A commutator production and processing device and its fully automatic packaging mechanism

Abstract

The present invention relates to the technical field of commutator production, and discloses a commutator production and processing device and a full-automatic commutator packaging mechanism. It includes a machine table a, and the machine table a is successively provided with a feeding area a, a packaging area and a palletizing area; a transfer table a and a first transfer mechanism a are provided at the upper end of the machine table a; a plastic suction box storage table and a commutator storage area are provided at the upper end of the machine table a, and a third transfer mechanism a and a fourth transfer mechanism a are also provided at the upper end of the machine table a; the third transfer mechanism a is used to move the plastic suction box from the plastic suction box storage table to the transfer table a, and the fourth transfer mechanism a is used to move the commutator from the commutator storage area to the plastic suction box; a palletizing mechanism a is provided in the palletizing area, and the palletizing mechanism a is used to stack the plastic suction boxes packed with commutators. Through the above settings, the full-automatic packaging of the commutator can be better realized, thereby better improving the packaging efficiency of the commutator.

Description

Technical Field

[0001] The present invention relates to the field of commutator production, and more specifically, to a commutator production and processing device and its fully automatic packaging mechanism. Background Art

[0002] A commutator, also known as a collector, is usually one of the important components on the armature of a DC motor and an AC commutator motor. When processing a commutator, packaging the commutator after inspection is one of the processing procedures of the commutator, and this procedure usually includes processes such as blister box feeding, transferring the commutator into the blister box, and stacking the blister boxes packed with commutators; in the prior art, when factories package commutators, usually all or part of the entire process is manually operated, so that the packaging efficiency of the commutator is limited by the manual efficiency. Summary of the Invention

[0003] Aiming at the defect that the commutator packaging process in the prior art is usually all or part manually operated, the present invention provides a fully automatic packaging mechanism for commutators and a commutator production and processing device; which can preferably achieve the full automation of commutator packaging.

[0004] To solve the above technical problems, the present invention is solved by the following technical solutions:

[0005] A fully automatic packaging mechanism for commutators, which includes a machine table a. Along the width direction of the machine table a, a feeding area a, a packaging area, and a palletizing area are sequentially arranged from left to right; at the upper end of the machine table a, a transfer table a and a first transfer mechanism a are provided, and the first transfer mechanism a is used to drive the transfer table a to sequentially move along a straight line to the feeding area a, the packaging area, and the palletizing area; at the front end and the rear end of the upper end of the machine table a, a blister box storage table and a commutator storage area are respectively provided, and a third transfer mechanism a and a fourth transfer mechanism a are also provided at the upper end of the machine table a; the third transfer mechanism a is used to move the blister box from the blister box storage table to the transfer table a located in the feeding area a, and the fourth transfer mechanism a is used to move the commutator from the commutator storage area to the blister box located in the packaging area; a palletizing mechanism a is provided in the palletizing area, and the palletizing mechanism a is used to stack the blister boxes packed with commutators; on the upper end surface of the transfer table a, a second transfer mechanism a is provided for transferring the blister box packed with the commutator from the transfer table a to the palletizing mechanism a.

[0006] Through the above, it can preferably achieve the full automation of commutator packaging. Compared with the packaging method that uses manual operation for all or part of the entire process when packaging commutators, the fully automatic packaging device for commutators preferably improves the packaging efficiency of commutators and reduces the labor cost at the same time.

[0007] Preferably, the blister box storage table includes an upper frame plate a, a first frame plate a, a lower frame plate a, and a second frame plate a that sequentially form a rectangular frame body. At the inner end plate surfaces of the first frame plate a and the second frame plate a, a plurality of first placement grooves a are correspondingly provided. The plurality of first placement grooves a are arranged at intervals in the height direction, and both ends of the blister box are respectively inserted into the corresponding first placement grooves a. Above the feeding area a, there is a first transfer area a. The third transfer mechanism a includes a lifting unit a, a first power unit a, and a second power unit a. The lifting unit a is used to drive the blister box storage table to move in the vertical direction. The blister boxes in the blister box storage table are sequentially moved from top to bottom to the first power unit a under the action of the lifting unit a. The first power unit a is used to drive the blister box to move from the blister box storage table to the first transfer area a, and the second power unit a is used to drive the blister box to move from the first transfer area a to the transfer table a. Through the setting of the third transfer mechanism a, it is preferably realized to transfer the blister box from the blister box storage table to the transfer table a in the feeding area a, thereby preferably realizing the continuous transfer of the blister box, and further improving the working efficiency of the full-automatic packaging of the commutator.

[0008] Preferably, a first mounting frame a is provided on the upper end surface of the machine table a. The second power unit a includes a first cylinder a provided on the first mounting frame a and a first finger cylinder a provided at the output end of the first cylinder a for clamping the blister box. Clamping plates a are provided at both clamping ends of the first finger cylinder a, and second placement grooves a parallel to the first placement grooves a are provided at the inner end plate surfaces of the two clamping plates a. A second mounting frame a is provided on the machine table a, and the second mounting frame a is provided on the front side of the blister box storage table. The first power unit a includes a linear motor a provided at the upper end of the second mounting frame a and a push plate a provided on the slide of the linear motor a. Between the blister box storage table and the finger cylinder a, there are two support plates a, and the two support plates a are correspondingly arranged with the two clamping plates a. Support sliding plates a are provided at the inner ends of the two support plates a. The push plate a pushes the blister box under the action of the linear motor a, so that both ends of the blister box move from the first placement grooves a through the support sliding plates a to the second placement grooves a. The first finger cylinder a drives the blister box to move downward from the first transfer area a to the transfer table a under the action of the first cylinder a. A seventh cylinder a is also provided on the first mounting frame a, and the output end of the seventh cylinder a is used to drive the lower side wall of the packaging groove of the blister box to abut against the upper end surface of the transfer table a.

[0009] Through the arrangement of the first finger cylinder a and the first cylinder a, the blister box is preferably transferred from the first transfer area a to the transfer table a of the loading area a; through the arrangement of the first cylinder a and the linear motor, the blister box is preferably adapted to the transfer between the blister box storage table and the loading area a located at different horizontal planes and different vertical planes, thereby preferably improving the applicability of the commutator fully automatic packaging device. Among them, the arrangement of the first placement slot a, the second placement slot a and the supporting slide plate a preferably facilitates the transfer of the blister box and preferably improves the stability of the transfer of the blister box.

[0010] Preferably, the splint a includes a first sub-splint a and a second sub-splint a which are arranged left and right, and the second sub-splint a is provided with a limiting unit a for positioning the blister box; the limiting unit a includes a sliding block a and a blocking block a which are respectively arranged at the front end and the rear end of the second placement groove a for cooperating with the front side wall and the rear side wall of the blister box; a vertically arranged sliding groove a is provided at the upper end surface of the second placement groove a, and a vertically arranged sliding column a is provided on the upper end wall of the sliding groove a, and a sliding hole a for slidably cooperating with the sliding column a is provided at the sliding block a, and a first spring a for driving the sliding block a to move downward is sleeved on the sliding column a between the upper end wall of the sliding groove a and the upper end surface of the sliding block a, and a third guide inclined surface a is provided on the front end surface of the sliding block a, and the blister box is pushed by the push plate a to squeeze the third guide inclined surface a to realize the upward movement of the sliding block a; the front side wall of the blocking block a is an inclined side wall a and a vertical side wall a which are arranged left and right, and the vertical side wall a is used to position the blister box;

[0011] A pop-up unit a is provided on the right side wall of the second placement groove a, and the pop-up unit a is used to drive the blister box to move from the vertical side wall a to the inclined side wall a when the first sub-clamp plate a and the second sub-clamp plate a move in opposite directions; the pop-up unit a includes a plurality of circular grooves a spaced apart on the right side wall of the second placement groove a, a hemispherical piece a is provided in the circular groove a, and the opening of the circular groove a expands inward to form a limiting portion a for limiting the hemispherical piece a from escaping from the circular groove a, a guide groove a is provided on the plane of the hemispherical piece a facing the bottom of the circular groove a, and a second spring a is provided between the bottom of the circular groove a and the bottom of the guide groove a for driving the hemispherical surface of the hemispherical piece a to pop out of the circular groove a, and the blister box squeezes the hemispherical surface of the hemispherical piece a under the push of the push plate a to realize the retraction of the hemispherical piece a into the circular groove a. By setting the limiting unit a, the relative movement between the blister box and the clamping plate a is preferably limited when the blister box moves downward with the first finger cylinder a; by setting the ejecting unit a, the detachment between the blister box and the first sub-clamping plate a is preferably achieved.

[0012] Preferably, an installation groove a is provided at the front end of the machine table a, and the lower end of the second mounting bracket a is fixedly arranged at the bottom wall of the installation groove a; a third mounting bracket a is provided on the upper end surface of the machine table a. The third mounting bracket a includes two vertically arranged first mounting plates a and second mounting plates a, and an upper mounting plate a for connecting the upper ends of the first mounting plate a and the second mounting plate a. The installation groove a is arranged between the first mounting plate a and the second mounting plate a, and the blister box storage table is arranged at the installation groove a; a plurality of first guide posts a are arranged between the bottom wall of the installation groove a and the upper mounting plate a, and a plurality of first guide seats a for slidingly cooperating with the corresponding first guide posts a are arranged at the blister box storage table; the lifting unit a includes a lead screw stepping motor a arranged at the lower end of the installation groove a and used for driving the blister box storage table to move in the vertical direction. Through the setting of the lifting unit a, the movement of the blister box storage table in the vertical direction is preferably realized.

[0013] Preferably, a first mounting seat a and a second mounting seat a are provided above the machine table a. A second guide post a and a first moving seat a for slidingly cooperating with the second guide post a are arranged between the first mounting seat a and the second mounting seat a; the fourth transfer mechanism a includes a second finger cylinder a for clamping the commutator and a second cylinder a for driving the second finger cylinder a to move in the vertical direction. The second finger cylinder a is arranged at the output end of the second cylinder a, and the second cylinder a is arranged at the first moving seat a; the fourth transfer mechanism a further includes a first synchronous pulley a arranged at the first mounting seat a and the second mounting seat a, a first synchronous belt a arranged between the corresponding two first synchronous pulleys a, and a first motor a for driving the first synchronous pulley a to rotate to drive the first moving seat a to move. Through the setting of the fourth transfer mechanism a, the transfer of the commutator from the commutator storage area to the packaging groove of the blister box is preferably realized, thus preferably facilitating the packaging of the commutator. Among them, the setting of the second cylinder a preferably adapts to the height difference between the blister box at the upper end of the transfer table a and the commutator storage area, and further preferably improves the applicability of the full-automatic commutator packaging device.

[0014] Preferably, a third mounting seat a and a fourth mounting seat a are provided on the upper end surface of the machine table a. The third mounting seat a is arranged at the left end of the loading area a, and the fourth mounting seat a is arranged at the left end of the palletizing mechanism a. A third guide post a located at the lower end of the transfer table a is provided between the third mounting seat a and the fourth mounting seat a. A second guide seat a for slidingly cooperating with the third guide post a is provided on the lower end surface of the transfer table a. The first transfer mechanism a includes a second synchronous pulley a provided at the third mounting seat a and the fourth mounting seat a, a second synchronous belt a provided between the corresponding two second synchronous pulleys a, and a second motor a for driving the second synchronous pulley a to rotate to drive the transfer table a to move. Through the arrangement of the first transfer mechanism a, the movement of the transfer table a is preferably realized, thereby preferably integrating the processes of loading the plastic suction box, packaging the commutator, and palletizing the plastic suction box with the commutator, and further preferably realizing the full-automatic packaging of the commutator, thus improving the efficiency of packaging the commutator.

[0015] Preferably, the palletizing mechanism a includes a fourth mounting frame a. The fourth mounting frame a includes two parallel fourth mounting plates a and a fifth mounting plate a, and a mounting table a provided on the upper end surfaces of the fourth mounting plate a and the fifth mounting plate a. A vertically arranged positioning strip a with an L-shaped cross-section is provided on the upper end surface of the mounting table a. There are four positioning strips a, and the surrounded area of the four positioning strips a forms a stacking area a with a rectangular cross-section. A transfer plate a is provided between the fourth mounting plate a and the fifth mounting plate a. The second transfer mechanism a includes a third air cylinder a. The third air cylinder a is arranged on the left side of the transfer table a. The output end of the third air cylinder a is provided with an L-shaped push plate a for cooperating with the side wall of the plastic suction box. The L-shaped push plate a is used to push the plastic suction box with the commutator from the transfer table a to the transfer plate a under the action of the third air cylinder a. A through hole a is provided on the mounting table a, and a fourth air cylinder a is provided at the lower end of the machine table a. The fourth air cylinder a is used to drive the transfer table a to move upward so that the plastic suction box with the commutator passes through the through hole a and moves to the stacking area a. Two fifth air cylinders a are provided at the upper end of the mounting table a. The stacking area a is located between the two fifth air cylinders a. The output end of the fifth air cylinder a is provided with a clamping piece a. The end of the clamping piece a facing the stacking area a is provided with an arc-shaped groove a for cooperating with the side wall of the packaging groove of the plastic suction box. The two fifth air cylinders a are used to drive the two clamping pieces a to move towards each other to clamp the plastic suction box with the commutator at the bottom layer of the stacking area a.

[0016] Through the arrangement of the palletizing mechanism a, the stacking of the plastic suction boxes with the commutators is preferably realized, thereby preferably increasing the neatness in the process of packaging the commutators, and preferably facilitating the later transfer of the plastic suction boxes with the commutators.

[0017] Preferably, a first positioning unit a for fixing the installation box is provided at the transfer table a; the first positioning unit a includes two positioning pieces a fixedly arranged on the upper end surface of the transfer table a and used for cooperating with the left side wall of the plastic suction box, and the output end of the third cylinder a is located between the two positioning pieces a; the positioning unit includes two sixth cylinders a fixedly arranged on the lower end surface of the transfer table a, and the output end of the sixth cylinder a forms a positioning protrusion a, and the positioning protrusion a moves upward under the action of the sixth cylinder a to penetrate through the transfer table a to position the right side wall of the plastic suction box; the first positioning unit a further includes two positioning members a, the output end of the third cylinder a is located between the two positioning members a, and the positioning member a includes two first positioning corrugations a fixedly arranged on the upper end surface of the transfer table a and arranged along the width direction of the machine table a, and a first positioning groove a for cooperating with the side wall of the packaging groove at the plastic suction box is formed between the two first positioning corrugations a; the front end wall and the right end wall of the first positioning corrugation a both form a first guiding inclined surface a, and the first guiding inclined surface a gradually inclines toward the middle of the first positioning corrugation a from bottom to top.

[0018] Preferably, a second positioning unit a for fixing the installation box is provided at the palletizing mechanism a; the second positioning unit a includes a plurality of second positioning corrugations a arranged along the width direction of the machine table a and spaced on the upper end surface of the transfer plate a, and a second positioning groove a for cooperating with the side wall of the packaging groove at the plastic suction box is formed between two adjacent second positioning corrugations a, and the first positioning groove a and the corresponding second positioning groove a are located on the same straight line; the front end wall and the right end wall of the second positioning corrugation a both form a second guiding inclined surface a, and the second guiding inclined surface a gradually inclines toward the middle of the second positioning corrugation a from bottom to top; the second positioning unit a further includes a positioning plate a arranged at the right end of the fourth mounting plate a and the fifth mounting plate a, and the positioning plate a is used for cooperating with the side wall of the packaging groove at the plastic suction box.

[0019] Preferably, the fourth mounting seat a is arranged below the mounting table a, a limiting plate a for cooperating with the upper side wall of the plastic suction box equipped with a commutator to limit its upward movement is arranged on the lower side wall of the mounting table a, the limiting plate a is arranged on the left side of the through hole a, and a fourth guiding inclined surface a for guiding the plastic suction box equipped with a commutator to move between the limiting plate a and the transfer plate a is arranged on the right side of the limiting plate a. Through the above settings, the first positioning unit a can preferably fix the installation box at the transfer table a, the second positioning unit a can preferably fix the installation box at the transfer plate a, and the limiting plate a can preferably prevent the installation box from moving upward when moving to the right, thereby preferably improving the accuracy of the installation box during the synchronous movement with the transfer table a and the transfer plate a.

[0020] A commutator production and processing device includes a full-automatic commutator packaging mechanism. Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of the plastic suction box in the specific implementation manner.

[0022] Figure 2 It is a schematic structural diagram of a commutator in the specific implementation manner.

[0023] Figure 3 It is a schematic structural diagram of a full-automatic packaging mechanism for a commutator in the specific implementation manner.

[0024] Figure 4 It is Figure 1 an enlarged schematic diagram of structure A in

[0025] Figure 5 It is a schematic structural diagram of a full-automatic packaging mechanism for a commutator in the specific implementation manner.

[0026] Figure 6 It is Figure 3 an enlarged schematic diagram of structure B in

[0027] Figure 7 It is a schematic structural diagram of machine table a, transfer table a, first transfer mechanism a, second transfer mechanism a and third transfer in the specific implementation manner.

[0028] Figure 8 It is Figure 5 an enlarged schematic diagram of structure C in

[0029] Figure 9 It is a schematic structural diagram of machine table a, transfer table a, first transfer mechanism a, second transfer mechanism a and third transfer mechanism a in the specific implementation manner.

[0030] Figure 10 It is Figure 7 an enlarged schematic diagram of structure D in

[0031] Figure 11 It is a schematic structural diagram of machine table a, transfer table a, first transfer mechanism a, second transfer mechanism a and third transfer mechanism a in the specific implementation manner.

[0032] Figure 12 It is a schematic structural diagram of machine table a, transfer table a, palletizing mechanism a, first transfer mechanism a and second transfer mechanism a in the specific implementation manner.

[0033] Figure 13 It is Figure 12 an enlarged schematic diagram of structure E in

[0034] Figure 14 It is a schematic structural diagram of machine table a, transfer table a, palletizing mechanism a, first transfer mechanism a and second transfer mechanism a in the specific implementation manner.

[0035] Figure 15 It is Figure 14 an enlarged schematic diagram of structure F in

[0036] Figure 16 It is a schematic structural diagram of the first finger cylinder a in the specific implementation manner.

[0037] Figure 17 It is an exploded schematic diagram of the second sub-splint a in the specific implementation manner.

[0038] Figure 18 It is Figure 17 an enlarged schematic diagram of the G structure in

[0039] Figure 19 It is Figure 17 an enlarged schematic diagram of the H structure in

[0040] Figure 20 It is an exploded schematic diagram of the mounting table a in the specific implementation manner

[0041] Figure 21 It is a schematic structural diagram of an on-line visual monitoring device for commutator copper sheets in Embodiment 1.

[0042] Figure 22 It is a schematic structural diagram of an on-line visual monitoring device for commutator copper sheets in Embodiment 1.

[0043] Figure 23 It is Figure 22 an enlarged schematic diagram of the I structure in

[0044] Figure 24 It is Figure 23 an enlarged schematic diagram of the J structure in

[0045] Figure 25 It is a schematic structural diagram of an on-line visual monitoring device for commutator copper sheets in Embodiment 1.

[0046] Figure 26 It is Figure 25 an enlarged schematic diagram of the K structure in

[0047] Figure 27 It is a schematic structural diagram of a fully automatic pressing device for commutator bakelite powder in Embodiment 1.

[0048] Figure 28 It is Figure 27 an enlarged schematic diagram of the M structure in

[0049] Figure 29 It is a schematic structural diagram of a fully automatic pressing device for commutator bakelite powder in Embodiment 1.

[0050] Figure 30 It is a schematic structural diagram of the structure at the first machine table c in Embodiment 1.

[0051] Figure 31 It is a schematic structural diagram of the turntable c, the first driving member c and the storage unit c in Embodiment 1. Detailed implementation mode

[0052] To further understand the content of the present invention, the present invention will be described in detail in combination with the drawings and embodiments. It should be understood that the embodiments are only for explaining the present invention and not for limiting it. Embodiment

[0053] In this embodiment, a production and processing device for a commutator is provided, including a full-automatic packaging mechanism for the commutator, an on-line visual monitoring mechanism for the commutator copper sheet, and a full-automatic pressing device for the commutator bakelite powder.

[0054] Among them, the entire production and processing device has the following processing procedures: producing product blanks → feeding → turning the outer circle → milling slots → polishing → power-on detection → inner hole detection → appearance detection → packaging; currently, when factories produce commutators, they usually use a vibrating disk for feeding, a lathe for turning the outer circle, a milling machine for milling slots and engraving grooves on the commutator blanks, a four-station polishing machine for sanding and polishing the commutator blanks, a withstand voltage tester for (withstand voltage detection) of the commutator between segments and the shaft, and an inner hole detector for detecting the inner hole of the commutator.

[0055] Among them, when producing the commutator blanks, it is necessary to first press the copper sheets into shape through pre-pressing equipment, and then press the bakelite powder into the pressed copper sheets. Currently, the molds used for pressing the bakelite powder usually have an upper pressing die, a first middle die, a second middle die and a lower pressing die. The first middle die is used to place the bakelite powder cake blocks, and the second middle die is used to place the copper sheets; when pressing the bakelite powder, the first middle die containing the copper sheets and the second middle die containing the bakelite powder cake blocks are overlapped up and down between the upper pressing die and the lower pressing die, and the bakelite powder in the first middle die is pressed into the copper sheets pre-pressed in the second middle die through the upper pressing die, and then the bakelite powder waste remaining in the first middle die after pressing is removed from the first middle die; currently, when pressing the bakelite powder, it is usually manually loaded, that is, the bakelite powder cake blocks are manually placed into the first middle die.

[0056] Among them, the appearance of the commutator is usually detected manually. The packaging process of the commutator usually includes processes such as loading the blister box, transferring the commutator into the blister box, and stacking the blister boxes containing the commutators; currently, when factories package commutators, usually all or part of the processes are manually operated; as Figure 1-2 shown, the blister boxes currently used for packaging commutators are usually rectangular. The blister box is provided with multiple rows of packaging grooves at intervals along its width direction. Each row of packaging grooves includes multiple packaging grooves arranged at intervals. The packaging grooves are recessed downward from one end surface of the blister box. The packaging grooves are cylindrical for mating with the commutator.

[0057] As Figures 3-31As shown in the figure, this embodiment provides a commutator production and processing device, which includes a commutator manufacturing device for manufacturing a commutator, a commutator monitoring device for detecting the manufactured commutator, and a fully automatic commutator packaging device for packaging the qualified commutator after detection; the commutator manufacturing device includes a fully automatic commutator bakelite powder pressing device for pressing bakelite powder into a copper sheet, and the commutator monitoring device includes a commutator copper sheet on-line visual monitoring device for detecting the appearance of the commutator.

[0058] Through the above, it is possible to preferably achieve the full automation of bakelite powder pressing, the full automation of commutator appearance monitoring, and the full automation of packaging of qualified commutators after detection. Thus, the danger of workers is reduced preferably when pressing bakelite powder, the instability of detection results caused by manual operation is reduced when detecting the appearance of the commutator, and at the same time, the working efficiency of processes such as bakelite powder pressing, appearance detection, and packaging is preferably improved, and furthermore, the processing efficiency and processing quality of the commutator are preferably improved.

[0059] As Figures 3-6 As shown in the figure, this embodiment provides a commutator production and processing device, which includes a fully automatic commutator packaging mechanism. The fully automatic commutator packaging mechanism includes a machine table a 110. Along its width direction from left to right, a feeding area a, a packaging area, and a palletizing area are successively arranged on the machine table a 110; at the upper end of the machine table a 110, a transfer table a 310 and a first transfer mechanism a are provided. The first transfer mechanism a is used to drive the transfer table a 310 to move linearly to the feeding area a, the packaging area, and the palletizing area in sequence; at the front end and the rear end of the upper end of the machine table a 110, a plastic suction box storage table 120 and a commutator storage area are respectively provided, and a third transfer mechanism a and a fourth transfer mechanism a are also provided at the upper end of the machine table a 110; the third transfer mechanism a is used to move the plastic suction box from the plastic suction box storage table 120 to the transfer table a 310 located in the feeding area a, and the fourth transfer mechanism a is used to move the commutator from the commutator storage area to the plastic suction box located in the packaging area; a palletizing mechanism a is provided in the palletizing area, and the palletizing mechanism a is used to stack the plastic suction boxes packaged with commutators; on the upper end surface of the transfer table a 310, a second transfer mechanism a is provided for transferring the plastic suction box packaged with the commutator from the transfer table a 310 to the palletizing mechanism a; at the lower end surface of the machine table a 110, support legs a 111 for supporting the machine table a 110 are provided, and a fence a112 is provided between two adjacent support legs a 111.

[0060] Through the above, it is possible to preferably achieve the full automation of the packaging of the commutator, and preferably improve the efficiency of the full automation of the packaging of the commutator. Specifically, the third transfer mechanism a moves the blister box at the blister box storage table 120 to the transfer table a 310 located in the loading area a. The first transfer mechanism a drives the transfer table a 310 carrying the blister box to move to the packaging area. The fourth transfer mechanism a sequentially moves the commutators at the commutator storage area to the packaging slots in the blister box. After the packaging slots in the blister box are all filled with commutators, the first transfer mechanism a drives the blister box to move, so that the transfer table a 310 with the commutator packaged moves to the palletizing area. When the second transfer mechanism a transfers the blister box with the commutator from the transfer table a 310 to the palletizing mechanism a, the palletizing mechanism a stacks the blister boxes with the commutator neatly. Thus, the full automation setting of the commutator packaging process is preferably achieved. Compared with the packaging method that uses manual operation for the whole process or part of the process when packaging the commutator, the full-automatic commutator packaging device preferably improves the efficiency of packaging the commutator and reduces the labor cost at the same time.

[0061] Among them, the blister box storage table 120 and the commutator storage area are respectively arranged at the front end and the rear end of the machine table a 110. That is to say, the loading area a, the packaging area and the palletizing area are all located between the blister box storage table 120 and the commutator storage area. Through this position setting, the blister box and the commutator are respectively transferred to the transfer table a 310 from both sides of the transfer table a 310, so that the distance between the loading area a, the packaging area and the palletizing area is preferably shortened, and then the time for the transfer table a 310 to transfer the blister box between the loading area a, the packaging area and the palletizing area is shortened, so the working efficiency of the full-automatic commutator packaging is improved. At the same time, the space utilization rate of the machine table a 110 is preferably improved.

[0062] Among them, the commutator storage area is separately located at the rear end of the machine table a 110. This position setting preferably increases the space of the commutator storage area, so that it is preferably convenient for the direct connection between the full-automatic commutator packaging device and the discharge end of the commutator production mechanism or the discharge end of the commutator detection mechanism, and further improves the working efficiency of the overall process of commutator production, detection and packaging.

[0063] Combined with Figures 3-6As shown in the figure, in this embodiment, the blister box storage table 120 includes an upper frame plate a 121, a first frame plate a 122, a lower frame plate a 123, and a second frame plate a 124 that sequentially form a rectangular frame. At the inner end surfaces of the first frame plate a 122 and the second frame plate a 124, a plurality of first placement grooves a 210 are correspondingly provided. The plurality of first placement grooves a 210 are arranged at intervals in the height direction, and both ends of the blister box extend into the corresponding first placement grooves a 210 respectively; above the loading area a, there is a first transfer area a. The third transfer mechanism a includes a lifting unit a, a first power unit a, and a second power unit a; the lifting unit a is used to drive the blister box storage table 120 to move in the vertical direction. The blister boxes in the blister box storage table 120 move downwards and then upwards to the first power unit a in sequence under the action of the lifting unit a. The first power unit a is used to drive the blister box to move horizontally from the blister box storage table 120 to the first transfer area a, and the second power unit a is used to drive the blister box to move vertically from the first transfer area a to the transfer table a 310.

[0064] Through the setting of the third transfer mechanism a, it is preferably realized to transfer the blister box from the blister box storage table 120 to the transfer table a 310 in the loading area a. Specifically, the first power unit a horizontally moves the blister box from the blister box storage table 120 to the first transfer area a, and then the second power unit a vertically moves the blister box from the first transfer area a to the transfer table a 310 in the loading area a; at this time, the lifting unit a drives the blister box storage table 120 to move upwards, so that the blister box in the lower layer moves upwards to the same horizontal level as the first power unit a; thus, it is preferably realized the continuous transfer of the blister box, and further improves the working efficiency of the full-automatic packaging of this commutator.

[0065] Among them, the blister boxes at the blister box storage table 120 are transferred in sequence from top to bottom. The area in the blister box storage table 120 that needs to be replenished with blister boxes is located above the first power unit a, which preferably increases the operation space for filling blister boxes into the blister box storage table 120, and further conveniently feeds the blister boxes in the blister box storage table 120. Among them, the first placement grooves a 210 preferably facilitate the placement and transfer of the blister boxes. The blister box storage table 120 and the loading area a located on different horizontal planes and different vertical planes preferably improve the space utilization rate of the full-automatic packaging device of this commutator, and thus improve the working efficiency of the full-automatic packaging of this commutator.

[0066] Combined with Figures 3-8As shown in the figure, in this embodiment, a first mounting bracket a320 is provided on the upper end surface of the machine table a 110. The second power unit a includes a first cylinder a 420 provided at the first mounting bracket a 320 and a first finger cylinder a 410 provided at the output end of the first cylinder a 420 for clamping the plastic suction box. Clamping plates a 411 are provided at both clamping ends of the first finger cylinder a 410, and a second placement groove a 610 parallel to the first placement groove a 210 is provided on the inner end plate surface of the two clamping plates a 411. A second mounting bracket a 130 is provided on the machine table a110. The second mounting bracket a 130 is provided on the front side of the plastic suction box storage table 120. The first power unit a includes a linear motor a 221 provided at the upper end of the second mounting bracket a 130 and a push plate a222 provided at the sliding table of the linear motor a 221. Two support plates a 440 are provided between the plastic suction box storage table 120 and the finger cylinder a 410. The two support plates a 440 are respectively arranged corresponding to the two clamping plates a 411. Support sliding plates a 441 are provided at the inner ends of the two support plates a 440. The lower end surface of the first placement groove a 210 at the clamping plate a 411 located in the first transfer area a, the lower end surface of the second placement groove a 610 at the push plate a 222, and the upper end surface of the support sliding plate a 441 are at the same height. The push plate a 222 pushes the plastic suction box under the action of the linear motor a 221, so that both ends of the plastic suction box move from the first placement groove a 210 through the support sliding plate a 441 to the second placement groove a 610. The first finger cylinder a 410 drives the plastic suction box to move downward from the first transfer area a to the transfer table a 310 under the action of the first cylinder a 420.

[0067] The setting of the first finger cylinder a 410 and the first cylinder a 420 realizes the transfer of the plastic suction box from the first transfer area a to the transfer table a 310 in the loading area a, so it preferably improves the applicability of the commutator full-automatic packaging device. Through the setting of the first cylinder a 420 and the linear motor a 221, it preferably adapts to the transfer of the plastic suction box between the plastic suction box storage table 120 and the loading area a at different horizontal and vertical planes, so it preferably improves the applicability of the commutator full-automatic packaging device.

[0068] Among them, the setting of the second placement groove a 610 preferably facilitates the transfer of the plastic suction box; among them, the setting of the support sliding plate a441 preferably avoids the probability that the end of the plastic suction box cannot be inserted into the second placement groove a 610 due to the inclination of the plastic suction box when the end of the plastic suction box deviates from the first placement groove a 210 too much, so it preferably improves the smoothness of the transfer of the plastic suction box.

[0069] Combined with Figures 3-4As shown, in this embodiment, an installation groove a 160 is provided at the front end of the machine table a 110, and the lower end of the second mounting bracket a 130 is fixedly arranged at the bottom wall of the installation groove a 160;

[0070] A third mounting bracket a 140 is provided on the upper end surface of the machine table a 110. The third mounting bracket a 140 includes two vertically arranged first mounting plates a 141 and second mounting plates a 142, and an upper mounting plate a 143 for connecting the upper ends of the first mounting plate a 141 and the second mounting plate a 142. The blister box storage table 120 is arranged between the first mounting plate a 141 and the second mounting plate a 142, and the blister box storage table 120 is arranged at the installation groove a 160;

[0071] A plurality of first guide posts a 144 are arranged between the bottom wall of the installation groove a 160 and the upper mounting plate a 143. A plurality of first guide seats a 230 for slidingly cooperating with the corresponding first guide posts a 144 are arranged at the blister box storage table 120; The lifting unit a includes a screw step motor a 510 arranged at the lower end of the installation groove a 160 and used for driving the blister box storage table 120 to move in the vertical direction.

[0072] Through the setting of the lifting unit a, the movement of the blister box storage table 120 in the vertical direction is preferably realized. Among them, when the lower end of the blister box storage table 120 is located at the bottom of the installation groove a 160, the position of the uppermost first placement groove a 210 of the blister box storage table 120 is flush with the position of the second placement groove a 610 in the first transfer area a; that is, through the setting of the installation groove a 160, the vertical distance between the first transfer area a and the upper end surface of the machine table a 110 is preferably reduced, thereby preferably shortening the maximum stroke of the first cylinder a 420, and further preferably saving costs while increasing the number of blister boxes stored in the blister box storage table 120; and the blister box storage table 120 preferably utilizes the space at the lower end of the machine table a 110, thereby preferably improving the space utilization rate.

[0073] Combined with Figures 3-6 、 Figure 11As shown in the figure, in this embodiment, a first mounting base a 331 and a second mounting base a 332 are provided above the machine table a 110. The first mounting base a 331 is provided at the second mounting plate a 142, and the second mounting base a 332 is provided at the first mounting frame a 320. A second guide post a 910 and a first moving seat a 911 for sliding cooperation with the second guide post a 910 are provided between the first mounting base a 331 and the second mounting base a 332. The fourth transfer mechanism a includes a second finger cylinder a 920 for clamping the commutator and a second cylinder a 921 for driving the second finger cylinder a 920 to move in the vertical direction. The second finger cylinder a 920 is provided at the output end of the second cylinder a 921, and the second cylinder a 921 is provided at the first moving seat a 911.

[0074] The fourth transfer mechanism a further includes a first synchronous pulley a 912 provided at the first mounting base a 331 and the second mounting base a 332, a first synchronous belt a 913 provided between the corresponding two first synchronous pulleys a 912, and a first motor a 914 for driving the first synchronous pulley a 912 to rotate to drive the first moving seat a 911 to move. The first motor a 914 is provided at the first motor a 914.

[0075] Through the setting of the fourth transfer mechanism a, it is preferably realized to transfer the commutator from the commutator storage area to the packaging groove in the blister box, thus preferably facilitating the packaging of the commutator. Specifically, the second cylinder a 921 drives the second finger cylinder a 920 to move down to the commutator storage area. When the second finger cylinder a 920 clamps the commutator, the second cylinder a 921 drives the second finger cylinder a 920 to move up. Then, the first motor a 914 drives the first synchronous pulley a 912 to rotate, driving the second cylinder a 921 to move with the first moving seat a 911. When the commutator moves to the blister box in the packaging area, the commutator disengages from the second finger cylinder a 920 and falls into the packaging groove in the blister box. Among them, the setting of the second cylinder a 921 preferably adapts to the height difference between the blister box at the upper end of the transfer table a 310 and the commutator storage area, and thus preferably improves the applicability of the full-automatic commutator packaging device.

[0076] Combined with Figures 3-15As shown in the figure, in this embodiment, a third mounting base a 521 and a fourth mounting base a 522 are provided on the upper end surface of the machine table a 110. The third mounting base a 521 is provided at the left end of the feeding area a, and the fourth mounting base a 522 is provided at the left end of the palletizing mechanism a. A third guide post a 523 located at the lower end of the transfer table a 310 is provided between the third mounting base a 521 and the fourth mounting base a 522. A second guide seat a 710 for slidingly cooperating with the third guide post a 523 is provided on the lower end surface of the transfer table a 310; The first transfer mechanism a includes a second synchronous pulley a 711 provided at the third mounting base a 521 and the fourth mounting base a 522, a second synchronous belt a 712 provided between the corresponding second synchronous pulleys a 711, and a second motor a 340 for driving the second synchronous pulley a 711 to rotate to drive the transfer table a 310 to move.

[0077] Through the setting of the first transfer mechanism a, the movement of the transfer table a 310 is preferably realized, thereby preferably integrating the processes such as the feeding of the plastic suction box, the packaging of the commutator, and the palletizing of the plastic suction box with the commutator, and then preferably realizing the full-automatic packaging of the commutator, thus improving the efficiency of packaging the commutator. Specifically, the second motor a 340 drives the second synchronous pulley a 711 to rotate, driving the transfer table a 310 to move synchronously to the right with the second synchronous belt a 712; When the transfer table a 310 carrying the plastic suction box moves to the packaging area, the fourth transfer mechanism a transfers the commutators to the first row of placement slots of the plastic suction box in sequence. When this row of placement slots is filled with commutators, the plastic suction box moves to the right with the transfer table a 310, and the fourth transfer mechanism a transfers the commutators to the next row of placement slots; Repeat the above steps. When the plastic suction box is filled with commutators, the plastic suction box with the commutator moves to the palletizing area with the transfer table a 310; When the plastic suction box with the commutator detaches from the transfer table a 310, the transfer table a 310 moves to the left with the second synchronous belt a 712 to the feeding area a.

[0078] Among them, since during the transfer of the plastic suction box by the transfer table a 310 to the packaging area and the palletizing area, the third transfer mechanism a can pre-move the plastic suction box storage table 120 to the installation box feeding area a; During the return of the transfer table a 310 to the feeding area a and the transfer of the plastic suction box by the transfer table a 310 to the packaging area and the palletizing area, the palletizing mechanism a can stack the plastic suction boxes with the commutators; Thus, the cycle of the full-automatic packaging of the commutator is preferably shortened, and then the utilization rate of each process of the full-automatic packaging of the commutator is preferably improved, and further the efficiency of the full-automatic packaging of the commutator is improved.

[0079] Combined with Figures 3-5 、 Figures 12-15As shown, in this embodiment, the palletizing mechanism a includes a fourth mounting bracket a 150. The fourth mounting bracket a 150 includes two parallel fourth mounting plates a 151 and a fifth mounting plate a 152, and a mounting table a 153 provided on the upper end faces of the fourth mounting plate a 151 and the fifth mounting plate a 152. On the upper end face of the mounting table a 153, there is a vertically arranged positioning strip a 161 with an L-shaped cross-section. There are four positioning strips a 161, and the enclosed area of the four positioning strips a 161 forms a stacking area a with a rectangular cross-section.

[0080] A transfer plate a 1310 is provided between the fourth mounting plate a 151 and the fifth mounting plate a 152. The second transfer mechanism a includes a third cylinder a 350. The third cylinder a 350 is provided on the left side of the transfer table a 310. The output end of the third cylinder a 350 is provided with an L-shaped push plate a 450 that cooperates with the side wall of the plastic suction box. Under the action of the third cylinder a 350, the L-shaped push plate a 450 is used to push the plastic suction box packed with the steering gear from the transfer table a 310 to the transfer plate a 1310. There is a through hole a 1320 on the mounting table a 153, and a fourth cylinder a 1010 is provided at the lower end of the machine table a 110. The fourth cylinder a 1010 is used to drive the transfer table a 310 to move upward so that the plastic suction box packed with the steering gear passes through the through hole a 1320 and moves to the stacking area a.

[0081] Two fifth cylinders a 1020 are provided at the upper end of the mounting table a 153. The stacking area a is located between the two fifth cylinders a 1020. The output end of the fifth cylinder a 1020 is provided with a clamping piece a 1120. The end of the clamping piece a 1120 facing the stacking area a is provided with an arc groove a 1121 for cooperating with the side wall of the packaging groove of the plastic suction box. The two fifth cylinders a 1020 are used to drive the two clamping pieces a 1120 to move towards each other to clamp the plastic suction box packed with the steering gear at the bottom layer of the stacking area a. Through the setting of the palletizing mechanism a, the plastic suction box packed with the steering gear that moves to the palletizing area along with the transfer table a 310 is first transferred to the transfer plate a 1310 by the fourth cylinder a 1010, and then transferred to the stacking area a by the third cylinder a 350. Thus, the stacking of the plastic suction boxes packed with the steering gear is preferably realized, and the neatness during the packaging process of the commutator is preferably increased, and it is preferably convenient for the later transfer of the plastic suction boxes packed with the steering gear.

[0082] Through the arrangement of the clamping pieces a1120, when the fourth cylinder a1010 drives the transfer table a310 to move upward, the two clamping pieces a1120 move away from each other, causing the plastic suction box with the steering gear at the transfer table a310 to squeeze the plastic suction boxes with the steering gear in the stacking area a and move them upward as a whole; when the plastic suction box with the steering gear at the transfer table a310 moves to the stacking area a, the two clamping pieces a1120 move towards each other to clamp the plastic suction box with the steering gear, so that after the transfer table a310 moves downward, the plastic suction boxes with the steering gear in the stacking area a remain in place; therefore, the positioning and stacking of the plastic suction boxes with the steering gear are preferably realized.

[0083] Among them, when the first finger cylinder a410 clamps the plastic suction box, the L-shaped push plate a450 at the third cylinder a350 in the retracted state is located directly below the clamping plate a411. Furthermore, the maximum stroke of the third cylinder a350 is preferably shortened, so that the cost is preferably saved, and the space utilization rate is increased at the same time. Among them, the palletizing mechanism a adopts a palletizing method of stacking the plastic suction boxes with the steering gear from bottom to top, preferably making the opening side of the packaging groove at the plastic suction box always face upward, so that the probability of the commutator in the plastic suction box detaching from the plastic suction box when stacking the plastic suction boxes with the steering gear is preferably avoided, and the packaging of the plastic suction boxes with the steering gear is preferably realized. Among them, through the arrangement of the L-shaped push plate a450, when the fourth cylinder a1010 pushes the plastic suction box with the steering gear, the side wall of the plastic suction box and the side wall of the packaging groove at the plastic suction box are both abutted against the inner side wall of the L-shaped push plate a450, thereby preferably improving the stability of the plastic suction box with the steering gear when moving. Among them, through the arrangement of the positioning strip a161 with an L-shaped cross section, the side wall of the plastic suction box with the steering gear is matched with the inner side wall of the positioning strip a161, preferably facilitating the stacking and sorting of the plastic suction boxes with the steering gear, and at the same time preferably facilitating the subsequent transfer of the plastic suction boxes with the steering gear in the stacking area a.

[0084] Combined with Figures 7-11As shown in the figure, in this embodiment, a positioning unit for fixedly installing the first box is provided at the transfer table a 310; the first positioning unit a includes two positioning pieces a 621 fixedly arranged on the upper end surface of the transfer table a 310 and used for cooperating with the left side wall of the plastic suction box, and the output end of the third cylinder a 350 is located between the two positioning pieces a 621; the positioning unit includes two sixth cylinders a 811 fixedly arranged on the lower end surface of the transfer table a 310, and the output end of the sixth cylinder a 811 forms a positioning protrusion a 622, and the positioning protrusion a 622 moves upward under the action of the sixth cylinder a 811 to penetrate through the transfer table a 310 to position the right side wall of the plastic suction box; the first positioning unit a further includes two positioning members a, and the output end of the third cylinder a 350 is located between the two positioning members a. The positioning member a includes two first positioning corrugations a 623 fixedly arranged on the upper end surface of the transfer table a 310 and arranged along the width direction of the machine table a 110. A first positioning groove a 624 for cooperating with the side wall of the packaging groove at the plastic suction box is formed between the two first positioning corrugations a 623; the front wall and the right end wall of the first positioning corrugation a 623 both form a first guiding inclined surface a 625, and the first guiding inclined surface a 625 gradually inclines towards the middle of the first positioning corrugation a 623 from bottom to top.

[0085] In this embodiment, the third transfer mechanism a further includes a seventh cylinder a 430 arranged at the first mounting bracket a 320, and the output end of the seventh cylinder a 430 is used to drive the mounting box to move downward so that the side wall of its placement groove is clamped between the corresponding first positioning grooves a 624. Through the above settings, the mounting box can be better fixed at the transfer table a 310. Specifically, when the first finger cylinder a 410 clamps the plastic suction box and moves it to a position where the lower end surface of the clamping plate a 411 is close to the upper end surface of the L-shaped push plate a 450, the two clamping plates a 411 move away from each other. When the clamping plate a 411 is completely separated from the plastic suction box, the plastic suction box drops; under the guiding action of the first guiding inclined surface a 625, the bottom wall of the packaging groove at the plastic suction box falls into the corresponding first positioning groove a 624; at this time, the output end of the seventh cylinder a 811 moves downward and pushes the plastic suction box downward until its lower end surface fits the upper end surface of the transfer table a 310, and the side wall of the mounting groove a at the mounting box is clamped by the first positioning groove a 624. At this time, the positioning protrusion a 622 and the positioning piece a 621 limit the movement of the mounting box in the left-right direction, and the first positioning corrugation a 623 limits the movement of the mounting box in the front-back direction and the vertical direction, thereby preferably avoiding the relative movement between the mounting box and the transfer table a 310 during the movement of the transfer table a 310, and further improving the stability of the mounting box when moving synchronously with the transfer table a 310.

[0086] Among them, through the setting of the sixth cylinder a811 and the positioning protrusion a622, when the transfer table a310 moves, the positioning protrusion a622 extends out of the transfer table a310 to position the side wall of the plastic suction box; when the transfer table a310 moves to the palletizing area, the positioning protrusion a622 moves down to the lower end of the transfer table a310 to release the positioning of the side wall of the plastic suction box; thus, it is more convenient to transfer the plastic suction box with a steering device at the transfer table a310 to the transfer plate a1310, and further, it better realizes the positioning of the installation box while realizing the transfer of the installation box.

[0087] Combined with Figure 3 、 Figures 12-15 As shown in the figure, in this embodiment, a second positioning unit a for fixing the installation box is provided at the palletizing mechanism a; the second positioning unit a includes a plurality of second positioning corrugations a1311 arranged at intervals on the upper end surface of the transfer plate a1310 along the width direction of the machine table a110, and a second positioning groove a1312 for cooperating with the side wall of the packaging groove at the plastic suction box is formed between two adjacent second positioning corrugations a1311, and the first positioning groove a624 and the corresponding second positioning groove a1312 are located on the same straight line; the front wall and the right end wall of the second positioning corrugation a623 form a second guiding inclined surface a1313, and the second guiding inclined surface a1313 gradually inclines towards the middle of the second positioning corrugation a623 from bottom to top; the second positioning unit a further includes a positioning plate a154 provided at the right ends of the fourth mounting plate a151 and the fifth mounting plate a152, and the positioning plate a154 is used for cooperating with the side wall of the packaging groove at the plastic suction box.

[0088] Through the above settings, the installation box with a steering device can be better fixed at the transfer plate a1310. Specifically, the second positioning corrugation a1311 preferably fixes the positions of the plastic suction box with a steering device at the transfer plate a1310 in the front-back direction and the vertical direction, and the positioning plate a154 preferably fixes the position of the plastic suction box with a steering device at the transfer plate a1310 in the left-right direction. Thus, the stability of the installation box with a steering device moving synchronously with the transfer plate a1310 is preferably improved. Among them, through the setting of the first positioning groove a624 and the second positioning groove a1312, when the third cylinder a350 pushes the plastic suction box with a steering device to the transfer plate a1310, the first positioning corrugation a623 preferably provides guidance for the plastic suction box with a steering device, so that the side wall of the packaging groove at the plastic suction box with a steering device can move from the first positioning groove a624 into the corresponding second positioning groove a1312, so the accuracy of the plastic suction box with a steering device moving from the transfer table a310 to the transfer plate a1310 is preferably improved.

[0089] Combined with Figure 20As shown in the figure, in this embodiment, the fourth mounting base a 522 is arranged below the mounting table a 153. A limiting plate a 1810 is provided on the lower side wall of the mounting table a 153 for cooperating with the upper side wall of the plastic suction box equipped with a commutator to limit its upward movement. The limiting plate a 1810 is arranged on the left side of the through hole a 1320. On the right side of the limiting plate a 1810, there is a fourth guiding inclined surface a 1811 for guiding the plastic suction box equipped with a commutator to move between the limiting plate a 1810 and the transfer plate a 1310.

[0090] Through the above settings, when the plastic suction box equipped with a commutator moves from the transfer table a to the transfer plate a 1310 under the push of the L-shaped push plate a 450, the lower side wall of the limiting plate a 1810 preferably limits the upper side wall of the plastic suction box equipped with a commutator, thereby preferably avoiding the probability of the right end or the whole of the plastic suction box equipped with a commutator moving upward, and further preferably improving the stability of the plastic suction box equipped with a commutator during the moving process.

[0091] In this embodiment, the first finger cylinder a 410 and the second finger cylinder a 920 can both adopt the common finger cylinder a in the prior art; the first cylinder a 420, the second cylinder a 921, the first motor a 914, the second motor a 340, the third cylinder a 350, the fourth cylinder a 1010, the fifth cylinder a 1020 and the sixth cylinder a 811 can all adopt the common cylinder in the prior art; the screw rod stepping motor a 510 can adopt the common screw rod stepping motor a in the prior art.

[0092] When a full-automatic packaging mechanism for a commutator in this embodiment is in use, it has the following steps:

[0093] Step 1: The third transfer mechanism a located above the feeding area a transfers the plastic suction box to the upper end face of the transfer table a 310 located in the feeding area a; Step 2: The first transfer mechanism a drives the transfer table a 310 carrying the plastic suction box to move to the packaging area, and the fourth transfer mechanism a sequentially transfers the commutators from the commutator storage area to the packaging slots at the plastic suction box; At the same time, the third transfer mechanism a transfers the plastic suction box from the plastic suction box storage table 120 to above the feeding area a; Step 3: After the packaging slots at the plastic suction box are filled with commutators, the first transfer mechanism a drives the transfer table a 310 carrying the plastic suction box packaged with commutators to move to the stacking area; Step 4: The second transfer mechanism a transfers the plastic suction box packaged with commutators from the transfer table a 310 to the stacking mechanism a; Step 5: The first transfer mechanism a drives the transfer table a 310 to move to the feeding area a; At the same time, the stacking mechanism a stacks the plastic suction boxes packaged with commutators neatly.

[0094] As Figures 16-19As shown in the figure, in this embodiment, the clamping plate a 411 includes a first sub-clamping plate a 1411 and a second sub-clamping plate a 1412 arranged left and right. A limiting unit a for positioning the plastic suction box is provided at the second sub-clamping plate a 1412. The limiting unit a includes a sliding block a 1611 and a blocking block a 1510 respectively arranged at the front end and the rear end of the second placement groove a 610 for cooperating with the side wall of the plastic suction box. A vertically arranged sliding groove a 1610 is provided on the upper end surface of the second placement groove a 610. A vertically arranged sliding column a 1612 is provided on the upper end wall of the sliding groove a 1610. A sliding hole a 1614 for slidingly cooperating with the sliding column a 1612 is provided at the sliding block a 1611. A first spring a 1613 for driving the sliding block a 1611 to move downward is sleeved on the sliding column a 1612 between the upper end wall of the sliding groove a 1610 and the upper end surface of the sliding block a 1611. A third guiding inclined surface a1615 is provided on the front end surface of the sliding block a 1611. The plastic suction box is pushed by the push plate a 222 to squeeze the third guiding inclined surface a 1615 to realize the upward movement of the sliding block a 1611.

[0095] The front side wall of the blocking block a 1510 is an inclined side wall a 1711 and a vertical side wall a 1712 arranged left and right. The inclined side wall a1711 inclines away from the sliding block a 1611 from the vertical side wall a 1712 to the end far from the vertical side wall a 1712. The vertical side wall a1712 is used for positioning the plastic suction box.

[0096] A pop-up unit a is provided on the right side wall of the second placement groove a 610. The pop-up unit a is used for driving the plastic suction box to move from the vertical side wall a1712 to the inclined side wall a 1711 when the first sub-clamping plate a 1411 and the second sub-clamping plate a 1412 move away from each other. The pop-up unit a includes a plurality of circular grooves a 1620 spacedly arranged on the right side wall of the second placement groove a 610. A hemispherical member a 1621 is provided in the circular groove a 1620. A limiting portion a 1622 for restricting the hemispherical member a 1621 from separating from the circular groove a 1620 is formed by the inward expansion of the opening of the circular groove a 1620. A guiding groove a1721 is provided on the plane of the hemispherical member a 1621 facing the bottom of the circular groove a 1620. A second spring a 1722 for driving the hemispherical surface of the hemispherical member a 1621 to pop out of the circular groove a 1620 is provided between the bottom of the circular groove a 1620 and the bottom of the guiding groove a 1721. The plastic suction box is pushed by the push plate a 222 to squeeze the hemispherical surface of the hemispherical member a 1621 to realize the retraction of the hemispherical member a1621 into the circular groove a 1620.

[0097] By setting the limiting unit a, the relative movement between the blister box and the clamping plate a411 when the blister box moves downward with the first finger cylinder a410 is restricted. Therefore, preferably, the packaging groove at the blister box moves into the first positioning groove a624. By setting the ejecting unit a, preferably, the probability that the blister box is difficult to separate from the second placement groove a610 because its front side wall and rear side wall are tightly pressed by the blocking block a1510 and the sliding block a1611 is avoided, so that the separation between the blister box and the first sub-clamping plate a1411 is preferably realized. Among them, the limiting unit a is arranged at the second sub-clamping plate a1412, preferably providing an avoidance space for the positioning piece a621. Among them, by setting the inclined side wall a1711 and the vertical side wall a1712, preferably, the moving stroke of the hemispherical part a1621 is shortened, and preferably, it is convenient for the right side wall of the blister box to move into the second placement groove a610.

[0098] Specifically, after the second sub-clamping plate a1412 moves to the first transfer area a with the first finger cylinder a410, under the push of the push plate a222, the rear end of the blister box squeezes the third guiding inclined surface a1615 to drive the sliding block a1611 to squeeze the first spring a1613 and move upward into the sliding groove a1610. The rear side of the blister box squeezes the sliding block a161 to drive the hemispherical surface of the hemispherical part a1621, forcing the hemispherical part a1621 to retract into the circular groove a1620. When the blister box moves until its rear end abuts against the vertical side wall a1712, the sliding block a1611 moves downward under the action of the first spring a1613 until its rear side wall abuts against the front end of the blister box, and the hemispherical surface of the hemispherical part a1621 abuts tightly against the right side wall of the blister box. When the clamping plate a411 moves close to the L-shaped push plate a450 with the first finger cylinder a410, the first sub-clamping plate a1411 and the second sub-clamping plate a1412 gradually move away from each other. The hemispherical part a1621 pops out of the circular groove a1620 under the action of the second spring a1722, driving the rear side wall of the blister box to move from the vertical side wall a1712 to the inclined side wall a1711. At this time, the front side wall and the rear side wall of the blister box are no longer tightly pressed by the vertical side wall a1712 and the sliding block a1611, and the rear end of the blister box separates from the second placement groove a610.

[0099] Such as Figures 27-31As shown in the figure, in this embodiment, a fully automatic pressing mechanism for commutator bakelite powder includes a first machine table c3110 with a feeding mechanism, a second machine table c3120 with a heating mechanism c, a third machine table c3130 with a transfer area c and a pressing area c, and a transfer mechanism c; a pressing mechanism is provided at the pressing area c, and a first middle mold 3240 is provided at the transfer area c; the transfer mechanism c includes a first transfer mechanism c, a second transfer mechanism c and a third transfer mechanism c; the first transfer mechanism c is used to transfer the bakelite powder cake block at the feeding mechanism c to the heating mechanism c for heating, the second transfer mechanism c is used to transfer the heated bakelite powder cake block from the heating mechanism c to the first middle mold 3240 at the transfer area c, and the third transfer mechanism c is used to transfer the first middle mold 3240 carrying the bakelite powder cake block from the transfer area c to the pressing mechanism for pressing, and to transfer the first middle mold 3240 carrying the bakelite powder waste from the pressing mechanism to the transfer area c. A transfer mechanism c is also provided at the transfer area c for removing the bakelite powder waste in the first middle mold 3240 from the first middle mold 3240.

[0100] Through the above, the fully automatic feeding of bakelite powder can be better achieved, so that the fully automatic pressing of bakelite powder cake blocks can be better realized; furthermore, defects such as high danger and low work efficiency caused by manual feeding are better reduced, so the bakelite powder pressing efficiency is improved. Specifically, the bakelite powder cake blocks are stored at the feeding mechanism c, the first transfer mechanism c transfers the bakelite powder cake blocks at the feeding mechanism c to the heating mechanism c for heating, the heated bakelite powder cake blocks are transferred to the first middle mold 3240 at the transfer area c through the second transfer mechanism c, and then the first middle mold 3240 carrying the bakelite powder cake blocks is transferred to the pressing mechanism through the third transfer mechanism c. After being pressed by the pressing mechanism, the bakelite powder waste remaining in the first middle mold 3240 is transferred to the transfer area c by the third transfer mechanism c along with the first middle mold 3240, and then the transfer mechanism c transfers the bakelite powder waste out of the first middle mold 3240. Furthermore, the fully automatic continuous pressing of bakelite powder cake blocks is better realized.

[0101] In this embodiment, a turntable c 3121 and a first driving member c are provided at the upper end of the first machine table c 3110. A plurality of storage units c are arranged at intervals along the circumference of the upper end surface of the turntable c 3121. An upper feeding area c is provided above the turntable c 3121. The first driving member c is used to drive the turntable c 3121 to rotate so as to drive the plurality of storage units c to rotate to the upper feeding area c in sequence. The first driving member c is a first motor c 3124. The storage unit c includes a vertically arranged storage member c 3122, and a storage cavity c 3123 for storing bakelite powder cake blocks is provided through the storage member c 3122 in the vertical direction. A lifting unit is provided on the first machine table c 3110 for pushing the bakelite powder cake blocks in the storage cavity c 3123 located in the upper feeding area c out of the upper end opening of the storage cavity c 3123. A probe c 3124 is provided at the upper end of the first machine table c 3110 for monitoring the bakelite powder cake blocks in the storage cavity c 3123 located in the upper feeding area c. The storage and subsequent automatic transfer of bakelite powder cake blocks are preferably realized. Specifically, the lifting unit gradually pushes the bakelite powder cake blocks in the storage member c 3122 located in the upper feeding area c out of the upper end opening of the storage cavity c 3123. The probe c 3124 is used to monitor the remaining quantity of bakelite powder in the storage cavity c 3123. When all the bakelite powder cake blocks in the storage cavity c 3123 are pushed to the upper end opening of the storage cavity c 3123 and transferred to the heating mechanism c by the first transfer mechanism c, the first driving member c drives the turntable c 3121 to rotate, so that the adjacent storage members c 3122 are transferred to the upper feeding area c.

[0102] In this embodiment, a plurality of through holes c 3511 communicating with the corresponding storage cavities c 3123 are provided on the turntable c 3121. The through holes c 3511 and the storage members c 3122 are arranged in sequence. The cross-sectional area of the through hole c 3511 is smaller than the cross-sectional area of the storage cavity c 3123. The lifting unit includes a lead screw stepping motor c 3231 provided on the first machine table c 3110, and the output end of the lead screw stepping motor c 3231 extends into the storage cavity c 3123 from the through hole c 3511. The output end of the lead screw stepping motor c 3231 extends into the storage cavity c 3123 of the storage member c 3122 located in the upper feeding area c, and gradually drives the whole bakelite powder cake blocks in the storage cavity c 3123 to move upward, so that the bakelite powder cake blocks in the storage cavity c 3123 can be preferably pushed out of the opening of the storage cavity c 3123, and thus it is more convenient for the subsequent transfer of the bakelite powder cake blocks. When all the bakelite powder cake blocks in the storage cavity c 3123 are transferred, the output end of the lead screw stepping motor c 3231 moves downward and exits the storage cavity c 3123, so it is convenient for the rotation of the turntable c 3121.

[0103] In this embodiment, the heating mechanism c includes a heating plate c 3131 disposed at the second machine table c 3120 for heating the bakelite powder cake block, and a heating table c disposed at the upper end of the heating plate c 3131. The heating mechanism c further includes a heating cover c 3132 inclinedly disposed at the upper end of the heating plate c 3131. The heating table c includes two rotating rods c 3221 arranged in parallel and used for placing the bakelite powder cake block at the upper end, and a driving unit c for driving the two rotating rods c 3221 to rotate to drive the bakelite powder cake block to rotate. A plurality of first mounting brackets c 3222 for mounting the two rotating rods c 3221 are disposed at the upper end of the heating plate c 3131. The driving unit c includes a first worm gear c 3223 disposed at one end of the rotating rod c 3221, and a worm c 3224 for cooperating with the two first worm gears c 3223. A plurality of second mounting brackets c 3225 for mounting the worm c 3224 and a second driving member c for driving the worm c 3224 to rotate are disposed at the heating table c. The second driving member c is a second motor c.

[0104] Through the above, the heating of the bakelite powder cake block can be preferably realized. Since the bakelite powder cake block is hard in texture at normal temperature and will soften after heating, it is convenient for the subsequent pressing of the bakelite powder cake block. Among them, the driving unit c preferably drives the rotation of the bakelite powder cake block located at the upper end of the rotating rod c 3221, thereby preferably improving the uniformity of heat reception of the bakelite powder cake block.

[0105] In this embodiment, a fourth mounting bracket c is provided at the transfer area c. The fourth mounting bracket c includes a first mounting strip c 3211 and a first mounting plate c 3212 arranged vertically. There are two first mounting strips c 3211, and the two first mounting strips c 3211 are arranged in parallel. The fourth mounting bracket c further includes a plurality of first mounting posts c 3213 provided between the first mounting plate c 3212 and the two first mounting strips c 3211. The first middle mold 3240 is arranged between the two first mounting strips c 3211. The inner ends of the two first mounting strips c 3211 are both provided with a first slide rail c 3214 along the horizontal direction. The first middle mold 3240 is provided with a first slide bar 3241 for sliding cooperation with the corresponding first slide rail c 3214. The pressing mechanism includes a carrier c 3231 provided at the third machine table c 3130. The two opposite side walls of the carrier c 3231 are both provided with a second slide rail c 3232 arranged parallel to the first slide rail c 3214. The third transfer mechanism c includes a third driving member c provided at the upper end of the third machine table c 3130. The third driving member c is used to drive the first middle mold 3240 to move until its first slide bar 3241 is transferred from the first slide rail c 3214 to the second slide rail c 3232. It can preferably transfer the first middle mold 3240 carrying the bakelite powder cake block to the pressing mechanism for pressing, and transfer the first middle mold 3240 carrying the bakelite powder waste after pressing to the transfer area c, thus preferably facilitating the subsequent pressing of the bakelite powder cake block and the transfer of the bakelite powder cake waste after pressing.

[0106] In this embodiment, the third driving member c is a first cylinder provided with a magnetic switch. The pressing mechanism is arranged between the first cylinder and the transfer area c. Since the first cylinder is provided with a magnetic switch, when the piston rod of the first cylinder is in the extended state, its pushing end can tightly hold the first middle mold 3240. And when it transfers the first middle mold 3240 to the pressing mechanism, since its piston rod is in the retracted state, its pushing end can be separated from the first middle mold 3240.

[0107] In this embodiment, the first transfer mechanism c includes a first manipulator 3141 and a first linear motor c 3142 for driving the first manipulator 3141 to move linearly. The first manipulator 3141 and the first linear motor c 3142 cooperate with each other to transfer the bakelite powder cake block from the upper end opening of the storage cavity c 3123 to the upper end of the rotating rod c 3221. A third mounting bracket c 3143 for mounting the first linear motor c 3142 is provided at the upper end of the first machine table c 3110. Therefore, it preferably realizes the transfer of the bakelite powder cake block from the upper end of the storage cavity c 3123 to the upper end of the rotating rod c 3221, thus facilitating the subsequent heating of the bakelite powder cake block.

[0108] In this embodiment, the second transfer mechanism c includes a second manipulator 3151 and a second linear motor c 3152 for driving the second manipulator 3151 to move linearly. The second manipulator 3151 and the second linear motor c 3152 cooperate with each other to transfer the bakelite powder cake block from the upper end of the rotating rod c 3221 to the first middle mold 3240 located between the two first mounting bars c 3211. A fifth mounting bracket c3153 for mounting the second linear motor c 3152 is provided at the upper end of the first machine table c 3110. Therefore, it is preferably realized to transfer the heated bakelite powder cake block from the upper end of the rotating rod c 3221 to the first middle mold 3240, thus facilitating the subsequent pressing of the bakelite powder cake block.

[0109] In this embodiment, the first middle mold 3240 includes a placement groove c3242 provided on its upper end surface for placing the bakelite powder cake block, and a plurality of pressing holes c 3243 provided on its lower end surface and communicating with the placement groove c 3242; the pressing mechanism includes a lower pressing mold 3233 provided at the lower end of the carrier c 3231, and a second middle mold provided between the lower pressing mold 3233 and the carrier c 3231 and for placing copper sheets. The pressing mechanism further includes a fourth driving member c for driving the carrier c 3231 to move downward to drive the first middle mold 3240 to move to the upper end surface of the second middle mold. The fourth driving member c is a second air cylinder c. A second mounting plate c 3234 for mounting the second air cylinder c is provided on the upper end surface of the third machine table c 3130; an upper pressing mold 3161 is provided at the upper end of the carrier c 3231, and a third air cylinder c 3162 for driving the lower end of the upper pressing mold 3161 to extend into the placement groove c 3242. The upper pressing mold 3161 is used to press the bakelite powder cake block in the placement groove c 3242 into the second middle mold through the pressing holes c 3243. A sixth mounting bracket c 3163 for mounting the third air cylinder c 3162 and the upper pressing mold 3161 is provided at the upper end of the carrier c 3231.

[0110] After the first middle mold 3240 moves to the carrier c 3231 through the third driving member c, the fourth driving member c drives the carrier c3231 to move downward. When the first middle mold 3240 moves to the lower end and contacts the upper end of the second middle mold, the third air cylinder c 3162 drives the upper pressing mold 3161 to move downward until the lower end extends into the placement groove c 3242. During the downward movement of the upper pressing mold 3161, the bakelite powder cake block in the placement groove c 3242 is extruded from the pressing holes c 3243 to the copper sheet in the second middle mold. After the pressing is completed, the third air cylinder c3162 drives the upper pressing mold 3161 to move upward, the fourth driving member c drives the carrier c 3231 to move upward to the third driving member c, and the third driving member c drives the first middle mold 3240 to move to the transfer area c; at this time, the bakelite powder waste remaining in the placement groove c 3242 after pressing moves to the transfer area c along with the first middle mold 3240.

[0111] In this embodiment, the transfer mechanism c includes a lifting member c3251 disposed between the first mounting plate c3212 and the first mounting strip c3211. A plurality of ejector pins c3252 are provided at the upper end of the lifting member c3251. A fourth cylinder c3253 for driving the lifting member c3251 to drive the plurality of ejector pins c3252 to move upward is provided on the first mounting plate c3212. The ejector pins c3252 are used to extend into the corresponding pressing holes c3243 to eject the iron-wood powder waste out of the pressing holes c3243. The transfer mechanism c further includes a seventh mounting bracket c3254 disposed at the upper end of the first mounting strip c3211. A horizontally arranged third linear motor c3255 is provided at the seventh mounting bracket c3254. A fifth cylinder c3256 is provided at the slider of the third linear motor c3255. A suction cup 3257 is provided at the output end of the fifth cylinder c3256. The fifth cylinder c3256 is used to drive the suction cup 3257 to move in the vertical direction. The suction cup 3257 is used to suck the iron-wood powder waste ejected from the pressing holes c3243. The third linear motor c3255 is used to drive the fifth cylinder c3256 to drive the suction cup 3257 and the iron-wood powder waste to move out of the upper part of the placement groove c3242 synchronously. One end of the third linear motor c3255 is located between the two first mounting strips c3211, and an iron-wood powder waste collection box c is provided below the other end of the third linear motor c3255. It can preferably transfer the iron-wood powder waste remaining after the iron-wood powder cake in the first middle mold 3240 is pressed out of the first middle mold 3240. Specifically, the fourth cylinder c3253 drives the lifting member c3251 to move upward, driving the ejector pins c3252 to extend into the pressing holes c3243 to eject the iron-wood powder waste upward out of the pressing holes c3243, and the iron-wood powder waste gradually loosens during the movement. At the same time, the suction cup 3257 moves into the placement groove c3242 through the fifth cylinder c3256 and sucks the loosened iron-wood powder waste. When the fifth cylinder c3256 drives the suction cup 3257 to move upward to drive the iron-wood powder waste to move above the first middle mold 3240, the third linear motor c3255 drives the fifth cylinder c3256 to move until the iron-wood powder waste is located above the iron-wood powder waste collection box c, and the iron-wood powder waste falls into the iron-wood powder waste collection box c from the suction cup 3257. Thus, it is more convenient to clean and collect the iron-wood powder waste.

[0112] Such as Figures 21-26As shown in the figure, an on-line visual monitoring mechanism for commutator copper sheets in this embodiment includes a machine table b 2100. Along the length direction of the machine table b 2100, a feeding area b, a monitoring area, and a commutator storage area are sequentially arranged from back to front. In the monitoring area, a first monitoring unit, a second monitoring unit, a third monitoring unit, a fourth monitoring unit, and a fifth monitoring unit for monitoring the side, mica, bottom, top, and inner hole of the commutator are sequentially arranged from back to front. Waste discharge ports 2110 are provided on the right side of the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, and the fifth monitoring unit.

[0113] A transfer mechanism b for reciprocating along the length direction of the machine table b 2100 is provided on the machine table b 2100. Through the reciprocating motion, the transfer mechanism b realizes the transfer of the commutators at the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, and the fifth monitoring unit to the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit, and the commutator storage area, and the transfer of the unqualified commutators detected to the corresponding waste discharge ports 2110. It realizes the automatic loading and unloading of the commutator, the continuous automatic monitoring of the appearance of the commutator, and the classification of the commutator, thereby improving the monitoring efficiency of the commutator, enhancing the stability of the monitoring results of the commutator, and thus improving the grading accuracy and productivity. Specifically, the transfer mechanism b moves forward to transfer the commutators at the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, and the fifth monitoring unit to the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit, and the commutator storage area. During the forward movement, the unqualified commutators detected by the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, and the fifth monitoring unit fall into the corresponding waste discharge ports 2110. After a single transfer is completed, the transfer mechanism b moves backward and returns to the initial area. Therefore, it preferably realizes the monitoring of various technical parameters of the side, mica, bottom, top, and inner hole of the commutator, preferably realizes the comprehensive monitoring of the surface technical parameters of the commutator, and realizes the grading of the commutator while monitoring, which is convenient for the subsequent statistics and analysis of the processing data source of the commutator.

[0114] In this embodiment, a first guide rail b 2120 is provided on the upper end surface of the machine table b 2100. The transfer mechanism b includes a transfer plate b 2121 for sliding cooperation with the first guide rail b 2120 and a manipulator b 2122 for clamping the commutator. There are 6 manipulators b 2122, and the 6 manipulators b 2122 are arranged at intervals on the upper end surface of the transfer plate b 2121. The transfer plate b 2121 and the monitoring area are arranged left and right. The 6 manipulators b 2122 are sequentially arranged corresponding to the feeding area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, and the fifth monitoring unit.

[0115] After the transfer plate b 2121 moves backward until the six manipulators are successively located at the loading area b, the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, and the fifth monitoring unit, the six manipulators pick up the corresponding commutators in the areas; when the transfer plate b 2121 moves forward until the commutator is above the corresponding waste discharge port 2110, the manipulator releases the unqualified commutator monitored by the previous monitoring unit and makes it fall into the waste discharge port 2110; when the transfer plate b 2121 moves forward until the six manipulators are successively located at the first monitoring unit, the second monitoring unit, the third monitoring unit, the fourth monitoring unit, the fifth monitoring unit, and the commutator storage area, the manipulator releases the commutator and moves backward; a single transfer is completed.

[0116] The transfer mechanism b further includes a plurality of first cylinders b 2123 provided on the upper end surface of the machine table b 2100 for driving the transfer plate b 2121 to reciprocate. Thus, the reciprocating motion of the transfer plate b 2121 is preferably realized. A first monitoring hole b 3310 is provided on the machine table b 2100. The first monitoring unit includes a first placement table b 2321 provided at the first monitoring hole b 3310 for placing the commutator. Above the first placement table b 2321, a first monitoring camera b 2331 for monitoring the commutator at the first placement table b 2321 is provided. A first light source assembly b is provided on the machine table b 2100; a first fixing bracket b 2340 is provided at the lower end of the machine table b 2100. At the first fixing bracket b 2340, a first movable plate b 2341 for installing the first placement table b 2321 and a second cylinder b 2611 for driving the first movable plate b 2341 to move in the vertical direction are provided. At the first movable plate b 2341, a first motor b 2612 for driving the first placement table b 2321 to rotate is provided; a second fixing bracket b 2342 is provided at the upper end of the machine table b 2100. At the second fixing bracket b 2342, a first mounting shaft b 2410 whose axis is parallel to the length direction of the machine table b 2100 and a second movable plate b 2343 for rotatably cooperating with the first mounting shaft b 2410 and for installing the first monitoring camera b 2331 are rotatably provided; the first light source assembly b includes a first backlight b 2351 and a first linear light source b 2352 provided on the upper end surface of the machine table b 2100. The first backlight b 2351 and the first linear light source b 2352 are respectively provided on the left and right sides of the first monitoring hole b 3310. There are two first linear light sources b 2352 and the first placement table b 2321 is provided between the two first linear light sources b 2352.

[0117] In this embodiment, a second monitoring hole b 2360 is provided at the machine table b 2100. The second monitoring unit includes a second placement table b 2361 provided at the second monitoring hole b 2360 for placing the commutator. Above the second placement table b 2361, there is a second monitoring camera b for monitoring the commutator at the second placement table b 2361. A second light source assembly b is provided at the machine table b 2100. At the lower end of the machine table b 2100, there is a third fixing bracket b 2371. At the third fixing bracket b 2371, there is a third movable plate b 2372 for installing the second placement table b 2361, and a third air cylinder b 2521 for driving the third movable plate b 2372 to move in the vertical direction. At the third movable plate b 2372, there is a second motor b 2522 for driving the second placement table b 2361 to rotate. At the upper end of the machine table b 2100, there is a fourth fixing bracket b 2373. At the fourth fixing bracket b 2373, a second mounting shaft b 2374 whose axis is parallel to the length direction of the machine table b 2100 is rotatably provided, and a fourth movable plate b 2375 for rotatably cooperating with the second mounting shaft b 2374 and for installing the second monitoring camera b. The second light source assembly b includes a second backlight b 2381 and a second backlight b 2381 provided on the upper end surface of the machine table b 2100. The second backlight b 2381 and the second backlight b 2381 are respectively provided on the left and right sides of the second monitoring hole b 2360. There are two second backlights b 2381, and the second placement table b 2361 is provided between the two second backlights b 2381.

[0118] Through the setting of the first monitoring unit, it is possible to preferably achieve the acquisition and monitoring of technical parameters on the side of the commutator such as side height, foreign matter in the slot, copper skin surface injury, copper skin bottom corner missing, slot width, milling slot missing, copper skin missing, etc. under the condition of side front light, and the acquisition and monitoring of technical parameters on the side of the commutator such as hook length, hook damage, hook missing, etc. under the condition of side linear light. Through the setting of the second monitoring unit, it is possible to preferably achieve the acquisition and detection of mica technical parameters on the side of the commutator such as side height, copper skin surface injury, mica residue in the slot area, slot width, hook length, hook damage, top bakelite defect, bottom bakelite defect, etc. at a side angle. Among them, the first linear light source b 2352 and the first backlight b 2351 cooperate with each other to form the monitoring conditions of side front light and side linear light. The second backlight b 2381 and the second backlight b 2381 cooperate with each other to enhance the contour characteristics of the commutator, thereby improving the monitoring accuracy.

[0119] Among them, the second movable plate b2343 and the fourth movable plate b2375 are respectively rotatably installed at the first installation shaft b2410 and the second installation shaft b2374, thus preferably facilitating the adjustment of the monitoring angles of the first monitoring camera b2331 and the second monitoring camera b; among them, the rotatable first placement table b2321 and the second placement table b2361 preferably drive the rotation of the commutator. Since the first monitoring camera b2331 and the second monitoring camera b are arranged on the side of the commutator, all-round data collection of the side of the rotating commutator by the first monitoring camera b2331 and the second monitoring camera b is realized; among them, the first movable plate b2341 and the third movable plate b2372 that can move up and down respectively preferably drive the synchronous movement of the first placement table b2321 and the second placement table b2361, and further preferably enable the first placement table b2321 and the second placement table b2361 to drive the vertical movement of the commutator between the manipulator and the monitoring position.

[0120] In this embodiment, the second fixing frame b2342 includes two first fixing columns b2342a vertically arranged on the upper end surface of the machine table b2100, and a first fixing plate b2342b in a U shape crossing the two first fixing columns b2342a. The first installation shaft b2410 is arranged on the first fixing plate b2342b; the second movable plate b2343 is provided with a first movable hole b2421 for cooperating with the first installation shaft b2410, and a first channel b2422 for communicating with the corresponding first movable hole b2421. A first threaded hole b2423 perpendicular to the first channel b2422 is arranged on the plate surface of the second movable plate b2343, and a first bolt b for cooperating with the first threaded hole b2423 to lock the circumferential and axial positions of the second movable plate b2343.

[0121] In this embodiment, the fourth fixing bracket b 2373 includes two second fixing columns b 2373a vertically arranged on the upper end surface of the machine table b 2100, and a second fixing plate b 2373b that crosses the two second fixing columns b 2373a and is U-shaped. The second mounting shaft b 2374 is arranged at the second fixing plate b 2373b; a second moving hole b for cooperating with the second mounting shaft b 2374 and a second channel b for communicating with the corresponding second moving hole b are provided at the fourth moving plate b 2375. A second threaded hole b perpendicular to the second channel b and a second bolt b for cooperating with the second threaded hole b to lock the circumferential and axial positions of the second moving plate b 2343 are provided on the plate surface of the second moving plate b 2343. The first bolt passing through the first threaded hole b 2423 can drive the second moving plates b 2343 on both sides of the first channel b 2422 to move in the same direction, so that the side wall of the first moving hole b 2421 abuts against the outer side wall of the first mounting shaft b 2410, and thus the position of the second moving plate b 2343 can be locked preferably; the second bolt passing through the second threaded hole b can drive the fourth moving plates b 2375 on both sides of the second channel b to move in the same direction, so that the side wall of the second moving hole b abuts against the outer side wall of the second mounting shaft b 2374, and thus the position of the fourth moving plate b 2375 can be locked preferably.

[0122] In this embodiment, a third monitoring hole b is provided at the machine table b 2100. The third monitoring unit includes a third placement table b 2211 provided at the third monitoring hole b for placing the commutator. The third placement table b 2211 is made of a colorless and transparent material, and the third placement table b 2211 can be glass; the third monitoring unit further includes a third light source assembly b and a third monitoring camera b 2510 provided directly below the third placement table b 2211. The third light source assembly b includes a third backlight b 2131 provided directly above the third placement table b 2211 and a first annular light source b 2511 provided between the third placement table b 2211 and the third monitoring camera b 2510; a fifth fixing bracket b 2512 for installing the third monitoring camera b 2510 and the first annular light source b 2511 is provided on the lower end surface of the machine table b 2100, and a sixth fixing bracket b 2132 for installing the third backlight b 2131 is provided on the upper end surface of the machine table b 2100.

[0123] Through the setting of the third monitoring unit, it is possible to preferably collect and monitor the technical parameters of the bottom of the commutator, such as surface defects, surface foreign objects, powder skin thickness, integrity, etc. under the condition of positive light on the bottom surface, and collect and monitor the technical parameters of the bottom of the commutator, such as outer diameter, inner diameter, etc. under the condition of backlight on the bottom surface; among them, the first annular light source b 2511 and the third backlight b 2131 cooperate with each other to form the monitoring conditions of positive light and backlight on the bottom surface of the commutator.

[0124] In this embodiment, a fourth monitoring hole b is provided at the machine table b2100. The fourth monitoring unit includes a fourth placement table b 2212 provided at the fourth monitoring hole b for placing the commutator. The fourth placement table b 2212 is made of a colorless and transparent material; the fourth monitoring unit further includes a fourth light source assembly b and a fourth monitoring camera b 2133 provided directly above the fourth placement table b 2212. The fourth light source assembly b includes a fourth backlight b 2520 provided directly below the fourth placement table b 2212 and a second annular light source b 2134 provided between the fourth placement table b 2212 and the fourth monitoring camera b 2133; a seventh fixing bracket b 2521 for installing the fourth backlight b 2520 is provided at the lower end surface of the machine table b 2100, and an eighth fixing bracket b 2135 and a ninth fixing bracket b 2136 for installing the second annular light source b 2134 and the fourth monitoring camera b 2133 respectively are provided at the upper end surface of the machine table b 2100.

[0125] The setting of the fourth monitoring unit can preferably realize the collection and monitoring of the top technical parameters of the commutator, such as side height, foreign objects in the groove, copper skin surface damage, copper skin bottom corner defect, groove width, missing milling groove, copper skin missing, etc. under the condition of positive light on the top surface, and the collection and monitoring of the top technical parameters of the commutator, such as hook width, hook equal division, groove outer diameter, outer diameter, inner diameter, etc. under the condition of backlight on the top surface; among them, the second annular light source b 2134 and the fourth backlight b 2520 cooperate with each other to form the monitoring conditions of positive light and backlight on the top surface of the commutator. A fifth monitoring hole b is provided at the machine table b 2100. The fifth monitoring unit includes a fifth placement table b 2213 provided at the fifth monitoring hole b for placing the commutator. The fifth placement table b 2213 is made of a colorless and transparent material, and the fifth placement table b 2213 can be glass; the fifth monitoring unit further includes a fifth monitoring camera b 2137 and a fifth light source assembly b respectively provided directly above and directly below the fifth placement table b 2213. The fifth light source assembly b is a fifth backlight b2530; a tenth fixing bracket b 2531 for installing the fifth backlight b 2530 is provided at the lower end of the machine table b2100, and the fifth monitoring camera b 2137 is provided at the ninth fixing bracket b 2136.

[0126] Through the setting of the fifth monitoring unit, the collection and monitoring of the inner hole technical parameters of the commutator, such as inner hole crack, inner hole integrity, etc. can be preferably realized; among them, since the fifth backlight b 2530 can highlight the contour characteristics of the commutator, the accuracy of the monitoring result of the commutator can be improved; due to the material characteristics of the fifth placement table b 2213, the interference to the fifth backlight b 2530 can be preferably reduced.

[0127] In this embodiment, an installation plate b 2141 and a support column b 2101 for fixing the installation plate b 2141 are provided at the lower end of the machine b 2100; a conveying unit corresponding to the waste discharge port 2110 is provided at the installation plate b 2141, and the conveying unit is used to transport the unqualified commutator from the waste discharge port 2110 to the left end of the machine b 2100; the conveying unit includes an installation seat b 2142 provided at the installation plate b 2141, a pulley b 2143 is provided at the installation seat b 2142, and a belt b 2144 for cooperating with the pulley b 2143, and a third motor b 2545 for driving the pulley b 2143 to rotate is also provided at the installation seat b 2142.

[0128] Through the setting of the conveying unit, the unqualified commutator transferred to the waste discharge port 2110 by the manipulator b 2122 falls onto the belt b 2144 and is conveyed by the belt b 2144 to the left end of the machine b 2100. Since the space at the left end of the machine b 2100 is relatively large, it is convenient to classify and collect the unqualified commutators.

[0129] In this embodiment, the first monitoring camera b 2331, the second monitoring camera b, the third monitoring camera b 2510, the fourth monitoring camera b 2133, the fifth monitoring camera b 2137 and the transfer mechanism b are all electrically connected to the control system. The first monitoring camera b 2331, the second monitoring camera b, the third monitoring camera b 2510, the fourth monitoring camera b 2133 and the fifth monitoring camera b 2137 are used to collect the images of the commutator and transmit their collected data to the control system; the PLC control system analyzes the technical parameters of the commutator image, compares them with the preset range, and sends instructions to the transfer mechanism b; when the technical parameters of the commutator are within the preset range, the commutator is a qualified product, and the transfer mechanism b moves the commutator to the next monitoring unit or the commutator storage area. When the technical parameters of the commutator are not within the preset range, the commutator is an unqualified product, and the transfer mechanism b moves the commutator to the waste discharge port 2110.

[0130] In this embodiment, microscopes are placed in front of the cameras of the first monitoring camera b 2331, the second monitoring camera b, the third monitoring camera b 2510, the fourth monitoring camera b 2133 and the fifth monitoring camera b 2137. The microscopes are arranged in an array combination, and the microscope objective lenses range from 2 times to NX times, so that the first monitoring camera b 2331, the second monitoring camera b, the third monitoring camera b 2510, the fourth monitoring camera b 2133 and the fifth monitoring camera b 2137 can input the magnified images of the commutator into the control system, thereby preferably improving the detection accuracy. The length direction of the machine a 110 is parallel to the length direction of the machine b 2100.

[0131] It is easily understandable that those skilled in the art can combine, split, reorganize, etc. the embodiments provided in this application to obtain other embodiments on the basis of the embodiments of this application, and these embodiments do not exceed the protection scope of this application.

[0132] In summary, the above are only the preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope covered by the patent of the present invention.

Claims

1. An automatic commutator packaging mechanism, characterized in that: It includes machine platform a (110). Along its width direction from left to right, the machine platform a (110) is successively provided with a feeding area a, a packaging area and a palletizing area; at the upper end of the machine platform a (110), there are a transfer platform a (310) and a first transfer mechanism a. The first transfer mechanism a is used to drive the transfer platform a (310) to move successively along a straight line to the feeding area a, the packaging area and the palletizing area; At the front end and the rear end of the upper end of the machine platform a (110), there are respectively a plastic suction box storage table (120) and a commutator storage area. There are also a third transfer mechanism a and a fourth transfer mechanism a at the upper end of the machine platform a (110); the third transfer mechanism a is used to move the plastic suction box from the plastic suction box storage table (120) to the transfer platform a (310) located in the feeding area a, and the fourth transfer mechanism a is used to move the commutator from the commutator storage area to the plastic suction box located in the packaging area; The palletizing area is provided with a palletizing mechanism a, and the palletizing mechanism a is used to stack the plastic suction boxes packed with commutators; on the upper end surface of the transfer platform a (310), there is a second transfer mechanism a for transferring the plastic suction boxes packed with commutators from the transfer platform a (310) to the palletizing mechanism a; Above the feeding area a, there is a first transfer area a. The third transfer mechanism a includes a lifting unit a, a first power unit a and a second power unit a; the lifting unit a is used to drive the plastic suction box storage table (120) to move in the vertical direction. The plastic suction boxes in the plastic suction box storage table (120) move successively from top to bottom to the first power unit a under the action of the lifting unit a. The first power unit a is used to drive the plastic suction box to move horizontally from the plastic suction box storage table (120) to the first transfer area a, and the second power unit a is used to drive the plastic suction box to move vertically from the first transfer area a to the transfer platform a (310); On the upper end surface of the machine platform a (110), there is a first mounting frame a (320). The second power unit a includes a first cylinder a (420) arranged at the first mounting frame a (320) and a first finger cylinder a (410) arranged at the output end of the first cylinder a (420) for clamping the plastic suction box; at both clamping ends of the first finger cylinder a (410), there are clamping plates a (411). On the inner end plate surfaces of the two clamping plates a (411), there is a second placement groove a (610) arranged parallel to the first placement groove a (210); The clamping plate a (411) includes a first sub-clamping plate a (1411) and a second sub-clamping plate a (1412) arranged left and right. The second sub-clamping plate a (1412) is provided with a limiting unit a for positioning the plastic suction box; The limiting unit a includes a sliding block a (1611) and a plugging block a (1510) respectively arranged at the front end and the rear end of the second placement groove a (610) for cooperating with the front side wall and the rear side wall of the plastic suction box; a vertically arranged sliding groove a (1610) is provided on the upper end surface of the second placement groove a (610), a vertically arranged sliding column a (1612) is provided on the upper end wall of the sliding groove a (1610), a sliding hole a (1614) for slidingly cooperating with the sliding column a (1612) is provided on the sliding block a (1611), a first spring a (1613) for driving the sliding block a (1611) to move downward is sleeved on the sliding column a (1612) between the upper end wall of the sliding groove a (1610) and the upper end surface of the sliding block a (1611), a third guiding inclined surface a (1615) is provided on the front end surface of the sliding block a (1611), and the plastic suction box is pushed by the push plate a (222) to squeeze the third guiding inclined surface a (1615) to realize the upward movement of the sliding block a (1611). The front side wall of the plugging block a (1510) is an inclined side wall a (1711) and a vertical side wall a (1712) arranged horizontally, and the vertical side wall a (1712) is used for positioning the plastic suction box. A pop-up unit a is provided on the right side wall of the second placement groove a (610), and the pop-up unit a is used for driving the plastic suction box to move from the vertical side wall a (1712) to the inclined side wall a (1711) when the first sub-clamp plate a (1411) and the second sub-clamp plate a (1412) move away from each other; the pop-up unit a includes a plurality of circular grooves a (1620) arranged at intervals on the right side wall of the second placement groove a (610), a hemispherical member a (1621) is arranged in the circular groove a (1620), a limiting portion (1622) for restricting the hemispherical member a (1621) from separating from the circular groove a (1620) is formed by the inward expansion of the opening of the circular groove a (1620), a guiding groove a (1721) is provided on the plane of the hemispherical member a (1621) facing the bottom of the circular groove a (1620), and a second spring a (1722) for driving the hemispherical surface of the hemispherical member a (1621) to pop out of the circular groove a (1620) is provided between the bottom of the circular groove a (1620) and the bottom of the guiding groove a (1721), and the plastic suction box is pushed by the push plate a (222) to squeeze the hemispherical surface of the hemispherical member a (1621) to realize the retraction of the hemispherical member a (1621) into the circular groove a (1620).

2. The fully automatic packaging mechanism for a commutator according to claim 1, wherein: The plastic suction box storage table (120) includes an upper frame plate a (121), a first frame plate a (122), a lower frame plate a (123) and a second frame plate a (124) that sequentially form a rectangular frame body. A plurality of first placement grooves a (210) are correspondingly provided on the inner end plate surfaces of the first frame plate a (122) and the second frame plate a (124), and the plurality of first placement grooves a (210) are arranged at intervals in the height direction, and both ends of the plastic suction box are respectively inserted into the corresponding first placement grooves a (210).

3. The full-automatic packaging mechanism for a commutator according to claim 2, wherein: At the machine platform a (110), there is a second mounting bracket a (130). The second mounting bracket a (130) is arranged on the front side of the blister box storage table (120). The first power unit a includes a linear motor a (221) arranged at the upper end of the second mounting bracket a (130), and a push plate a (222) arranged at the slide of the linear motor a (221). Between the blister box storage table (120) and the finger cylinder a (410), there are two support plates a (440). The two support plates a (440) are respectively arranged corresponding to the two clamping plates a (411). The inner ends of the two support plates a (440) are both provided with support sliding plates a (441). The push plate a (222) pushes the blister box under the action of the linear motor a (221), so that both ends of the blister box move from the first placement groove a (210) through the support sliding plate a (441) to the second placement groove a (610). The first finger cylinder a (410) drives the blister box to move downward from the first transfer area a to the transfer platform a (310) under the action of the first cylinder a (420). At the first mounting bracket a (320), there is also a seventh cylinder a (430). The output end of the seventh cylinder a (430) is used to drive the lower side wall of the packaging groove of the blister box to abut against the upper end surface of the transfer platform a (310).

4. The fully automatic packaging mechanism for a commutator according to claim 3, characterized in that: At the front end of the machine platform a (110), there is an installation groove a (160). The lower end of the second mounting bracket a (130) is fixedly arranged at the bottom wall of the installation groove a (160). On the upper end surface of the machine platform a (110), there is a third mounting bracket a (140). The third mounting bracket a (140) includes two vertically arranged first mounting plates a (141) and second mounting plates a (142), and an upper mounting plate a (143) for connecting the upper ends of the first mounting plate a (141) and the second mounting plate a (142). The installation groove a (160) is arranged between the first mounting plate a (141) and the second mounting plate a (142). The blister box storage table (120) is arranged at the installation groove a (160). Between the bottom wall of the installation groove a (160) and the upper mounting plate a (143), there are multiple first guide posts a (144). At the blister box storage table (120), there are multiple first guide seats a (230) used for sliding cooperation with the corresponding first guide posts a (144). The lifting unit a includes a screw step motor a (510) arranged at the lower end of the installation groove a (160) and used to drive the blister box storage table (120) to move in the vertical direction.

5. The full-automatic packaging mechanism for a commutator according to claim 1, characterized in that: Above the machine platform a (110), there are a first mounting seat a (331) and a second mounting seat a (332). Between the first mounting seat a (331) and the second mounting seat a (332), there are a second guide post a (910) and a first moving seat a (911) used for sliding cooperation with the second guide post a (910). The fourth transfer mechanism a includes a second finger cylinder a (920) for clamping the steering gear and a second cylinder a (921) for driving the second finger cylinder a (920) to move in the vertical direction. The second finger cylinder a (920) is arranged at the output end of the second cylinder a (921), and the second cylinder a (921) is arranged at the first moving seat a (911); The fourth transfer mechanism a further includes a first synchronous wheel a (912) arranged at the first mounting seat a (331) and the second mounting seat a (332), a first synchronous belt a (913) arranged between the corresponding two first synchronous wheels a (912), and a first motor a (914) for driving the first synchronous wheel a (912) to rotate to drive the first moving seat a (911) to move.

6. The fully automatic packaging mechanism for a commutator according to claim 3, characterized in that: On the upper end surface of the machine table a (110), there are a third mounting seat a (521) and a fourth mounting seat a (522). The third mounting seat a (521) is arranged at the left end of the feeding area a, and the fourth mounting seat a (522) is arranged at the left end of the palletizing mechanism a. Between the third mounting seat a (521) and the fourth mounting seat a (522), there is a third guiding column a (523) located at the lower end of the transfer table a (310). On the lower end surface of the transfer table a (310), there is a second guiding seat a (710) for slidingly cooperating with the third guiding column a (523); The first transfer mechanism a includes a second synchronous wheel a (711) arranged at the third mounting seat a (521) and the fourth mounting seat a (522), a second synchronous belt a (712) arranged between the corresponding two second synchronous wheels a (711), and a second motor a (340) for driving the second synchronous wheel a (711) to rotate to drive the transfer table a (310) to move.

7. The full-automatic packaging mechanism for a commutator according to claim 6, characterized in that: The palletizing mechanism a includes a fourth mounting frame a (150). The fourth mounting frame a (150) includes two parallel fourth mounting plates a (151) and a fifth mounting plate a (152), and a mounting table a (153) arranged on the upper end surfaces of the fourth mounting plate a (151) and the fifth mounting plate a (152); On the upper end surface of the mounting table a (153), there are vertically arranged positioning strips a (161) with an L-shaped cross-section. There are four positioning strips a (161), and the enclosed area of the four positioning strips a (161) forms a stacking area a with a rectangular cross-section; Between the fourth mounting plate a (151) and the fifth mounting plate a (152), there is a transfer plate a (1310). The second transfer mechanism a includes a third cylinder a (350). The third cylinder a (350) is arranged on the left side of the transfer table a (310). The output end of the third cylinder a (350) is provided with an L-shaped push plate a (450) that cooperates with the side wall of the plastic suction box. The L-shaped push plate a (450) is arranged below the clamping plate a (411). Under the action of the third cylinder a (350), the L-shaped push plate a (450) is used to push the plastic suction box containing the steering gear from the transfer table a (310) to the transfer plate a (1310); A through hole a (1320) is provided at the mounting table a (153), and a fourth cylinder a (1010) is provided at the lower end of the machine table a (110). The fourth cylinder a (1010) is used to drive the transfer table a (310) to move upward so that the plastic suction box containing the diverter passes through the through hole a (1320) and moves to the stacking area a; Two fifth cylinders a (1020) are provided at the upper end of the mounting table a (153). The stacking area a is located between the two fifth cylinders a (1020). A clamping piece a (1120) is provided at the output end of the fifth cylinder a (1020). An arc-shaped groove a (1121) for cooperating with the side wall of the packaging groove at the plastic suction box is provided at the end of the clamping piece a (1120) facing the stacking area a. The two fifth cylinders a (1020) are used to drive the two clamping pieces a (1120) to move towards each other to clamp the plastic suction box containing the diverter at the bottom layer of the stacking area a.

8. A fully automatic packaging mechanism for a commutator according to claim 7, characterized in that: A first positioning unit a for fixedly mounting the box is provided at the transfer table a (310); The first positioning unit a includes two positioning pieces a fixedly provided on the upper end surface of the transfer table a (310) and used for cooperating with the left side wall of the plastic suction box. The output end of the third cylinder a (350) is located between the two positioning pieces a; The positioning unit includes two sixth cylinders a (811) fixedly provided on the lower end surface of the transfer table a (310). A positioning protrusion a (622) is formed at the output end of the sixth cylinder a (811). The positioning protrusion a (622) moves upward under the action of the sixth cylinder a (811) to pass through the transfer table a (310) and position the right side wall of the plastic suction box; The first positioning unit a further includes two positioning members a. The output end of the third cylinder a (350) is located between the two positioning members a. The positioning member a includes two first positioning corrugations a (623) fixedly provided on the upper end surface of the transfer table a (310) and arranged along the width direction of the machine table a (110). A first positioning groove a (624) for cooperating with the side wall of the packaging groove at the plastic suction box is formed between the two first positioning corrugations a (623); The front wall and the right end wall of the first positioning corrugation a (623) are both formed with a first guiding inclined surface a (625). The first guiding inclined surface a (625) gradually inclines towards the middle of the first positioning corrugation a (623) from bottom to top; A second positioning unit a for fixedly mounting the box is provided at the palletizing mechanism a; The second positioning unit a includes a plurality of second positioning corrugations a (1311) arranged along the width direction of the machine table a (110) and spaced apart on the upper end surface of the transfer plate a (1310). A second positioning groove a (1312) for cooperating with the side wall of the packaging groove at the plastic suction box is formed between adjacent two second positioning corrugations a (1311). The first positioning groove a (624) and the corresponding second positioning groove a (1312) are located on the same straight line; The front wall and the right end wall of the second positioning corrugation a (1311) are both formed with a second guiding inclined surface a (1313). The second guiding inclined surface a (1313) gradually inclines towards the middle of the second positioning corrugation a (1311) from bottom to top; The second positioning unit a further includes a positioning plate a (154) provided at the right end portions of the fourth mounting plate a (151) and the fifth mounting plate a (152). The positioning plate a (154) is used for cooperating with the side wall of the packaging groove at the blister box. The fourth mounting seat a (522) is provided below the mounting table a (153). A limiting plate a (1810) for cooperating with the upper side wall of the blister box containing the commutator to limit its upward movement is provided at the lower side wall of the mounting table a (153). The limiting plate a (1810) is provided on the left side of the through hole a (1320). A fourth guiding inclined surface a (1811) for guiding the blister box containing the commutator to move between the limiting plate a (1810) and the transfer plate a (1310) is provided on the right side of the limiting plate a (1810).

9. A commutator production and processing device, characterized in that: Comprising a fully automatic packaging mechanism for a commutator according to any one of claims 1-8.

Images