A packaging machine for the production of automotive lead-acid batteries
By designing a packaging machine that includes pushing and flipping mechanisms, the packaging is sealed while the battery is packed, solving the problem of inefficiency in the prior art and improving production efficiency.
Patent Information
- Application Number
- CN202211520298.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-30
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2042-11-30
AI Technical Summary
The prior art After the packaging of lead-acid batteries is completed, additional sealing devices are required to seal the box, resulting in low working efficiency.
A packaging machine for the production of automotive lead-acid batteries is designed, which includes a pushing mechanism and a flip mechanism. By turning the handwheel counterclockwise, the packaging box is rotated counterclockwise, and tape is placed under the slider to seal the box, while the battery packing and sealing is carried out simultaneously.
The sealing of the box while packing the battery is achieved, improving work efficiency and avoiding the additional steps of using the box sealing device.
Smart Images

Figure CN115783354B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a packaging machine, and in particular to a packaging machine for the production of automotive lead-acid batteries. Background Art
[0002] A storage battery is an essential part of an automobile, which can be divided into traditional lead-acid batteries and maintenance-free batteries. The main advantages of acid batteries are relatively high working voltage, wide operating temperature range, good high and low rate discharge performance, and rich raw material sources. After the production and processing of the storage battery are completed, it needs to be packaged.
[0003] The patent with the patent authorization announcement number CN206984479U discloses a semi-automatic battery boxing device for lead-acid batteries, which is arranged on the left and right of the production logistics transportation packaging pipeline after the addition of acid to lead-acid batteries. It is characterized by including: a lifting cylinder, a moving cylinder, a cylinder gripper, a gripper support frame, a positioning cylinder, a foot switch and a PLC control cabinet. The gripper support frame is arranged above the battery logistics line. The base of the lifting cylinder is fixed on the gripper support frame, and the lifting cylinder is located directly above the battery logistics line. The end of the piston rod of the lifting cylinder is connected to the moving cylinder. A cylinder gripper is connected to the moving cylinder. The positioning cylinder is located on the battery logistics line and is arranged directly below the cylinder gripper for positioning the battery on the battery logistics line. Although the above patent can make the gripper cylinder automatically fall and grab the battery by stepping on the foot switch after the battery on the production line is positioned, and at the same time the positioning cylinder automatically falls to achieve easy grabbing and boxing of the battery, after the above patent completes the boxing of the battery, it is necessary to use a sealing device to seal it separately, resulting in low work efficiency.
[0004] Therefore, it is very necessary to invent a packaging machine for the production of automotive lead-acid batteries that can seal the boxed battery while boxing the battery to solve the above problems. Summary of the Invention
[0005] In order to overcome the disadvantage that the above patent needs to use a sealing device to seal the boxed battery separately, the technical problem is: to provide a packaging machine for the production of automotive lead-acid batteries that can seal the boxed battery while boxing the battery.
[0006] The present invention is achieved through the following technical means: A packaging machine for the production of automotive lead-acid batteries includes a base, a support frame, a sliding member, a placement plate, a support rod, a pushing mechanism and a flipping mechanism. A support frame is fixedly connected to the left part of the base. A sliding member is slidably arranged on the upper part of the support frame. A placement plate is fixedly connected to the top of the base. Two support rods are fixedly connected to the left side of the placement plate. A pushing mechanism for pushing the battery is arranged on the placement plate. A flipping mechanism for flipping the packaging box is arranged on the base.
[0007] More preferably, the pushing mechanism includes a mounting seat, a cylinder, a push block and a limit block. The mounting seat is fixedly connected to the right side of the top of the placement plate, the cylinder is installed in the mounting seat, the push block is fixedly connected to the telescopic rod of the cylinder, and the limit block is fixedly connected to the left rear side of the top of the placement plate.
[0008] More preferably, the flipping mechanism includes a support seat, a rotating shaft, a rotating frame and a handwheel. The support seat is symmetrically fixed to the left part of the base front and back, the support seat is located on the right side of the support frame, a rotating shaft is rotatably arranged between the two support seats, the rotating frame is fixed on the rotating shaft, and the handwheel is fixed to the front end of the rotating shaft.
[0009] More preferably, it also includes a feeding mechanism for automatically feeding the protective pad, the feeding mechanism includes a connecting rod, a baffle, a fixing frame and a feeding frame, two connecting rods are fixedly connected to the top of the push block, a baffle is fixedly connected between the tops of the two connecting rods, a fixing frame is fixedly connected to the rear side of the top of the placement plate, the upper part of the fixing frame is fixedly connected to the feeding frame, and the baffle is slidably connected to the lower part of the feeding frame.
[0010] More preferably, it also includes a clamping mechanism for clamping the handwheel, the clamping mechanism includes a fixed block, a fixed sleeve, a clamping piece and a clamping rod, the front side of the front support seat is fixedly connected to the fixed block, the front side of the front support seat is fixedly connected to the fixed sleeve, a clamping piece is slidably arranged in the fixed sleeve, the handwheel is in contact with the clamping piece, and a clamping rod is detachably arranged between the clamping piece and the fixed block.
[0011] More preferably, it also includes a pushing mechanism for pushing the protective pad into the box body, the pushing mechanism includes a fixed seat, a rotating part, a pushing block, a contact block and a torsion spring, a fixed seat is fixedly connected to the rear side of the unloading frame, a rotating part is rotatably arranged on the fixed seat, a S-shaped groove is opened on the placement plate, a pushing block is fixedly connected to the bottom of the rotating part, the pushing block passes through the S-shaped groove, a contact block is fixedly connected to the rear side of the baffle, the contact block moves to the left and contacts the rotating part, and can squeeze it to rotate counterclockwise, and the contact block moves to the right and contacts the rotating part, and can squeeze it to rotate clockwise, a torsion spring is connected between the rotating part and the fixed seat, and the torsion spring is sleeved on the rotating part.
[0012] More preferably, it also includes a clamping mechanism for compressing the box body, the clamping mechanism includes a support plate, a sliding rod, a pressure block and a second elastic member, the support plates are fixedly connected to the rotating frame at even intervals, the sliding rod is slidably arranged on the support plate, the pressure block is fixedly connected to the bottom end of the sliding rod, the second elastic member is connected between the pressure block and the support plate, and the second elastic member is sleeved on the sliding rod.
[0013] More preferably, a first elastic member is further included, the first elastic member is connected between the clamping member and the fixing sleeve, and the first elastic member is sleeved on the clamping member.
[0014] From the above description of the structure of the present invention, the design starting point, concept and advantages of the present invention are as follows: 1. By rotating the handwheel counterclockwise, the rotating frame and the packing box can be rotated counterclockwise. When the packing box is located below the sliding member, the tape can be sleeved on the sliding member for sealing the box, and at the same time, the empty box can be placed between the two support rods for packing operation, so that while the battery is being packed, the packed battery can be sealed, thereby improving the work efficiency.
[0015] 2. By moving the push block to the left to drive the connecting rod to move to the left, the baffle can be moved to the left to no longer block the blanking frame. At this time, a protective pad can fall out of the blanking frame above the battery, thus realizing the function of automatic blanking.
[0016] 3. By removing the clamping rod, the handwheel can be rotated counterclockwise to squeeze the clamping member to move to the right. When the clamping member moves to the right and disengages from the handwheel, the first elastic member resets to drive the clamping member to move to the left and reset, so that the clamping member presses against the handwheel again, and then the clamping rod is inserted back to its original position, so that the handwheel can be fixed, thereby preventing the rotating shaft and the rotating frame from rotating and affecting the battery packaging operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structure diagram of the present invention.
[0018] Figure 2 is a first partial three-dimensional structure diagram of the present invention.
[0019] Figure 3 is a second partial three-dimensional structure diagram of the present invention.
[0020] Figure 4 is a partial three-dimensional structure diagram of the pushing mechanism of the present invention.
[0021] Figure 5 is a partial three-dimensional structure diagram of the flipping mechanism of the present invention.
[0022] Figure 6 is a first partial three-dimensional structure diagram of the blanking mechanism of the present invention.
[0023] Figure 7 is a second partial three-dimensional structure diagram of the blanking mechanism of the present invention.
[0024] Figure 8 is a partial three-dimensional structure diagram of the clamping mechanism of the present invention.
[0025] Figure 9 is a first partial three-dimensional structure diagram of the pushing mechanism of the present invention.
[0026] Figure 10This is the second partial three-dimensional structure schematic diagram of the pusher mechanism of the present invention.
[0027] Figure 11 This is the partial three-dimensional structure schematic diagram of the pressing mechanism of the present invention.
[0028] The markings of each component in the attached drawings are as follows: 1. Base, 2. Support frame, 3. Sliding part, 4. Placing plate, 5. Support rod, 6. Pushing mechanism, 601. Mounting seat, 602. Cylinder, 603. Pushing block, 604. Limiting block, 7. Flipping mechanism, 701. Support seat, 702. Rotating shaft, 703. Rotating frame, 704. Handwheel, 8. Feeding mechanism, 801. Connecting rod, 802. Baffle, 803. Fixed frame, 804. Feeding frame, 9. Clamping mechanism, 901. Fixed block, 902. Fixed sleeve, 903. Clamping part, 904. First elastic part, 905. Clamping rod, 10. Pusher mechanism, 1001. Fixed seat, 1002. Rotating part, 1003. One-word groove, 1004. Pushing block, 1005. Contact block, 1006. Torsion spring, 11. Pressing mechanism, 1101. Support plate, 1102. Sliding rod, 1103. Pressing block, 1104. Second elastic part. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0030] Embodiment 1
[0031] A packaging machine for the production of automotive lead-acid batteries, referring to Figures 1 - 5 as shown, includes a base 1, a support frame 2, a sliding part 3, a placing plate 4, a support rod 5, a pushing mechanism 6 and a flipping mechanism 7. The left part of the base 1 is provided with a support frame 2 by welding. The upper part of the support frame 2 is slidably provided with a sliding part 3. The top of the base 1 is fixedly connected with a placing plate 4. Two support rods 5 are fixedly connected to the left side of the placing plate 4. A pushing mechanism 6 is arranged on the placing plate 4, and the pushing mechanism 6 is used to push the battery. A flipping mechanism 7 is arranged on the base 1, and the flipping mechanism 7 is used to flip the packing box.
[0032] Referring to Figure 1 and Figure 4 as shown, the pushing mechanism 6 includes a mounting seat 601, a cylinder 602, a pushing block 603 and a limiting block 604. The mounting seat 601 is fixedly connected to the right side of the top of the placing plate 4. The cylinder 602 is installed in the mounting seat 601. The pushing block 603 is fixedly connected to the telescopic rod of the cylinder 602. The limiting block 604 is fixedly connected to the left rear side of the top of the placing plate 4.
[0033] See also Figure 1 and Figure 5 As shown, the flip mechanism 7 includes a support seat 701, a rotating shaft 702, a rotating frame 703 and a hand wheel 704. The support seat 701 is symmetrically fixed to the left part of the base 1, and the support seat 701 is located on the right side of the support frame 2. A rotating shaft 702 is rotatably arranged between the two support seats 701, the rotating frame 703 is fixed to the rotating shaft 702, and the hand wheel 704 is fixed to the front end of the rotating shaft 702.
[0034] When the device is to be used, the staff puts the battery on the placement plate 4 so that its back side contacts the limit block 604, then the staff puts the protective pad on top of the battery, and then the staff puts the packaging box between the two support rods 5, and then puts the protective pad horizontally into the packaging box, and then the staff turns on the cylinder 602, the telescopic rod of the cylinder 602 extends to drive the push block 603 to move to the left, and the push block 603 moves to the left to push the battery and the protective pad to move to the left into the packaging box, thereby completing the packing operation of the battery, and then the staff turns the hand wheel 704 counterclockwise, the hand wheel 704 rotates counterclockwise to drive the shaft 702 and the rotating frame 703 to rotate counterclockwise, and the rotating frame 703 rotates counterclockwise to drive the packaging box to rotate counterclockwise. When the packaging box is located under the sliding member 3, the staff stops turning the hand wheel 704, and then the staff puts the tape on the sliding member 3, and then removes the tape to seal the packaging box, and the sliding member 3 When the battery is packed again, the previous packing box has been sealed. At this time, the staff can turn the hand wheel 704 counterclockwise again, so that the rotating frame 703 can drive the two packing boxes to rotate counterclockwise. When the unsealed battery rotates under the sliding member 3, the staff can seal it again. At the same time, the sealed packing box rotates counterclockwise to a suitable position so that it can fall onto the base 1, which is convenient for the staff to take it out. Repeating the above operation can pack the battery again. When the device is no longer needed, the staff can close the cylinder 602.
[0035] Example 2
[0036] Based on Example 1, see Figure 1 , Figure 6 and Figure 7As shown in the figure, it further includes a blanking mechanism 8. The blanking mechanism 8 is used to automatically blank the protective pads. The blanking mechanism 8 includes a connecting rod 801, a baffle 802, a fixing frame 803 and a blanking frame 804. Two connecting rods 801 are fixedly connected to the top of the pushing block 603. A baffle 802 is fixedly connected between the tops of the two connecting rods 801. A fixing frame 803 is fixedly connected to the rear side of the top of the placing plate 4. A blanking frame 804 is fixedly connected to the upper part of the fixing frame 803. The baffle 802 is slidably connected to the lower part of the blanking frame 804.
[0037] When the battery needs to be packaged, the staff puts the protective pad into the blanking frame 804. When the pushing block 603 moves to the left, the pushing block 603 can drive the connecting rod 801 to move to the left. The connecting rod 801 moving to the left drives the baffle 802 to move to the left. When the baffle 802 moves to the left and no longer blocks the blanking frame 804, a protective pad can fall out of the blanking frame 804 above the battery, thus realizing the function of automatic blanking. At this time, when the baffle 802 continues to move to the left, it can block the blanking frame 804 again. When the pushing block 603 continues to move to the left, it can push the battery and the protective pad into the packing box to the left. When the pushing block 603 moves to the right, the pushing block 603 can drive the connecting rod 801 and the baffle 802 to move to the right. When the baffle 802 moves to the right and no longer blocks the blanking frame 804, another protective pad can fall out of the blanking frame 804 again. During this process, the staff can rotate the handwheel 704 counterclockwise, and then the packed battery can be rotated counterclockwise to the appropriate position for sealing the box. Then the staff puts the empty box on the two support rods 5, and then pushes the protective pad on the placing plate 4 into the empty box. Subsequently, the staff can put the battery on the placing plate 4 again. By repeating the above operations, the protective pad can fall onto the battery again, and then the packing operation can be carried out.
[0038] Refer to Figure 1 and Figure 8 As shown in the figure, it further includes a clamping mechanism 9. The clamping mechanism 9 is used to clamp the handwheel 704. The clamping mechanism 9 includes a fixing block 901, a fixing sleeve 902, a clamping part 903, a first elastic part 904 and a clamping rod 905. A fixing block 901 is fixedly connected to the front side of the front support seat 701. A fixing sleeve 902 is fixedly connected to the front side of the front support seat 701. A clamping part 903 is slidably arranged in the fixing sleeve 902. The handwheel 704 is in contact with the clamping part 903. A first elastic part 904 is connected between the clamping part 903 and the fixing sleeve 902. The first elastic part 904 is sleeved on the clamping part 903. A clamping rod 905 is detachably arranged between the clamping part 903 and the fixing block 901.
[0039] Initially, the clamping member 903 presses against the handwheel 704. When it is necessary to rotate the handwheel 704, the operator removes the clamping rod 905 from between the clamping member 903 and the fixed block 901. Then, the operator can rotate the handwheel 704 counterclockwise. The counterclockwise rotation of the handwheel 704 can squeeze the clamping member 903 to move to the right, and the first elastic member 904 is compressed accordingly. When the clamping member 903 moves to the right and disengages from the handwheel 704, the first elastic member 904 can reset and drive the clamping member 903 to move to the left and reset, so that the clamping member 903 can press against the handwheel 704 again. Then, the operator inserts the clamping rod 905 back to its original position, thus fixing the handwheel 704 and preventing the rotating shaft 702 and the rotating frame 703 from rotating randomly, which may affect the battery packaging operation.
[0040] Refer to Figure 1 、 Figure 9 and Figure 10 As shown in
[0041] When the baffle 802 moves to the left, the baffle 802 can drive the contact block 1005 to move to the left. When the contact block 1005 moves to the left and contacts the rotating member 1002, the contact block 1005 can squeeze the rotating member 1002 to drive the pushing block 1004 to rotate counterclockwise, and the torsion spring 1006 deforms accordingly. When the contact block 1005 moves to the left and disengages from the rotating member 1002, the torsion spring 1006 resets accordingly to drive the rotating member 1002 and the pushing block 1004 to rotate clockwise and reset. When the baffle 802 moves to the right and resets, the baffle 802 can drive the contact block 1005 to move to the right. When the contact block 1005 moves to the right and contacts the rotating member 1002, the contact block 1005 can squeeze the rotating member 1002 to drive the pushing block 1004 to rotate clockwise, causing the torsion spring 1006 to deform again. The pushing block 1004 rotates clockwise to be able to push the protective pad that has fallen onto the placement plate 4 into the box body, thus realizing the function of automatic material pushing. When the contact block 1005 moves to the right and disengages from the rotating member 1002, the torsion spring 1006 resets accordingly to drive the rotating member 1002 and the pushing block 1004 to rotate counterclockwise and reset.
[0042] Refer to Figure 1 and Figure 11 As shown, it further includes a pressing mechanism 11. The pressing mechanism 11 is used to press the box body. The pressing mechanism 11 includes a support plate 1101, a sliding rod 1102, a pressing block 1103, and a second elastic member 1104. Four support plates 1101 are fixedly connected to the rotating frame 703 at equal intervals. A sliding rod 1102 is slidably arranged on the support plate 1101. The bottom end of the sliding rod 1102 is fixedly connected to the pressing block 1103. A second elastic member 1104 is connected between the pressing block 1103 and the support plate 1101. The second elastic member 1104 is sleeved on the sliding rod 1102.
[0043] When the staff places the packing box between the two support rods 5, the packing box can squeeze the pressing block 1103 to move outward, and the second elastic member 1104 is compressed accordingly. The outward movement of the pressing block 1103 can drive the sliding rod 1102 to move outward, so that the pressing block 1103 can press the packing box tightly, thereby preventing the packing box from falling off the rotating frame 703 when it rotates. When the staff takes out the packing box, the second elastic member 1104 resets accordingly to drive the sliding rod 1102 and the pressing block 1103 to move inward and reset.
[0044] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A packaging machine for the production of automotive lead-acid batteries, comprising a base (1), a support frame (2), a sliding member (3), a placement plate (4) and a support rod (5). The left part of the base (1) is fixedly connected with the support frame (2). The upper part of the support frame (2) is slidably provided with the sliding member (3). The top of the base (1) is fixedly connected with the placement plate (4). Two support rods (5) are fixedly connected to the left side of the placement plate (4). It is characterized in that it further comprises a pushing mechanism (6) and a flipping mechanism (7). A pushing mechanism (6) for pushing the battery is arranged on the placement plate (4), and a flipping mechanism (7) for flipping the packing box is arranged on the base (1). The pushing mechanism (6) comprises a mounting seat (601), a cylinder (602), a pushing block (603) and a limiting block (604). The mounting seat (601) is fixedly connected to the right side of the top of the placement plate (4). The cylinder (602) is installed in the mounting seat (601). The pushing block (603) is fixedly connected to the telescopic rod of the cylinder (602). The limiting block (604) is fixedly connected to the left rear side of the top of the placement plate (4). The flipping mechanism (7) comprises a support seat (701), a rotating shaft (702), a rotating frame (703) and a handwheel (704). The support seats (701) are symmetrically and fixedly connected to the front and rear of the left part of the base (1). The support seats (701) are located on the right side of the support frame (2). A rotating shaft (702) is rotatably arranged between the two support seats (701). The rotating frame (703) is fixedly connected to the rotating shaft (702). The handwheel (704) is fixedly connected to the front end of the rotating shaft (702). It further comprises a blanking mechanism (8) for automatically blanking the protective pad. The blanking mechanism (8) comprises a connecting rod (801), a baffle (802), a fixing frame (803) and a blanking frame (804). Two connecting rods (801) are fixedly connected to the top of the pushing block (603). The baffle (802) is fixedly connected between the tops of the two connecting rods (801). The fixing frame (803) is fixedly connected to the rear side of the top of the placement plate (4). The blanking frame (804) is fixedly connected to the upper part of the fixing frame (803). The baffle (802) is slidably connected to the lower part of the blanking frame (804). It further comprises a clamping mechanism (9) for clamping the handwheel (704). The clamping mechanism (9) comprises a fixing block (901), a fixing sleeve (902), a clamping member (903) and a clamping rod (905). The fixing block (901) is fixedly connected to the front side of the front support seat (701). The fixing sleeve (902) is fixedly connected to the front side of the front support seat (701). The clamping member (903) is slidably arranged in the fixing sleeve (902). The handwheel (704) is in contact with the clamping member (903). A clamping rod (905) is detachably arranged between the clamping member (903) and the fixing block (901). It further includes a pushing mechanism (10) for pushing the protective pad into the box body. The pushing mechanism (10) includes a fixed seat (1001), a rotating member (1002), a pushing block (1004), a contact block (1005) and a torsion spring (1006). A fixed seat (1001) is fixedly connected to the rear side of the blanking frame (804). A rotating member (1002) is rotatably arranged on the fixed seat (1001). A slot (1003) is formed in the placing plate (4). A pushing block (1004) is fixedly connected to the bottom of the rotating member (1002). The pushing block (1004) passes through the slot (1003). A contact block (1005) is fixedly connected to the rear side of the baffle (802). When the contact block (1005) moves leftward to contact the rotating member (1002), it can squeeze the rotating member (1002) to rotate counterclockwise. When the contact block (1005) moves rightward to contact the rotating member (1002), it can squeeze the rotating member (1002) to rotate clockwise. A torsion spring (1006) is connected between the rotating member (1002) and the fixed seat (1001). The torsion spring (1006) is sleeved on the rotating member (1002). It further includes a pressing mechanism (11) for pressing the box body. The pressing mechanism (11) includes a support plate (1101), a sliding rod (1102), a pressing block (1103) and a second elastic member (1104). Support plates (1101) are fixedly connected to the rotating frame (703) at equal intervals. A sliding rod (1102) is slidably arranged on the support plate (1101). A pressing block (1103) is fixedly connected to the bottom end of the sliding rod (1102). A second elastic member (1104) is connected between the pressing block (1103) and the support plate (1101). The second elastic member (1104) is sleeved on the sliding rod (1102).
2. A packaging machine for the production of automotive lead-acid batteries according to claim 1, characterized in that, it further includes a first elastic member (904). A first elastic member (904) is connected between the clamping member (903) and the fixed sleeve (902). The first elastic member (904) is sleeved on the clamping member (903).
Citation Information
Patent Citations
Semi -automatic battery of lead acid battery vanning device
CN206984479U
Pneumatic box sealing machine
CN102975899A
Fully-automatic packing line
CN109455355A