Capacitor assembly device and method for assembling capacitor for motor rubber cover

CN115816057BActive Publication Date: 2026-08-11SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-25
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0005]本发明提供了应用于电机胶盖组装的电容装配设备及其装配方法,以解决上述背景技术中提出的技术问题

Benefits of technology

[0017]该应用于电机胶盖组装的电容装配设备包括机架、传送装置、用于容置胶盖的载料台、工位固定盘、转盘、至少一个胶盖组装工位、用于将载料台上的胶盖转移至胶盖组装工位内的胶盖上料组件、用于对胶盖组装工位内电刷臂进行铆压的铆压组件、用于检测胶盖组装工位内胶盖铆压是否合格的铆压检测组件、用于对断电器进行上料并压装至胶盖内的断电器上料压装组件、用于检测胶盖组装工位内是否装入断电器的断电器检测装置、用于检测胶盖组装工位内断电器高度的高度检测装置、至少一个用于对电容进行上料并装入胶盖组装工位内的电容上料组装组件和用于检测胶盖组装工位内电容组装是否合格的电容检测装置;传送装置安装在机架上,其中,本发明的应用于电机胶盖组装的电容装配设备中的各个结构之间相互配合能够实现对电容的自动化上料,并且实现自动化地将电容和断电器装入至胶盖内,从而实现了电容的自动化装入胶盖的动作,进而提高了电容和胶盖的组装效率,提高了生产效率。

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Abstract

This invention provides a capacitor assembly device and method for assembling motor cover plates. The assembly device includes a frame, a conveying device, a loading platform for holding the cover plates, a station fixing plate, a turntable, at least one cover plate assembly station, a cover plate feeding assembly for transferring cover plates from the loading platform to the cover plate assembly station, a riveting assembly for riveting the brush arms at the cover plate assembly station, a riveting detection assembly for detecting whether the riveting of the cover plates at the cover plate assembly station is qualified, a circuit breaker feeding and pressing assembly for feeding and pressing circuit breakers into the cover plates, and a circuit breaker detection device for detecting whether circuit breakers are installed at the cover plate assembly station. The various structures cooperate to achieve automated feeding of capacitors and automated installation of capacitors and circuit breakers into the cover plates, thereby achieving automated capacitor installation into the cover plates, improving the assembly efficiency of capacitors and cover plates, and increasing production efficiency.
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Description

Technical Field

[0001] This invention relates to the technical field of automated equipment, and in particular to capacitor assembly equipment and assembly method for use in motor cover assembly. Background Technology

[0002] A capacitor is a component that stores electrical charge and energy. A system of conductors, in which one conductor is surrounded by another conductor, or where all the electric field lines emanating from one conductor terminate in another conductor, is called a capacitor.

[0003] In the motor manufacturing process, capacitors need to be installed into plastic covers. However, in the existing technology, most capacitors are assembled into plastic covers manually, which results in very low assembly efficiency. Furthermore, due to manual assembly, it is not easy to control the pass rate of capacitors after they are installed into plastic covers.

[0004] Therefore, there is an urgent need to redesign a new capacitor assembly device for assembling motor covers to solve the above problems. Summary of the Invention

[0005] This invention provides a capacitor assembly device and assembly method for assembling motor cover, in order to solve the technical problems mentioned in the background art.

[0006] This invention provides a capacitor assembly device for assembling motor covers. The device includes a frame, a conveying device, a loading platform for holding covers, a station fixing plate, a turntable, at least one cover assembly station, a cover loading assembly component for transferring covers from the loading platform to the cover assembly station, a riveting assembly component for riveting brush arms within the cover assembly station, a riveting detection component for detecting whether the riveting of covers within the cover assembly station is qualified, a circuit breaker loading and pressing assembly component for loading and pressing circuit breakers into the covers, a circuit breaker detection device for detecting whether a circuit breaker is installed within the cover assembly station, a height detection device for detecting the height of circuit breakers within the cover assembly station, and at least one capacitor loading and mounting assembly unit. The capacitor feeding and assembly assembly station and the capacitor testing device for detecting whether the capacitor assembly in the cap assembly station is qualified; the conveying device is installed on the frame, the material platform is installed on the conveying device, and the station fixing plate is fixedly installed on the frame. The turntable is rotatably connected to the outside of the station fixing plate. The cap assembly station is installed on the station fixing plate. The cap feeding assembly is installed between the conveying device and the turntable. The riveting assembly, riveting detection assembly, circuit breaker feeding and pressing assembly, circuit breaker testing device, height detection device, capacitor feeding and assembly assembly and capacitor testing device are sequentially arranged on the station fixing plate. The turntable drives the cap assembly station to pass through the riveting assembly, riveting detection assembly, circuit breaker feeding and pressing assembly, circuit breaker testing device, height detection device, capacitor feeding and assembly assembly and capacitor testing device in sequence.

[0007] Optionally, the riveting assembly includes a riveting bracket, a riveting cylinder, a riveting linkage plate, a first riveting cam, a second riveting cam, a first riveting joint, and a second riveting joint. The riveting bracket is mounted on a station fixed plate, the riveting cylinder is mounted on the end of the riveting bracket, and the riveting linkage plate is connected to the output end of the riveting cylinder. The riveting linkage plate has a first riveting limiting groove and a second riveting limiting groove. The first riveting cam is slidably connected in the first riveting limiting groove, and the second riveting cam is slidably connected in the second riveting limiting groove. The end of the first riveting joint is connected to the side wall of the first riveting cam, and the end of the second riveting joint is connected to the side wall of the second riveting cam. The lower ends of the first riveting joint and the second riveting joint are located exactly on both sides of the glue cover assembly station.

[0008] Optionally, the riveting detection assembly includes a riveting detection bracket, a first riveting detection drive cylinder, a second riveting detection drive cylinder, a first riveting detection linkage rod, a second riveting detection linkage rod, a first riveting detection spring, a second riveting detection spring, a first riveting detection sliding seat, a second riveting detection sliding seat, a first riveting detection cam, a second riveting detection cam, a first riveting detection head, and a second riveting detection head. The riveting detection bracket is mounted on a stationary fixed plate. Both the first and second riveting detection drive cylinders are mounted on the riveting detection bracket. The first riveting detection linkage rod is connected to the output end of the first riveting detection drive cylinder. The second riveting detection linkage rod is connected to the output end of the second riveting detection drive cylinder. The first riveting detection sliding seat is connected to the lower end of the first riveting detection linkage rod, and the second riveting detection sliding seat is connected to the lower end of the second riveting detection linkage rod. The first riveting detection spring is sleeved on the outside of the first riveting detection linkage rod, and the second riveting detection spring is sleeved on the outside of the second riveting detection linkage rod. The first riveting detection cam is slidably connected in the first riveting detection sliding seat, and the second riveting detection cam is slidably connected in the second riveting detection sliding seat. The first riveting detection head is connected to the side wall of the first riveting detection cam, and the second riveting detection head is connected to the side wall of the second riveting detection cam.

[0009] Optionally, the circuit breaker feeding and pressing assembly includes a circuit breaker feeding device, a circuit breaker clamping part, a circuit breaker drive rod, a circuit breaker linkage block, a circuit breaker tilting drive cylinder, a circuit breaker pressing bracket, a circuit breaker pressing drive cylinder, a circuit breaker receiving platform, and a circuit breaker pressing plate. The circuit breaker feeding device is mounted on the frame, the circuit breaker clamping part is located on one side of the output end of the circuit breaker feeding device, one end of the circuit breaker drive rod is connected to the circuit breaker clamping part, and the other end of the circuit breaker drive rod is connected to the circuit breaker linkage block. The circuit breaker pressing bracket is mounted on the station fixed plate, the circuit breaker tilting drive cylinder is mounted on the circuit breaker pressing bracket, the output end of the circuit breaker tilting drive cylinder is connected to the circuit breaker linkage block, the circuit breaker pressing drive cylinder is mounted at the end of the circuit breaker pressing bracket, the circuit breaker receiving platform is mounted on one side of the circuit breaker pressing bracket, and the circuit breaker pressing plate is connected to the output end of the circuit breaker pressing drive cylinder, with the circuit breaker pressing plate facing the circuit breaker receiving platform.

[0010] Optionally, the capacitor feeding assembly includes a capacitor feeding device, a capacitor misalignment and distribution device, a capacitor feeding bracket, a capacitor feeding lateral drive device, multiple capacitor synchronous transfer gripper cylinders, a capacitor trimming device, a capacitor feeding rotary cylinder, a first capacitor feeding receiving seat, a second capacitor feeding receiving seat, a capacitor pressing seat, a capacitor pressing cylinder, and a capacitor pressing head. The capacitor feeding device is mounted on the frame, the capacitor misalignment and distribution device is mounted on one side of the output end of the capacitor feeding device, the capacitor feeding bracket is mounted on the frame, and the capacitor feeding lateral drive device... The capacitor feeding bracket is installed at the end of the capacitor feeding device. Multiple capacitor synchronous transfer gripper cylinders are connected to the output end of the capacitor feeding horizontal drive device. The capacitor trimming device is set on the lower side of the capacitor feeding gripper cylinder. The capacitor feeding rotary cylinder is installed between the turntable and the capacitor feeding bracket. The first capacitor feeding accommodating seat and the second capacitor feeding accommodating seat are respectively installed on both sides of the output end of the capacitor feeding rotary cylinder. The capacitor pressing seat is installed on the station fixed plate. The capacitor pressing cylinder is installed at the end of the capacitor pressing seat. The capacitor pressing head is connected to the output end of the capacitor pressing cylinder.

[0011] Optionally, the capacitor trimming device includes a capacitor trimming bracket, a first capacitor trimming station, a second capacitor trimming station, and a third capacitor trimming station. The capacitor trimming bracket is mounted on a frame, and the first capacitor trimming station, the second capacitor trimming station, and the third capacitor trimming station are sequentially mounted on the ends of the capacitor trimming bracket.

[0012] Optionally, a first clamping member, a first limiting member, and a first trimming member are slidably connected to the side of the first capacitor trimming station, and the first clamping member, the first limiting member, and the first trimming member are arranged perpendicular to each other; a second clamping member and a second trimming member are slidably connected to the side of the second capacitor trimming station; a third clamping member is slidably connected to the side of the third capacitor trimming station, a third trimming cylinder is connected to the side wall of the capacitor trimming bracket, and a third trimming member is connected to the output end of the third trimming cylinder.

[0013] Optionally, the frame is also equipped with a defective product recycling assembly for recycling defective product caps; the defective product recycling assembly includes a defective product recycling bracket, a defective product recycling lateral drive device, a defective product recycling gripper cylinder, and a defective product recycling tray. The defective product recycling bracket is mounted on the frame, the defective product recycling lateral drive device is mounted at the end of the defective product recycling bracket, the defective product recycling gripper cylinder is connected to the output end of the defective product recycling lateral drive device, and the defective product recycling tray is mounted on the frame.

[0014] Optionally, the cap feeding assembly includes a cap feeding bracket, a cap feeding rotary cylinder, a first cap feeding clamping cylinder, and a second cap feeding clamping cylinder. The cap feeding bracket is mounted on the frame, the cap feeding rotary cylinder is mounted at the end of the cap feeding bracket, and the first cap feeding clamping cylinder and the second cap feeding clamping cylinder are located on both sides of the output end of the cap feeding rotary cylinder.

[0015] Optionally, the present invention also provides an assembly method for a capacitor assembly equipment applied to motor cover assembly, comprising the following steps: S1, cover loading: a conveyor drives a loading platform to move, and the cover loading assembly moves the cover on the loading platform to the cover assembly station on the station fixed plate; S2, cover brush arm riveting: the turntable rotates and drives the cover assembly station past the riveting assembly assembly, which rivets the cover brush arm in the cover station; S3, riveting detection: the turntable drives the cover assembly station past the riveting detection assembly, which detects that the cover brush arm in the cover station is riveted successfully; S4, circuit breaker loading and pressing: the turntable drives the cover assembly station past the circuit breaker loading and pressing assembly, which loads the circuit breaker and presses it into the cover in the cover assembly station; S5, circuit breaker detection. S6. The turntable drives the rubber cover assembly station past the breaker detection device, which checks whether a breaker is installed in the rubber cover assembly station; S7. breaker height detection: The turntable drives the rubber cover assembly station past the height detection device, which checks whether the height of the relay installed in the rubber cover assembly station is qualified; S8. capacitor loading and pressing: When the turntable drives the rubber cover assembly station past the capacitor loading assembly component, the capacitor loading assembly component loads the capacitor and presses it into the rubber cover in the rubber cover assembly station; S9. capacitor detection: When the turntable drives the rubber cover assembly station past the capacitor detection device, the capacitor detection device checks whether the capacitor in the rubber cover assembly station is qualified; S10. finished product unloading: The turntable drives the rubber cover assembly station past the rubber cover loading component, which transfers the rubber cover with the capacitor installed in the rubber cover assembly station to the loading platform.

[0016] The beneficial effects of this invention are as follows:

[0017] The capacitor assembly equipment applied to motor cover assembly includes a frame, a conveying device, a loading platform for holding the covers, a station fixing plate, a turntable, at least one cover assembly station, a cover loading assembly component for transferring covers from the loading platform to the cover assembly station, a riveting assembly component for riveting the brush arms in the cover assembly station, a riveting detection component for detecting whether the riveting of the covers in the cover assembly station is qualified, a circuit breaker loading and pressing assembly component for loading and pressing circuit breakers into the covers, a circuit breaker detection device for detecting whether circuit breakers are installed in the cover assembly station, and a device for detecting the contents of the cover assembly station. The device comprises a height detection device for the internal circuit breaker height, at least one capacitor feeding and assembly assembly component for feeding capacitors and installing them into the cap assembly station, and a capacitor detection device for detecting whether the capacitor assembly in the cap assembly station is qualified. The conveying device is mounted on a frame. In this invention, the various structures in the capacitor assembly equipment for motor cap assembly cooperate with each other to achieve automated feeding of capacitors and automated installation of capacitors and circuit breakers into the caps, thereby realizing the automated installation of capacitors into the caps, thus improving the assembly efficiency of capacitors and caps and increasing production efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a first-view structural schematic diagram of the capacitor assembly equipment for assembling motor rubber covers provided by the present invention.

[0020] Figure 2 This is a second-view structural schematic diagram of the capacitor assembly equipment for assembling motor rubber covers provided by the present invention.

[0021] Figure 3 This is a third-view structural schematic diagram of the capacitor assembly equipment for assembling motor rubber covers provided by the present invention.

[0022] Figure 4 yes Figure 3 A magnified view of a portion of region A in the middle;

[0023] Figure 5 This is a schematic diagram of the riveting assembly of the capacitor assembly equipment for assembling motor rubber covers provided by the present invention;

[0024] Figure 6 This is a schematic diagram of the riveting detection component of the capacitor assembly equipment for motor cover assembly provided by the present invention;

[0025] Figure 7 This is a schematic diagram of the structure of the circuit breaker feeding and pressing assembly of the capacitor assembly equipment for motor cover assembly provided by the present invention;

[0026] Figure 8 yes Figure 7 A magnified view of a portion of region B in the middle;

[0027] Figure 9 This is a schematic diagram of the circuit breaker detection device for capacitor assembly equipment used in motor cover assembly provided by the present invention;

[0028] Figure 10 This is a schematic diagram of the height detection device for capacitor assembly equipment used in motor cover assembly provided by the present invention;

[0029] Figure 11 This is a partial structural schematic diagram of the capacitor feeding and assembly component of the capacitor assembly equipment for assembling motor rubber covers provided by the present invention;

[0030] Figure 12 yes Figure 11 A magnified view of a portion of region C in the middle;

[0031] Figure 13 This is another partial structural schematic diagram of the capacitor feeding and assembly component of the capacitor assembly equipment for assembling motor rubber covers provided by the present invention;

[0032] Figure 14 This is a schematic diagram of the capacitor detection device for capacitor assembly equipment used in motor cover assembly provided by the present invention.

[0033] Figure 15 This is a schematic diagram of the defective product recycling component of the capacitor assembly equipment for motor cover assembly provided by the present invention. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It is understood that the specific embodiments described herein are only for explaining the present invention and not for limiting the present invention. Furthermore, it should be noted that, for ease of description, only the parts related to the present invention are shown in the drawings, not all structures. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0035] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0036] Please see Figures 1 to 15 The capacitor assembly equipment of the present invention for assembling motor rubber caps includes a frame 110, a conveying device 120, a material carrier 130 for accommodating rubber caps, a station fixing plate 140, a turntable 150, at least one rubber cap assembly station 160, a rubber cap loading assembly 200 for transferring rubber caps from the material carrier 130 to the rubber cap assembly station 160, a riveting assembly 300 for riveting the brush arms in the rubber cap assembly station 160, and a riveting inspection device for detecting whether the riveting of the rubber caps in the rubber cap assembly station 160 is qualified. The device includes a testing component 400, a circuit breaker feeding and pressing component 500 for feeding and pressing circuit breakers into the rubber cover, a circuit breaker detection device 610 for detecting whether a circuit breaker is installed in the rubber cover assembly station 160, a height detection device 700 for detecting the height of the circuit breaker in the rubber cover assembly station 160, at least one capacitor feeding and assembly component 800 for feeding capacitors into the rubber cover assembly station 160, and a capacitor detection device 900 for detecting whether the capacitor assembly in the rubber cover assembly station 160 is qualified.

[0037] The conveyor 120 is mounted on the frame 110, the loading platform 130 is mounted on the conveyor 120, and the station fixing plate 140 is fixedly mounted on the frame 110. The turntable 150 is rotatably connected to the outside of the station fixing plate 140. The glue cover assembly station 160 is mounted on the station fixing plate 140. The glue cover feeding assembly 200 is mounted between the conveyor 120 and the turntable 150. The riveting assembly 300, the riveting detection assembly 400, the circuit breaker feeding and pressing assembly 500, the circuit breaker detection device 610, the height detection device 700, the capacitor feeding and assembly assembly 800, and the capacitor detection device 900 are sequentially arranged on the station fixing plate 140. The turntable 150 drives the glue cover assembly station 160 to pass through the riveting assembly 300, the riveting detection assembly 400, the circuit breaker feeding and pressing assembly 500, the circuit breaker detection device 610, the height detection device 700, the capacitor feeding and assembly assembly 800, and the capacitor detection device 900 in sequence.

[0038] The frame 110 provides fixed support for the capacitor assembly equipment used for assembling motor covers in the entire invention, and the conveying device 120 can be a conveyor belt.

[0039] The loading platform 130 is used to hold the plastic caps. When a user needs to use the capacitor assembly equipment of the present invention for assembling motor plastic caps to assemble a motor into a plastic cap, firstly, the plastic cap is placed on the loading platform 130. Then, the conveying device 120 drives the loading platform 130 to move on the conveying device 120. When the loading platform 130 passes the plastic cap loading assembly 200 driven by the conveying device 120, the plastic cap loading assembly 200 enters the working state. Thus, the plastic cap loading assembly 200 clamps the plastic cap on the loading platform 130 and transfers it to the plastic cap assembly station 160 on the turntable 150. Furthermore, there can be multiple plastic cap assembly stations 160 on the turntable 150 to achieve the purpose of processing multiple plastic caps at the same time, thereby improving the assembly efficiency of the capacitors assembled from plastic caps. To improve assembly efficiency, the station fixing plate 140 is used to fix various structures. After the glue cap feeding assembly 200 transfers the glue cap to the glue cap assembly station 160, the turntable 150 rotates counterclockwise. The turntable 150 is a hollow disc structure, and its lower end is connected to a motor, which drives the turntable 150 to rotate. The rotation of the turntable 150 moves the glue cap assembly station 160, which contains the glue cap, to a position opposite to the riveting assembly 300. Then, the riveting assembly 300 rivets the brush arm inside the glue cap in the glue cap assembly station 160, thus riveting the brush arm into the glue cap. Then, the turntable 150 continues to rotate, and the glue cap assembly station 160 passes through the riveting detection assembly 400. The riveting detection assembly 400 detects the brush arm after passing through the riveting assembly 300. The riveted rubber caps are inspected to confirm that the riveting is qualified. Then, the turntable 150 continues to rotate, causing the rubber cap assembly station 160 to pass through the breaker feeding and pressing assembly 500. The breaker feeding and pressing assembly 500 feeds the breaker and presses it into the rubber cap in the rubber cap assembly station 160. Then, the turntable 150 continues to rotate, causing the rubber cap assembly station 160 to pass through the breaker detection device 610. The breaker detection device 610 detects the rubber cap in the rubber cap assembly station 160 to confirm that a rubber cap is installed inside. Then, the turntable 150 continues to rotate, and when it passes through the height detection device 700, the height detection device 700 detects the height of the relay inside the rubber cap in the rubber cap assembly station 160 to confirm that a relay is installed inside the rubber cap. If the relay height is qualified, the turntable 150 continues to rotate, driving the cap assembly station 160 past the capacitor feeding assembly component 800. The capacitor feeding assembly component 800 feeds the capacitors and presses them into the caps. Multiple capacitor feeding assembly components 800 can be used to accommodate different numbers of capacitors in the caps. Then, the turntable 150 continues to rotate. When the cap assembly station 160 passes the capacitor detection device 900, the device checks the caps in the station to confirm the capacitor assembly is qualified. Then, the turntable 150 continues to rotate. When it passes the cap feeding assembly component 200 again, the caps with the inserted capacitors are transferred back to the loading platform 130.Then, the conveyor 120 drives the loading platform 130 to transfer the glue caps of the assembled capacitors to the external equipment;

[0040] The circuit breaker detection device 610 includes a circuit breaker bracket 620 and a circuit breaker detection sensor 630. The circuit breaker bracket 620 is mounted on the station fixing plate 140, and the circuit breaker detection sensor 630 is mounted on the end of the circuit breaker bracket 620, with the circuit breaker detection sensor 630 facing the rubber cover assembly station 160.

[0041] Among them, the circuit breaker bracket 620 plays a fixed support role for the entire circuit breaker detection device 610, and the circuit breaker detection sensor 630 faces the rubber cover assembly station 160 to detect whether a circuit breaker is installed in the rubber cover in the rubber cover assembly station 160.

[0042] The height detection device 700 includes a height detection bracket 710, a height detection drive cylinder 720, and multiple resistance displacement sensors 730. The height detection bracket 710 is mounted on the workstation fixing plate 140, the height detection drive cylinder 720 is mounted on the end of the height detection bracket 710, and the resistance displacement sensors 730 are connected to the output end of the height detection drive cylinder 720.

[0043] The height detection bracket 710 provides fixed support for the entire height detection device 700. The height detection drive cylinder 720 drives multiple resistance displacement sensors 730 to move closer to or away from the cap assembly station 160. The resistance displacement sensors 730 abut against the circuit breaker in the cap within the cap assembly station 160, thereby detecting the height of the circuit breaker in the cap to confirm whether the installation of the circuit breaker is qualified.

[0044] The capacitance detection device 900 includes a capacitance detection bracket 910, a capacitance detection drive cylinder 920, and multiple capacitance detection sensors 930. The capacitance detection bracket 910 is mounted on the workstation fixing plate 140, the capacitance detection drive cylinder 920 is mounted on the end of the capacitance detection bracket 910, and the multiple capacitance detection sensors 930 are connected to the output end of the capacitance detection drive cylinder 920.

[0045] The capacitor detection bracket 910 provides fixed support for the entire capacitor detection device 900. The capacitor detection drive cylinder 920 drives multiple capacitor detection sensors 930 to move closer to or away from the cap assembly station 160, thereby enabling the electric detection sensors to detect the caps in the cap assembly station 160 and confirm whether the capacitors installed in the caps are qualified.

[0046] In this embodiment, the riveting assembly 300 includes a riveting bracket 310, a riveting cylinder 320, a riveting linkage plate 330, a first riveting cam 340, a second riveting cam 350, a first riveting joint 360, and a second riveting joint 370. The riveting bracket 310 is mounted on the workstation fixing plate 140, the riveting cylinder 320 is mounted on the end of the riveting bracket 310, and the riveting linkage plate 330 is connected to the output end of the riveting cylinder 320. The riveting linkage plate 330 has a first riveting... The limiting groove 331 and the second riveting limiting groove 332 are provided. The first riveting cam 340 is slidably connected in the first riveting limiting groove 331, and the second riveting cam 350 is slidably connected in the second riveting limiting groove 332. The end of the first riveting joint 360 is connected to the side wall of the first riveting cam 340, and the end of the second riveting joint 370 is connected to the side wall of the second riveting cam 350. The lower ends of the first riveting joint 360 and the second riveting joint 370 are located on both sides of the glue cover assembly station 160.

[0047] The riveting bracket 310 provides fixed support for all structures within the riveting assembly 300. When the turntable 150 rotates and the rubber cover assembly station 160 is positioned relative to the riveting assembly 300, the riveting assembly 300 enters its working state. First, the riveting cylinder 320 enters its working state, thereby driving the riveting linkage plate 330 to move closer to the rubber cover assembly station 160. Then, the riveting linkage plate 330 drives the first riveting cam 340 to move within the first riveting limiting groove 331, and the second riveting cam 350 to move within the second riveting limiting groove 332. Furthermore, the first riveting limiting groove 331 and the second riveting limiting groove 332 are arranged in an outward V-shape, thus allowing the first riveting cam... When the first riveting cam 340 and the second riveting cam 350 move downwards, the distance between them decreases due to the action of the first riveting limiting groove 331 and the second riveting limiting groove 332. As a result, the first riveting cam 340 drives the first riveting joint 360 to move into the cap assembly station 160, and the second riveting cam 350 drives the second riveting joint 370 to move into the cap assembly station 160. The first riveting joint 360 and the second riveting joint 370 simultaneously extend into the cap assembly station 160, thereby performing a riveting action on the brush arm in the cap assembly station 160, and fixing the brush arm inside the cap, thus completing the riveting action of the riveting assembly 300 on the brush arm.

[0048] In this embodiment, the riveting detection assembly 400 includes a riveting detection bracket 401, a first riveting detection driving cylinder 402, a second riveting detection driving cylinder 403, a first riveting detection linkage rod 404, a second riveting detection linkage rod 405, a first riveting detection spring 406, a second riveting detection spring 407, a first riveting detection sliding seat 408, a second riveting detection sliding seat 409, a first riveting detection cam 410, a second riveting detection cam 411, a first riveting detection head 412, and a second riveting detection head 413. The riveting detection bracket 401 is mounted on the workstation fixing plate 140. The first riveting detection driving cylinder 402 and the second riveting detection driving cylinder 403 are both mounted on the riveting detection bracket 401. The first riveting detection linkage rod 404 and the first riveting detection driving cylinder 402 are connected by a transmission line. The output end is connected to the output end of the second riveting detection linkage rod 405 and the output end of the second riveting detection drive cylinder 403. The first riveting detection sliding seat 408 is connected to the lower end of the first riveting detection linkage rod 404, and the second riveting detection sliding seat 409 is connected to the lower end of the second riveting detection linkage rod 405. The first riveting detection spring 406 is sleeved on the outside of the first riveting detection linkage rod 404, and the second riveting detection spring 407 is sleeved on the outside of the second riveting detection linkage rod 405. The first riveting detection cam 410 is slidably connected in the first riveting detection sliding seat 408, and the second riveting detection cam 411 is slidably connected in the second riveting detection sliding seat 409. The first riveting detection head 412 is connected to the side wall of the first riveting detection cam 410, and the second riveting detection head 413 is connected to the side wall of the second riveting detection cam 411.

[0049] Among them, the riveting test bracket 401 plays a fixed support role for the entire riveting test assembly 400. When the turntable 150 drives the position of the glue cover assembly station 160 to be opposite to the position of the riveting test station, the riveting test assembly performs riveting test on the brush arm inside the glue cover in the glue cover assembly to check whether the riveting is qualified.

[0050] Specifically, the first riveting detection drive cylinder 402 and the second riveting detection drive cylinder 403 simultaneously enter the working state;

[0051] Then, the first riveting detection drive cylinder 402 drives the first riveting detection linkage rod 404 to move downward. Simultaneously, the first riveting detection linkage rod 404 drives the first riveting detection sliding seat 408 to move downward. At this time, the first riveting detection spring 406 is compressed. Then, the first riveting detection cam 410 moves within the first riveting detection sliding seat 408, causing the first riveting detection cam 410 to drive the first riveting detection head 412 to move upward. Since the first riveting detection sliding seat 408 has an inclined groove, when the first riveting detection cam 410 moves within the inclined groove, it drives the first riveting detection head 412 to move towards the glue cap assembly station 160 until the first riveting detection head 412 is in contact with the glue cap assembly station 160. The brush arm inside the inner cap abuts against the first riveting detection head 412, thus the first riveting detection sliding seat 408 is resisted. The resistance is transmitted from bottom to top, and then to the first riveting detection sliding seat 408, which causes the first riveting detection sliding seat 408 to move upward to a certain height. Furthermore, a sensor is provided on the side wall of the riveting detection bracket 401. The sensor can detect the displacement of the first riveting detection sliding seat 408, thereby identifying the resistance received by the first riveting detection head 412. Based on the displacement of the first riveting detection sliding seat 408, it can be determined whether the riveting of the brush arm inside the inner cap is qualified. Moreover, the extension of the first riveting detection drive cylinder 402 is fixed. Therefore, the displacement of the first riveting detection sliding seat 408 indirectly reflects whether the welding of the brush arm inside the inner cap is qualified.

[0052] Furthermore, the second riveting detection drive cylinder 403 drives the second riveting detection linkage rod 405 to move downward. Simultaneously, the second riveting detection linkage rod 405 drives the second riveting detection sliding seat 409 to move downward. At this time, the second riveting detection spring 407 is compressed. Then, the second riveting detection cam 411 moves within the second riveting detection sliding seat 409, thereby causing the second riveting detection cam 411 to drive the second riveting detection head 413 to move upward. Since the second riveting detection sliding seat 409 has an inclined groove, when the second riveting detection cam 411 moves within the inclined groove, it drives the second riveting detection head 413 to move towards the glue cap assembly station 160, until the second riveting detection head 413 is close to the glue cap assembly station 160. The brush arm inside the rubber cover abuts against the second riveting detection head 413, thus creating resistance. This resistance is transmitted upwards to the second riveting detection sliding seat 409, causing it to move upwards to a certain height. A sensor is installed on the side wall of the riveting detection bracket 401, which detects the displacement of the second riveting detection sliding seat 409, thereby identifying the resistance experienced by the second riveting detection head 413. Based on the displacement of the second riveting detection sliding seat 409, it can be determined whether the riveting of the brush arm inside the rubber cover is qualified. Furthermore, the extension of the second riveting detection drive cylinder 403 is fixed; therefore, the displacement of the second riveting detection sliding seat 409 indirectly reflects whether the welding of the brush arm inside the rubber cover is complete.

[0053] In this embodiment, the circuit breaker feeding and pressing assembly 500 includes a circuit breaker feeding device 510, a circuit breaker clamping part 520, a circuit breaker driving rod 530, a circuit breaker linkage block 540, a circuit breaker tilting drive cylinder 550, a circuit breaker pressing bracket 560, a circuit breaker pressing drive cylinder 570, a circuit breaker receiving platform 580, and a circuit breaker pressing piece 590. The circuit breaker feeding device 510 is mounted on the frame 110. The circuit breaker clamping part 520 is located on one side of the output end of the circuit breaker feeding device 510. One end of the circuit breaker driving rod 530 is connected to the circuit breaker clamping part 520. The other end is connected to the circuit breaker linkage block 540. The circuit breaker pressing bracket 560 is installed on the station fixed plate 140. The circuit breaker tilting drive cylinder 550 is installed on the circuit breaker pressing bracket 560. The output end of the circuit breaker tilting drive cylinder 550 is connected to the circuit breaker linkage block 540. The circuit breaker pressing drive cylinder 570 is installed at the end of the circuit breaker pressing bracket 560. The circuit breaker receiving platform 580 is installed on one side of the circuit breaker pressing bracket 560. The circuit breaker pressing plate 590 is connected to the output end of the circuit breaker pressing drive cylinder 570, and the circuit breaker pressing plate 590 faces the circuit breaker receiving platform 580.

[0054] The circuit breaker feeding device 510 can be a vibrating basin. When the user needs to use the circuit breaker feeding and pressing assembly 500 of this invention to insert a circuit breaker into the rubber cover assembly station 160, the user first places the circuit breaker into the circuit breaker feeding device 510. The circuit breaker feeding device 510 moves the single circuit breaker to the output end of the circuit breaker feeding device 510. The circuit breaker delivered by the circuit breaker feeding device 510 is in a horizontal state. Then, the single circuit breaker in a horizontal state just enters the circuit breaker clamping part 520. At this time, the circuit breaker tilting drive cylinder 550 enters the working state, thereby driving the end of the circuit breaker linkage block 540 to move downward, thereby causing the other end of the circuit breaker linkage block 540 to shift position. Then, the circuit breaker linkage block 540 drives the circuit breaker drive rod 530 to rotate, thereby causing the circuit breaker drive rod 530 to drive the circuit breaker clamping part 520 to shift position by 90°, thereby causing the circuit breaker clamping part 520 to shift position by 90°. The horizontally positioned circuit breaker is flipped to a vertical position, and the flipped circuit breaker comes into contact with the side wall of the circuit breaker receiving platform 580. A magnet is provided on the side wall of the circuit breaker receiving platform 580, which attracts the circuit breaker within the circuit breaker clamping section 520. Then, the circuit breaker flipping drive cylinder 550 returns to its initial state, thereby returning the circuit breaker clamping section 520 to its initial state, causing a single circuit breaker to be attracted to the side wall of the circuit breaker receiving platform 580. Finally, the circuit breaker pressing drive... When cylinder 570 enters the working state, the breaker pressing drive cylinder 570 drives the breaker pressing plate 590 to move downward. The breaker pressing plate 590 also drives the breaker, which is in a vertical state on the side wall of the breaker receiving platform 580, to move downward together. The side wall of the breaker receiving platform 580 is exactly aligned with the glue cover assembly station 160. Thus, under the action of the breaker pressing plate 590, the breaker is pressed into the glue cover, thereby completing the entire workflow of the breaker feeding and pressing assembly 500.

[0055] In this embodiment, the capacitor feeding assembly 800 includes a capacitor feeding device 801, a capacitor misalignment and distribution device 802, a capacitor feeding bracket 803, a capacitor feeding lateral drive device 804, multiple capacitor synchronous transfer gripper cylinders 805, a capacitor trimming device, a capacitor feeding rotary cylinder 807, a first capacitor feeding receiving seat 808, a second capacitor feeding receiving seat 809, a capacitor pressing seat 810, a capacitor pressing cylinder 811, and a capacitor pressing head 812. The capacitor feeding device 801 is mounted on the frame 110, the capacitor misalignment and distribution device 802 is mounted on one side of the output end of the capacitor feeding device 801, and the capacitor feeding bracket 803 is mounted on the frame 110. A drive device 804 is installed at the end of the capacitor feeding bracket 803. Multiple capacitor synchronous transfer gripper cylinders 805 are connected to the output end of the capacitor feeding transverse drive device 804. A capacitor trimming device is set below the capacitor feeding gripper cylinders. A capacitor feeding rotary cylinder 807 is installed between the turntable 150 and the capacitor feeding bracket 803. A first capacitor feeding accommodating seat 808 and a second capacitor feeding accommodating seat 809 are respectively installed on both sides of the output end of the capacitor feeding rotary cylinder 807. A capacitor pressing seat 810 is installed on the station fixed plate 140. A capacitor pressing cylinder 811 is installed at the end of the capacitor pressing seat 810. A capacitor pressing head 812 is connected to the output end of the capacitor pressing cylinder 811.

[0056] The capacitor feeding device 801 can be a vibrating diaphragm. When the capacitor feeding device 801 transfers the capacitors to be assembled to its output terminal, the capacitor misalignment and distribution device 802 moves the capacitors from the output terminal of the capacitor feeding device 801 to a position corresponding to the capacitor synchronous transfer gripper cylinder 805. Specifically, the capacitor misalignment and distribution device 802 consists of a cylinder and a receiving plate. The cylinder drives the receiving plate to reciprocate between the capacitor feeding device 801 and the capacitor synchronous transfer gripper cylinder 805. Furthermore, the receiving plate has slots that precisely accommodate capacitors, allowing the capacitor misalignment and distribution device 802 to transfer individual capacitors to positions opposite to the capacitor synchronous transfer gripper cylinder 805. The capacitor loading bracket 803 supports the capacitor loading lateral drive device 804, which drives multiple capacitor synchronous transfer gripper cylinders 805 to move synchronously between the capacitor trimming devices. This causes the capacitor trimming devices to trim the capacitor leads, thereby adjusting the capacitor leads. After the capacitor trimming device has finished trimming the capacitor leads, the capacitor synchronous transfer gripper cylinder 805 clamps and transports the trimmed capacitor to the first capacitor loading accommodating seat 808. Then, the capacitor loading rotary cylinder 807 starts working, driving the first capacitor loading accommodating seat 808 to rotate, thus aligning the trimmed capacitor with the capacitor pressing head 812. Then, the capacitor is pressed into place. When cylinder 811 enters the working state, the capacitor pressing cylinder 811 drives the capacitor pressing head 812 to move downward and extend into the first capacitor loading accommodating seat 808, pressing the capacitor in the first capacitor loading accommodating seat into the glue cover in the glue cover assembly station 160, thereby completing the capacitor assembly; and the movement process of the second capacitor loading accommodating seat 809 is the same as that of the first capacitor loading accommodating seat 808. The first capacitor loading accommodating seat 808 and the second capacitor loading accommodating seat 809 are designed to improve the efficiency of capacitor transfer and pressing.

[0057] In this embodiment, the capacitor trimming device includes a capacitor trimming bracket 8061, a first capacitor trimming station 8062, a second capacitor trimming station 8066, and a third capacitor trimming station 8069. The capacitor trimming bracket 8061 is mounted on the frame 110, and the first capacitor trimming station 8062, the second capacitor trimming station 8066, and the third capacitor trimming station 8069 are sequentially mounted on the end of the capacitor trimming bracket 8061.

[0058] The capacitor trimming bracket 8061 provides support for the first capacitor trimming station 8062, the second capacitor trimming station 8066, and the third capacitor trimming station 8069. The capacitor synchronous transfer gripper cylinder 805 drives the capacitor to be trimmed to pass through the first capacitor trimming station 8062, the second capacitor trimming station 8066, and the third capacitor trimming station 8069 in sequence, thereby completing the entire trimming process of the capacitor.

[0059] In this embodiment, a first clamping member 8063, a first limiting member 8064, and a first trimming member 8065 are slidably connected to the side of the first capacitor trimming station 8062, and the first clamping member 8063, the first limiting member 8064, and the first trimming member 8065 are arranged perpendicular to each other; a second clamping member 8067 and a second trimming member 8068 are slidably connected to the side of the second capacitor trimming station 8066; a third clamping member 8070 is slidably connected to the side of the third capacitor trimming station 8069, a third trimming cylinder 8071 is connected to the side wall of the capacitor trimming bracket 8061, and a third trimming member 8072 is connected to the output end of the third trimming cylinder 8071.

[0060] In this process, after the capacitor synchronous transfer gripper cylinder 805 transports the capacitor to be repaired to the first capacitor repair station 8062, the first clamping member 8063 approaches the first capacitor repair station 8062 under the drive of the cylinder, thereby clamping the side wall of the capacitor. Then, the first limiting member 8064 extends to the root of the capacitor lead end under the drive of the cylinder to prevent the capacitor lead end from being damaged when the first repair member 8065 presses down on the lead end. Then, the first repair member 8065 extends to the capacitor lead end in the first capacitor repair station 8062 under the drive of the cylinder, thereby making one of the two lead ends of the capacitor horizontal. In the initial state, the capacitor has two vertically upward lead ends. Before assembling the capacitor to the glue cover, the lead end of the capacitor needs to be repaired to a preset position to match the glue cover. After repairing one lead end of the capacitor to a horizontal state in the first capacitor repair station 8062.

[0061] The capacitor synchronous transfer gripper cylinder 805 transfers the capacitor, which has been adjusted by the first capacitor adjustment station 8062, to the second capacitor adjustment station 8066. Then, the second clamping member 8067, driven by the cylinder, first clamps and fixes the capacitor. Then, the second adjustment member 8068, driven by the vertical drive cylinder, rises to a certain height. Then, driven by another cylinder, it approaches the upper side of the lead end of the capacitor that is in a horizontal state. Then, the second adjustment member 8068, driven by the vertical drive cylinder, descends to a certain height, thereby pressing down and bending the lead end that is in a horizontal state.

[0062] Furthermore, the capacitor synchronous transfer gripper cylinder 805 again transports the capacitor in the second capacitor trimming station 8066 to the third capacitor trimming station 8069. Then, the third clamping member 8070 clamps and fixes the capacitor that has entered the third capacitor trimming station 8069. Then, the third trimming cylinder 8071 drives the third clamping member 8070 to approach the other vertical lead end of the capacitor, thereby pressing the other vertical lead end down to a horizontal state, so that the capacitor completes the trimming action. Moreover, the orientation of the third trimming cylinder 8071 can be adjusted according to the direction in which the lead end needs to be pressed down to a horizontal state. It is worth noting that each cylinder that drives the first clamping member 8063, the first limiting member 8064, the first trimming member 8065, the second clamping member 8067, the second trimming member 8068, and the third clamping member 8070 is set in the frame 110.

[0063] In this embodiment, the frame 110 is also provided with a defective product recycling assembly 1000 for recycling defective product caps; the defective product recycling assembly 1000 includes a defective product recycling bracket 1100, a defective product recycling lateral drive device 1200, a defective product recycling gripper cylinder 1300, and a defective product recycling tray 1400. The defective product recycling bracket 1100 is mounted on the frame 110, the defective product recycling lateral drive device 1200 is mounted on the end of the defective product recycling bracket 1100, the defective product recycling gripper cylinder 1300 is connected to the output end of the defective product recycling lateral drive device 1200, and the defective product recycling tray 1400 is mounted on the frame 110.

[0064] The defective product recycling bracket 1100 provides fixed support for the entire defective product recycling assembly 1000. After the capacitor detection device 900 inspects the caps in the cap assembly station 160, the turntable 150 drives the cap assembly station 160 through the defective product recycling assembly 1000. If the finished product in the cap assembly station 160 is defective, the defective product recycling horizontal drive device 1200 drives the defective product recycling gripper cylinder 1300 to correspond with the material in the cap assembly station 160. Then, the defective product recycling gripper cylinder 1300 clamps the defective material in the cap assembly station 160 and, driven by the defective product recycling horizontal drive device 1200, transfers the defective material to the defective product recycling tray 1400. The defective product recycling horizontal drive device 1200 can be driven by a cylinder.

[0065] In this embodiment, the glue cap feeding assembly 200 includes a glue cap feeding bracket 210, a glue cap feeding rotary cylinder 220, a first glue cap feeding clamping cylinder 230, and a second glue cap feeding clamping cylinder 240. The glue cap feeding bracket 210 is mounted on the frame 110, and the glue cap feeding rotary cylinder 220 is mounted at the end of the glue cap feeding bracket 210. The first glue cap feeding clamping cylinder 230 and the second glue cap feeding clamping cylinder 240 are located on both sides of the output end of the glue cap feeding rotary cylinder 220.

[0066] The cap feeding bracket 210 provides fixed support for the entire cap feeding assembly 200. When the cap feeding assembly 200 needs to transfer the caps from the loading platform 130 to the cap assembly station 160 on the turntable 150, firstly, the cap feeding rotary cylinder 220 enters the working state, thereby causing the first cap feeding clamping cylinder 230 to approach the loading platform 130 and clamp the caps on the loading platform 130. Then, the cap feeding rotary cylinder 220... Rotating 180° allows the first cap loading clamping cylinder 230 to transfer the cap to the cap assembly station 160. The second cap loading clamping cylinder 240 and the first cap loading clamping cylinder 230 are symmetrically arranged to improve the transfer efficiency of the cap loading assembly 200. After the cap is assembled, the cap loading assembly 200 uses the same action to transfer the assembled cap in the cap assembly station 160 to the loading platform 130.

[0067] In this embodiment, the present invention also provides an assembly method for a capacitor assembly equipment applied to motor cover assembly, comprising the following steps: S1, cover loading: the conveying device 120 drives the loading platform 130 to move, and the cover loading assembly 200 moves the cover on the loading platform 130 to the cover assembly station 160 on the station fixing plate 140; S2, cover brush arm riveting: the turntable 150 rotates and drives the cover assembly station 160 to pass through the riveting assembly 300, and the riveting assembly 300 rivets the cover brush arm in the cover station. S3. Riveting Inspection: Turntable 150 drives the glue cover assembly station 160 through the riveting inspection component 400, which checks whether the glue brush arm in the glue cover station is riveted successfully; S4. Switch Loading and Pressing: Turntable 150 drives the glue cover assembly station 160 through the switch loading and pressing component 500, which loads the switch and presses the loaded switch into the glue cover in the glue cover assembly station 160; S5. Switch Inspection: Turntable 150 drives the glue cover assembly station 160 through the glue brush arm; S6. The cover assembly station 160 passes the circuit breaker detection device 610, which checks whether a circuit breaker is installed in the cover assembly station 160; S7. Circuit breaker height detection: The turntable 150 drives the cover assembly station 160 past the height detection device 700, which checks whether the height of the relay installed in the cover assembly station 160 is qualified; S8. Capacitor loading and pressing: When the turntable 150 drives the cover assembly station 160 past the capacitor loading and assembly assembly 800, the capacitor loading and assembly assembly... S8. The capacitors are loaded into the caps at the cap assembly station 160 and pressed into the caps. S9. Capacitor detection: When the turntable 150 moves the cap assembly station 160 past the capacitor detection device 900, the capacitor detection device 900 detects whether the capacitors in the cap assembly station 160 are qualified. S10. Finished product unloading: The turntable 150 moves the cap assembly station 160 past the cap loading component 200, and the cap loading component 200 transfers the caps containing the capacitors in the cap assembly station 160 to the loading platform 130.

[0068] The capacitor assembly equipment used for assembling motor covers includes a frame 110, a conveyor 120, a loading platform 130 for holding the covers, a station fixing plate 140, a turntable 150, at least one cover assembly station 160, a cover loading assembly 200 for transferring covers from the loading platform 130 to the cover assembly station 160, a riveting assembly 300 for riveting the brush arms in the cover assembly station 160, a riveting detection assembly 400 for detecting whether the riveting of the covers in the cover assembly station 160 is qualified, a breaker loading and pressing assembly 500 for loading and pressing the circuit breakers into the covers, and a circuit breaker detection device 6 for detecting whether the circuit breakers are installed in the cover assembly station 160. 10. A height detection device 700 for detecting the height of the circuit breaker within the cap assembly station 160, at least one capacitor feeding and assembly assembly component 800 for feeding capacitors and installing them into the cap assembly station 160, and a capacitor detection device 900 for detecting whether the capacitor assembly within the cap assembly station 160 is qualified; a conveying device 120 is mounted on a frame 110. The various structures in the capacitor assembly equipment for motor cap assembly of the present invention cooperate with each other to achieve automated feeding of capacitors and automated installation of capacitors and circuit breakers into the caps, thereby realizing the automated installation of capacitors into the caps, thus improving the assembly efficiency of capacitors and caps and increasing production efficiency.

[0069] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. A capacitor assembly device for assembling motor rubber covers, characterized in that, The system includes a frame, a conveying device, a loading platform for holding rubber caps, a station fixing plate, a turntable, at least one rubber cap assembly station, a rubber cap feeding assembly for transferring rubber caps from the loading platform to the rubber cap assembly station, a riveting assembly for riveting the brush arms in the rubber cap assembly station, a riveting detection assembly for detecting whether the riveting of rubber caps in the rubber cap assembly station is qualified, a circuit breaker feeding and pressing assembly for feeding and pressing circuit breakers into rubber caps, a circuit breaker detection device for detecting whether circuit breakers are installed in the rubber cap assembly station, a height detection device for detecting the height of circuit breakers in the rubber cap assembly station, at least one capacitor feeding and assembly assembly assembly for feeding capacitors into the rubber cap assembly station, and a capacitor detection device for detecting whether the capacitor assembly in the rubber cap assembly station is qualified. The conveying device is mounted on the frame, the material carrier is mounted on the conveying device, and the station fixing plate is fixedly mounted on the frame. The turntable is rotatably connected to the outside of the station fixing plate. The glue cover assembly station is mounted on the station fixing plate. The glue cover feeding assembly is mounted between the conveying device and the turntable. The riveting assembly, the riveting detection assembly, the circuit breaker feeding and pressing assembly, the circuit breaker detection device, the height detection device, the capacitor feeding and assembly assembly, and the capacitor detection device are sequentially arranged on the station fixing plate. The turntable drives the glue cover assembly station to pass sequentially through the riveting assembly, the riveting detection assembly, the circuit breaker feeding and pressing assembly, the circuit breaker detection device, the height detection device, the capacitor feeding and assembly assembly, and the capacitor detection device. The riveting assembly includes a riveting bracket, a riveting cylinder, a riveting linkage plate, a first riveting cam, a second riveting cam, a first riveting joint, and a second riveting joint. The riveting bracket is mounted on the station fixed plate, the riveting cylinder is mounted at the end of the riveting bracket, and the riveting linkage plate is connected to the output end of the riveting cylinder. The riveting linkage plate has a first riveting limiting groove and a second riveting limiting groove. The first riveting cam is slidably connected in the first riveting limiting groove, and the second riveting cam is slidably connected in the second riveting limiting groove. The end of the first riveting joint is connected to the side wall of the first riveting cam, and the end of the second riveting joint is connected to the side wall of the second riveting cam. The lower ends of the first riveting joint and the second riveting joint are located exactly on both sides of the rubber cover assembly station. The circuit breaker feeding and pressing assembly includes a circuit breaker feeding device, a circuit breaker clamping part, a circuit breaker drive rod, a circuit breaker linkage block, a circuit breaker tilting drive cylinder, a circuit breaker pressing bracket, a circuit breaker pressing drive cylinder, a circuit breaker receiving platform, and a circuit breaker pressing plate. The circuit breaker feeding device is mounted on the frame. The circuit breaker clamping part is located on one side of the output end of the circuit breaker feeding device. One end of the circuit breaker drive rod is connected to the circuit breaker clamping part, and the other end of the circuit breaker drive rod is connected to... The circuit breaker linkage block is connected, the circuit breaker pressing bracket is installed on the workstation fixed plate, the circuit breaker tilting drive cylinder is installed on the circuit breaker pressing bracket, the output end of the circuit breaker tilting drive cylinder is connected to the circuit breaker linkage block, the circuit breaker pressing drive cylinder is installed at the end of the circuit breaker pressing bracket, the circuit breaker receiving platform is installed on one side of the circuit breaker pressing bracket, the circuit breaker pressing plate is connected to the output end of the circuit breaker pressing drive cylinder, and the circuit breaker pressing plate faces the circuit breaker receiving platform.

2. The capacitor assembly equipment for assembling motor caps according to claim 1, characterized in that, The riveting detection assembly includes a riveting detection bracket, a first riveting detection drive cylinder, a second riveting detection drive cylinder, a first riveting detection linkage rod, a second riveting detection linkage rod, a first riveting detection spring, a second riveting detection spring, a first riveting detection sliding seat, a second riveting detection sliding seat, a first riveting detection cam, a second riveting detection cam, a first riveting detection head, and a second riveting detection head. The riveting detection bracket is mounted on the workstation fixed plate. The first riveting detection drive cylinder and the second riveting detection drive cylinder are both mounted on the riveting detection bracket. The first riveting detection linkage rod is connected to the output end of the first riveting detection drive cylinder, and the second riveting detection linkage rod is connected to the output end of the first riveting detection drive cylinder. The output end of the second riveting detection drive cylinder is connected; the first riveting detection sliding seat is connected to the lower end of the first riveting detection linkage rod; the second riveting detection sliding seat is connected to the lower end of the second riveting detection linkage rod; the first riveting detection spring is sleeved on the outside of the first riveting detection linkage rod; the second riveting detection spring is sleeved on the outside of the second riveting detection linkage rod; the first riveting detection cam is slidably connected in the first riveting detection sliding seat; the second riveting detection cam is slidably connected in the second riveting detection sliding seat; the first riveting detection head is connected to the side wall of the first riveting detection cam; and the second riveting detection head is connected to the side wall of the second riveting detection cam.

3. The capacitor assembly equipment for assembling motor caps according to claim 1, characterized in that, The capacitor feeding assembly includes a capacitor feeding device, a capacitor misalignment and distribution device, a capacitor feeding bracket, a capacitor feeding lateral drive device, multiple capacitor synchronous transfer gripper cylinders, a capacitor trimming device, a capacitor feeding rotary cylinder, a first capacitor feeding accommodating seat, a second capacitor feeding accommodating seat, a capacitor pressing seat, a capacitor pressing cylinder, and a capacitor pressing head. The capacitor feeding device is mounted on the frame, the capacitor misalignment and distribution device is mounted on one side of the output end of the capacitor feeding device, the capacitor feeding bracket is mounted on the frame, and the capacitor feeding lateral drive device is mounted on the capacitor feeding bracket. At the end of the frame, multiple capacitor synchronous transfer gripper cylinders are connected to the output end of the capacitor feeding lateral drive device. The capacitor trimming device is located below the capacitor feeding gripper cylinders. The capacitor feeding rotary cylinder is installed between the turntable and the capacitor feeding bracket. The first capacitor feeding accommodating seat and the second capacitor feeding accommodating seat are respectively installed on both sides of the output end of the capacitor feeding rotary cylinder. The capacitor pressing seat is installed on the station fixed plate. The capacitor pressing cylinder is installed at the end of the capacitor pressing seat. The capacitor pressing head is connected to the output end of the capacitor pressing cylinder.

4. The capacitor assembly equipment for assembling motor caps according to claim 3, characterized in that, The capacitor trimming device includes a capacitor trimming bracket, a first capacitor trimming station, a second capacitor trimming station, and a third capacitor trimming station. The capacitor trimming bracket is mounted on the frame, and the first capacitor trimming station, the second capacitor trimming station, and the third capacitor trimming station are sequentially mounted at the ends of the capacitor trimming bracket.

5. The capacitor assembly equipment for assembling motor caps according to claim 4, characterized in that, The first capacitor trimming station is slidably connected to a first abutting member, a first limiting member, and a first trimming member, and the first abutting member, the first limiting member, and the first trimming member are arranged perpendicular to each other. The second capacitor trimming station is slidably connected to a second clamping element and a second trimming element on its side. A third clamping member is slidably connected to the side of the third capacitor trimming station, a third trimming cylinder is connected to the side wall of the capacitor trimming bracket, and a third trimming member is connected to the output end of the third trimming cylinder.

6. The capacitor assembly equipment for assembling motor caps according to claim 1, characterized in that, The frame is also equipped with a defective product recycling component for recycling defective product caps; The defective product recycling assembly includes a defective product recycling bracket, a defective product recycling lateral drive device, a defective product recycling gripper cylinder, and a defective product recycling tray. The defective product recycling bracket is mounted on the frame, the defective product recycling lateral drive device is mounted at the end of the defective product recycling bracket, the defective product recycling gripper cylinder is connected to the output end of the defective product recycling lateral drive device, and the defective product recycling tray is mounted on the frame.

7. The capacitor assembly equipment for assembling motor caps according to claim 1, characterized in that, The cap feeding assembly includes a cap feeding bracket, a cap feeding rotary cylinder, a first cap feeding clamping cylinder, and a second cap feeding clamping cylinder. The cap feeding bracket is mounted on the frame, and the cap feeding rotary cylinder is mounted at the end of the cap feeding bracket. The first cap feeding clamping cylinder and the second cap feeding clamping cylinder are located on both sides of the output end of the cap feeding rotary cylinder.

8. An assembly method for a capacitor assembly device applied to motor cover assembly as described in any one of claims 1-7, characterized in that, Includes the following steps: S1. Glue cap loading: The conveying device drives the material carrier to move, and the glue cap loading assembly moves the glue caps on the material carrier to the glue cap assembly station on the station fixing plate. S2. Riveting of the rubber cover brush arm: The turntable rotates and drives the rubber cover assembly station to pass through the riveting assembly, and the riveting assembly rivets the rubber cover brush arm in the rubber cover station. S3. Riveting test: The turntable drives the glue cap assembly station to pass through the riveting test component, and the riveting test component detects that the glue brush arm in the glue cap station is riveted successfully. S4. Circuit breaker feeding and pressing: The turntable drives the rubber cover assembly station through the circuit breaker feeding and pressing assembly. The circuit breaker feeding and pressing assembly feeds the circuit breaker and presses the fed circuit breaker into the rubber cover in the rubber cover assembly station. S5. Circuit breaker detection: The turntable drives the rubber cover assembly station through the circuit breaker detection device, and the circuit breaker detection device detects whether a circuit breaker is installed at the rubber cover assembly station. S6. Disconnector height detection: The turntable drives the rubber cover assembly station through the height detection device, and the height detection device detects whether the height of the relay installed in the rubber cover assembly station is qualified. S7. Capacitor feeding and pressing: When the turntable drives the cap assembly station to pass the capacitor feeding assembly component, the capacitor feeding assembly component feeds the capacitor and presses the capacitor into the cap in the cap assembly station. S8. Capacitance detection: When the turntable drives the cap assembly station to pass the capacitance detection device, the capacitance detection device detects whether the capacitance in the cap assembly station is qualified. S9. Finished product unloading: The turntable drives the glue cap assembly station through the glue cap feeding component, and the glue cap feeding component transfers the glue cap containing the capacitor in the glue cap assembly station to the material carrier.

Citation Information

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