Aluminum profile manufacturing process

Abstract

The present invention relates to the field of aluminum profile manufacturing, and more specifically, to an aluminum profile manufacturing process. The purpose of the present invention is to provide an aluminum profile manufacturing process, which can facilitate the regular stacking of the stacked rectangular aluminum profiles when stacking and packaging the rectangular aluminum profiles, thereby preventing the two sides of the rectangular aluminum profiles from being unevenly stacked. The purpose of the present invention is achieved through the following technical solutions: an aluminum profile manufacturing process, which includes the following steps: S1: placing the aluminum profiles in a pile on a manufacturing device; S2: layering, interlacing and clamping the aluminum profiles in S1 through the manufacturing device; S3: shaking the layered, interlaced and clamped aluminum profiles up and down; S4: adsorbing and removing the debris between the layered, interlaced and clamped aluminum profiles.

Description

Technical Field

[0001] The present invention relates to the field of aluminum profile manufacturing, and more particularly to an aluminum profile manufacturing process. Background Art

[0002] Aluminum profiles refer to aluminum alloy profiles. The stable, sustained, and rapid development of China's national economy and high-tech industries has led to the rapid development of my country's aluminum smelting and aluminum profile processing industries. In 2006, my country's aluminum alloy profile industry produced 8.793 million tons of aluminum profiles, surpassing the United States to become the world's largest. In the manufacturing process of aluminum profiles, for example, the single-bridge glue-injected thermal insulation aluminum profile structure and thermal insulation aluminum profile manufacturing process disclosed in application number CN201810773432.4 have the advantages of high connection strength, low manufacturing cost, high manufacturing precision, and high manufacturing efficiency. However, it is not suitable for stacking and packaging rectangular aluminum profiles, which requires that the stacked rectangular aluminum profiles be neatly stacked to prevent uneven stacking on both sides of the rectangular aluminum profiles. Summary of the Invention

[0003] The purpose of the present invention is to provide an aluminum profile manufacturing process, which can facilitate the regular stacking of the stacked rectangular aluminum profiles when stacking and packaging the rectangular aluminum profiles, thereby preventing the two sides of the rectangular aluminum profiles from being unevenly stacked.

[0004] The purpose of the present invention is achieved through the following technical solution: a process for manufacturing aluminum profiles, the process comprising the following steps:

[0005] S1: placing aluminum profiles in piles on a manufacturing device;

[0006] S2: The aluminum profiles in S1 are clamped in layers through the manufacturing device;

[0007] S3: Shake the layered, interlaced, and clamped aluminum profiles up and down;

[0008] S4: The debris between the layered, interlaced and clamped aluminum profiles is adsorbed and removed.

[0009] The manufacturing device includes a shaking frame and top clamping frames fixedly connected to the bottom of the shaking frame and evenly arranged from front to back, the left and right sides of each top clamping frame are respectively connected to a side clamping frame in a mirror-image sliding manner, each top clamping frame is respectively fixedly connected to the fixed end of a two-way push rod, and the two movable ends of each two-way push rod are respectively fixedly connected to the side clamping frames slidably connected to the two sides of each top clamping frame;

[0010] The bottom of each top clamping frame is evenly and fixedly connected with a plurality of top through sockets, and the adjacent side surface of each side clamping frame is respectively fixedly connected with a plurality of side through sockets.

[0011] The bottom of each top-through socket is tapered, and the adjacent side of each side-through socket is tapered.

[0012] The shaking frame is slidably connected to the lifting frame, and the upper side of the lifting frame is rotatably connected to a rotating rod, the middle part of the rotating rod is fixedly connected to a cam, and an arch frame is in contact with the cam, and the arch frame is fixedly connected to the top of the shaking frame, and the left side of the rotating rod is fixedly connected to motor I, and motor I is fixedly connected to the middle part of the right side of the lifting frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a process flow diagram of an aluminum profile manufacturing process of the present invention;

[0015] Figure 2 It is a partial structural schematic diagram of the stacking rack of the present invention;

[0016] Figure 3 It is a partial structural schematic diagram of the lifting frame of the present invention;

[0017] Figure 4 It is a partial structural schematic diagram of the shaking frame of the present invention;

[0018] Figure 5 It is a partial structural schematic diagram of the top clamping frame of the present invention;

[0019] Figure 6 It is a partial structural schematic diagram of the side clamping frame of the present invention;

[0020] Figure 7 It is a partial structural diagram of the side-through socket of the present invention;

[0021] Figure 8 It is a partial structural schematic diagram of the connecting pipe of the present invention;

[0022] Figure 9 This invention Figure 8 A magnified schematic diagram of the local structure;

[0023] Figure 10 and Figure 11 They are all schematic diagrams of the overall structure of the present invention.

[0024] In the figure: stacking rack 101; support bar 102; lifting rack 103; rotating rod 104; motor I 105; cam 106; screw 107; motor II 108; shaking rack 201; arch rack 202; top clamping rack 203; two-way push rod 204; side clamping rack 205; top through socket 206; side through socket 207; vacuum cleaner 301; connecting pipe 302; extraction pipe 303. DETAILED DESCRIPTION

[0025] A process for manufacturing an aluminum profile, comprising the following steps:

[0026] S1: placing aluminum profiles in piles on a manufacturing device;

[0027] S2: The aluminum profiles in S1 are clamped in layers through the manufacturing device;

[0028] S3: Shake the layered, interlaced, and clamped aluminum profiles up and down;

[0029] S4: The debris between the layered, interlaced and clamped aluminum profiles is adsorbed and removed.

[0030] This part is based on Figure 1-11 The working process expressed in the text is: when stacking and packaging rectangular aluminum profiles, in order to facilitate the stacking of rectangular aluminum profiles, the rectangular aluminum profiles can be stacked neatly to prevent the two sides of the rectangular aluminum profiles from being stacked unevenly, which causes the workers to sort them out from both sides, which is time-consuming and labor-intensive, and inconvenient for packaging and bundling;

[0031] When in use, a plurality of top clamping frames 203 are arranged evenly from front to back at the bottom of the shaking frame 201 and are fixedly connected by bolts, and the left and right sides of each top clamping frame 203 are respectively slidably connected to a side clamping frame 205, and the two side clamping frames 205 on the left and right sides of each top clamping frame 203 are respectively driven by a two-way push rod 204 to move. In detail, a fixed end of a two-way push rod 204 is fixedly connected to the top of each top clamping frame 203 by bolts, and at the two movable ends of each two-way push rod 204 The side clamping frames 205 on both sides of each top clamping frame 203 are fixedly connected by flanges. In this way, when each bidirectional push rod 204 is synchronously driven, the side clamping frames 205 on both sides are driven to fix and clamp the stacked long aluminum profiles, so that the long aluminum profiles are stacked neatly from both sides and the middle, which is convenient for subsequent bundling and packaging. It is further convenient to stack the stacked rectangular aluminum profiles neatly, thereby preventing the rectangular aluminum profiles from being stacked unevenly on both sides, which causes the staff to sort them out from both sides and wastes time and effort.

[0032] In order to facilitate personnel to remove debris between the stacked rectangular aluminum profiles, multiple top-through sockets 206 are fixedly connected by welding at the bottom of each top clamping frame 203, and multiple side-through sockets 207 are fixedly connected by welding at the adjacent side of each side clamping frame 205. When the side clamping frames 205 on both sides move toward the middle to clamp the sides of the long aluminum profiles, each side-through socket 207 symmetrically arranged on both sides isolates the long aluminum profiles for a certain distance, which facilitates the falling of impurities between the stacked rectangular aluminum profiles and prevents the hardness of the impurities from wearing the rectangular aluminum profiles after subsequent bundling and packaging, thereby affecting the appearance and neatness of the rectangular aluminum profiles.

[0033] This part is based on Figure 1-11 The working process expressed therein is: in order to facilitate the insertion of the stacked rectangular aluminum profiles, the bottom of each top-through socket 206 and each side-through socket 207 are tapered, which makes it easier to insert the stacked rectangular aluminum profiles from the upper side and the left and right sides.

[0034] This part is based on Figure 1-11 The working process expressed therein is: in order to facilitate further scattering of impurities between the stacked rectangular aluminum profiles, after the top clamping frame 203 and the side clamping frame 205 at the bottom of the shaking frame 201 interweave and clamp the rectangular aluminum profiles, the shaking frame 201 is slidably connected to the lifting frame 103, and a rotating rod 104 that can be driven to rotate by the motor I 105 is rotatably connected to the middle of the lifting frame 103, and a cam 106 is fixedly connected to the middle of the rotating rod 104 by bolts. When the cam 106 rotates, it continuously contacts the lower arc surface of the arch frame 202, and the arch frame 202 is fixedly connected to the top of the shaking frame 201 by welding. The bottom two sides of the arch frame 202 are respectively slidably connected to the front and rear sides of the middle of the lifting frame 103. Therefore, under the drive of the cam 106, the shaking frame 201 is shaken accordingly, which further facilitates the scattering of impurities between the stacked rectangular aluminum profiles and improves the overall neatness.

[0035] The left side of the lifting frame 103 is slidably connected to the left side of the stacking frame 101 , and the middle part of the left side of the stacking frame 101 is rotatably connected to a lead screw 107 , which is transmission-connected to the middle part of the left side of the lifting frame 103 .

[0036] The bottom of the lead screw 107 is fixedly connected to a motor II 108 , and the motor II 108 is fixedly connected to the middle of the left side of the stacking rack 101 .

[0037] This part is based on Figure 1-11The working process expressed therein is: initially, when the multiple top clamping frames 203 under the shaking frame 201 are used to interweave and clamp the stacked rectangular aluminum profiles by relying on the multiple top-penetrating sockets 206 at the bottom, the left side of the lifting frame 103 is slidably connected to the left side of the stacking frame 101, and a screw 107 that can be driven to rotate by the motor II 108 is rotated on the left side of the stacking frame 101, so that the screw 107 is threadedly connected to the middle part of the left end of the lifting frame 103. Under the driving rotation of the motor II 108, the screw 107 drives the lifting frame 103 to descend, and the multiple top clamping frames 203 under the synchronous shaking frame 201 rely on the multiple top-penetrating sockets 206 at the bottom to interweave and clamp the stacked rectangular aluminum profiles, and then the side clamping frames 205 on both sides clamp and interweave the two sides of the stacked rectangular aluminum profiles, so as to improve the clamping stability.

[0038] A plurality of support bars 102 are evenly and fixedly connected to the top of the right side of the stacking rack 101 .

[0039] A rubber strip is provided on the top of each support bar 102 .

[0040] This part is based on Figure 1-11 The working process expressed therein is: in order to facilitate the clamping of the stacked rectangular aluminum profiles, a plurality of laterally extending support bars 102 are fixedly connected to the top right side of the stacking rack 101 by bolts, and a long rubber strip is further fixedly connected above each support bar 102 by bolts, which facilitates the stacking of rectangular aluminum profiles without causing wear to the stacked rectangular aluminum profiles.

[0041] A group of circular holes are provided in the middle of each side clamping frame 205, which are set in the side through socket 207 and pass through the middle of one side of each side clamping frame 205. A suction pipe 303 is fixed and connected to the outside of each group of circular holes. The multiple suction pipes 303 on the right side are fixed and connected through a connecting pipe 302, and the multiple suction pipes 303 on the left side are fixed and connected through another connecting pipe 302. The tops of the two connecting pipes 302 are respectively fixed and connected to the two sides of the vacuum cleaner 301, and the vacuum cleaner 301 is fixedly connected to the front side of the lifting frame 103.

[0042] Each of the connecting pipes 302 is a plastic hose.

[0043] This part is based on Figure 1-11The working process expressed therein is: in order to facilitate the extraction and adsorption of debris between the rectangular aluminum profiles that are inserted and clamped by the side clamping frames 205 on the left and right sides by relying on the side through-sockets 207, and further improve the neatness between the rectangular aluminum profiles, when in use, a group of circular holes set by the side through-sockets 207 that pass through the middle of each side clamping frame 205 are machined in the middle of each side clamping frame 205, and a suction pipe 303 is fixedly connected to the outside of each group of circular holes by bolts, and multiple suction pipes 303 on one side are fixed and connected by a connecting pipe 302, which is convenient for centralized suction of debris, and further the tops of the connecting pipes 302 on both sides are fixed and connected to the left and right sides of the vacuum cleaner 301 with bolts, and the vacuum cleaner 301 sucks the debris by exhausting air through the circular holes set on the side through-sockets 207, which is convenient for reducing the degree of wear of the stacked rectangular aluminum profiles due to debris during inspection, and has a simple structure and is easy to use.

Claims

1. A process for manufacturing aluminum profiles, characterized in that: The process includes the following steps: S1: placing aluminum profiles in piles on a manufacturing device; S2: The aluminum profiles in S1 are clamped in layers through the manufacturing device; S3: Shake the layered, interlaced, and clamped aluminum profiles up and down; S4: Adsorb and remove the debris between the layered, interlaced, and clamped aluminum profiles; The manufacturing device comprises a shaking frame (201) and top clamping frames (203) fixedly connected to the bottom of the shaking frame (201) and evenly arranged from front to back, the left and right sides of each top clamping frame (203) are respectively connected to a side clamping frame (205) in a mirror-image sliding manner, each top clamping frame (203) is respectively fixedly connected to a fixed end of a bidirectional push rod (204), and the two movable ends of each bidirectional push rod (204) are respectively fixedly connected to the side clamping frames (205) slidably connected to the two sides of each top clamping frame (203); The bottom of each top clamping frame (203) is evenly and fixedly connected with a plurality of top through sockets (206), and the adjacent side surface of each side clamping frame (205) is respectively fixedly connected with a plurality of side through sockets (207); The bottom of each of the top-through sockets (206) is tapered, and the adjacent side of each of the side-through sockets (207) is tapered; The shaking frame (201) is slidably connected to the lifting frame (103); the upper side of the lifting frame (103) is rotatably connected to a rotating rod (104); the middle part of the rotating rod (104) is fixedly connected to a cam (106); an arch frame (202) is in contact with the cam (106); the arch frame (202) is fixedly connected to the top of the shaking frame (201); the left side of the rotating rod (104) is fixedly connected to a motor I (105); the motor I (105) is fixedly connected to the middle part of the right side of the lifting frame (103); The left side of the lifting frame (103) is slidably connected to the left side of the material stacking frame (101), and the middle part of the left side of the material stacking frame (101) is rotatably connected to a lead screw (107), and the lead screw (107) is transmission-connected to the middle part of the left side of the lifting frame (103); The bottom of the lead screw (107) is fixedly connected with a motor II (108), and the motor II (108) is fixedly connected to the middle of the left side of the stacking frame (101).

2. The process according to claim 1, characterized in that: A plurality of support bars (102) are evenly and fixedly connected to the top of the right side of the stacking rack (101).

3. The process according to claim 2, characterized in that: A rubber strip is provided on the top of each support strip (102).

4. The process according to claim 3, characterized in that: A group of circular holes are provided in the middle of each side clamping frame (205) and are provided on the side through-hole socket (207) in the middle of one side of each side clamping frame (205). A material extraction pipe (303) is fixed and connected to the outside of each group of circular holes. The multiple material extraction pipes (303) on the right side are fixed and connected through a connecting pipe (302), and the multiple material extraction pipes (303) on the left side are fixed and connected through another connecting pipe (302). The tops of the two connecting pipes (302) are fixed and connected to the two sides of the vacuum cleaner (301), and the vacuum cleaner (301) is fixedly connected to the front side of the lifting frame (103).

5. The process according to claim 4, characterized in that: Each of the connecting pipes (302) is a plastic hose.

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