A synchronous rolling process for the production of multi-layer veneers for wooden doors
Through the synchronous rolling process, the use of leather racks, dials, rubber rollers and leash rollers and other equipments, the efficient production of multi-layer wooden vase of wooden doors is achieved, and the problems of cumbersome processes and low efficiency in the existing technology are solved.
Patent Information
- Application Number
- CN202211589060.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-09
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2042-12-09
AI Technical Summary
During the production process of existing multi-layer wood veneer, the process is complicated, the fault tolerance rate is low and the overall efficiency is not high.
The synchronous rolling process is adopted, and the wooden vase is layered and stacked in layers by placing a leather frame, and the glue is synchronized by rotating the glue with a dial roller and a rubber roller, and the lever roller is turned down layer by layer and pressed by the roller to form a wooden door.
The wooden door production process is simplified, the door manufacturing efficiency is improved, manual operation is reduced, and production efficiency is improved.
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Figure CN115847559B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wooden door processing, in particular to a synchronous rolling process for producing multi-layer veneers of wooden doors. Background Art
[0002] Application number CN201920982930.X discloses an automated veneer cladding positioning device, comprising a frame; a wooden board conveying mechanism, arranged at the upper end of the frame; a veneer lifting mechanism, arranged at the rear side of the wooden board conveying mechanism, the veneer lifting mechanism being used to push the veneer up; a veneer adsorption and grabbing mechanism, arranged at the rear side of the veneer lifting mechanism, the veneer adsorption and grabbing mechanism being used to grab the veneer and move it to the right; a first wooden board moving mechanism, arranged at the front side of the wooden board conveying mechanism, the first wooden board moving mechanism being used to move the wooden board frame to a second wooden board moving mechanism; a second wooden board moving mechanism, arranged at the right side of the wooden board conveying mechanism and the veneer lifting mechanism and located on the vertical plane of the wooden board conveying mechanism; a veneer rolling mechanism, arranged at the right side of the second wooden board moving mechanism; and a discharging mechanism.
[0003] The veneer of the above patent is positioned and covered layer by layer, and a glue layer has to be applied in the middle, which makes the process complicated, the tolerance rate of processing wooden doors is low, and the overall efficiency is not high. Summary of the invention
[0004] In order to overcome the defects in the prior art, the purpose of the present invention is to provide a synchronous rolling process for the production of multi-layer veneer for wooden doors to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides a synchronous rolling process for producing multi-layer veneer for wooden doors, comprising the following steps:
[0006] S1. First, stack a number of veneers on a number of layered boards in a veneer rack in sequence;
[0007] S2, simultaneously start the forward and reverse motors to drive the sealing roller to discharge the glue in the rubber cylinder to the uppermost fixed rubber roller, start the distance adjustment motor to drive several moving rubber rollers to contact the fixed rubber rollers above them, start the roller driving motor to drive several fixed rubber rollers to drive several moving rubber rollers to rotate and spread glue;
[0008] S3, after the fixed rubber roller and the moving rubber roller at the bottom of the rubber cylinder are all coated with glue, the spacing motor is started to drive the moving rubber rollers to separate from the fixed rubber rollers to leave a gap;
[0009] S4, then start the active motor to drive several rollers above the right ends of several layered boards to rotate synchronously, thereby pushing the top veneer through the gap in S3 and being glued on both sides;
[0010] S5. As the fixed glue roller and the movable glue roller clamp the veneer and move it to the right until several veneers fall onto several pairs of veneer supporting rollers between the veneer supporting frames;
[0011] S6. Then place a wooden board on the bottom of the veneer supporting frame, and then start the veneer unloading motor to drive several pairs of veneer supporting rollers between the veneer supporting frames to turn down successively from the upper layer to the lower layer and hide inside the veneer supporting frame, so that several veneers fall and stack on the wooden board successively from top to bottom;
[0012] S7. Then place another wooden board on the veneer, and then start the driving motor to drive the roller to move above the bottom of the veneer supporting frame and roll the wooden board directly above to press several veneers tightly, and then stick them together to form a whole, forming a wooden door;
[0013] The structure of the above process includes a veneer placing frame and several layered plates arranged at equal intervals inside the veneer placing frame. A dialing roller is arranged above each layered plate inside the right end of the veneer placing frame, and a driving motor for driving several dialing rollers to rotate synchronously is installed at the rear side of the veneer placing frame;
[0014] A glue cylinder is arranged outside the right end of the veneer placing frame. The central axis of the glue cylinder is horizontally arranged, and a sealing glue roller is embedded in the bottom opening thereof. A forward and reverse motor coaxially connected to the sealing glue roller is installed at one end of the glue cylinder. A glue discharging groove is opened on the outer side of the sealing glue roller deviating from its central axis. Support pipes are welded to the bottom of both ends of the glue cylinder. Several pairs of fixed glue rollers and movable glue rollers are arranged between the two support pipes. Distance adjusting motors for driving several movable glue rollers to move up and down are installed at the outer bottom of both support pipes, and a driving roller motor for driving several fixed glue rollers to rotate synchronously is installed at the outer side of the top of one support pipe;
[0015] A veneer supporting frame is arranged on the right side of the glue cylinder. Several veneer supporting rods are arranged between the inner sides of the veneer supporting frame, and the veneer supporting rods are inclined with the right end downward. Several veneer supporting rollers are rotatably connected at equal intervals on the inner side of each veneer supporting rod. The veneer supporting rollers are made of Teflon and are in a cylindrical shape. A veneer unloading mechanism is arranged at the right end of the veneer supporting frame. The veneer unloading mechanism includes a transmission shaft coaxially inserted into the veneer supporting rod and a veneer unloading motor for driving the transmission shaft to rotate. A rolling mechanism is arranged at the bottom right side of the veneer supporting frame. The rolling mechanism includes a roller and a driving motor for driving it to move onto the bottom of the veneer supporting frame.
[0016] As a further improvement of this technical solution, a discharge port is opened on the right side surface of the veneer placing frame, a bayonet is opened on the front side of the veneer placing frame and above each layered plate, a card hole is opened in the middle of the top surface of the layered plate, a top plate is clamped inside the card hole, and a pressing roller for supporting the top plate is suspended below the layered plate.
[0017] As a further improvement of this technical solution, a plurality of telescopic tube groups are connected to the bottom surface of the top plate. Springs are sleeved outside the telescopic tube groups. The telescopic tube groups are composed of circular tubes sleeved inside and outside, and a ring welded to the bottom end of the inner circular tube is sleeved with a pressure roller.
[0018] As a further improvement of this technical solution, an air pump motor is installed on the top of the leather placing rack. Air pipes connected to the air pump motor are inserted into the four corners of the leather placing rack. A plurality of air outlet pieces are inserted into one side of the air pipes facing the layered plate. The outlets of the air outlet pieces are flat and point to the bottom gap of the veneer located at the topmost layer. A stop bar is inserted into the right corner of the top surface of the layered plate, and the top surface of the stop bar is flush with the bottom surface of the air outlet piece.
[0019] As a further improvement of this technical solution, a plurality of jacks and a plurality of chutes are equidistantly arranged on the side surface of the support tube. The chutes are in the structure of upper and lower rounded rectangular holes, and each chute is located below each jack. The fixed rubber roller is inserted into the jack, and the moving rubber roller is inserted into the chute.
[0020] As a further improvement of this technical solution, the top end of the output shaft of the distance adjustment motor is coaxially connected with a distance adjustment lead screw. Round caps are sleeved at both ends of the moving rubber roller, and threaded sleeves threadedly connected with the distance adjustment lead screw are welded on the outside of the round caps.
[0021] As a further improvement of this technical solution, a plurality of sleeves are sleeved on the leather supporting rod at equal intervals. A collar sleeved with the sleeve is welded to the outer end of the leather supporting roller. An arc groove is formed on the inner side surface of the sleeve. The central angle of the arc groove is greater than 180 degrees and less than 260 degrees. A pin is inserted into the top surface of the collar and inserted into the transmission shaft.
[0022] As a further improvement of this technical solution, sprockets are sleeved on the right ends of a plurality of the transmission shafts, and the outer diameters of the plurality of sprockets gradually increase from top to bottom. A chain is meshed outside the plurality of sprockets, and the unloading leather motor is coaxially connected with the sprocket meshed with the inner bottom of the chain.
[0023] As a further improvement of this technical solution, inlets and outlets are symmetrically arranged at the bottom of the front side of the leather supporting frame, and placing openings are spaced above the inlets and outlets.
[0024] As a further improvement of this technical solution, the axial direction of the roller is arranged in the same direction as the front and back direction of the leather supporting frame. Rings are sleeved at the front and back ends of the roller, and a supporting rod is welded to the horizontal side in the radial direction of the ring. The length of the supporting rod is greater than the left and right direction length of the leather supporting frame. The outer end of the supporting rod is bent downward and welded with a transmission sleeve. The output shaft end of the transmission motor is coaxially connected with a transmission lead screw coaxially connected with the transmission sleeve. A support frame is sleeved at one end of the supporting rod close to the roller.
[0025] Advantages of the present invention compared with the prior art:
[0026] In the synchronous rolling process for the production of multi-layer veneers for wooden doors, a veneer rack is provided to stack several veneers in layers. The rotating dial roller cooperates with the air outlet piece to move the upper veneer out of the veneer rack and into the lower part of the glue cylinder, and then it is aligned and enters between the fixed glue roller and the moving glue roller, and continues to be driven to move while being coated with glue until the veneer stays on several veneer supporting rollers of the veneer supporting rack. Then, the unloading motor drives several veneer supporting rollers at different heights to turn down layer by layer to unload the veneer, so that it is stacked at the bottom of the veneer supporting rack. Then, the driving motor is started to drive the roller to roll onto the wooden board above the veneer, so that they are bonded into a wooden door. This process only requires manual loading and unloading, and there is no need to add veneers one by one, improving the door manufacturing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The drawings described herein are for illustrative purposes only and are not intended to limit the scope of the disclosure of the present invention in any way. Additionally, the shapes and proportional dimensions of the components in the drawings are only schematic and are used to assist in understanding the present invention, rather than specifically defining the shapes and proportional dimensions of the components of the present invention. Those skilled in the art can select various possible shapes and proportional dimensions according to specific circumstances to implement the present invention under the teaching of the present invention.
[0028] Figure 1 is a schematic diagram of the overall assembly structure of the present invention;
[0029] Figure 2 is a plan view of the overall assembly layout structure of the present invention;
[0030] Figure 3 is a schematic diagram of the overall structure of the veneer rack of the present invention;
[0031] Figure 4 is a schematic diagram of the internal structure assembly of the veneer rack of the present invention;
[0032] Figure 5 is a schematic diagram of the overall structure of the glue cylinder of the present invention;
[0033] Figure 6 is a schematic diagram of the internal structure assembly of the glue cylinder of the present invention;
[0034] Figure 7 is a schematic diagram of the overall structure of the veneer supporting rack of the present invention;
[0035] Figure 8 is a schematic diagram of the internal structure assembly on one side of the veneer supporting rack of the present invention;
[0036] Figure 9 is a schematic diagram of the assembly structure of the rolling mechanism of the present invention;
[0037] Figure 10Schematic diagram of the leather placing rack structure of the present invention;
[0038] Figure 11 Exploded assembly view of the layered board of the present invention;
[0039] Figure 12 Exploded partial view of the rubber cylinder of the present invention;
[0040] Figure 13 Schematic diagram of the leather supporting rack structure of the present invention;
[0041] Figure 14 Partial schematic diagram of the assembly of the leather supporting rod and the transmission shaft of the present invention;
[0042] Figure 15 Exploded partial view of the rolling mechanism of the present invention.
[0043] The meanings of each label in the figure are as follows:
[0044] 100, leather placing rack; 101, layered board; 1011, card hole; 1012, retaining strip; 102, top plate; 1021, telescopic tube group; 1022, spring; 103, bayonet; 104, discharge port; 110, pressure roller; 120, deflector roller; 130, main motor; 140, air pump motor; 150, air pipe; 151, air outlet piece;
[0045] 200, rubber cylinder; 201, support tube; 202, jack; 203, chute; 210, sealing rubber roller; 211, glue discharge groove; 220, forward and reverse motor; 230, fixed rubber roller; 240, moving rubber roller; 250, distance adjusting lead screw; 251, threaded sleeve; 260, distance adjusting motor; 270, roller driving motor;
[0046] 300, leather supporting rack; 301, inlet and outlet; 302, board placing opening; 310, leather supporting rod; 311, sleeve; 312, arc groove; 320, leather supporting roller; 321, collar; 330, leather discharging mechanism; 331, transmission shaft; 332, sprocket; 333, chain; 334, leather discharging motor;
[0047] 350, rolling mechanism; 351, drum; 352, support rod; 3521, transmission sleeve; 353, transmission lead screw; 354, transmission motor; 355, support frame. Detailed implementation manners
[0048] Combined with the description of the accompanying drawings and the specific embodiments of the present invention, the details of the present invention can be more clearly understood. However, the specific embodiments of the present invention described herein are only for the purpose of explaining the present invention and should not be construed in any way as a limitation of the present invention. Under the teaching of the present invention, those skilled in the art can conceive any possible variations based on the present invention, and these should all be regarded as belonging to the scope of the present invention. The terms "installation" and "connection" should be understood in a broad sense, which can be directly connected or indirectly connected through an intermediate medium.
[0049] The terms "central axis", "longitudinal", "transverse", "length", "width", "thickness", "vertical", "horizontal", "front", "rear", "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", etc. used herein indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, in the description of the present invention, the meaning of "a number of" is two or more, unless otherwise specifically defined.
[0050] Please refer to Figures 1 - 15 As shown, the present invention provides a synchronous rolling process for the production of multi-layer wood veneers for wooden doors, including the following steps:
[0051] S1. First, stack a number of wood veneers on a number of layered plates 101 in the veneer rack 100 in sequence;
[0052] S2. Simultaneously start the forward and reverse motor 220 to drive the glue sealing roller 210 to discharge the glue liquid in the glue cylinder 200 onto the uppermost glue fixing roller 230, start the distance adjusting motor 260 to drive a number of moving glue rollers 240 to contact the glue fixing roller 230 above each of them, and start the roller driving motor 270 to drive a number of glue fixing rollers 230 to drive a number of moving glue rollers 240 to rotate and apply glue;
[0053] S3. After the glue fixing roller 230 and the moving glue roller 240 at the lowermost part of the glue cylinder 200 are both applied with glue, then start the distance adjusting motor 260 to drive a number of moving glue rollers 240 to separate from the glue fixing roller 230 to leave a gap;
[0054] S4. Then start the main motor 130 to drive a number of dialing rollers 120 above the right end of a number of layered plates 101 to rotate synchronously, and then dial the uppermost wood veneer through the gap in S3 to be double-sidedly applied with glue;
[0055] S5. As the glue fixing roller 230 and the moving glue roller 240 clamp the wood veneer and move to the right until a number of wood veneers fall onto a number of pairs of supporting veneer rollers 320 between the supporting veneer racks 300;
[0056] S6. Then, place a wooden board on the bottom of the leather support frame 300, and then start the leather unloading motor 334 to drive several pairs of leather support rollers 320 between the leather support frames 300 to turn down successively from the upper layer to the lower layer and hide inside the leather support frame 300. Then, several pieces of wood veneer fall successively from top to bottom and are stacked on the wooden board;
[0057] S7. Then, place another wooden board on the wood veneer so that the upper and lower surfaces of several pieces of wood veneer are covered with wooden boards. Then, start the transmission motor 354 to drive the roller 351 to move above the bottom of the leather support frame 300 and roll the wooden board directly above to press several pieces of wood veneer tightly, and then stick them together to form a whole, forming a wooden door.
[0058] In this embodiment, the structure of the above process includes a leather placing frame 100 and several layered plates 101 arranged at equal intervals inside the leather placing frame 100. The corners of the layered plates 101 are welded to the inner side of the vertical section of the leather placing frame 100. At the right end inside the leather placing frame 100 and above each layered plate 101, there is a dialing roller 120. At the rear side of the leather placing frame 100, there is a driving motor 130 for driving several dialing rollers 120 to rotate synchronously. The rear end of the dialing roller 120 is sleeved with a belt pulley, and the output shaft end of the driving motor 130 is sleeved with a belt pulley. The outer sides of several belt pulleys are sleeved with a belt to drive several dialing rollers 120 to rotate and dial the wood veneer out of the leather placing frame 100;
[0059] Further, an outlet 104 is provided on the right side surface of the leather placing frame 100 for moving out the wood veneer. A bayonet 103 is provided on the front side of the leather placing frame 100 and above each layered plate 101. If the bayonet 103 is not provided at the rear side of the leather placing frame 100, the left and right ends of the wood veneer are inserted into the bayonet 103, and then they can be limited at the rear side of the leather placing frame 100 and stacked neatly on the layered plate 101;
[0060] In the middle of the top surface of the layered plate 101, there is a clamping hole 1011, and a top plate 102 is clamped inside the clamping hole 1011. Below the layered plate 101, there is a pressure roller 110 for supporting the top plate 102. The top plate 102 is used to support several pieces of wood veneer to rise, and the pressure roller 110 is used to press the wood veneer to limit the height. The pressure rollers 110 of the same layer are at the same height as the bottom surface of the dialing roller.
[0061] Specifically, several telescopic tube groups 1021 are connected to the bottom surface of the top plate 102. A spring 1022 is sleeved outside the telescopic tube groups 1021. The telescopic tube groups 1021 are composed of circular tubes sleeved inside and outside, and the bottom end of the inner circular tube is welded to a ring sleeved with the pressure roller 110. The top of the outer tube of the telescopic tube groups 1021 is welded to the bottom surface of the top plate 102. The front and rear ends of the pressure roller 110 are sleeved with straight rods, and the top ends of the straight rods are welded to the top surface of the layered plate 101 to position the pressure roller 110. The elastic force of the spring 1022 is used to elastically move the top plate 102 to support several pieces of wood veneer to rise, so that the wood veneer can contact the dialing roller 120 and be rolled out of the leather placing frame 100.
[0062] It should be noted that an air pump motor 140 is installed at the top of the leather placing rack 100. An air pipe 150 connected to the air pump motor 140 is inserted into the four corners of the leather placing rack 100. A straight pipe is inserted in the middle of the top of the air pipe 150, and the straight pipe is inserted into the air outlet pipe of the air pump motor 140.
[0063] A number of air outlet pieces 151 are inserted on the side of the air pipe 150 facing the laminating plate 101. The outlet of the air outlet piece 151 is flat and points to the bottom gap of the veneer on the topmost layer. A stop bar 1012 is inserted at the right corner of the top surface of the laminating plate 101. The top surface of the stop bar 1012 is flush with the bottom surface of the air outlet piece 151. The stop bar 1012 is used to intercept all the veneers on the laminating plate 101 except the topmost layer. When the roller 120 rotates to move the topmost veneer, the air pump motor 140 pumps air and sprays it into the gap between the topmost veneer and the veneer below it through the air outlet piece 151, reducing the friction of the veneer movement and enabling it to be smoothly moved out of the leather placing rack 100 by the roller 120.
[0064] In addition, a glue cylinder 200 is arranged outside the right end of the leather placing rack 100. A through pipe is inserted at the top front end of the glue cylinder 200 for injecting glue. The central axis of the glue cylinder 200 is horizontally arranged, and a sealing glue roller 210 is embedded at the bottom opening thereof. Both ends of the sealing glue roller 210 are embedded in the front and rear ends of the glue cylinder 200. A positive and negative rotation motor 220 coaxially connected to the sealing glue roller 210 is installed at one end of the glue cylinder 200. A glue discharge groove 211 is arranged on the outer side of the sealing glue roller 210 deviating from its central axis.
[0065] When the glue discharge groove 211 turns to the vertical direction, the glue in the glue cylinder 200 can be discharged, and it falls onto the topmost fixed glue roller 230 and gradually falls onto the surfaces of the remaining fixed glue rollers 230 and the moving glue roller 240 as the fixed glue roller 230 rotates. When the glue discharge groove 211 turns to the horizontal direction, the large-diameter sides of the sealing glue roller 210 block the bottom through hole of the glue cylinder 200.
[0066] Furthermore, support pipes 201 are welded to the bottom of both ends of the glue cylinder 200. A number of pairs of fixed glue rollers 230 and moving glue rollers 240 are arranged between the two support pipes 201. Distance adjustment motors 260 for driving the up and down movement of a number of moving glue rollers 240 are installed at the outer bottom of both support pipes 201. A driving roller motor 270 for driving the synchronous rotation of a number of fixed glue rollers 230 is installed at the outer top of one support pipe 201. A belt pulley is sleeved on the rear end of the fixed glue roller 230, and a belt pulley is sleeved on the output shaft end of the driving roller motor 270. A belt is sleeved outside a number of belt pulleys to drive a number of fixed glue rollers 230 to rotate and move the veneer inserted between the fixed glue rollers 230 and the moving glue rollers 240 out of the glue cylinder 200.
[0067] Specifically, a number of jacks 202 and a number of chutes 203 are equidistantly arranged on the side of the support tube 201. The chutes 203 are in the structure of upper and lower rounded rectangular holes, and each chute 203 is correspondingly located below each jack 202. The fixed rubber roller 230 is inserted into the jack 202, and the moving rubber roller 240 is inserted into the chute 203, so that the moving rubber roller 240 can move up and down to adjust the distance from the fixed rubber roller 230, and thus clamp the veneer and roll it out;
[0068] The top end of the output shaft of the distance-adjusting motor 260 is coaxially connected with a distance-adjusting lead screw 250. Both ends of the moving rubber roller 240 are sleeved with round caps, and a thread sleeve 251 threaded with the distance-adjusting lead screw 250 is welded to the outside of the round cap. The thread sleeve 251 is vertically arranged with respect to the axial direction of the round cap. The distance-adjusting motor 260 is used to drive the distance-adjusting lead screw 250 to drive the thread sleeve 251 to move along the axial direction of the distance-adjusting lead screw 250, and the moving rubber roller 240 is supported by the round cap and moves up or down synchronously.
[0069] In addition, a veneer support 300 is arranged on the right side of the rubber cylinder 200. The veneer support 300 is composed of a pair of frames arranged at intervals front and back and a platform at its bottom; a number of veneer support rods 310 are arranged between the inner sides of the veneer support 300, that is, the veneer support rods 310 are located within the frames, and the veneer support rods 310 are in an inclined shape with the right end tilted downward. A number of veneer support rollers 320 are rotatably connected at equal intervals on the inner side of each veneer support rod 310, so that the veneer moved out from below the rubber cylinder 200 can slide down onto the veneer support rollers 320 and be suspended inside the veneer support 300 for stacking below.
[0070] The veneer support rollers 320 are made of Teflon material and are in a cylindrical shape. Teflon is a high molecular polymer obtained by polymerizing tetrafluoroethylene as a monomer. Its surface is smooth and has anti-adhesion properties. The property of not adhering to any substance is used to prevent the veneer coated with an adhesive layer from slipping.
[0071] Specifically, a veneer unloading mechanism 330 is arranged at the right end of the veneer support 300, which is used to drive a number of veneer support rollers 320 to turn downward to the outside of the veneer support 300, so that the supported veneer falls and is stacked on the platform at the bottom of the veneer support 300 for rolling and supporting the wooden door;
[0072] The veneer unloading mechanism 330 includes a transmission shaft 331 coaxially inserted into the veneer support rod 310 and a veneer unloading motor 334 for driving the transmission shaft 331 to rotate; sprockets 332 are sleeved on the right ends of a number of transmission shafts 331, and the outer diameters of a number of sprockets 332 gradually increase from top to bottom. A chain 333 is meshed with the outside of a number of sprockets 332, and the veneer unloading motor 334 is coaxially connected with the sprocket 332 meshed with the inside of the bottom of the chain 333, so that a number of veneer support rollers 320 located above always turn downward faster than a number of veneer support rollers 320 below them. Thus, several layers of veneer are stacked in sequence with the veneer on the upper layer falling first, ensuring that the veneer does not displace during the short-distance fall.
[0073] Further, a number of sleeves 311 are sleeved on the top leather rod 310 at equal intervals. A collar 321 sleeved with the sleeve 311 is welded to the outer end of the top leather roller 320. The collar 321 is welded to the central axis of the top leather roller 320, and their axial directions are perpendicular to each other. An arc groove 312 is formed on the inner side surface of the sleeve 311. The central angle of the arc groove 312 is greater than 180 degrees and less than 260 degrees. A pin is inserted into the top surface of the collar 321 and the pin is inserted into the transmission shaft 331. The rotation of the transmission shaft 331 drives a number of top leather rollers 320 to turn up and down.
[0074] Symmetrically arranged at the bottom of the front side of the top leather frame 300 are inlets and outlets 301 for placing wooden boards as the bottom layer. Above the inlets and outlets 301 are spaced-apart board placement openings 302 for placing another wooden board to cover and bond to a number of falling and stacked veneers. After the board placement opening 302 allows the wooden board to be suspended above the veneer and then fall as a whole to cover it.
[0075] It should be noted that a rolling mechanism 350 is provided at the bottom of the right side of the top leather frame 300. The rolling mechanism 350 includes a roller 351 and a driving motor 354 for driving it to move onto the bottom of the top leather frame 300.
[0076] The axial direction of the roller 351 is the same as the front-back direction of the top leather frame 300. Rings are sleeved on the front and rear ends of the roller 351, and a support rod 352 is welded to the horizontally radial side of the ring. The length of the support rod 352 is greater than the left-right direction length of the top leather frame 300. The outer end of the support rod 352 is bent downward and welded with a transmission sleeve 3521. A thread is provided inside the transmission sleeve 3521. The output shaft end of the driving motor 354 is coaxially connected with a transmission lead screw 353 coaxially connected with the transmission sleeve 3521. A support frame 355 is sleeved at one end of the support rod 352 close to the roller 351 for supporting and restricting the roller 351 to stably press on the top surfaces of a number of veneers and wooden boards stacked at the bottom of the top leather frame 300 to form a wooden door.
[0077] It should be noted that the above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those familiar with this technology to understand the content of the present invention and implement it accordingly, and it cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be covered within the protection scope of the present invention.
Claims
1. A synchronous rolling process for the production of multi-layer veneers for wooden doors, characterized in that: It includes the following steps: S1. First, stack a number of veneers on a number of layered plates (101) inside the veneer rack (100) in sequence; S2. Simultaneously start the forward and reverse motor (220) to drive the glue sealing roller (210) to discharge the glue liquid in the glue barrel (200) onto the uppermost glue fixing roller (230), start the distance adjusting motor (260) to drive a number of moving glue rollers (240) to contact the glue fixing roller (230) above each of them, and start the roller driving motor (270) to drive a number of glue fixing rollers (230) to drive a number of moving glue rollers (240) to rotate and apply glue; S3. After the glue fixing roller (230) and the moving glue roller (240) at the lowermost part of the glue barrel (200) are both coated with glue, then start the distance adjusting motor (260) to drive a number of moving glue rollers (240) to separate from the glue fixing roller (230) to leave a gap; S4. Then start the driving motor (130) to drive a number of dialing rollers (120) above the right end of a number of layered plates (101) to rotate synchronously, and then dial the uppermost veneer to pass through the gap in S3 and be coated with glue on both sides; S5. As the glue fixing roller (230) and the moving glue roller (240) clamp the veneer and move to the right until a number of veneers fall onto a number of pairs of veneer supporting rollers (320) between the veneer supporting racks (300); S6. Then place a wooden board on the bottom of the veneer supporting rack (300), and then start the veneer unloading motor (334) to drive a number of pairs of veneer supporting rollers (320) between the veneer supporting racks (300) to turn downwards one by one from the upper layer to the lower layer and be hidden inside the veneer supporting rack (300), and then a number of veneers fall and are stacked on the wooden board one by one from top to bottom; S7. Then place a wooden board on the veneer, and then start the driving motor (354) to drive the roller (351) to move into the upper part of the bottom of the veneer supporting rack (300) and roll and press the wooden board directly above to press a number of veneers tightly, and then stick them into a whole to form a wooden door; The equipment for implementing the above process includes a veneer rack (100) and a number of layered plates (101) arranged at equal intervals inside the veneer rack (100). A dialing roller (120) is arranged inside the right end of the veneer rack (100) and above each layered plate (101). A driving motor (130) for driving a number of dialing rollers (120) to rotate synchronously is installed at the rear side of the veneer rack (100); A glue barrel (200) is arranged outside the right end of the veneer rack (100). The central axis of the glue barrel (200) is horizontally arranged and a glue sealing roller (210) is embedded in the bottom opening thereof. A forward and reverse motor (220) coaxially connected to the glue sealing roller (210) is installed at one end of the glue barrel (200). A glue discharging groove (211) is opened on the outer side of the glue sealing roller (210) deviating from its central axis. Support pipes (201) are welded to the bottoms of both ends of the glue barrel (200). A number of pairs of glue fixing rollers (230) and moving glue rollers (240) are arranged between the two support pipes (201). Distance adjusting motors (260) for driving a number of moving glue rollers (240) to move up and down are installed at the outer bottom parts of the two support pipes (201). A roller driving motor (270) for driving a number of glue fixing rollers (230) to rotate synchronously is installed at the outer top part of one support pipe (201); On the right side of the rubber cylinder (200), there is a leather support frame (300). Between the inner sides of the leather support frame (300), there are several leather support rods (310), and the leather support rods (310) are inclined with the right end downward. Inside each leather support rod (310), several leather support rollers (320) are rotatably connected at equal intervals. The leather support rollers (320) are made of Teflon and are in a cylindrical shape. At the right end of the leather support frame (300), there is a leather unloading mechanism (330). The leather unloading mechanism (330) includes a transmission shaft (331) coaxially inserted into the leather support rod (310) and a leather unloading motor (334) for driving the transmission shaft (331) to rotate. At the bottom right side of the leather support frame (300), there is a rolling mechanism (350). The rolling mechanism (350) includes a roller (351) and a transmission motor (354) for driving it to move onto the bottom of the leather support frame (300).
2. The synchronous rolling process for the production of multi-layer wood veneers for wooden doors according to claim 1, characterized in that: On the right side surface of the leather placement frame (100), there is a discharge port (104). In front of the leather placement frame (100) and above each layered board (101), there are bayonets (103). In the middle of the top surface of the layered board (101), there is a card hole (1011). Inside the card hole (1011), there is a top board (102) clamped. Below the layered board (101), there is a pressure roller (110) for supporting the top board (102).
3. The synchronous rolling process for the production of multi-layer veneers for wooden doors according to claim 2, characterized in that: On the bottom surface of the top board (102), there are several telescopic tube groups (1021). Outside the telescopic tube groups (1021), there are springs (1022). The telescopic tube groups (1021) are composed of circular tubes sleeved inside and outside, and the bottom end of the inner circular tube is welded with a ring sleeved on the pressure roller (110).
4. The synchronous rolling process for the production of multi-layer veneers for wooden doors according to claim 1, characterized in that: On the top of the leather placement frame (100), there is an air pump motor (140). Inside the four corners of the leather placement frame (100), there are air tubes (150) inserted and connected to the air pump motor (140). On the side of the air tube (150) facing the layered board (101), there are several air outlet pieces (151) inserted. The outlet of the air outlet piece (151) is in a flat mouth shape and points to the bottom gap of the veneer at the topmost layer. At the right corner of the top surface of the layered board (101), there is a stop bar (1012) inserted. The top surface of the stop bar (1012) is flush with the bottom surface of the air outlet piece (151).
5. The synchronous rolling process for the production of multi-layer wood veneers for wooden doors according to claim 1, characterized in that: On the side surface of the support tube (201), several jacks (202) and several chutes (203) are arranged at equal intervals. The chutes (203) are in a structure of upper and lower rounded rectangular holes, and each chute (203) is located below each jack (202). The fixed rubber roller (230) is inserted into the jack (202), and the movable rubber roller (240) is inserted into the chute (203).
6. The synchronous rolling process for the production of multi-layer veneers for wooden doors according to claim 1, characterized in that: At the top end of the output shaft of the distance adjustment motor (260), there is a distance adjustment lead screw (250) coaxially connected. At both ends of the movable rubber roller (240), there are round caps sleeved, and outside the round caps, there are thread sleeves (251) welded and threadedly connected to the distance adjustment lead screw (250).
7. The synchronous rolling process for the production of multi-layer veneers for wooden doors according to claim 1, characterized in that: A number of sleeves (311) are sleeved on the top leather rod (310) at equal intervals. A collar (321) sleeved with the sleeve (311) is welded to the outer end of the top leather roller (320). An arc groove (312) is formed on the inner side surface of the sleeve (311). The central angle of the arc groove (312) is greater than 180 degrees and less than 260 degrees. A pin is inserted into the top surface of the collar (321) and the pin is inserted into the transmission shaft (331).
8. The synchronous rolling process for the production of multi-layer veneers for wooden doors according to claim 1, characterized in that: Sprockets (332) are sleeved on the right ends of a number of the transmission shafts (331), and the outer diameters of the number of sprockets (332) gradually increase from top to bottom. A chain (333) is meshed with the outside of the number of sprockets (332). The unloading leather motor (334) is coaxially connected with the sprocket (332) internally meshed with the bottom of the chain (333).
9. The synchronous rolling process for the production of multi-layer wood veneers for wooden doors according to claim 1, characterized in that: Inlets and outlets (301) are symmetrically formed at the bottom of the front side of the top leather frame (300), and placing plate openings (302) are formed at intervals above the inlets and outlets (301).
10. The synchronous rolling process for the production of multi-layer wood veneers for wooden doors according to claim 9, characterized in that: The axis of the roller (351) is arranged in the same front-back direction as that of the top leather frame (300). Rings are sleeved on the front and rear ends of the roller (351), and a support rod (352) is welded to the horizontally radial side of the ring. The length of the support rod (352) is greater than the left-right direction length of the top leather frame (300). The outer end of the support rod (352) is bent downward and welded with a transmission sleeve (3521). The output shaft end of the transmission motor (354) is coaxially connected with a transmission lead screw (353) coaxially connected with the transmission sleeve (3521). A support frame (355) is sleeved at one end of the support rod (352) close to the roller (351).
Citation Information
Patent Citations
Automatic veneer pasting and positioning equipment
CN210850651U
Door plate hot press
CN110900750A
Full -automatic multi -layer hot press
CN206967673U