Infrared heating control method and device for organic board
By establishing a coordinate system with the center of the organic board as the origin in the infrared heating system, adjusting the position of the infrared heating module and realizing temperature information sharing, the problem of limited detection range of the infrared thermometer is solved, and uniform heating of the organic board and improved safety are achieved.
Patent Information
- Application Number
- CN202211401586.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-09
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2042-11-09
AI Technical Summary
In existing infrared heating systems, the detection range of infrared thermometers is limited, resulting in certain positions of the organic board being unable to be detected, causing temperature control failure, which may cause fire hazards and uneven heating problems.
By establishing a coordinate system with the center of the organic board to be heated as the origin, the position of the infrared heating module is adjusted so that the infrared thermometer within its coverage range can detect all positions, and precise heating control is achieved through information sharing and power regulator.
It achieves uniform heating of the organic board, avoids safety hazards and uneven heating problems caused by abnormally high temperatures, and ensures the accuracy and uniformity of heating temperature.
Smart Images

Figure CN115835426B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of organic board forming technology, and in particular to an infrared heating control method and device for an organic board. Background Art
[0002] At present, the heating process before the continuous fiber reinforced thermoplastic composite material sheet (hereinafter referred to as organic sheet) is usually an infrared heating system composed of a metal foil type infrared heater. Figure 1 , attached Figure 1 This is a schematic diagram of the structure of the infrared heating module used in the prior art. Figure 1 As shown, 1 is the infrared thermometer hole on the infrared heating module, 2 is the infrared thermometer, 3 is the infrared heating module body, and 4 is the infrared heating module housing. An infrared heating system consists of several of the aforementioned infrared heating modules and infrared thermometers mounted on them, arranged in a fixed position to form an infrared heater. This system then works with a temperature controller and power regulator to heat the organic board.
[0003] Infrared thermometers, a key component in infrared heating systems, operate at a point-based detection mode, resulting in a very limited detection range. However, the heating area of an infrared heater is far larger than the infrared thermometer's detectable range. The infrared thermometer's mounting position on commercially available metal foil infrared heaters cannot be customized; it must be fixed to the side of the infrared heating module. When heating organic panels in an infrared heating system, especially those of unusual dimensions, the infrared thermometer's detection range inevitably covers certain areas of the panel. This prevents the temperature controller from receiving the panel's temperature signal, rendering the closed-loop temperature control system ineffective. This can cause the infrared heating module in the area where the infrared thermometer is located to lose control, posing a safety hazard of abnormally high temperatures and fire. Even if some infrared thermometers can detect the panel's temperature, they may only detect inappropriate locations, such as the panel's edge. This can cause the panel to heat normally at the edge while other areas experience abnormal temperatures, resulting in uneven heating. Summary of the Invention
[0004] The present application provides an infrared heating control method and device for an organic panel, which are used to precisely control the heating of an infrared heating module to achieve uniform heating of the organic panel, thereby avoiding safety hazards and quality defects of the organic panel caused by uneven heating.
[0005] In a first aspect, the present application provides a method for controlling infrared heating of an organic panel, comprising:
[0006] Placing the organic board to be heated on the heating surface of an infrared heater; wherein the infrared heater is composed of at least two infrared heating modules, and each infrared heating module is provided with an infrared thermometer at a preset position;
[0007] Establishing a coordinate system with the center of the organic board to be heated as the origin, and determining the position coordinates of each of the infrared thermometers;
[0008] adjusting the position of each of the infrared heating modules in sequence so that the organic board to be heated is within the temperature detection range of at least one of the infrared thermometers;
[0009] Sharing the temperature information of the organic board to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic board to be heated;
[0010] Each infrared heating module in the infrared heater is controlled to start a preset infrared heating process.
[0011] The present application provides a method for controlling infrared heating of an organic panel. A coordinate system is established with the center of the organic panel to be heated as the origin, and the position coordinates of each infrared thermometer are determined. This allows the accurate positional relationship between the organic panel to be heated and the infrared thermometer to be determined. The position of each infrared heating module on the infrared heater can be flexibly adjusted based on the positional relationship between the two. This allows more parts of organic panels of various sizes to be detected by the infrared thermometer during infrared heating, thereby achieving more accurate heating temperatures and better temperature uniformity for the heated organic panels. After adjusting the positions of the various infrared heating modules, the method also includes sharing temperature information from the infrared thermometer that detects the organic panel to be heated with the infrared thermometer that does not detect the organic panel to be heated. The aforementioned method for distributing infrared thermometer signals allows each infrared thermometer on the infrared heater to receive the temperature information of the organic panel to be heated, allowing precise and controlled heating of each part of the organic panel to be heated, resulting in uniform heating of the organic panel to be heated. This method can also, to a certain extent, avoid the unsafe risks associated with abnormally high temperatures.
[0012] In one implementation, before sequentially adjusting the position of each infrared heating module, the method further includes:
[0013] Acquiring dimension data of the organic panel to be heated and establishing position coordinates of the organic panel to be heated in the horizontal and vertical directions according to the dimension data;
[0014] Determining whether the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions after each of the infrared heating modules rotates through a preset angle;
[0015] When the infrared heating module is rotated by a preset angle and the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions, the infrared heating module is adjusted according to the preset angle.
[0016] In one implementation, sequentially adjusting the position of each infrared heating module specifically includes:
[0017] A rotating mechanism is installed at the center of the back of each infrared heating module; wherein the rotating mechanism includes a rotating motor and a cylinder;
[0018] Controlling the cylinder to drive the infrared heating module to perform a contraction movement of a preset distance in a direction perpendicular to the heating surface; wherein the preset distance is greater than the installation thickness of the infrared heating module;
[0019] The rotary motor drives the infrared heating module to rotate at a preset angle in a direction parallel to the heating surface;
[0020] The cylinder is controlled to push the infrared heating module rotated by a preset angle to a normal working position.
[0021] In one implementation, the step of sharing the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated specifically includes:
[0022] Updating the position coordinates of each infrared thermometer in the infrared heater after adjustment;
[0023] Determining a temperature detection relationship between the organic panel to be heated and each infrared thermometer based on the position coordinates of the organic panel to be heated in the horizontal and vertical directions and the position coordinates of each infrared thermometer; wherein, when the position coordinates of the infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is established; and when the position coordinates of the infrared thermometer are not within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is not established;
[0024] The temperature information detected by the infrared thermometer for which the temperature detection relationship is established is shared with the infrared thermometer for which the temperature detection relationship is not established.
[0025] In one implementation, the step of sharing the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated further includes:
[0026] When the infrared thermometers detecting the organic board to be heated share temperature information, the principle of horizontal adjacent priority sharing is followed;
[0027] When there is no sharing requirement in the horizontal direction or data sharing is not possible, the vertical sharing principle or the oblique sharing principle is adopted until the infrared thermometer in each infrared heating module receives the temperature information of the organic board to be heated.
[0028] In one implementation, controlling each infrared heating module in the infrared heater to start a preset infrared heating process specifically includes:
[0029] Each of the infrared thermometers feeds back the detected temperature information to the temperature controller;
[0030] The temperature controller compares the temperature information with preset temperature information and outputs a temperature control signal to the power regulator according to the comparison result;
[0031] The power regulator adjusts the power output to each of the heating modules according to the temperature control information.
[0032] In a second aspect, the present application further provides an infrared heating control device for an organic panel, comprising: a target placement module, a coordinate establishment module, a position adjustment module, an information sharing module, and a heating control module, specifically:
[0033] The target placement module is used to place the organic board to be heated on the heating surface of the infrared heater; wherein the infrared heater is composed of at least two infrared heating modules, and each infrared heating module is provided with an infrared thermometer at a preset position;
[0034] The coordinate establishment module is used to establish a coordinate system with the center of the organic board to be heated as the origin, and determine the position coordinates of each infrared thermometer;
[0035] The position adjustment module is used to adjust the position of each of the infrared heating modules in sequence so that the organic board to be heated is within the temperature detection range of at least one of the infrared thermometers;
[0036] The information sharing module is used to share the temperature information of the organic board to be heated detected by the infrared thermometer with the infrared thermometer that has not detected the organic board to be heated;
[0037] The heating control module is used to control each of the infrared heating modules in the infrared heaters to start a preset infrared heating process.
[0038] The present application provides a method for controlling infrared heating of an organic panel. A coordinate system is established with the center of the organic panel to be heated as the origin, and the position coordinates of each infrared thermometer are determined. This allows the accurate positional relationship between the organic panel to be heated and the infrared thermometer to be determined. The position of each infrared heating module on the infrared heater can be flexibly adjusted based on the positional relationship between the two. This allows more parts of organic panels of various sizes to be detected by the infrared thermometer during infrared heating, thereby achieving more accurate heating temperatures and better temperature uniformity for the heated organic panels. After adjusting the positions of the various infrared heating modules, the method also includes sharing temperature information from the infrared thermometer that detects the organic panel to be heated with the infrared thermometer that does not detect the organic panel to be heated. The aforementioned method for distributing infrared thermometer signals allows each infrared thermometer on the infrared heater to receive the temperature information of the organic panel to be heated, allowing precise and controlled heating of each part of the organic panel to be heated, resulting in uniform heating of the organic panel to be heated. This method can also, to a certain extent, avoid the unsafe risks associated with abnormally high temperatures.
[0039] In one implementation, before sequentially adjusting the position of each infrared heating module, the position adjustment module further includes:
[0040] Acquiring dimension data of the organic panel to be heated and establishing position coordinates of the organic panel to be heated in the horizontal and vertical directions according to the dimension data;
[0041] Determining whether the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions after each of the infrared heating modules rotates through a preset angle;
[0042] When the infrared heating module is rotated by a preset angle and the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions, the infrared heating module is adjusted according to the preset angle.
[0043] In one implementation, the position adjustment module is used to sequentially adjust the position of each infrared heating module, specifically including:
[0044] A rotating mechanism is installed at the center of the back of each infrared heating module; wherein the rotating mechanism includes a rotating motor and a cylinder;
[0045] Controlling the cylinder to drive the infrared heating module to perform a contraction movement of a preset distance in a direction perpendicular to the heating surface; wherein the preset distance is greater than the installation thickness of the infrared heating module;
[0046] The rotary motor drives the infrared heating module to rotate at a preset angle in a direction parallel to the heating surface;
[0047] The cylinder is controlled to push the infrared heating module rotated by a preset angle to a normal working position.
[0048] In one implementation, the information sharing module is configured to share the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated, specifically including:
[0049] Updating the position coordinates of each infrared thermometer in the infrared heater after adjustment;
[0050] Determining a temperature detection relationship between the organic panel to be heated and each infrared thermometer based on the position coordinates of the organic panel to be heated in the horizontal and vertical directions and the position coordinates of each infrared thermometer; wherein, when the position coordinates of the infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is established; and when the position coordinates of the infrared thermometer are not within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is not established;
[0051] The temperature information detected by the infrared thermometer for which the temperature detection relationship is established is shared with the infrared thermometer for which the temperature detection relationship is not established.
[0052] In one implementation, the information sharing module is configured to share the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated, and further includes:
[0053] When the infrared thermometers detecting the organic board to be heated share temperature information, the principle of horizontal adjacent priority sharing is followed;
[0054] When there is no sharing requirement in the horizontal direction or data sharing is not possible, the vertical sharing principle or the oblique sharing principle is adopted until the infrared thermometer in each infrared heating module receives the temperature information of the organic board to be heated.
[0055] In one implementation, the heating control module is used to control each of the infrared heating modules in the infrared heater to start a preset infrared heating process, specifically including:
[0056] Each of the infrared thermometers feeds back the detected temperature information to the temperature controller;
[0057] The temperature controller compares the temperature information with preset temperature information and outputs a temperature control signal to the power regulator according to the comparison result;
[0058] The power regulator adjusts the power output to each of the heating modules according to the temperature control information.
[0059] In a third aspect, the present application also provides a terminal device, comprising a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, wherein when the processor executes the computer program, the infrared heating control method for the organic panel as described above is implemented.
[0060] In a fourth aspect, the present application also provides a computer-readable storage medium, which includes a stored computer program, wherein when the computer program is running, the device where the computer-readable storage medium is located is controlled to execute the infrared heating control method of the organic panel as described above. BRIEF DESCRIPTION OF THE DRAWINGS
[0061] Figure 1 It is a structural diagram of an infrared heating module used in the prior art;
[0062] Figure 2 This is a flow chart of an infrared heating control method for an organic panel provided by an embodiment of the present invention;
[0063] Figure 3 This is a schematic structural diagram of an infrared heater provided by an embodiment of the present invention;
[0064] Figure 4 This is a schematic diagram of the dimensions of an organic plate to be heated provided by an embodiment of the present invention;
[0065] Figure 5 This is a structural diagram of a rotating mechanism provided by an embodiment of the present invention;
[0066] Figure 6 This is a schematic diagram of the effect of an infrared heater after position adjustment provided by an embodiment of the present invention;
[0067] Figure 7 This is a module structure diagram of an infrared heating control device for an organic panel provided by an embodiment of the present invention. DETAILED DESCRIPTION
[0068] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.
[0069] The terms "first," "second," and the like in the specification, claims, and accompanying drawings of this application are used to distinguish between different objects, not to describe a particular order. Furthermore, the terms "including," "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus comprising a series of steps or elements is not limited to the listed steps or elements, but may optionally include steps or elements not listed, or may optionally include other steps or elements inherent to the process, method, product, or apparatus.
[0070] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0071] Example 1
[0072] See also Figure 2 , Figure 2 10 is a flow chart of an infrared heating control method for an organic panel provided by an embodiment of the present invention. The present invention provides an infrared heating control method for an organic panel, including steps 101 to 105, each of which is specifically as follows:
[0073] Step 101: placing the organic board to be heated on the heating surface of an infrared heater; wherein the infrared heater is composed of at least two infrared heating modules, and each infrared heating module is provided with an infrared thermometer at a preset position;
[0074] Step 102: establishing a coordinate system with the center of the organic board to be heated as the origin, and determining the position coordinates of each infrared thermometer;
[0075] Step 103: sequentially adjusting the position of each of the infrared heating modules so that the organic panel to be heated is within the temperature detection range of at least one of the infrared thermometers;
[0076] Step 104: Sharing the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated;
[0077] Step 105: Control each infrared heating module in the infrared heater to start a preset infrared heating process.
[0078] In the embodiment of the present invention, the organic board to be heated is placed on the heating surface of the infrared heater. Preferably, the organic board to be heated is placed at the geometric center of the infrared heater. If the size of the organic board to be heated is too small to be detected by any infrared thermometer, the center of the organic board to be heated can be directly aligned with an infrared thermometer to ensure that at least one infrared thermometer can detect the temperature information of the organic board to be heated. During a heating process, it is supported to place one organic board to be heated on the infrared heater. The size of the organic board to be heated is smaller than the overall size of the infrared heater. Generally speaking, the area of the organic board to be heated is larger than 1 / 16 of the surface area of the infrared heater. See Figure 3 , Figure 3 This is a structural diagram of an infrared heater provided by an embodiment of the present invention. The embodiment of the present invention uses a 2×2 array infrared heater composed of 4 groups of infrared heating modules and infrared thermometers, and the four infrared heating modules are A1, A2, A3 and A4. The organic board to be heated is placed at the geometric center of the infrared heater. In the embodiment of the present invention, the geometric center of the organic board A to be heated is aligned with the geometric center of the infrared heater, and a coordinate system is established with the organic board A to be heated as the origin (0, 0), wherein the transverse direction of the infrared heater is the X axis and the longitudinal direction is the Y axis. Based on the coordinate system, the position coordinates of each infrared thermometer on each infrared heating module on the coordinate system are determined, which are (X, Y) and (Y) respectively. A1 ,Y A1 )、(X A2 ,Y A2 )、(X A3 ,Y A3 ) and (X A4 ,Y A4 ).
[0079] In one embodiment, before sequentially adjusting the position of each infrared heating module, the method further includes: obtaining the size data of the organic board to be heated and establishing the position coordinates of the organic board to be heated in the horizontal and vertical directions based on the size data; determining whether the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions after each infrared heating module is rotated through a preset angle; when the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions after the infrared heating module is rotated through a preset angle, adjusting the infrared heating module according to the preset angle. Figure 4 , Figure 4 This is a schematic diagram of the dimensions of an organic plate to be heated provided by an embodiment of the present invention. The length of the plate A to be heated is a, and the width is b. Based on the dimension information of the plate A to be heated, the position coordinates of the four vertices of the plate to be heated in the horizontal and vertical directions are determined, which are respectively Calculate whether the position coordinates of the infrared thermometer of each infrared heating module are within the position coordinate range of the organic board A to be heated in the horizontal and vertical directions after each infrared heating module is rotated by an angle multiple of 90°, 180° or 270°. When the infrared heating module is rotated by an angle multiple of the right angle, the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions, that is, the horizontal coordinate X and the vertical coordinate Y of the infrared heating module simultaneously meet X A2 、X A3 、 Y A2 、Y A3 、 At this time, each infrared heating module is adjusted according to the calculated preset angle. If the position coordinates of the corresponding infrared thermometer are still not within the position coordinate range of the organic board A to be heated in the horizontal and vertical directions after the infrared heating module is rotated by an angle multiple of the right angle, no adjustment is performed.
[0080] In one embodiment, the position of each infrared heating module is adjusted in sequence, specifically comprising: installing a rotating mechanism at the center position of the back of each infrared heating module; wherein the rotating mechanism comprises a rotating motor and a cylinder; controlling the cylinder to drive the infrared heating module to perform a contraction movement of a preset distance in a direction perpendicular to the heating surface; wherein the preset distance is greater than the installation thickness of the infrared heating module; the rotating motor drives the infrared heating module to rotate a preset angle in a direction parallel to the heating surface; and controlling the cylinder to push the infrared heating module, which has been rotated by the preset angle, to a normal working position. Figure 5 , Figure 5It is a structural schematic diagram of a rotating mechanism provided by an embodiment of the present invention. In the embodiment of the present invention, a rotating mechanism is installed at the geometric center of the back of each infrared heating module for adjusting the position of the infrared heating module, and each rotating mechanism includes a rotating motor 201 and a cylinder 202. The rotating rod of the rotating motor 201 is connected to the collective center of the back shell of the infrared heating module. When adjusting the position of the infrared heating module, the cylinder 202 first performs a contraction movement of a preset distance in a direction perpendicular to the heating surface, wherein the contraction distance is greater than the installation thickness of the infrared heating module to ensure that the infrared heating module can be away from the heating surface, and the subsequent rotation operation will not be hindered and will not affect the heating surface. After the push rod of the cylinder 202 drives the infrared heating module and the rotary motor 201 to a safe position without mechanical interference, the rotary motor 201 drives the infrared heating module to rotate 90°, 180° or 270° in a direction parallel to the heating surface according to the pre-calculated angle. After the rotation is completed, the cylinder 202 performs a pushing action. At this time, the push rod of the cylinder 202 drives the infrared heating module and the rotary motor 201 to push out, so that the infrared heating module is pushed to the normal working position. Since the infrared heating module has a square shape and the cylinder has retracted the infrared heating module and the rotary motor to a position without mechanical interference before the rotation adjustment, the infrared heating module is then rotated by the motor at an angle of 90°, 180° or 270°, and no obstruction or abnormality will occur when it is pushed back to the working position. At this time, the thermometer on the heating module completes the position adjustment as the heating module rotates. The embodiment of the present invention sequentially performs the above position adjustment steps for each infrared heating module that needs to be adjusted.
[0081] In one embodiment, the temperature information of the organic board to be heated detected by the infrared thermometer is shared with the infrared thermometer that has not detected the organic board to be heated, specifically comprising: updating the position coordinates of each infrared thermometer in the infrared heater after adjustment; determining the temperature detection relationship between the organic board to be heated and each infrared thermometer according to the position coordinates of the organic board to be heated in the horizontal and vertical directions and the position coordinates of each infrared thermometer; wherein, when the position coordinates of the infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic board to be heated is established; when the position coordinates of the infrared thermometer are not within the position coordinate range of the organic board to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic board to be heated is not established; and sharing the temperature information detected by the infrared thermometer for which the temperature detection relationship is established with the infrared thermometer for which the temperature detection relationship is not established. Figure 6 , Figure 6This is a schematic diagram of the effect of an infrared heater after position adjustment provided by an embodiment of the present invention. Infrared heating module A1 in the initial infrared heater is rotated 90° clockwise from the initial position, infrared heating module A4 is rotated 90° counterclockwise from the initial position, and infrared heating modules A2 and A3 are not adjusted. The position coordinates of each infrared thermometer after adjustment are updated to determine whether each infrared thermometer in the infrared heating instrument can detect the organic board A to be heated. At this time, the infrared thermometers on infrared heating modules A2 and A3 in the infrared heater cannot detect the organic board A to be heated, and the temperature detection relationship with the organic board to be heated does not hold. The data signals of the remaining infrared thermometers that detect the organic board A to be heated are shared with the infrared thermometers on infrared heating modules A2 and A3.
[0082] In one embodiment, the method of sharing the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated further includes: when the infrared thermometer that has detected the organic panel to be heated shares temperature information, the infrared thermometer follows a horizontally adjacent priority sharing principle; if horizontal sharing is not required or data sharing is not possible, the infrared thermometer adopts a vertical sharing principle or a diagonal sharing principle until the infrared thermometer in each infrared heating module receives the temperature information of the organic panel to be heated. When sharing data signals, considering the difference in heating temperature between upper and lower positions, the principle of horizontally adjacent priority sharing is followed when signal sharing is involved. For example, data from infrared thermometer A1 is preferentially shared with infrared heating module A2, and data from infrared thermometer A4 is preferentially shared with infrared heating module A3, thereby maximizing heating accuracy. If horizontal sharing is not required or data sharing is not possible, data sharing is performed vertically or diagonally, for example, data from infrared thermometer A1 is shared vertically with infrared heating module A3 or diagonally with infrared heating module A4. In this embodiment of the present invention, the data signal from infrared thermometer A1 is distributed and shared with the control system of infrared heating module A2. The data signal of infrared thermometer A4 is distributed and shared with the control system of infrared heating module A3. This allows the infrared thermometer signal of infrared heating module A1 to be used to control the heating temperature of both infrared heating modules A1 and A2; and the infrared thermometer signal of infrared heating module A4 to be used to control the heating temperature of both infrared heating modules A3 and A4.
[0083] In one embodiment, controlling each infrared heating module in the infrared heater to initiate a preset infrared heating process specifically includes: each infrared thermometer feeding detected temperature information to a temperature controller; the temperature controller comparing the temperature information with preset temperature information and outputting a temperature control signal to a power regulator based on the comparison result; and the power regulator adjusting the power output to each heating module based on the temperature control information. Once the infrared heater is ready, the infrared heating process can begin. At this point, all infrared heating modules receive a signal input from the infrared thermometer. After the infrared heating process begins normally, all infrared heating modules can operate normally under control. The infrared thermometer converts the current temperature of the organic board to be heated into an analog signal and feeds it back to the temperature controller. Upon receiving the analog signal, the temperature controller converts the analog signal into a digital signal and a temperature measurement value using an analog-to-digital converter. The temperature measurement value is then compared with a preset temperature target value, calculated using a PID algorithm, and outputs a temperature control signal to a thyristor power regulator, thereby controlling the power output of the power regulator to each infrared heating module. In an embodiment of the present invention, an infrared heating control device for an organic panel is also provided, comprising a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor. When the processor executes the computer program, the above-mentioned infrared heating control method for the organic panel is implemented.
[0084] In an embodiment of the present invention, a computer-readable storage medium is further provided. The computer-readable storage medium includes a stored computer program. When the computer program is executed, the device where the computer-readable storage medium is located is controlled to perform the above-mentioned infrared heating control of the organic panel.
[0085] For example, the computer program may be divided into one or more modules, which are stored in the memory and executed by the processor to implement the present invention. The one or more modules may be a series of computer program instruction segments capable of performing specific functions, and the instruction segments are used to describe the execution process of the computer program in the infrared heating control device for organic panels.
[0086] The infrared heating control device for organic panels can be a computing device such as a desktop computer, laptop, PDA, or cloud server. The infrared heating control device for organic panels may include, but is not limited to, a processor, memory, and a display. Those skilled in the art will appreciate that the aforementioned components are merely examples of the infrared heating control device for organic panels and do not constitute a limitation on the infrared heating control device for organic panels. The device may include more or fewer components than those described above, or may combine certain components or different components. For example, the infrared heating control device for organic panels may also include input / output devices, network access devices, buses, and the like.
[0087] The processor may be a central processing unit (CPU), other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), field-programmable gate arrays (FPGA), other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, etc. The general-purpose processor may be a microprocessor or any conventional processor. The processor serves as the control center of the infrared heating control device for the organic panel, and utilizes various interfaces and circuits to connect various parts of the infrared heating control system for the organic panel.
[0088] The memory can be used to store the computer programs and / or modules. The processor implements the various functions of the infrared heating control device for organic panels by running or executing the computer programs and / or modules stored in the memory and calling the data stored in the memory. The memory can mainly include a program storage area and a data storage area. The program storage area can store an operating system and at least one application required for a function (such as a sound playback function, a text conversion function, etc.); the data storage area can store data generated based on the use of the mobile phone (such as audio data, text message data, etc.). In addition, the memory can include high-speed random access memory and non-volatile memory, such as a hard disk, internal memory, a plug-in hard disk, a smart media card (SMC), a secure digital (SD) card, a flash card, at least one disk storage device, a flash memory device, or other volatile solid-state storage device.
[0089] If the module integrated into the infrared heating control device for the organic panel is implemented as a software functional unit and sold or used as a standalone product, it can be stored in a computer-readable storage medium. Based on this understanding, the present invention can implement all or part of the process steps in the above-mentioned method embodiments by using a computer program to instruct the relevant hardware. The computer program can be stored in a computer-readable storage medium. When executed by a processor, the computer program can implement the steps of each of the above-mentioned method embodiments. The computer program includes computer program code, which can be in source code form, object code form, executable file, or some intermediate form. The computer-readable medium can include: any entity or device capable of carrying the computer program code, recording medium, USB flash drive, mobile hard drive, magnetic disk, optical disk, computer memory, read-only memory (ROM), random access memory (RAM), electric carrier signal, telecommunication signal, and software distribution medium. It should be noted that the content of the computer-readable medium can be appropriately increased or decreased based on the requirements of legislation and patent practice in a jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, computer-readable media does not include electric carrier signals and telecommunication signals. Those skilled in the art can understand and implement the present invention without any creative work.
[0090] An embodiment of the present invention provides a method for controlling infrared heating of an organic panel. A coordinate system is established with the center of the organic panel to be heated as the origin, and the position coordinates of each infrared thermometer are determined. This allows for accurate determination of the positional relationship between the organic panel to be heated and the infrared thermometer. Based on this positional relationship, the positions of the infrared heating modules on the infrared heater are flexibly adjusted, allowing more parts of organic panels of various sizes to be detected by the infrared thermometer during infrared heating. This results in more accurate heating temperatures and improved temperature uniformity of the heated organic panel. After adjusting the positions of the various infrared heating modules, the method also includes sharing temperature information from the infrared thermometer that detects the organic panel to be heated with the infrared thermometer that does not detect the organic panel to be heated. The aforementioned method for distributing infrared thermometer signals allows each infrared thermometer on the infrared heater to receive temperature information from the organic panel to be heated, enabling precise and controlled heating of each part of the organic panel to be heated, resulting in uniform heating of the organic panel to be heated. This method can also, to a certain extent, avoid unsafe risks associated with abnormally high temperatures.
[0091] Example 2
[0092] See also Figure 7 , Figure 7This is a module structure diagram of an infrared heating control device for an organic panel provided by an embodiment of the present invention. The present invention provides an infrared heating control device for an organic panel, comprising: a target placement module 301, a coordinate establishment module 302, a position adjustment module 303, an information sharing module 304, and a heating control module 305. Specifically:
[0093] The target placement module 301 is used to place the organic board to be heated on the heating surface of the infrared heater; wherein the infrared heater is composed of at least two infrared heating modules, and each infrared heating module is provided with an infrared thermometer at a preset position;
[0094] The coordinate establishment module 302 is used to establish a coordinate system with the center of the organic board to be heated as the origin, and determine the position coordinates of each infrared thermometer;
[0095] The position adjustment module 303 is used to adjust the position of each infrared heating module in sequence so that the organic board to be heated is within the temperature detection range of at least one infrared thermometer;
[0096] The information sharing module 304 is used to share the temperature information of the organic board to be heated detected by the infrared thermometer with the infrared thermometer that has not detected the organic board to be heated;
[0097] The heating control module 305 is used to control each infrared heating module in the infrared heater to start a preset infrared heating process.
[0098] In one embodiment, before adjusting the position of each of the infrared heating modules in turn, the position adjustment module 303 further includes: acquiring the size data of the organic board to be heated and establishing the position coordinates of the organic board to be heated in the horizontal and vertical directions based on the size data; judging whether the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic board to be heated in the horizontal and vertical directions after each of the infrared heating modules is rotated through a preset angle; when the position coordinates of the corresponding infrared thermometer can be within the position coordinate range of the organic board to be heated in the horizontal and vertical directions after the infrared heating module is rotated through a preset angle, adjusting the infrared heating module according to the preset angle.
[0099] In one embodiment, the position adjustment module 303 adjusts the position of each of the infrared heating modules in turn, specifically including: installing a rotating mechanism at the center position of the back of each of the infrared heating modules; wherein the rotating mechanism includes a rotating motor and a cylinder; controlling the cylinder to drive the infrared heating module to perform a contraction movement of a preset distance in a direction perpendicular to the heating surface; wherein the preset distance is greater than the installation thickness of the infrared heating module; the rotating motor drives the infrared heating module to rotate at a preset angle in a direction parallel to the heating surface; and controlling the cylinder to push the infrared heating module after being rotated by the preset angle to a normal working position.
[0100] In one embodiment, the information sharing module 304 shares the temperature information of the organic panel to be heated detected by the infrared thermometer with the infrared thermometer that has not detected the organic panel to be heated, specifically including: updating the position coordinates of each infrared thermometer in the infrared heater after adjustment; determining the temperature detection relationship between the organic panel to be heated and each infrared thermometer according to the position coordinates of the organic panel to be heated in the horizontal and vertical directions and the position coordinates of each infrared thermometer; wherein, when the position coordinates of the infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is established; when the position coordinates of the infrared thermometer are not within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is not established; and sharing the temperature information detected by the infrared thermometer for which the temperature detection relationship is established with the infrared thermometer for which the temperature detection relationship is not established.
[0101] In one embodiment, the information sharing module 304 shares the temperature information of the organic panel to be heated detected by the infrared thermometer with the infrared thermometer that has not detected the organic panel to be heated, and further includes: following the horizontal adjacent priority sharing principle when the infrared thermometer that has detected the organic panel to be heated shares the temperature information; when there is no sharing demand in the horizontal direction or data sharing is impossible, adopting the vertical sharing principle or the oblique sharing principle until the infrared thermometer in each of the infrared heating modules receives the temperature information of the organic panel to be heated.
[0102] In one embodiment, the heating control module 305 is used to control each of the infrared heating modules in the infrared heater to start a preset infrared heating process, specifically including: each infrared thermometer feeds back the detected temperature information to the temperature controller; the temperature controller compares the temperature information with the preset temperature information, and outputs a temperature control signal to the power regulator based on the comparison result; the power regulator adjusts the power output to each heating module according to the temperature control information.
[0103] Those skilled in the art will clearly understand that, for the convenience and brevity of description, the specific working process of the device described above can refer to the corresponding process in the aforementioned method embodiment, and will not be repeated here.
[0104] An embodiment of the present invention provides an infrared heating control device for an organic panel. A coordinate system is established with the center of the organic panel to be heated as the origin, and the position coordinates of each infrared thermometer are determined. This allows the accurate positional relationship between the organic panel to be heated and the infrared thermometer to be determined. The position of each infrared heating module on the infrared heater can be flexibly adjusted based on the positional relationship between the two. This allows more parts of organic panels of various sizes to be detected by the infrared thermometer during infrared heating, thereby achieving more accurate heating temperatures and better temperature uniformity for the heated organic panels. After adjusting the positions of the various infrared heating modules, the device also includes sharing temperature information from infrared thermometers that detect the organic panel to be heated with infrared thermometers that do not detect the organic panel to be heated. The aforementioned infrared thermometer signal distribution method enables each infrared thermometer on the infrared heater to receive temperature information from the organic panel to be heated, allowing precise and controlled heating of each part of the organic panel to be heated, resulting in uniform heating of the organic panel to be heated. This method can also, to a certain extent, avoid unsafe risks caused by abnormally high temperatures.
[0105] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A method for controlling infrared heating of an organic board, characterized in that: include: Placing the organic board to be heated on the heating surface of an infrared heater; wherein the infrared heater is composed of at least two infrared heating modules, and each infrared heating module is provided with an infrared thermometer at a preset position; Establishing a coordinate system with the center of the organic board to be heated as the origin, and determining the position coordinates of each of the infrared thermometers; and sequentially adjusting the position of each of the infrared heating modules so that the organic panel to be heated is within the temperature detection range of at least one of the infrared thermometers. The method further comprises: obtaining dimension data of the organic panel to be heated and establishing position coordinates of the organic panel to be heated in the horizontal and vertical directions based on the dimension data; determining whether the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions after each of the infrared heating modules is rotated through a preset angle; and adjusting the infrared heating module according to the preset angle when the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions after the infrared heating module is rotated through the preset angle. Sharing the temperature information of the organic board to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic board to be heated; Each infrared heating module in the infrared heater is controlled to start a preset infrared heating process.
2. The infrared heating control method for an organic board according to claim 1, characterized in that: The step of sequentially adjusting the position of each infrared heating module specifically includes: A rotating mechanism is installed at the center of the back of each infrared heating module; wherein the rotating mechanism includes a rotating motor and a cylinder; Controlling the cylinder to drive the infrared heating module to perform a contraction movement of a preset distance in a direction perpendicular to the heating surface; wherein the preset distance is greater than the installation thickness of the infrared heating module; The rotary motor drives the infrared heating module to rotate at a preset angle in a direction parallel to the heating surface; The cylinder is controlled to push the infrared heating module, which has been rotated by a preset angle, to a normal working position.
3. The infrared heating control method for an organic board according to claim 1, characterized in that: The step of sharing the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated specifically includes: Updating the position coordinates of each infrared thermometer in the infrared heater after adjustment; Determining a temperature detection relationship between the organic panel to be heated and each infrared thermometer based on the position coordinates of the organic panel to be heated in the horizontal and vertical directions and the position coordinates of each infrared thermometer; wherein, when the position coordinates of the infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is established; and when the position coordinates of the infrared thermometer are not within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions, it is determined that the temperature detection relationship between the infrared thermometer and the organic panel to be heated is not established; The temperature information detected by the infrared thermometer for which the temperature detection relationship is established is shared with the infrared thermometer for which the temperature detection relationship is not established.
4. The infrared heating control method for an organic board according to claim 1, characterized in that: The step of sharing the temperature information of the organic panel to be heated detected by the infrared thermometer with an infrared thermometer that has not detected the organic panel to be heated further comprises: When the infrared thermometers detecting the organic board to be heated share temperature information, the principle of horizontal adjacent priority sharing is followed; When there is no sharing requirement in the horizontal direction or data sharing is not possible, the vertical sharing principle or the oblique sharing principle is adopted until the infrared thermometer in each infrared heating module receives the temperature information of the organic board to be heated.
5. The infrared heating control method for an organic board according to claim 1, characterized in that: The controlling each infrared heating module in the infrared heater to start a preset infrared heating process specifically includes: Each of the infrared thermometers feeds back the detected temperature information to the temperature controller; The temperature controller compares the temperature information with preset temperature information and outputs a temperature control signal to the power regulator according to the comparison result; The power regulator adjusts the power output to each of the heating modules according to the temperature control information.
6. An infrared heating control device for an organic board, characterized in that: include: Target placement module, coordinate establishment module, position adjustment module, information sharing module and heating control module, specifically: The target placement module is used to place the organic board to be heated on the heating surface of the infrared heater; wherein the infrared heater is composed of at least two infrared heating modules, and each infrared heating module is provided with an infrared thermometer at a preset position; The coordinate establishment module is used to establish a coordinate system with the center of the organic board to be heated as the origin, and determine the position coordinates of each infrared thermometer; The position adjustment module is used to sequentially adjust the position of each of the infrared heating modules so that the organic panel to be heated is within the temperature detection range of at least one of the infrared thermometers. Before sequentially adjusting the position of each of the infrared heating modules, the position adjustment module further includes: acquiring dimensional data of the organic panel to be heated and establishing position coordinates of the organic panel to be heated in the horizontal and vertical directions based on the dimensional data; determining whether the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions after each of the infrared heating modules is rotated through a preset angle; and adjusting the infrared heating module according to the preset angle when the position coordinates of the corresponding infrared thermometer are within the position coordinate range of the organic panel to be heated in the horizontal and vertical directions after the infrared heating module is rotated through the preset angle. The information sharing module is used to share the temperature information of the organic board to be heated detected by the infrared thermometer with the infrared thermometer that has not detected the organic board to be heated; The heating control module is used to control each of the infrared heating modules in the infrared heaters to start a preset infrared heating process.
7. A terminal device, characterized in that: The method comprises a processor, a memory, and a computer program stored in the memory and configured to be executed by the processor, wherein when the processor executes the computer program, the infrared heating control method for an organic panel according to any one of claims 1 to 5 is implemented.
8. A computer-readable storage medium, characterized in that The computer-readable storage medium includes a stored computer program, wherein when the computer program is executed, the device where the computer-readable storage medium is located is controlled to execute the infrared heating control method for an organic panel according to any one of claims 1 to 5.
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