of dotted lines along the circumference of the fourth circular die-cutting blade 801. Each blade segment of the crease-pressing blade 8015 is located on either side of each individual strip-shaped hole. There are two crease-pressing blades 8015: one located at the fold line on the tape 4, at the junction of the contact portion 201 that contacts the die 1 flat surface and the contact portion 201 that contacts the die 1 sideways. The other is located at the edge of the bonding area 2011. The crease-pressing blades create two indentations in the conductive fabric 2, facilitating subsequent folding and wrapping of the conductive fabric 2.

[0073] Specifically, such as Figure 20 As shown, the fourth die-cutting group 9 includes a fifth circular die-cutting blade 901, which is provided with a fifth positioning mark blade group 9011 and a fifth circumferential blade group 9012 for die-cutting the side edges of the skeleton layer 18 parallel to the advancing direction of the skeleton layer 18. After die-cutting by the fifth circumferential blade group 9012, the skeleton layer 18 is offset from the bonding area 2011.

[0074] Specifically, in the fourth die-cutting group 9, a first transition protective film stripping roller 902 for stripping the first transition protective film 13 is provided before the fifth die-cutting circular knife 901 in the direction of travel of the material strip. The first transition protective film stripping roller 902 is located below the material strip. The fifth die-cutting circular knife 901 is located on the next layer of the first transition protective film stripping roller 902. A fourth transition protective film composite roller 903 is provided on the next position of the fifth die-cutting circular knife 901 in the direction of travel of the material strip. The fourth transition protective film composite roller 903 is provided on the same layer as the first transition protective film stripping roller 902. Below the fourth transition protective film composite roller 903, a fourth transition protective film 16 and a skeleton layer 18 are provided in sequence from top to bottom. Figure 21 As shown, the fifth axial blade group is die-cut onto the fourth transition protective film 16. A skeleton layer 18 steering roller is provided above the fifth die-cutting circular knife 901. The skeleton layer 18 steering roller turns the skeleton layer 18 180 degrees and laminates it onto the bottom surface of the release film 3. The material strip above the fourth transition protective film composite roller 903 is provided with adhesive tape 4, double-sided tape 17, conductive cloth 2, conductive adhesive 12, release film 3, skeleton layer 18, and fourth transition protective film 16 from top to bottom. A fourth transition protective film peeling roller 904 is provided behind the fourth transition protective film composite roller 903 for peeling off the fourth transition protective film 16 and the release film 3 located in the bonding area 2011. The material strip after passing through the fourth transition protective film composite roller 903 is shown in FIG. Figure 5 shown.

[0075] Its function is that, through the setting of the fifth axial blade group, the original strip-shaped skeleton layer 18 can be die-cut into multiple parallel thin strip skeleton layers 18. The skeleton layer 18 located at the plane part 202 is in the form of a wider single thin strip, and the skeleton layer 18 located at the contact part 201 is in the form of multiple narrow thin strips. A gap is left between the skeleton layer 18 located at the plane part 202 and the skeleton layer 18 located at the contact part 201. Due to the design of the skeleton layer 18 located at the contact part 201, when the contact part 201 is folded into a cylindrical surface during the wrapping process, the narrower thin strip skeleton layers 18 can be separated from each other to avoid resistance to the folding of the cylindrical surface and deformation of the cylindrical surface.

[0076] Specifically, such as Figure 6 As shown, the wrapping jig 10 is provided with a shaping groove 1001 with a cylindrical bottom surface along the traveling direction of the conductive cloth 2. Figure 7 As shown, above the shaping groove 1001, along the conductive cloth 2, are provided a first folding plate 1002 for folding the bonding area 2011 onto the flat surface of the tube core 1, and a second folding plate 1003 for folding the flat portion 202 onto the folded bonding area 2011. A flat groove 1005 is provided at the top of the shaping groove 1001 for accommodating the flat portion 202.

[0077] Specifically, a tube core compounding roller 1004 for compounding the tube core 1 on the material tape is provided between the wrapping jig 10 and the fourth transition protective film stripping roller 904 .

[0078] Its function is that, through the setting of the shaping groove 1001, the cylindrical surface on the tube core 1 can be matched with the cylindrical surface on the shaping groove 1001, so that the conductive part between the tube core 1 and the shaping groove 1001 forms a cylindrical surface; through the setting of the first folding plate 1002, the bonding area 2011 can be pressed on the plane of the tube core 1 so that the bonding part that moves to the first folding plate 1002 and is pressed on the plane of the tube core 1 after passing through the bonding part that has been pressed on the plane of the tube core 1 by the first folding plate 1002; through the setting of the second folding plate 1003, it can The flat portion 202 is pressed onto the folded bonding area 2011 so that the flat portion 202 that subsequently advances to the second folding plate 1003 is folded and pressed onto the folded bonding area 2011 as the flat portion 202 that has passed the second folding plate 1003 and is adhered to the folded bonding area 2011. The surface of the bonding area 2011 that contacts the flat portion 202 has been peeled off from the release film 3 located in the bonding area 2011 before being conveyed to the wrapping jig 10, exposing the conductive glue 12 there, so that the folded flat portion 202 is bonded to the folded bonding area 2011.

[0079] Specifically, such as Figure 22 As shown, the fifth die-cutting group 11 includes a sixth die-cutting circular knife 1101 , and the sixth die-cutting circular knife 1101 is provided with a sixth axial blade group 11011 for die-cutting the tube core 1 located outside the front and rear ends of the conductive cloth 2 .

[0080] Specifically, a fifth transition protective film composite roller 1102 is provided between the wrapping jig 10 and the sixth die-cutting circular knife 1101, the fifth transition protective film 20 is provided on the bottom surface of the tube core 1 for placing and supporting the tube core 1, a skeleton layer peeling roller 1103 for peeling the skeleton layer 18 is provided above the fifth transition protective film composite roller 1102, and the sixth die-cutting circular knife 1101 is provided above the tube core 1, as shown in FIG. Figure 23 As shown, the sixth axial blade group 11011 die-cuts the tube core 1 to the top surface of the fifth transition composite film.

[0081] Its function is that, through the setting of the sixth axial blade group 11011, the tube core 1 located outside the front and rear ends of the conductive cloth 2 can be die-cut, so that different conductive cloths 2 with tube cores 1 inserted therein can be separated from each other for easy transportation and separate use.

[0082] Specifically, the conveying, steering, laminating and stripping of each strip utilizes the existing rotating rollers on the circular die-cutting machine, and the waste discharge method of each strip is all prior art. The positioning mark blade group is an existing positioning method.

[0083] In a second aspect, a production process for a multi-structure scoop-shaped hollow conductive foam is applied to the above-mentioned production system for the multi-structure scoop-shaped hollow conductive foam, comprising the following steps:

[0084] Step S1, performing preliminary die-cutting on the release film 3 by the first die-cutting group 5;

[0085] Step S2: Laminating the conductive cloth 2 onto the top surface of the release film 3 through the conductive cloth laminating roller 6;

[0086] Step S3: die-cut the adhesive tape 4 through the second die-cutting group 7 and laminate it on the top surface of the conductive cloth 2;

[0087] Step S4: The conductive cloth 2 with the adhesive tape 4 and the release film 3 attached to the upper and lower surfaces thereof is subjected to final die-cutting by the third die-cutting group 8;

[0088] Step S5: die-cut the skeleton layer 18 through the fourth die-cutting group 9 and laminate it on the bottom surface of the conductive cloth 2;

[0089] Step S6: Wrap the conductive cloth 2 inside the tube core 1 using the wrapping jig 10;

[0090] Step S7 , separating the skeleton layer 18 from the conductive cloth 2 through the fifth die-cutting group 11 and die-cutting the tube core 1 through the fifth die-cutting group 11 .

[0091] Specifically, in step S3 , the adhesive tape 4 is die-cut and a dotted folding line is die-cut on the adhesive tape 4 .

[0092] Specifically, in step S5 , the skeleton layer 18 located at the contact portion 201 is die-cut into a plurality of parallel thin strips along the extending direction of the skeleton layer 18 .

[0093] The working principle of this embodiment is described as follows: first, the release film 3 is compounded on the top surface of the first transition protective film 13, and then the head end of the release film 3 located in the plane part 202 is die-cut by the first die-cutting circular knife 501, and then the conductive glue 12 is compounded on the top surface of the release film 3, and then the two sides of the release film 3 connected to the head ends of each release film 3 located in the plane part 202 and the two sides of the release film 3 located in the bonding area 2011 are die-cut by the second die-cutting circular knife 502, and then the conductive cloth 2 is extruded and compounded on the top surface of the release film 3, and then the two sides of the tape 4 are die-cut by the third die-cutting circular knife 701 and then compounded on the conductive cloth 2. On the top surface, the fourth die-cutting circular knife 801 is then used to die-cut the overall contours of the tape 4, the conductive cloth 2 and the release film 3 and peel off the first transition protective film 13. The skeleton layer 18 is then die-cut and formed by the fifth die-cutting circular knife 901 and then compounded on the bottom surface of the release film 3. The originally planar material strip is then wrapped around the tube core 1 having a cylindrical surface and a flat surface on two opposite sides thereof through the wrapping jig 10, so that the top surface of the flat portion 202 is folded over and covers the bottom surface of the folded bonding area 2011. The bonding area 2011 is in the shape of a long strip extending along the direction of the material strip. Finally, the tube core 1 outside the conductive cloth 2 is cut off to separate the conductive cloths 2.

[0094] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Based on the technical essence of the present invention and within the spirit and principles of the present invention, any simple modification, equivalent replacement and improvement of the above embodiment shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A production system for a multi-structure gourd-shaped hollow conductive foam, using a circular knife die-cutting machine, wherein the multi-structure gourd-shaped hollow conductive foam comprises a tube core (1) having a cylindrical surface and a plane surface arranged in opposite directions to each other, the tube core (1) is wrapped with a conductive cloth (2), the conductive cloth (2) comprises a contact portion (201) for contacting the tube core (1) and a plane portion (202) located outside the tube core (1), the tube core (1) is arranged on the top surface of the plane portion (202), a release film (3) is provided on the bottom surface of the plane portion (202), an adhesive tape (4) is provided on the side of the contact portion (201) facing the tube core (1), the contact portion (201) comprises a bonding area (211) arranged on the outer edge of the conductive cloth (2) and bonded to the plane portion (202) after being folded, and is characterized in that: The circular knife die-cutting machine is provided with a first die-cutting group (5) for performing preliminary die-cutting on the release film (3), a conductive cloth compounding roller (6) for compounding the conductive cloth (2) on the top surface of the release film (3) after preliminary die-cutting, a second die-cutting group (7) for performing preliminary die-cutting on the adhesive tape (4) and compounding the adhesive tape (4) after preliminary die-cutting on the top surface of the conductive cloth (2), a final die-cutting group (8) for compounding the conductive cloth (2) with the adhesive tape (4) and the release film (3) on the upper and lower surfaces respectively. a third die-cutting group (8) for final die-cutting, a fourth die-cutting group (9) for die-cutting a skeleton layer (18) for auxiliary support of the wrapping action of the conductive cloth (2) and laminating the die-cut skeleton layer (18) on the bottom surface of the conductive cloth (2), a wrapping jig (10) for wrapping the conductive cloth (2) around the tube core (1), and a fifth die-cutting group (11) for segmentally die-cutting the tube core (1) in the wrapped conductive cloth (2) and separating the skeleton layer (18) from the conductive cloth (2); The third die-cutting group (8) comprises a fourth die-cutting circular knife (801), the fourth die-cutting circular knife (801) being provided with a fourth positioning mark blade group (8011), a first conductive cloth die-cutting blade group (8012) for die-cutting the conductive cloth (2) in the area where the outer contour of the conductive cloth (2) overlaps with the release film (3), a second conductive cloth die-cutting blade group (8013) for die-cutting the conductive cloth (2) in the area where the outer contour of the conductive cloth (2) does not overlap with the release film (3), and a third conductive cloth die-cutting blade group (8014) for punching holes in the contact portion (201); The wrapping jig (10) is provided with a shaping groove (1001) having a cylindrical bottom surface along the direction of travel of the conductive cloth (2), and a first folding plate (1002) for folding the bonding area (2011) onto the plane of the tube core (1) and a second folding plate (1003) for folding the plane portion (202) onto the folded bonding area (2011) are provided above the shaping groove (1001) in the order of travel along the conductive cloth (2). The first conductive cloth die-cutting blade group (8012) is die-cut to the top surface of the release film (3), the second conductive cloth die-cutting blade group (8013) is die-cut to the top surface of the first transition protective film (13), and the third conductive cloth die-cutting blade group (8014) is die-cut to the top surface of the third transition protective film (15); the third conductive cloth die-cutting blade group (8014) is in the form of strip holes evenly spaced along the circumference of the fourth die-cutting circular knife (801), and the fourth die-cutting circular knife (801) is provided with a crease pressing knife (8015) in the form of a dotted line and arranged along the circumference of the fourth die-cutting circular knife (801), and each blade section of the crease pressing knife (8015) is located on both sides of each individual strip hole; the fourth die-cutting group (9) is provided with a first transition protective film peeling knife for peeling off the first transition protective film (13) in front of the fifth die-cutting circular knife (901) in the direction of travel of the material strip. The first transition protective film peeling roller (902) is located below the material strip, the fifth die-cutting circular knife (901) is located on the next layer of the first transition protective film peeling roller (902), and the fifth die-cutting circular knife (901) is provided with a fourth transition protective film composite roller (903) on the next position in the traveling direction of the material strip, the fourth transition protective film composite roller (903) is provided on the same layer as the first transition protective film peeling roller (902), and the fourth transition protective film (16) and the skeleton layer (18) are provided below the fourth transition protective film composite roller (903) from top to bottom; the material strip above the fourth transition protective film composite roller (903) is provided with a tape (4), a double-sided tape (17), a conductive cloth (2), a conductive adhesive (12), a release film (3), a skeleton layer (18), and a fourth transition protective film (16) from top to bottom.

2. The production system of a multi-structure scoop-shaped hollow conductive foam according to claim 1, characterized in that: The first die-cutting group (5) includes a first die-cutting circular knife (501) and a second die-cutting circular knife (502) in sequence along the forward direction of the release film (3); the first die-cutting circular knife (501) is provided with a first positioning mark blade group (5011) and a first axial blade group (5012) for die-cutting the head end of the release film (3) arranged in the plane portion (202) and perpendicular to the forward direction of the release film (3); the second die-cutting circular knife (502) is provided with a second positioning mark blade group (5021) and a second circumferential blade group (5022) for die-cutting the two sides of the release film (3) and parallel to the forward direction of the release film (3); a part of the blades in the second circumferential blade group (5022) are connected to the two sides of the head end of the release film (3), and the other part of the blades are located on both sides of the bonding area (2011).

3. The production system of a multi-structure scoop-shaped hollow conductive foam according to claim 1, characterized in that: The second die-cutting group (7) comprises a third die-cutting circular knife (701), the third die-cutting circular knife (701) being provided with a third positioning mark blade group (7011) and a third circumferential blade group (7012) for cutting the two sides of the adhesive tape (4) parallel to the advancing direction of the adhesive tape (4).

4. The production system of a multi-structure scoop-shaped hollow conductive foam according to claim 1, characterized in that: The fourth die-cutting group (9) comprises a fifth die-cutting circular knife (901), the fifth die-cutting circular knife (901) being provided with a fifth positioning mark blade group (9011) and a fifth circumferential blade group (9012) for die-cutting the side edges of the skeleton layer (18) parallel to the advancing direction of the skeleton layer (18).

5. The production system of a multi-structure scoop-shaped hollow conductive foam according to claim 1, characterized in that: The fifth die-cutting group (11) comprises a sixth die-cutting circular knife (1101), and the sixth die-cutting circular knife (1101) is provided with a sixth axial blade group (11011) for die-cutting the tube core (1) located outside the front and rear ends of the conductive cloth (2).

6. A production process for multi-structure scoop-shaped hollow conductive foam, characterized by: A production system for the multi-structure scoop-shaped hollow conductive foam as claimed in any one of claims 1 to 5 comprises the following steps: Step S1, performing preliminary die-cutting on the release film (3) through the first die-cutting group (5); Step S2, laminating the conductive cloth (2) onto the top surface of the release film (3) through a conductive cloth laminating roller (6); Step S3, die-cutting the adhesive tape (4) through the second die-cutting group (7) and laminating the tape on the top surface of the conductive cloth (2); Step S4, the conductive cloth (2) with the adhesive tape (4) and the release film (3) attached to the upper and lower surfaces respectively is subjected to final die-cutting by the third die-cutting group (8); Step S5, die-cutting the skeleton layer (18) through the fourth die-cutting group (9) and laminating it on the bottom surface of the conductive cloth (2); Step S6: Wrap the conductive cloth (2) inside the tube core (1) using a wrapping jig (10); Step S7: Separate the skeleton layer (18) from the conductive cloth (2) through the fifth die-cutting group (11) and die-cut the tube core (1) through the fifth die-cutting group (11).

7. The production process of the multi-structure scoop-shaped hollow conductive foam according to claim 6, characterized in that: In step S3, the adhesive tape (4) is die-cut and a dotted folding line is die-cut on the adhesive tape (4).

8. The production process of the multi-structure scoop-shaped hollow conductive foam according to claim 6, characterized in that: In step S5, the skeleton layer (18) located at the contact portion (201) is die-cut into a plurality of mutually parallel thin strips along the extension direction of the skeleton layer (18).

Citation Information

Patent Citations

  • Production system of multi-structure gourd-shaped hollow conductive foam

    CN218804104U