Automatic riveting device for light-emitting module with relatively narrow light-emitting surface and its processing method

Abstract

The present invention discloses an automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface and a processing method thereof, which includes a feeding component, a moving component, a PCBA assembly component, an adsorption component, a discharging component and a riveting component. The moving component is used to carry the radiator body to move. The moving component sequentially passes under the PCBA assembly component, the adsorption component and the riveting component in the order of the working procedures. The feeding component includes a feeding cylinder and a pushing mechanism. A plurality of PCBA boards are stacked in the feeding cylinder, and the pushing mechanism is used to push a single PCBA board out of the feeding cylinder and into the PCBA assembly component. The PCBA assembly component is used to push the received PCBA board onto the radiator body located on the moving component. The discharging component includes a discharging cylinder and a moving clamping plate. A plurality of light-shielding sheet bodies are stacked in the discharging cylinder, and the moving clamping plate is used to separately separate a single light-shielding sheet body from the discharging cylinder and move it to the adsorption component. The present invention realizes the automatic assembly and riveting function conveniently and efficiently.

Description

Technical Field

[0001] The present invention relates to the technical field of automotive headlights, and its name is an automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface and its processing method. Background Art

[0002] In automotive headlights, the high and low beams are gradually developing towards an extremely narrow shape. Such an extremely narrow low-beam module plays an important role in the overall lamp space and cost, and is a common and urgently developing direction in actual design and manufacturing work.

[0003] Currently, the processing and production of the extremely narrow low-beam module realizes the low-beam function of the automotive headlight through the reflector bowl and the inner lens. Among them, the inner lens and the PCBA component are fixed in a sandwich clamping manner through the reflector bowl and the module bracket. Most of the overall processing procedures are manually assembled by workers. For example, when manufacturing the PCBA component, it is usually necessary for workers to apply thermal conductive glue on the PCBA board and then rivet it on the radiator, and then rivet 3 light-shielding sheets on the radiator in sequence to form the PCBA component. Corresponding riveting posts are set on the radiator. It is necessary to align the riveting holes on the PCBA board and the light-shielding sheets with the riveting posts for sequential assembly and then perform riveting. However, the manual operation speed is slow, the fatigue intensity of the workers is high, the efficiency is reduced, and the riveting of the PCBA board and the light-shielding sheet is carried out in two times, greatly reducing the processing speed.

[0004] Therefore, it is necessary to provide an automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface and its processing method, which can achieve the function of automatic assembly and riveting. Summary of the Invention

[0005] The purpose of the present invention is to provide an automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface and its processing method to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: an automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface and its processing method, which includes a feeding component, a moving component, a PCBA assembly component, an adsorption component, a discharging component, and a riveting component; among them,

[0007] The moving component is used to carry the radiator body for movement;

[0008] The moving component sequentially passes under the PCBA assembly component, the adsorption component, and the riveting component in the order of the processes;

[0009] The feeding component includes a feeding cylinder and a pushing mechanism. A plurality of PCBA boards are stacked in the feeding cylinder, and the pushing mechanism is used to push a single PCBA board out of the feeding cylinder and into the PCBA assembly component;

[0010] The PCBA assembly component is used to push the received PCBA board onto the radiator body located on the moving component;

[0011] The blanking component includes a blanking cylinder and a moving clamping plate. A number of light-shielding sheet bodies are stacked in the blanking cylinder. The moving clamping plate is used to separately separate a single light-shielding sheet body from the blanking cylinder and move it to the adsorption component;

[0012] The adsorption component is used to adsorb the light-shielding sheet body and push it onto the radiator body with the PCBA board already assembled;

[0013] The riveting component is used to rivet the radiator body with the PCBA board and the light-shielding sheet body already assembled to form a PCBA component.

[0014] In one embodiment, the PCBA assembly component includes an upper cover plate. A limiting frame is fixedly connected to the lower end of the upper cover plate. The inner wall of the limiting frame is in clearance fit with the PCBA board. An inlet is opened on one side of the limiting frame. The inlet is used to receive the PCBA board pushed by the feeding component. Two limiting plates are slidably fitted to the lower sides of the two ends of the limiting frame. The two limiting plates are oppositely arranged at the two ends of the limiting frame. The length of the limiting plate extends to the inside of the limiting frame. The limiting plate is used to block the PCBA board in the limiting frame from falling. A triangular wedge block is fixedly connected to the lower end of the limiting plate. The inclined surfaces of the triangular wedge blocks are oppositely arranged. A baffle is fixedly connected to the end of the limiting plate located outside the limiting frame. Guide rods are arranged at both ends of the baffle. One end of the guide rod is fixedly connected to the limiting frame. The guide rod passes through the baffle and is slidably fitted with it. A stopper is fixedly connected to the outer end of the guide rod. A first spring is arranged on the outer side of the guide rod. The two ends of the first spring are respectively connected to the stopper and the baffle;

[0015] The moving component includes a positioning frame. The positioning frame is used to limit the position of the PCBA board when the moving component moves. The positioning frame is oppositely arranged with the limiting frame. The inclined surfaces of the triangular wedge blocks are arranged opposite to the positions of the two ends of the positioning frame. A number of groups of guide rods are arranged at the lower end of the limiting frame. A number of groups of riveting columns are arranged at the upper end of the radiator body. Corresponding riveting holes are opened on the PCBA board.

[0016] In one embodiment, a cylinder part is arranged on the upper side of the upper cover plate. A piston rod is arranged on the lower side of the cylinder part. The piston rod passes through the upper cover plate and is slidably fitted with it. A disc is fixedly connected to the lower end of the piston rod. A number of first telescopic rods are arranged on the upper side of the disc. The upper ends of the first telescopic rods are connected to the upper cover plate. A second spring is arranged on the outer side of the first telescopic rod. The two ends of the second spring are respectively connected to the upper cover plate and the disc.

[0017] In one embodiment, a top plate is provided on the upper side of the feeding cylinder. The feeding cylinder passes through the top plate and is fixedly connected thereto. A plurality of groups of transmission rollers are rotatably connected to the lower end of the feeding cylinder. An outlet is provided on the lower side of one end of the feeding cylinder close to the feeding port. The distance between the top end of the outlet and the top end of the transmission rollers is equal to the thickness of a single PCBA board. The outlet is disposed opposite to the feeding port. The pushing mechanism is disposed on the opposite side of the outlet on the feeding cylinder. The pushing mechanism includes two pushing plates. The pushing plates pass through the feeding cylinder and are slidably engaged therewith. The thickness of the pushing plates is equal to the thickness of the PCBA board. The outer ends of the pushing plates are fixedly connected to pushing boards. A threaded rod is disposed in the middle of the pushing boards. The threaded rod passes through the pushing boards and is threadedly connected thereto. One end of the threaded rod is provided with a motor member, and the motor member is connected to the feeding cylinder.

[0018] In one embodiment, a slope block is fixedly connected to the upper side of the end of the pushing plate away from the pushing board. The slope of the slope block corresponds to the PCBA board. A double straight rod is fixedly connected to the upper end of the pushing plate. The height of the double straight rod is equal to the height of the slope block. A plurality of rolling rods are rotatably connected to the middle of the double straight rod.

[0019] In one embodiment, a moving frame is fixedly connected to the lower end of the positioning frame. The radiator body is placed in the moving frame. Wheel grooves are opened at the lower ends of both sides of the moving frame. Support columns are fixedly connected to the lower ends of the four corners of the top plate. A pair of raceways are fixedly connected to the lower sides of the support columns. A plurality of groups of rolling wheels are rotatably connected to the upper sides of the raceways. The rolling wheels are in contact with the wheel grooves, and the rolling wheels are driven to rotate by a motor assembly.

[0020] In one embodiment, a plurality of groups of blanking cylinders are provided. The blanking cylinders pass through the top plate and are fixedly connected thereto. A fixing rod is fixedly connected to one end of the blanking cylinder away from the adsorption assembly. A blocking block is fixedly connected to the other end of the fixing rod. A sliding plate is disposed on the fixing rod. The fixing rod passes through the sliding plate and is slidably engaged therewith. A third spring is disposed outside the fixing rod. The two ends of the third spring are respectively connected to the blocking block and the sliding plate. A lower cover plate is fixedly connected to the lower end of the sliding plate. The upper surface of the lower cover plate is in contact with the light-shielding sheet body and at the same time in contact with the lower end surface of the blanking cylinder.

[0021] In one embodiment, sliding rails are slidably engaged with both sides of the moving clamping plate. Connecting rods are fixedly connected to the four corners of the sliding rails. The upper ends of the connecting rods are fixedly connected to the top plate. The moving clamping plate is driven to move by a cylinder assembly. A plurality of material clamping seats are fixedly connected to the upper side of the moving clamping plate. The positions of the material clamping seats correspond to the positions of the blanking cylinders. A material clamping groove is opened on the upper side of the material clamping seat. The height of the material clamping groove is equal to the thickness of the light-shielding sheet body. The lower end surface of the blanking cylinder and the upper end surface of the material clamping seat are on the same horizontal line.

[0022] In one embodiment, the adsorption assembly includes a number of groups of hollow suction heads, the positions of the hollow suction heads are arranged corresponding to the positions of the card material seats, a hollow tube is arranged at the upper end of the hollow suction head, a lifting plate is arranged at the upper end of the hollow tube, an air pump is fixedly connected to the upper end of the lifting plate, the air pump is connected to the hollow tube through a hose, telescopic members are arranged on the upper sides of the four corners of the lifting plate, the telescopic members are connected to the top plate, and the lifting plate is driven to move by a cylinder assembly.

[0023] In one embodiment, the riveting assembly includes a number of groups of riveting heads, the positions of the number of groups of riveting heads are arranged corresponding to the positions of the riveting columns, a lifting mechanism is arranged at the upper end of the riveting head, and the lifting mechanism drives the riveting head to perform riveting through a cylinder member.

[0024] The processing of the light-emitting module includes the following steps:

[0025] Thermal conductive glue preparation step S1, apply thermal conductive glue on the surface of the radiator body that makes up the PCBA assembly and place it in the moving assembly to move to the next step;

[0026] PCBA board assembly step S2, use the PCBA assembly component to place the PCBA board on the radiator body and make the riveting holes and riveting columns correspond to each other, and then move to the next step;

[0027] Light-shielding sheet assembly step S3, use the adsorption assembly to place the light-shielding sheet body on the radiator body and make the riveting holes and riveting columns correspond to each other, and then move to the next step;

[0028] Riveting step S4, uniformly rivet the assembled PCBA board, light-shielding sheet body and radiator body to form a PCBA assembly;

[0029] Assembly step S5, assemble the PCBA assembly on the reflector bowl, then assemble the module lens, and finally cover the module bracket and tighten 4 fastening screws to form a module component sub-assembly.

[0030] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: In the present invention, by providing a moving assembly to carry the radiator coated with thermal conductive glue for moving, successively passing through the PCBA assembly component, adsorption assembly and riveting assembly, the assembly of the PCBA board and the light-shielding sheet body on the radiator body is realized in sequence, and finally unified riveting is carried out to form a PCBA assembly, which greatly improves the riveting speed and greatly reduces the labor fatigue intensity, realizing the integrated automated processing and production of the PCBA assembly. Among them, a feeding component and a discharging component are also provided to automatically feed the PCBA assembly component and the adsorption assembly, with a high degree of automation. Description of the Drawings

[0031] Combined with the accompanying drawings, through a detailed description of the specific implementation manners of the present application, the technical solutions and other beneficial effects of the present application will become obvious.

[0032] In the accompanying drawings:

[0033] Figure 1 is the overall structural schematic diagram of the present invention;

[0034] Figure 2 is the front view sectional schematic diagram of the present invention;

[0035] Figure 3 is the three-dimensional exploded schematic diagram of the PCBA assembly component of the present invention;

[0036] Figure 4 is the side view sectional schematic diagram of the present invention;

[0037] Figure 5 is Figure 4 the partial enlarged schematic diagram of area A of

[0038] Figure 6 is Figure 4 the partial enlarged schematic diagram of area B of

[0039] Figure 7 is Figure 2 the partial enlarged schematic diagram of area C of

[0040] Figure 8 is Figure 2 the partial enlarged schematic diagram of area D of

[0041] Figure 9 is Figure 2 the partial enlarged schematic diagram of area E of

[0042] Figure 10 is the sectional schematic diagram when the card material seat of the present invention holds the card material;

[0043] Figure 11 is Figure 2 the partial enlarged schematic diagram of area F of

[0044] Figure 12 is the three-dimensional schematic diagram of the movable card board of the present invention;

[0045] In the figure: 1. Loading component; 101. Feeding cylinder; 102. Transmission roller; 103. Pushing plate; 104. Push board; 105. Threaded rod; 106. Motor component; 107. Ramp block; 108. Double straight rod; 109. Rolling rod;

[0046] 2. Moving component; 201. Positioning frame; 202. Moving frame;

[0047] 3. PCBA assembly components; 301. Upper cover; 302. Limit frame; 303. Feed port; 304. Baffle; 305. Limit plate; 306. Triangular wedge; 307. Guide rod; 308. Guide rod; 309. Piston rod; 310. Disc; 311. Telescopic rod 1;

[0048] 4. Adsorption component; 401. Hollow suction head; 402. Hollow tube; 403. Lifting plate; 404. Air pump;

[0049] 5. Unloading assembly; 501. Unloading barrel; 502. Moving clamping plate; 503. Fixed rod; 504. Slide plate; 505. Lower cover plate; 506. Clamping seat; 507. Slide rail; 508. Connecting rod;

[0050] 6. Riveted assembly; 601. Riveted joint;

[0051] 7. PCBA board; 701. Radiator body; 702. Light shield body;

[0052] 8. Top plate; 801. Roller; 802. Rolling wheel. DETAILED DESCRIPTION

[0053] The disclosure below provides many different embodiments or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. In addition, the present application may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art will appreciate the application of other processes and / or the use of other materials.

[0054] See also Figure 1-12 The present invention provides a technical solution: an automatic riveting device for a light-emitting module with a narrow light-emitting surface and a processing method thereof, comprising a loading component 1, a moving component 2, a PCBA assembly component 3, an adsorption component 4, a blanking component 5 and a riveting component 6; wherein,

[0055] The moving component 2 is used to carry the radiator body 701 to move;

[0056] The moving component 2 passes through the lower side of the PCBA assembly component 3, the adsorption component 4 and the riveting component 6 in the order of the process;

[0057] The loading assembly 1 includes a discharge barrel 101 and a pushing mechanism. Several PCBA boards 7 are stacked in the discharge barrel 101. The pushing mechanism is used to push a single PCBA board 7 from the discharge barrel 101 into the PCBA assembly assembly 3.

[0058] The PCBA assembly component 3 is used to push the received PCBA board 7 onto the radiator body 701 located on the moving component 2;

[0059] The blanking component 5 includes a blanking cylinder 501 and a moving clamping plate 502. A number of light shielding sheet bodies 702 are stacked in the blanking cylinder 501. The moving clamping plate 502 is used to separately separate a single light shielding sheet body 702 from the blanking cylinder 501 and move it to the adsorption component 4;

[0060] The adsorption component 4 is used to adsorb the light shielding sheet body 702 and push it onto the radiator body 701 with the PCBA board 7 already assembled;

[0061] The riveting component 6 is used to rivet the radiator body 701 with the PCBA board 7 and the light shielding sheet body 702 already assembled to form a PCBA component.

[0062] Specifically, the staff first place the radiator body 701 coated with thermal conductive adhesive on the moving component 2. The moving component 2 carries the radiator body 701 to move, and successively passes through the PCBA assembly component 3, the adsorption component 4, and the riveting component 6, realizing the assembly of the PCBA board 7, the assembly of the light shielding sheet body 702 on the radiator body 701 in sequence, and finally performing unified riveting to form a PCBA component, greatly improving the riveting speed and greatly reducing the labor fatigue intensity, realizing the integrated automated processing and production of the PCBA component. Among them, there are also a feeding component 1 and a blanking component 5 to automatically feed the PCBA assembly component 3 and the adsorption component 4. Among them, there are a number of PCBA boards 7 stacked in advance in the feeding cylinder 101. Through the pushing mechanism, a single PCBA board 7 is pushed out from it and enters the PCBA assembly component 3. Then the PCBA assembly component 3 pushes the PCBA board 7 onto the radiator body 701 on the moving component 2 to complete the assembly of the PCBA board 7. Then the moving component 2 drives the radiator body 701 to continue moving to the lower side of the adsorption component 4. Similarly, a number of light shielding sheet bodies 702 are stacked in the blanking cylinder 501 in advance. The moving clamping plate 502 separates a single light shielding sheet body 702 from it, and then brings it to the adsorption component 4. The adsorption component 4 adsorbs the light shielding sheet body 702 and brings it onto the radiator body 701 with the PCBA board 7 already assembled to complete the assembly of the light shielding sheet body 702. Finally, the moving component 2 brings it into the riveting component 6 to perform unified riveting on the PCBA board 7 and the light shielding sheet body 702, with high riveting efficiency, thus completing the automated production of the PCBA component.

[0063] The PCBA assembly component 3 includes an upper cover plate 301. A limiting frame 302 is fixedly connected to the lower end of the upper cover plate 301. The inner wall of the limiting frame 302 is in clearance fit with the PCBA board 7. A feeding port 303 is formed in one side of the limiting frame 302. The feeding port 303 is used to receive the PCBA board 7 pushed in by the feeding component 1. Two limiting plates 305 are slidably fitted to the lower sides of both ends of the limiting frame 302. The two limiting plates 305 are oppositely arranged at both ends of the limiting frame 302. The length of the limiting plate 305 extends to the inner side of the limiting frame 302. The limiting plate 305 is used to block the PCBA board 7 in the limiting frame 302 from falling. A triangular wedge 306 is fixedly connected to the lower end of the limiting plate 305. The inclined surfaces of the triangular wedges 306 are oppositely arranged. A baffle 304 is fixedly connected to one end of the limiting plate 305 located outside the limiting frame 302. Guide rods 307 are arranged at both ends of the baffle 304. One end of the guide rod 307 is fixedly connected to the limiting frame 302. The guide rod 307 penetrates through the baffle 304 and is slidably fitted with it. A stopper is fixedly connected to the outer end of the guide rod 307. A first spring is arranged outside the guide rod 307. Both ends of the first spring are respectively connected to the stopper and the baffle 304;

[0064] The moving component 2 includes a positioning frame 201. The positioning frame 201 is used to limit the position of the PCBA board 7 when the moving component 2 moves. The positioning frame 201 is oppositely arranged to the limiting frame 302. The inclined surfaces of the triangular wedges 306 are oppositely arranged to the positions at both ends of the positioning frame 201. A plurality of groups of guide rods 308 are arranged at the lower end of the limiting frame 302. A plurality of groups of riveting posts are arranged at the upper end of the radiator body 701. Corresponding riveting holes are formed in the PCBA board 7.

[0065] Specifically, the feeding component 1 first pushes a single PCBA board 7 into the limiting frame 302 from the feeding port 303. The limiting frame 302 positions the PCBA board 7 and guides its downward movement, causing the PCBA board 7 to fall to the lowermost end of the limiting frame 302. Then, the limiting plate 305 supports the PCBA board 7 to prevent it from falling further. When the moving component 2 moves the radiator body 701 to the lower part of the PCBA assembly component 3, at this time, the triangular wedge 306 corresponds to the positioning frame 201. The upper cover 301, the limiting frame 302, and the limiting plate 305 are controlled by a driving mechanism such as a cylinder assembly to drive the PCBA board 7 downward. The inclined surface of the triangular wedge 306 contacts the upper end surface of the positioning frame 201, causing the triangular wedge 306 to move outward along the inclined surface and drive the limiting plate 305 and the baffle 304 to move together. The baffle 304 moves along the guide rod 307 for guiding, causing the limiting plate 305 to gradually release the supporting state of the PCBA board 7 until the upper end surface of the positioning frame 201 contacts the limiting plate 305. At this time, the PCBA board 7 completely loses support and falls under the action of its own gravity onto the radiator body 701 within the positioning frame 201. By arranging a number of guide rods 308 on the lower end surface of the limiting frame 302, the guide rods 308 extend into the positioning frame 201 and contact the radiator body 701, further guiding the PCBA board 7 when it falls onto the radiator body 701, so that its riveting holes can be aligned with the riveting posts for assembly, with good assembly accuracy. After the assembly is completed, the PCBA assembly component 3 is reset. At this time, the triangular wedge 306 separates from the positioning frame 201. Under the action of the first spring, the limiting plate 305 returns to its original position, facilitating the next assembly. The automatic assembly of the PCBA board 7 is realized, and only a single cylinder assembly is used for driving to complete the assembly, which is simple and convenient and reduces the processing cost.

[0066] A cylinder part is arranged on the upper side of the upper cover 301. A piston rod 309 is arranged on the lower side of the cylinder part. The piston rod 309 penetrates through the upper cover 301 and is in sliding fit with it. The lower end of the piston rod 309 is fixedly connected to a disc 310. A number of first telescopic rods 311 are arranged on the upper side of the disc 310. The upper ends of the first telescopic rods 311 are connected to the upper cover 301. A second spring is arranged on the outer side of the first telescopic rods 311. The two ends of the second spring are respectively connected to the upper cover 301 and the disc 310.

[0067] Specifically, when assembling the PCBA board 7, the cylinder part is activated to drive the piston rod 309 to extend. The piston rod 309 descends to push the disc 310, and drives the upper cover plate 301 to descend through the first telescopic rod 311 and the second spring. When the PCBA board 7 loses the support of the limiting plate 305 and falls downward only by its own gravity, there may be a situation where the PCBA board 7 is not fully stuck on the radiator body 701. At this time, the driving piston rod 309 can continue to descend, and the piston rod 309 thus pushes the disc 310 to continue descending. At this time, the limiting frame 302 contacts the positioning frame 201, making the upper cover plate 301 unable to move further, so that the first telescopic rod 311 and the second spring are stretched until the disc 310 contacts the PCBA board 7 and presses it completely onto the radiator body 701 to complete the assembly. The assembly effect is good. The functions of driving the PCBA board 7 to descend and pressing the PCBA board 7 can be realized by a single cylinder part, with strong practicability and cost savings for additional driving parts.

[0068] A top plate 8 is arranged on the upper side of the feeding cylinder 101. The feeding cylinder 101 penetrates through the top plate 8 and is fixedly connected thereto. A plurality of groups of transmission rollers 102 are rotatably connected to the lower end of the feeding cylinder 101. An outlet is arranged on the lower side of one end of the feeding cylinder 101 close to the feeding port 303. The distance between the top end of the outlet and the top end of the transmission rollers 102 is equal to the thickness of a single PCBA board 7. The outlet is arranged opposite to the feeding port 303. The pushing mechanism is arranged on the opposite side of the outlet on the feeding cylinder 101. The pushing mechanism includes two pushing plates 103. The pushing plates 103 penetrate through the feeding cylinder 101 and are slidably matched therewith. The thickness of the pushing plates 103 is equal to the thickness of the PCBA board 7. The outer end of the pushing plate 103 is fixedly connected with a pushing board 104. A threaded rod 105 is arranged in the middle of the pushing board 104. The threaded rod 105 penetrates through the pushing board 104 and is threadedly connected thereto. One end of the threaded rod 105 is provided with a motor part 106, and the motor part 106 is connected to the feeding cylinder 101.

[0069] Specifically, the staff can stack a number of PCBA boards 7 in the feeding cylinder 101 in advance. The lowermost PCBA board 7 falls on a plurality of transmission rollers 102. Since the distance between the top end of the outlet and the top end of the transmission rollers 102 is equal to the thickness of a single PCBA board 7 (as Figure 7 shown), and the thickness of the pushing plate 103 is equal to the thickness of the PCBA board 7 (as Figure 8As shown, when the pusher plate 103 pushes the lowermost PCBA board 7, the PCBA board 7 rolls along the transmission roller 102, thereby reducing the friction of the lower side of the PCBA board 7 during movement, passing through the discharge port and entering the feed port 303 of the limit frame 302, and finally entering the limit frame 302 for assembly. The several PCBA boards 7 on the upper side will be blocked by the material feeding cylinder 101 and remain in the material feeding cylinder 101. When the pusher plate 103 returns to its original position, the upper PCBA board 7 will fall onto the transmission roller 102 to prepare for the next pushing operation. Among them, by starting the motor component 106 to drive the threaded rod 105 to rotate, the threaded rod 105 is threadedly connected to the push plate 104, and the two pusher plates 103 penetrate the material feeding cylinder 101, so that the push plate 104 pushes the two pusher plates 103 to move, realizing the pushing operation, thus realizing the automatic feeding while separating the PCBA boards 7 individually, without manual feeding, and having high working efficiency.

[0070] On the upper side of the end of the pusher plate 103 away from the push plate 104, a slope block 107 is fixedly connected. The slope surface of the slope block 107 corresponds to the PCBA board 7. At the upper end of the pusher plate 103, a double straight rod 108 is fixedly connected. The height of the double straight rod 108 is equal to the height of the slope block 107. Several rolling rods 109 are rotatably connected to the middle side of the double straight rod 108.

[0071] Specifically, the upper end of the pusher plate 103 is provided with a slope block 107, a double straight rod 108, and rolling rods 109, so that when the pusher plate 103 pushes the PCBA board 7 for feeding, the upper PCBA board 7 will be lifted along the slope block 107 and come into contact with several rolling rods 109, thereby reducing the friction between the upper PCBA board 7 and the PCBA board 7 being pushed. The upper PCBA board 7 continuously moves on the rolling rods 109 and the rolling rods 109 roll accordingly, thereby reducing the friction between the two and ensuring the surface quality of the PCBA board 7.

[0072] At the lower end of the positioning frame 201, a moving frame 202 is fixedly connected. The radiator body 701 is placed in the moving frame 202. Wheel grooves are opened at the lower ends of both sides of the moving frame 202. At the lower ends of the four corners of the top plate 8, support columns are fixedly connected. At the lower side of the support columns, a pair of raceways 801 are fixedly connected. Several groups of rolling wheels 802 are rotatably connected to the upper side of the raceways 801. The rolling wheels 802 are in contact with the wheel grooves, and the rolling wheels 802 are driven to rotate by a motor assembly.

[0073] Specifically, by driving the rolling wheels 802 through the motor assembly, the rolling wheels 802 drive the moving frame 202 to drive the positioning frame 201 and the radiator body 701 to move along the raceways 801. Among them, the wheel grooves are in contact with the rolling wheels 802 for movement guidance.

[0074] There are several feeding cylinders 501. The feeding cylinders 501 penetrate through the top plate 8 and are fixedly connected thereto. A fixing rod 503 is fixedly connected to the end of the feeding cylinder 501 away from the adsorption assembly 4. A stop block is fixedly connected to the other end of the fixing rod 503. A sliding plate 504 is arranged on the fixing rod 503. The fixing rod 503 penetrates through the sliding plate 504 and is in sliding fit therewith. A third spring is arranged on the outer side of the fixing rod 503. The two ends of the third spring are respectively connected to the stop block and the sliding plate 504. A lower cover plate 505 is fixedly connected to the lower end of the sliding plate 504. The upper surface of the lower cover plate 505 is in contact with the light shielding plate body 702 and at the same time in contact with the lower end surface of the feeding cylinder 501.

[0075] Specifically, the staff stacks a number of light shielding plate bodies 702 in several feeding cylinders 501 in advance. A lower cover plate 505 is arranged at the lower end of the feeding cylinder 501 to support it and prevent it from falling further. One end of the lower cover plate 505 is fixed with a sliding plate 504. The sliding plate 504 slides along the fixing rod 503, and a third spring is arranged to hold the sliding plate 504. Then, continuous feeding is carried out by moving the clamping plate 502.

[0076] The two sides of the moving clamping plate 502 are in sliding fit with the slide rails 507. Connecting rods 508 are fixedly connected to the four corners of the slide rails 507. The upper ends of the connecting rods 508 are fixedly connected to the top plate 8. The moving clamping plate 502 is driven to move by a cylinder assembly. A number of material clamping seats 506 are fixedly connected to the upper side of the moving clamping plate 502. The positions of the material clamping seats 506 correspond to the positions of the feeding cylinders 501. A material clamping groove is opened on the upper side of the material clamping seat 506. The height of the material clamping groove is equal to the thickness of the light shielding plate body 702. The lower end surface of the feeding cylinder 501 and the upper end surface of the material clamping seat 506 are on the same horizontal line.

[0077] Specifically, the moving clamping plate 502 is driven by a cylinder assembly to move along the slide rails 507. When the moving clamping plate 502 drives a number of material clamping seats 506 to move towards the feeding cylinder 501, since the lower end surface of the feeding cylinder 501 and the upper end surface of the material clamping seat 506 are on the same horizontal line, therefore, the material clamping seat 506 will push the lower cover plate 505 away from the lower end of the feeding cylinder 501, causing the upper light shielding plate body 702 to fall into the material clamping groove opened in the material clamping seat 506 under the action of its own gravity. Since the height of the material clamping groove is equal to the thickness of the light shielding plate body 702, the single light shielding plate body 702 at the lowermost end of the feeding cylinder 501 just fits into the material clamping groove. Then the moving clamping plate 502 resets, thereby taking away the light shielding plate body 702, while the upper several light shielding plate bodies 702 are blocked by the feeding cylinder 501 and cannot move along. At this time, the lower cover plate 505 moves back to the lower side of the feeding cylinder 501 under the reset action of the third spring, and supports the upper several light shielding plate bodies 702 again, thus completing the automatic separation and feeding of the light shielding plate body 702.

[0078] The adsorption assembly 4 includes a number of groups of hollow suction heads 401. The positions of the hollow suction heads 401 are set corresponding to the positions of the blanking seats 506. A hollow tube 402 is provided at the upper end of the hollow suction head 401. A lifting plate 403 is provided at the upper end of the hollow tube 402. An air pump 404 is fixedly connected to the upper end of the lifting plate 403. The air pump 404 is connected to the hollow tube 402 through a hose. Telescopic members are provided on the upper sides of the four corners of the lifting plate 403. The telescopic members are connected to the top plate 8. The lifting plate 403 is driven to move by a cylinder assembly.

[0079] Specifically, the light-shielding sheet body 702 located in the blanking groove is then brought to the lower end of the hollow suction head 401 by the moving clamping plate 502. The hollow suction head 401 is driven by the lifting plate 403 to descend. Through the air pump 404 and the hollow tube 402, the light-shielding sheet body 702 is adsorbed. Then the lifting plate 403 ascends, taking the light-shielding sheet body 702 out of the blanking seat 506. Subsequently, the moving clamping plate 502 continues to move towards the blanking cylinder 501. At this time, the moving assembly 2 drives the radiator body 701 equipped with the PCBA board 7 to move to the lower side of a number of hollow suction heads 401. At this time, the lifting plate 403 continues to drive the hollow suction head 401 to descend, placing the light-shielding sheet body 702 on the upper side of the radiator body 701 to complete the assembly, realizing the automatic assembly of the light-shielding sheet body 702.

[0080] The riveting assembly 6 includes a number of groups of riveting heads 601. The positions of the number of groups of riveting heads 601 correspond to the positions of the riveting posts. A lifting mechanism is provided at the upper end of the riveting head 601. The lifting mechanism drives the riveting head 601 to perform riveting through a cylinder member.

[0081] Specifically, when the PCBA board 7 and the light-shielding sheet body 702 are both assembled, the moving assembly 2 at this time moves to the lower side of a number of riveting heads 601. The lifting mechanism drives the riveting head 601 to descend, simultaneously riveting the PCBA board 7 and the light-shielding sheet body 702 to form a PCBA assembly, eliminating the need for separate secondary riveting and improving the riveting efficiency.

[0082] The processing of the light-emitting module includes the following steps:

[0083] The heat-conducting glue preparation step S1: Apply heat-conducting glue to the surface of the radiator body 701 that makes up the PCBA assembly and place it in the moving assembly 2 to move to the next step;

[0084] The PCBA board assembly step S2: Use the PCBA assembly component 3 to place the PCBA board 7 on the radiator body 701 with the riveting holes and riveting posts corresponding to each other, and then move to the next step;

[0085] Light shielding sheet assembling step S3: Use the adsorption component 4 to place the light shielding sheet body 702 on the radiator body 701 with the riveting holes and riveting posts corresponding to each other, and then move to the next step;

[0086] Riveting step S4: Rivet the assembled PCBA board 7, light shielding sheet body 702 and radiator body 701 together to form a PCBA component;

[0087] Assembly step S5: Assemble the PCBA component on the reflector bowl, then assemble the module lens, and finally cover the module bracket and tighten 4 fastening screws to form a sub-assembly of the module component.

[0088] In the description of the present application, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows mutual communication; it can be a direct connection, a connection through the interior of two components, or an interaction relationship between two components. For those of ordinary skill in the art, the meanings of the above terms in the present application can be understood according to specific circumstances.

[0089] The above has introduced in detail an automatic riveting device and its processing method for a light-emitting module with a relatively narrow light-emitting surface provided by the embodiments of the present application. Specific examples are used in this article to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of the present application; those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. An automatic riveting device for a lighting module with a relatively narrow light-emitting surface, comprising a feeding component (1), a moving component (2), a PCBA assembling component (3), an adsorption component (4), a discharging component (5) and a riveting component (6); wherein, The moving component (2) is used for carrying the radiator body (701) to move; The moving component (2) sequentially passes below the PCBA assembling component (3), the adsorption component (4) and the riveting component (6) in the order of the processes; The feeding component (1) includes a material placing cylinder (101) and a pushing mechanism. A plurality of PCBA boards (7) are stacked in the material placing cylinder (101), and the pushing mechanism is used to push a single PCBA board (7) out of the material placing cylinder (101) and into the PCBA assembling component (3); The PCBA assembling component (3) is used to push the received PCBA board (7) onto the radiator body (701) located on the moving component (2); The discharging component (5) includes a discharging cylinder (501) and a moving clamping plate (502). A plurality of light shielding sheet bodies (702) are stacked in the discharging cylinder (501), and the moving clamping plate (502) is used to separately separate a single light shielding sheet body (702) from the discharging cylinder (501) and move it to the adsorption component (4); The adsorption component (4) is used to adsorb the light shielding sheet body (702) and push it onto the radiator body (701) on which the PCBA board (7) has been assembled; The riveting component (6) is used to rivet the radiator body (7) on which the PCBA board (7) and the light shielding sheet body (702) have been assembled to form a PCBA component; The PCBA assembly component (3) includes an upper cover plate (301). A limiting frame (302) is fixedly connected to the lower end of the upper cover plate (301). The inner wall of the limiting frame (302) is in clearance fit with the PCBA board (7). A feeding port (303) is formed on one side of the limiting frame (302). The feeding port (303) is used to receive the PCBA board (7) pushed by the feeding component (1). Two limiting plates (305) are slidably fitted to the lower sides of both ends of the limiting frame (302). The two limiting plates (305) are oppositely arranged at both ends of the limiting frame (302). The length of the limiting plate (305) extends to the inner side of the limiting frame (302). The limiting plate (305) is used to block the PCBA board (7) in the limiting frame (302) from falling. A triangular wedge block (306) is fixedly connected to the lower end of the limiting plate (305). The inclined surfaces of the triangular wedge blocks (306) are oppositely arranged. A baffle (304) is fixedly connected to the end of the limiting plate (305) located outside the limiting frame (302). Guide rods (307) are arranged at both ends of the baffle (304). One end of the guide rod (307) is fixedly connected to the limiting frame (302). The guide rod (307) penetrates through the baffle (304) and is slidably fitted with it. A stopper is fixedly connected to the outer end of the guide rod (307). A first spring is arranged outside the guide rod (307). Both ends of the first spring are respectively connected to the stopper and the baffle (304). The moving component (2) includes a positioning frame (201). The positioning frame (201) is used to limit the position of the PCBA board (7) when the moving component (2) moves. The positioning frame (201) is oppositely arranged to the limiting frame (302). The inclined surfaces of the triangular wedge blocks (306) are oppositely arranged to the positions at both ends of the positioning frame (201). A plurality of groups of guide rods (308) are arranged at the lower end of the limiting frame (302). A plurality of riveting posts are arranged at the upper end of the radiator body (701). Corresponding riveting holes are formed on the PCBA board (7).

2. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 1, characterized in that: A cylinder part is arranged on the upper side of the upper cover plate (301). A piston rod (309) is arranged on the lower side of the cylinder part. The piston rod (309) penetrates through the upper cover plate (301) and is slidably fitted with it. A disc (310) is fixedly connected to the lower end of the piston rod (309). A plurality of first telescopic rods (311) are arranged on the upper side of the disc (310). The upper ends of the first telescopic rods (311) are connected to the upper cover plate (301). A second spring is arranged outside the first telescopic rod (311). Both ends of the second spring are respectively connected to the upper cover plate (301) and the disc (310).

3. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 1, characterized in that: On the upper side of the feeding cylinder (101), a top plate (8) is provided. The feeding cylinder (101) penetrates through the top plate (8) and is fixedly connected thereto. At the lower end of the feeding cylinder (101), a number of conveying rollers (102) are rotatably connected. On the lower side of one end of the feeding cylinder (101) close to the feeding port (303), a discharging port is provided. The distance between the top end of the discharging port and the top end of the conveying rollers (102) is equal to the thickness of a single PCBA board (7). The discharging port is arranged opposite to the feeding port (303). The pushing mechanism is arranged on the opposite side of the discharging port on the feeding cylinder (101). The pushing mechanism includes two pushing plates (103). The pushing plates (103) penetrate through the feeding cylinder (101) and are slidably matched therewith. The thickness of the pushing plates (103) is equal to the thickness of the PCBA board (7). The outer ends of the pushing plates (103) are fixedly connected with pushing boards (104). In the middle side of the pushing boards (104), a threaded rod (105) is provided. The threaded rod (105) penetrates through the pushing boards (104) and is threadedly connected therewith. One end of the threaded rod (105) is provided with a motor part (106). The motor part (106) is connected with the feeding cylinder (101).

4. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 3, characterized in that: On the upper side of one end of the pushing plate (103) far from the pushing board (104), a slope block (107) is fixedly connected. The slope of the slope block (107) is arranged corresponding to the PCBA board (7). On the upper end of the pushing plate (103), a double straight rod (108) is fixedly connected. The height of the double straight rod (108) is equal to the height of the slope block (107). In the middle side of the double straight rod (108), a number of rolling rods (109) are rotatably connected.

5. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 3, characterized in that: At the lower end of the positioning frame (201), a moving frame (202) is fixedly connected. The radiator body (701) is placed in the moving frame (202). On both lower sides of the moving frame (202), wheel grooves are opened. At the lower ends of the four corners of the top plate (8), support columns are fixedly connected. At the lower sides of the support columns, a pair of raceways (801) are fixedly connected. On the upper sides of the raceways (801), a number of sets of rolling wheels (802) are rotatably connected. The rolling wheels (802) are in contact with the wheel grooves. The rolling wheels (802) are driven to rotate by a motor assembly.

6. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 3, characterized in that: There are several groups of the blanking cylinders (501). The blanking cylinders (501) penetrate through the top plate (8) and are fixedly connected thereto. One end of the blanking cylinder (501) far from the adsorption assembly (4) is fixedly connected with a fixing rod (503). The other end of the fixing rod (503) is fixedly connected with a stop block. A sliding plate (504) is arranged on the fixing rod (503). The fixing rod (503) penetrates through the sliding plate (504) and is in sliding fit therewith. A third spring is arranged on the outer side of the fixing rod (503). Two ends of the third spring are respectively connected with the stop block and the sliding plate (504). The lower end of the sliding plate (504) is fixedly connected with a lower cover plate (505). The upper surface of the lower cover plate (505) contacts with the light shielding sheet body (702) and simultaneously contacts with the lower end surface of the blanking cylinder (501).

7. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 4, characterized in that: Both sides of the movable clamping plate (502) are in sliding fit with slide rails (507). Four corners of the slide rails (507) are fixedly connected with connecting rods (508). The upper ends of the connecting rods (508) are fixedly connected with the top plate (8). The movable clamping plate (502) is driven to move by a cylinder assembly. Several blanking seats (506) are fixedly connected to the upper side of the movable clamping plate (502). The positions of the blanking seats (506) correspond to the positions of the blanking cylinders (501). A blanking groove is formed in the upper side of the blanking seat (506). The height of the blanking groove is equal to the thickness of the light shielding sheet body (702). The lower end surface of the blanking cylinder (501) and the upper end surface of the blanking seat (506) are on the same horizontal line.

8. The automatic riveting device for a light-emitting module with a relatively narrow light-emitting surface according to claim 7, characterized in that: The adsorption assembly (4) includes several groups of hollow suction heads (401). The positions of the hollow suction heads (401) are arranged corresponding to the positions of the blanking seats (506). A hollow tube (402) is arranged at the upper end of the hollow suction head (401). A lifting plate (403) is arranged at the upper end of the hollow tube (402). An air pump (404) is fixedly connected to the upper end of the lifting plate (403). The air pump (404) and the hollow tube (402) are connected by a hose. Telescopic members are arranged on the upper sides of four corners of the lifting plate (403). The telescopic members are connected with the top plate (8). The lifting plate (403) is driven to move by a cylinder assembly; The riveting assembly (6) includes several groups of riveting heads (601). The positions of the several groups of riveting heads (601) correspond to the positions of the riveting columns. A lifting mechanism is arranged at the upper end of the riveting head (601). The lifting mechanism drives the riveting head (601) to perform riveting through a cylinder member.

9. The processing method of a light-emitting module with a relatively narrow light-emitting surface according to claim 1, characterized in that: The processing of the light-emitting module includes the following steps: Thermal conductive glue preparation step S1: Apply thermal conductive glue on the surface of the radiator body (701) in the PCBA assembly and place it in the moving assembly (2) to move to the next step; PCBA board assembly step S2: Use the PCBA assembly component (3) to place the PCBA board (7) on the radiator body (701) with the riveting holes and riveting columns corresponding to each other, and then move to the next step; Light shielding sheet assembly step S3: Use the adsorption component (4) to place the light shielding sheet body (702) on the radiator body (701) so that the riveting holes and riveting posts correspond to each other, and then move to the next step; Riveting step S4: Rivet the assembled PCBA board (7), light shielding sheet body (702) and radiator body (701) together to form a PCBA component; Assembly step S5: Assemble the PCBA component on the reflector bowl, then assemble the module lens, and finally cover the module bracket and tighten 4 fastening screws to form a sub-assembly of the module component.

Images