Preparation process of insulating pickup and insulating pickup prepared thereby

Abstract

The application relates to a preparation process of an insulating picker, which comprises the following steps: S1, welding a first connecting block at one end of a metal flexible connecting rod, welding a second connecting block at the other end of the metal flexible connecting rod, and welding a third connecting block at the end of the second connecting block far from the first connecting block, so as to form a first product; S2, sleeving an insulating sleeve on the metal flexible connecting rod of the first product to form a second product; S3, using processing equipment to perform heat plasticization on the insulating sleeve sleeved on the metal flexible connecting rod, so that the first connecting block, the second connecting block and the metal flexible connecting rod are tightly attached to the insulating sleeve, and a third product is formed; S4, mounting a magnetic suction block on the first connecting block of the third product to form a fourth product; and S5, first injecting a stepped block on the third connecting block of the fourth product, then injecting a handle on the stepped block, and the stepped block covers the insulating sleeve at the end of the second connecting block far from the first connecting block, so as to form a final product. The application has the effect of improving efficiency.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of picking, in particular to a preparation process of an insulating picker and the prepared insulating picker. BACKGROUND

[0002] The insulating picker is a device for picking nuts, gaskets and screw rods in narrow spaces of power equipment.

[0003] The insulating picker comprises a handle, a fixing rod connected to the handle, an insulating sleeve sleeved on the fixing rod, and a magnetic block arranged at an end of the fixing rod away from the handle. After the insulating sleeve is sleeved on the fixing rod, an operator holds a hot air gun to heat the insulating sleeve, so that the insulating sleeve is better wrapped on the fixing rod.

[0004] Therefore, the operator needs to hold the hot air gun when heating the insulating sleeve, so that the efficiency is relatively low. SUMMARY

[0005] In order to improve the efficiency, the application provides a preparation process of an insulating picker and the prepared insulating picker.

[0006] In a first aspect, the application provides a preparation process of an insulating picker, which adopts the following technical scheme:

[0007] The preparation process of the insulating picker comprises the following steps: S1: a first connecting block with a placing groove is welded at one end of a metal flexible connecting rod; then a second connecting block is welded at the other end of the metal flexible connecting rod, and a third connecting block is arranged at an end of the second connecting block away from the first connecting block, so as to form a first product; S2: an insulating sleeve is sleeved on the metal flexible connecting rod of the first product, and the first connecting block and the second connecting block are located in the insulating sleeve, so as to form a second product; S3: a processing device is used to heat and mold the insulating sleeve sleeved on the metal flexible connecting rod, so that the first connecting block, the second connecting block and the metal flexible connecting rod are tightly attached to the insulating sleeve, thereby forming a third product; S4: a magnetic block is installed in the placing groove of the third product, and the magnetic block is away from the end face of the first connecting block by a certain distance, thereby forming a fourth product; and S5: a stepped block is first injection molded on the third connecting block of the fourth product, and then a handle is injection molded on the stepped block, and the stepped block covers the insulating sleeve at the end of the second connecting block away from the first connecting block, thereby forming a final product.

[0008] By adopting the technical scheme, the first connecting block with the placing groove is welded at one end of the metal soft connecting rod; then the second connecting block is welded at the other end of the metal soft connecting rod, and the third connecting block is arranged at the end of the second connecting block away from the first connecting block, so as to form the first product; the insulating sleeve is sleeved on the metal soft connecting rod of the first product, and the first connecting block and the second connecting block are located in the insulating sleeve, so as to form the second product; the insulating sleeve sleeved on the metal soft connecting rod is hot-plasticized by the processing equipment, so that the first connecting block, the second connecting block and the metal soft connecting rod are tightly attached to the insulating sleeve, so as to form the third product; the magnetic attraction block is installed in the placing groove of the third product, and the magnetic attraction block is away from the end face of the first connecting block by a certain distance, so as to form the fourth product; the ladder block is first injection molded on the third connecting block of the fourth product, and then the handle is injection molded on the ladder block, and the ladder block covers the insulating sleeve at the end of the second connecting block away from the first connecting block, so as to form the final product; the processing equipment can reduce the phenomenon that the operator holds the hot air blower to blow the insulating sleeve all the time, so as to improve the efficiency.

[0009] Optionally, the processing equipment comprises a processing table, a first clamping mechanism, a second clamping mechanism and a hot-plasticizing mechanism, the first clamping mechanism and the second clamping mechanism are arranged at two ends of the processing table respectively, the first clamping mechanism is connected with the first connecting block, and the second clamping mechanism is connected with the third connecting block; the hot-plasticizing mechanism is arranged on the processing table between the first clamping mechanism and the second clamping mechanism.

[0010] By adopting the technical scheme, the first connecting block is clamped by the first clamping mechanism, then the third connecting block is clamped by the second clamping mechanism, and then the insulating sleeve is hot-plasticized by the hot-plasticizing mechanism, so that the insulating sleeve is better wrapped on the first connecting block, the second connecting block and the metal soft connecting rod.

[0011] Optionally, the hot-plasticizing mechanism comprises a first rodless cylinder, a first sliding block, a connecting rod and a circular ring block, the first rodless cylinder is arranged on the processing table, the first sliding block is arranged on the first rodless cylinder, and the connecting rod is arranged on the first sliding block; the circular ring block is arranged on the connecting rod, and the first connecting block, the second connecting block, the third connecting block and the metal soft connecting rod can pass through the circular ring block; and the circular ring block is provided with an annular air outlet.

[0012] By adopting the technical scheme, the first rodless cylinder drives the first sliding block to move, the connecting rod on the first sliding block drives the circular ring block to move, and the hot air is blown out through the annular air outlet on the circular ring block, so that the hot air is blown on the insulating sleeve.

[0013] Optionally, the first clamping mechanism comprises a first cylinder, a first moving block, a first motor, a rotating block and an air bag, the first cylinder is arranged on the machining table, the first moving block is connected with a piston rod of the first cylinder; the first motor is arranged on the first moving block, the rotating block is arranged on an output shaft of the first motor and located on a side of the first moving block close to the second clamping mechanism; an annular groove is formed on an end of the rotating block away from the first moving block, the end of the rotating block away from the first motor and the air bag are located in the annular groove, and the air bag can abut against a side wall of the placing groove.

[0014] By adopting the above technical scheme, the first cylinder is started, the first cylinder drives the first moving block to move, the rotating block is moved to the first connecting block, then the air bag is placed in the placing groove of the first connecting block, and then the air bag is inflated to abut against the side wall of the placing groove.

[0015] Optionally, an end of the third connecting block away from the second connecting block is provided with the same placing groove as that on the first connecting block, the second clamping mechanism is the same as the first clamping mechanism, and the air bag in the second clamping mechanism abuts against the side wall of the placing groove on the third connecting block.

[0016] By adopting the above technical scheme, the air bag on the second clamping mechanism is placed in the placing groove of the third connecting block, and then inflated, so that the air bag on the second clamping mechanism abuts against the side wall of the placing groove on the third connecting block.

[0017] Optionally, the second clamping mechanism comprises a second cylinder, a second moving block, a rotating block, a fixed block, a clamping block, a first adjusting assembly and a rotating assembly, the second cylinder is arranged on the machining table, the second moving block is arranged on the second cylinder, the rotating block is rotatably arranged on the second moving block, and a first through hole is formed in the rotating block; the fixed block is arranged on the rotating block, a second through hole is formed in the fixed block and communicates with the first through hole; two clamping blocks are arranged, and the two clamping blocks are slidably arranged on the fixed block; the first adjusting assembly is arranged on the fixed block, and the two clamping blocks are connected with the first adjusting assembly; the rotating assembly is arranged on the second moving block and connected with the rotating block; the third connecting block and the second connecting block pass through the second through hole into the first through hole, and the two clamping blocks abut against the insulating sleeve on the second connecting block.

[0018] By adopting the above technical scheme, the third connecting block and the second connecting block pass through the second through hole into the first through hole, and then the first adjusting assembly drives the two clamping blocks to move towards each other, so that the two clamping blocks abut against the insulating sleeve in the second through hole, and the second connecting block is fixed on the fixed block.

[0019] Optionally, the second moving block is provided with a second adjusting assembly, the second adjusting assembly comprising a supporting block, a second motor, a winding shaft, a connecting rope and a connecting bolt, the supporting block being arranged on a side of the second moving block away from the first clamping mechanism, the second motor being arranged on the supporting block, and the winding shaft being arranged on an output shaft of the second motor; the connecting rope has two ends connected to the winding shaft and the connecting bolt; and the connecting bolt is threadedly connected with the third connecting block.

[0020] By threadedly connecting the connecting bolt with the third connecting block, the metal flexible connecting rod can be kept in tension when the third connecting block and the second connecting block do not extend into the first through hole and the second through hole.

[0021] Optionally, the processing table is provided with a pressing mechanism, the pressing mechanism comprising a second rodless cylinder, a second sliding block, a third cylinder, a third sliding block, a fixing rod, a mounting block and a pressing assembly, the second rodless cylinder being arranged on the processing table, the second sliding block being arranged on the second rodless cylinder, the third cylinder being arranged on the second sliding block, the third sliding block being arranged on a piston rod of the third cylinder, the fixing rod being arranged on the third sliding block, the mounting block being arranged on the fixing rod, and a third through hole being arranged in the mounting block; and the pressing assembly being arranged on the mounting block and pressing against the insulating sleeve.

[0022] By the above technical solution, in order to better thermoplastically attach the insulating sleeve to the metal flexible connecting rod, the first connecting block and the second connecting block, the air bubbles in the insulating sleeve need to be removed; the insulating sleeve is passed through the third through hole in the mounting block, and then the pressing assembly is pressed against the insulating sleeve; then the second rodless cylinder is started, the piston rod of the second rodless cylinder drives the second sliding block to move, the third sliding block on the second sliding block drives the fixing rod to move, the fixing rod drives the mounting block to move, the pressing assembly on the mounting block moves, and the pressing assembly makes the insulating sleeve better adhere to the metal flexible connecting rod, the first connecting block and the second connecting block.

[0023] Optionally, the abutting assembly comprises a first abutting block, a second abutting block, a first bidirectional screw rod, a second bidirectional screw rod, a first gear and a third motor, the first abutting block is provided with two, and the two first abutting blocks are slidingly arranged on the mounting block, and the two first abutting blocks abut against the insulating sleeve on the metal flexible connecting rod; the first bidirectional screw rod passes through the two first abutting blocks, and the two first abutting blocks are threadedly connected with two ends of the first bidirectional screw rod respectively; the second abutting block is provided with two, and the two second abutting blocks are slidingly arranged on the mounting block, and the two second abutting blocks abut against the insulating sleeve on the first connecting block and the second connecting block; the second bidirectional screw rod passes through the two second abutting blocks, and the two second abutting blocks are threadedly connected with two ends of the second bidirectional screw rod respectively; the first bidirectional screw rod and the second bidirectional screw rod are both keyed with a first gear, and the two first gears are engaged; the third motor is arranged on the mounting block, and the output shaft is connected with the first bidirectional screw rod or the second bidirectional screw rod.

[0024] By adopting the above technical scheme, the third motor is started, the output shaft of the third motor drives the second bidirectional screw rod or the first bidirectional screw rod to rotate, because the first gears on the first bidirectional screw rod and the second bidirectional screw rod are engaged, the rotating directions of the first bidirectional screw rod and the second bidirectional screw rod are opposite, so that when the two first abutting blocks move towards each other, the two second abutting blocks move away from each other, so that when the two first abutting blocks abut against the metal flexible connecting rod, the two second abutting blocks do not abut against the insulating sleeve; when the two second abutting blocks abut against the insulating sleeve, the two first abutting blocks do not abut against the insulating sleeve.

[0025] In the second aspect, the application provides an insulating pickup device, which adopts the following technical scheme:

[0026] An insulating pickup device comprises a first connecting block, a second connecting block, a third connecting block, a magnetic block, a metal flexible connecting rod, an insulating sleeve, a stepped block and a handle, the first connecting block and the second connecting block are arranged at two ends of the metal flexible connecting rod respectively, a placing groove is formed in the first connecting block, the magnetic block is located in the placing groove, and the magnetic block is away from the end face of the first connecting block by a certain distance; the first connecting block, the second connecting block and the metal flexible connecting rod are located in the insulating sleeve; the third connecting block is located at an end of the second connecting block away from the metal flexible connecting rod, the stepped block is arranged on the third connecting block, and the handle is arranged on the metal flexible connecting rod.

[0027] By adopting the above technical scheme, the operator holds the handle, and then bends the metal flexible connecting rod according to the need, so that the magnetic block on the first connecting block can attract the screw cap, the gasket and the screw rod located in the power equipment.

[0028] In summary, the present application includes at least one of the following beneficial technical effects:

[0029] 1. The processing device is set to reduce the phenomenon that the operator holds the hot air machine to blow the insulating sleeve, thereby improving the efficiency;

[0030] 2. The abutting mechanism is set to better fit the insulating sleeve on the metal flexible connecting rod, the first connecting block and the second connecting block. BRIEF DESCRIPTION OF DRAWINGS

[0031] Figure 1 is a structural schematic diagram of the insulating pickup device in embodiment 1 of the present application;

[0032] Figure 2 is a structural schematic diagram of the metal flexible connecting rod in embodiment 1 of the present application;

[0033] Figure 3 is a structural schematic diagram of the processing device in embodiment 1 of the present application;

[0034] Figure 4 is Figure 3 is an enlarged view of A in FIG. 8;

[0035] Figure 5 is a structural schematic diagram of the abutting assembly in embodiment 1 of the present application;

[0036] Figure 6 is a structural schematic diagram of the processing device in embodiment 2 of the present application;

[0037] Figure 7 is a structural schematic diagram of the second adjusting assembly in embodiment 2 of the present application;

[0038] Figure 8 is a structural schematic diagram of the first adjusting assembly in embodiment 2 of the present application.

[0039] 11, first connecting block; 12, second connecting block; 13, third connecting block; 14, magnetic block; 15, metal flexible connecting rod; 16, insulating sleeve; 17, stepped block; 18, handle; 2, processing table; 3, thermoplastic mechanism; 31, first rodless cylinder; 32, first sliding block; 33, connecting rod; 34, circular ring block; 4, first clamping mechanism; 41, first cylinder; 42, first moving block; 43, first motor; 44, rotating block; 441, annular groove; 45, air bag; 5, second clamping mechanism; 51, second cylinder; 52, second moving block; 53, rotating block; 54, fixed block; 541, second cavity; 55, clamping block; 56, first adjusting assembly; 561, third bidirectional screw rod; 562, rotating block; 563, adjusting rod; 57, rotating assembly; 571, fourth motor; 572, second gear; 573, gear ring; 58, second adjusting assembly; 581, supporting block; 582, second motor; 583, winding shaft; 584, connecting rope; 585, connecting bolt; 6, abutting mechanism; 61, second rodless cylinder; 62, second sliding block; 63, third cylinder; 64, third sliding block; 65, fixed rod; 66, mounting block; 661, third through hole; 67, abutting assembly; 671, first abutting block; 672, second abutting block; 673, first bidirectional screw rod; 674, second bidirectional screw rod; 675, first gear; 676, third motor. DETAILED DESCRIPTION

[0040] The above description is made in connection with the accompanying drawings. Figures 1-8 The application is described in further detail.

[0041] The application discloses an insulation picker.

[0042] Reference Figure 1 And Figure 2 The insulation picker comprises a metal flexible connecting rod 15, first and second connecting blocks 11 and 12 welded at two ends of the metal flexible connecting rod 15, a placement groove is formed in an end of the first connecting block 11 away from the metal flexible connecting rod 15, a magnetic block 14 is clamped in the placement groove, and the magnetic block 14 is away from the end of the first connecting block 11 away from the metal flexible connecting rod 15.

[0043] The end of the second connecting block 12 away from the metal flexible connecting rod 15 is welded with a third connecting block 13.

[0044] The metal flexible connecting rod 15 is sleeved with an insulating sleeve 16, and the first and second connecting blocks 11 and 12 are located in the insulating sleeve 16.

[0045] The third connecting block 13 is injection molded with a stepped block 17 at one end away from the second connecting block 12, the stepped block 17 wraps the second connecting block 12 and the insulating sleeve on the second connecting block 12 at one end close to the metal flexible connecting rod 15; the handle 18 is injection molded on one end of the stepped block 17 away from the metal flexible connecting rod 15.

[0046] The operation personnel hold the handle 18, and then bend the metal flexible connecting rod 15 according to the need, so that the magnetic block 14 on the first connecting block 11 can attract the nuts, gaskets and screws in the power equipment.

[0047] The embodiment of the application further discloses a preparation process of the insulating pick-up device.

[0048] Embodiment 1

[0049] Reference Figure 3 A preparation process of the insulating pick-up device, comprising S1: welding the first connecting block 11 provided with a placing groove at one end of the metal flexible connecting rod 15; then welding the second connecting block 12 at the other end of the metal flexible connecting rod 15, and welding the third connecting block 13 at one end of the second connecting block 12 away from the first connecting block 11, so as to form a first product;

[0050] S2: sleeving the insulating sleeve 16 on the metal flexible connecting rod 15 of the first product, and making the first connecting block 11 and the second connecting block 12 both located in the insulating sleeve 16, so as to form a second product;

[0051] S3: hot plasticizing the insulating sleeve 16 sleeved on the metal flexible connecting rod 15 by using a processing equipment, so that the first connecting block 11, the second connecting block 12 and the metal flexible connecting rod 15 are tightly attached to the insulating sleeve 16, thereby forming a third product;

[0052] S4: installing the magnetic block 14 in the placing groove of the third product, and making the magnetic block 14 exist a certain distance from the end face of the first connecting block 11, thereby forming a fourth product;

[0053] S5: injection molding the stepped block 17 on the third connecting block 13 of the fourth product first, and then injection molding the handle on the stepped block 17, and making the stepped block 17 cover the insulating sleeve 16 at one end of the second connecting block 12 away from the first connecting block 11, thereby forming a final product.

[0054] Reference Figure 3 and Figure 4The processing equipment includes a processing table 2, and a first clamping mechanism 4 is arranged at one end of the processing table 2. The first clamping mechanism 4 comprises a first air cylinder 41 fixedly connected to one end of the processing table 2. A first moving block 42 is connected to a piston rod of the first air cylinder 41. A first motor 43 is fixedly connected to one side of the first moving block 42 close to the first air cylinder 41. A rotating block 44 in a cylindrical shape is connected to an output shaft of the first motor 43. The rotating block 44 is located at one side of the first moving block 42 away from the first air cylinder 41. An annular groove 441 is arranged at one end of the rotating block 44 away from the first moving block 42. An air bag 45 is arranged in the annular groove 441. The air bag 45 can enter a placing groove of the first connecting block 11 and abut against a side wall of the placing groove.

[0055] With reference to Figure 3 An identical placing groove is arranged at one end of the third connecting block 13 away from the second connecting block 12.

[0056] A second clamping mechanism 5 is arranged at one end of the processing table 2 away from the first moving block 42. The second clamping mechanism 5 is identical in structure to the first clamping mechanism 4. The air bag 45 in the second clamping mechanism 5 can enter the placing groove of the third connecting block 13 and abut against a side wall of the placing groove.

[0057] With reference to Figure 3 A thermoplastic mechanism 3 is arranged on the processing table 2. The thermoplastic mechanism 3 comprises a first rodless air cylinder 31 fixedly connected to the processing table 2. A first sliding block 32 is slidably arranged on the first rodless air cylinder 31. An L-shaped connecting rod 33 is fixedly connected to the first sliding block 32. A circular ring block 34 is fixedly connected to one end of the connecting rod 33 away from the first sliding block 32. An air outlet is arranged on the circular ring block 34.

[0058] With reference to Figure 3 and Figure 5 A clamping mechanism 6 is arranged on the processing table 2. The clamping mechanism 6 comprises a second rodless air cylinder 61 fixedly connected to the processing table 2. A second sliding block 62 is slidably connected to the second rodless air cylinder 61. A third air cylinder 63 is fixedly connected to the second sliding block 62. A third sliding block 64 is connected to a piston rod of the third air cylinder 63. An L-shaped fixing rod 65 is fixedly connected to the third sliding block 64. An installation block 66 is fixedly connected to one end of the fixing rod 65 away from the third sliding block 64. A third through hole 661 is arranged on the installation block 66.

[0059] The mounting block 66 is provided with a first cavity communicated with the third through hole 661, and is provided with a abutting assembly 67. The abutting assembly 67 comprises two first abutting blocks 671 slidably connected in the first cavity, and the two first abutting blocks 671 can abut against the insulating sleeve 16 on the metal flexible connecting rod 15. A first bidirectional screw 673 is rotatably connected in the first cavity, penetrates through the two first abutting blocks 671, and the two first abutting blocks 671 are threadedly connected with two ends of the first bidirectional screw 673 respectively. A first gear 675 is keyed connected to one end of the first bidirectional screw 673.

[0060] The first cavity is slidably connected with two second abutting blocks 672, and the two second abutting blocks 672 can abut against the insulating sleeve 16 on the first connecting block 11 or the second connecting block 12. A second bidirectional screw 674 is rotatably connected in the first cavity, penetrates through the two second abutting blocks 672, and the two second abutting blocks 672 are threadedly connected with two ends of the second bidirectional screw 674 respectively. A first gear 675 is keyed connected to one end of the second bidirectional screw 674, and the first gear 675 on the second bidirectional screw 674 is engaged with the first gear 675 on the first bidirectional screw 673.

[0061] The mounting block 66 is fixedly connected with a third motor 676, and an output shaft of the third motor 676 is connected with one end of the second bidirectional screw 674 away from the first gear 675.

[0062] The implementation principle of the embodiment 1 is that the first connecting block 11 provided with the placing groove is welded on one end of the metal flexible connecting rod 15.

[0063] Then the insulating sleeve 16 is sleeved on the metal flexible connecting rod 15, and the first connecting block 11 and the second connecting block 12 are located in the insulating sleeve 16.

[0064] Then the first connecting block 11 and the insulating sleeve 16 are sequentially penetrated through the third through hole 661 and the annular block on the mounting block 66. Then the first cylinder 41 in the first clamping mechanism 4 and the second clamping mechanism 5 is started, so that the air bag 45 in the first clamping mechanism 4 enters the placing groove of the first connecting block 11, and the air bag 45 in the second clamping mechanism 5 enters the placing groove of the third connecting block 13. Then air is filled into the air bag 45, so that the air bag 45 abuts against the side wall of the placing groove.

[0065] Then start the first rodless cylinder 31 and the second rodless cylinder 61, make the ring block and the mounting block 66 move to the one end of the first moving block 42 in the first clamping mechanism 4 of the processing table 2, and the ring block is between the mounting block 66 and the first moving block 42, the rotating block 44 between the first connecting block 11 and the first moving block 42 is in the third through hole 661 and the ring block.

[0066] Then start the second rodless cylinder 61, the second rodless cylinder 61 drives the second sliding block 62 to move, the third sliding block 64 on the second sliding block 62 drives the fixed rod 65 to move, and the mounting block 66 on the fixed rod 65 will move.

[0067] When the mounting block 66 moves to the first connecting block 11, start the third motor 676, the output shaft of the third motor 676 drives the second bidirectional screw 674, the second bidirectional screw 674 drives the two second abutting blocks 672 to move oppositely, so that the two second abutting blocks 672 abut against the insulating sleeve 16 on the first connecting block 11, and the gas in the first connecting block 11 and the insulating sleeve 16 is discharged. When the mounting block 66 moves to the metal flexible connecting rod 15, start the third motor 676, so that the second bidirectional screw 674 drives the two second abutting blocks 672 to move oppositely, the first gear 675 on the second bidirectional screw 674 drives the first gear 675 on the first bidirectional screw 673 to rotate, the first gear 675 on the first bidirectional screw 673 drives the first bidirectional screw 673 to rotate, the first bidirectional screw 673 drives the two first abutting blocks 671 to move oppositely, so that the two first abutting blocks 671 abut against the insulating sleeve 16 on the metal flexible connecting rod 15, and the two second abutting blocks 672 do not abut against the insulating sleeve 16. When the mounting block 66 moves to the second connecting block 12, start the third motor 676, the output shaft of the third motor 676 drives the second bidirectional screw 674, the second bidirectional screw 674 drives the two second abutting blocks 672 to move oppositely, so that the two second abutting blocks 672 abut against the insulating sleeve 16 on the second connecting block 12; and the first gear 675 on the second bidirectional screw 674 drives the first gear 675 on the first bidirectional screw 673 to rotate, the first gear 675 on the first bidirectional screw 673 drives the first bidirectional screw 673 to rotate, the first bidirectional screw 673 drives the two first abutting blocks 671 to move oppositely, so that the first abutting blocks 671 no longer abut against the insulating sleeve 16.

[0068] When the mounting block 66 moves, start the first rodless cylinder 31, the first rodless cylinder 31 drives the first sliding block 32 to move, the connecting rod 33 on the first sliding block 32 drives the ring block to move, so that the hot air blown by the ring block moves in the direction from the first connecting block 11 to the second connecting block 12 of the insulating sleeve 16; the hot air is blown into the ring block, and the hot air is blown to the insulating sleeve 16 through the ring-shaped air outlet of the ring block to achieve heat plasticization.

[0069] Then the magnetic block 14 is installed in the placing groove of the first connecting block 11, and the magnetic block 14 is away from the end face of the first connecting block 11.

[0070] Finally, the stepped block 17 is injection molded on the third connecting block 13, and then the handle is injection molded on the stepped block 17, and the stepped block 17 covers the insulating sleeve 16 away from the first connecting block 11 on the second connecting block 12, forming an insulating pickup.

[0071] Example 2

[0072] Reference Figure 6 And Figure 7 Different from example 1, the second clamping mechanism 5 includes a second cylinder 51 fixedly connected to the machining table 2 away from the first clamping mechanism 4, a second moving block 52 connected to the piston rod of the second cylinder 51, a rotating block 53 rotatably connected to the second moving block 52, and a first through hole formed in the rotating block 53; a rotating assembly 57 is rotatably connected to the second moving block 52, and the rotating assembly 57 includes a fourth motor 571 fixedly connected to the second moving block 52, and a second gear 572 keyed to the output shaft of the fourth motor 571; a gear ring 573 is keyed to the rotating block 53 and engaged with the second gear 572.

[0073] The end of the rotating block 53 away from the second cylinder 51 is fixedly connected with a fixed block 54, and a second through hole is formed in the fixed block 54 and communicated with the first through hole; a second cavity 541 is formed in the fixed block 54 and communicated with the second through hole, and two clamping blocks 55 are slidably connected in the second cavity 541.

[0074] Reference Figure 6 And Figure 8 The fixed block 54 is provided with a first adjusting assembly 56, and the first adjusting assembly 56 includes two adjusting rods 563 respectively connected with the two clamping blocks 55; a third bidirectional screw 561 is rotatably connected in the second cavity 541, the third bidirectional screw 561 passes through the two clamping blocks 55, and the two clamping blocks 55 are respectively threadedly connected with the two ends of the third bidirectional screw 561; one end of the third bidirectional screw 561 passes through the fixed block 54, and a knob is fixedly connected to the third bidirectional screw 561 passing through the fixed block 54.

[0075] Reference Figure 6 And Figure 7The second adjusting assembly 58 is arranged on the second moving block 52, and the second adjusting assembly 58 comprises a support block 581 fixedly connected to the second moving block 52 away from the fixed block 54, a second motor 582 fixedly connected to the support block 581, a winding shaft 583 connected to the output shaft of the second motor 582, a connecting rope 584 connected to the winding shaft 583, and a connecting bolt 585 fixedly connected to one end of the connecting rope 584 away from the winding shaft 583, wherein the connecting bolt 585 is threadedly connected with the third connecting block 13.

[0076] The implementation principle of the embodiment 2 is that the first connecting block 11 and the insulating sleeve 16 are sequentially arranged through the third through hole 661 of the annular block and the mounting block 66.

[0077] Then the first cylinder 41 and the second cylinder 51 are started, so that the air bag 45 in the first clamping mechanism 4 is arranged into the placing groove of the first connecting block 11, and the third connecting block 13 and the second connecting block 12 with the insulating sleeve 16 are arranged into the first through hole of the rotating block 53 through the second through hole of the fixed block 54.

[0078] Then the first rodless cylinder 31 and the second rodless cylinder 61 are started, so that the annular block and the mounting block 66 are moved to the end of the processing table 2 close to the second moving block 52, and the annular block is arranged between the mounting block 66 and the second moving block 52, and the rotating block 53 is arranged in the third through hole 661 and the annular block.

[0079] Then the second rodless cylinder 61 is started, so that the second sliding block 62 is moved, the third sliding block 64 on the second sliding block 62 drives the fixed rod 65 to move, and the mounting block 66 on the fixed rod 65 is moved.

[0080] When the installation block 66 moves to the second connecting block 12, the third motor 676 is started, the output shaft of the third motor 676 drives the second bidirectional screw 674, the second bidirectional screw 674 drives the two second abutting blocks 672 to move towards each other, and the two second abutting blocks 672 abut against the insulating sleeve 16 on the second connecting block 12. When the installation block 66 moves to the metal flexible connecting rod 15, the third motor 676 is started, the second bidirectional screw 674 drives the two second abutting blocks 672 to move away from each other, the first gear 675 of the second bidirectional screw 674 drives the first gear 675 of the first bidirectional screw 673 to rotate, the first gear 675 of the first bidirectional screw 673 drives the first bidirectional screw 673 to rotate, the first bidirectional screw 673 drives the two first abutting blocks 671 to move towards each other, and the two first abutting blocks 671 abut against the insulating sleeve 16 on the metal flexible connecting rod 15, and the two second abutting blocks 672 do not abut against the insulating sleeve 16. When the installation block 66 moves to the first connecting block 11, the third motor 676 is started, the output shaft of the third motor 676 drives the second bidirectional screw 674, the second bidirectional screw 674 drives the two second abutting blocks 672 to move towards each other, and the two second abutting blocks 672 abut against the insulating sleeve 16 on the first connecting block 11; and the first gear 675 of the second bidirectional screw 674 drives the first gear 675 of the first bidirectional screw 673 to rotate, the first gear 675 of the first bidirectional screw 673 drives the first bidirectional screw 673 to rotate, the first bidirectional screw 673 drives the two first abutting blocks 671 to move away from each other, and the first abutting blocks 671 no longer abut against the insulating sleeve 16.

[0081] When the installation block 66 moves, the first rodless air cylinder 31 is started, the first rodless air cylinder 31 drives the first sliding block 32 to move, the connecting rod 33 on the first sliding block 32 drives the annular block to move, the hot air blown by the annular block moves towards the insulating sleeve 16 from the second connecting block 12 to the first connecting block 11; the hot air is blown into the annular block, and the hot air is blown to the insulating sleeve 16 through the annular air outlet of the annular block to realize heat plasticization. However, the insulating sleeve in the second through hole has not been heat plasticized.

[0082] At this time, the clamping block no longer abuts against the insulating sleeve 16, and the second connecting block 12 and the third connecting block 13 are pulled out from the annular block 34 and the third through hole 661.

[0083] Then start the third cylinder 63 and the second rodless cylinder 61, so that the installation block 66 moves to the annular block 34 and the second moving block 52. Then pass the first connecting block 11 and the insulating sleeve 16 through the third through hole 661 on the installation block 66 and the annular block in sequence. Then start the first cylinder 41 and the second cylinder 51, so that the air bag 45 in the first clamping mechanism 4 enters the placing groove of the first connecting block 11; then connect the third connecting block 13 with the connecting bolt 585, start the second motor 582, the output shaft of the second motor 582 drives the winding shaft 583 to rotate, so that the connecting rope 584 winds on the winding shaft 583, and the connecting bolt 585 on the connecting rope 584 can keep the metal flexible pipe in a taut state.

[0084] Then start the second rodless cylinder 61, so that the second abutting block 672 can abut against the insulating sleeve 16 on the second connecting block 12.

[0085] When the installation block 66 moves to the third connecting block 13, start the first cylinder 41 and the second motor 582, the first cylinder 41 drives the first moving block 42 to move, and the air bag 45 on the first moving block 42 drives the first connecting block 11 to move; the second motor 582 unwinds the connecting rope 584 from the winding shaft 583, so that the metal flexible pipe is always kept in a taut state.

[0086] Then start the first rodless cylinder 31, which drives the first sliding block 32 to move, and the connecting rod 33 on the first sliding block 32 drives the annular block to move, so that the hot air blown by the annular block can heat and plasticize the insulating sleeve on the second connecting block 12.

[0087] The above are the preferred embodiments of the present application, which do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A manufacturing process for an insulating pickup device, characterized in that, Includes the following steps: S1: First, weld a first connecting block (11) with a placement groove to one end of the metal flexible rod (15); then weld a second connecting block (12) to the other end of the metal flexible rod (15), and weld a third connecting block (13) to the end of the second connecting block (12) away from the first connecting block (11), thereby forming the first product; S2: An insulating sleeve (16) is fitted onto the metal flexible rod (15) of the first product, and the first connecting block (11) and the second connecting block (12) are both located inside the insulating sleeve (16) to form the second product; S3: The insulating sleeve (16) fitted on the metal flexible rod (15) is thermoplasticized using processing equipment, so that the first connecting block (11), the second connecting block (12) and the metal flexible rod (15) are tightly attached to the insulating sleeve (16) to form the third product; S4: Install a magnetic block (14) in the placement slot of the third product, and there is a certain distance between the magnetic block (14) and the end face of the first connecting block (11), thereby forming the fourth product; S5: First, injection mold the step block (17) onto the third connecting block (13) of the fourth product, and then injection mold the handle onto the step block (17), and the step block (17) covers the insulating sleeve (16) of the second connecting block (12) away from the first connecting block (11) to form the final product.

2. The manufacturing process of an insulation pickup according to claim 1, characterized in that, The processing equipment includes a processing table (2), a first clamping mechanism (4), a second clamping mechanism (5), and a thermoplastic mechanism (3). The first clamping mechanism (4) and the second clamping mechanism (5) are respectively disposed at both ends of the processing table (2). The first clamping mechanism (4) is connected to the first connecting block (11), and the second clamping mechanism (5) is connected to the third connecting block (13). The thermoplastic mechanism (3) is disposed on the processing table (2) between the first clamping mechanism (4) and the second clamping mechanism (5).

3. The manufacturing process of an insulation pickup according to claim 2, characterized in that, The thermoplastic mechanism (3) includes a first rodless cylinder (31), a first slider (32), a connecting rod (33), and a ring block (34). The first rodless cylinder (31) is mounted on the processing table (2), the first slider (32) is mounted on the first rodless cylinder (31), and the connecting rod (33) is mounted on the first slider (32); The annular block (34) is disposed on the connecting rod (33), and the first connecting block (11), the second connecting block (12), the third connecting block (13) and the metal flexible rod (15) can all pass through the annular block (34). The annular block (34) is provided with an annular air outlet.

4. The manufacturing process of an insulation pickup according to claim 2, characterized in that, The first clamping mechanism (4) includes a first cylinder (41), a first moving block (42), a first motor (43), a rotating block (44), and an airbag (45). The first cylinder (41) is mounted on the processing table (2), and the first moving block (42) is connected to the piston rod of the first cylinder (41); The first motor (43) is mounted on the first moving block (42), and the rotating block (44) is mounted on the output shaft of the first motor (43) and located on the side of the first moving block (42) near the second clamping mechanism (5); The rotating block (44) has an annular groove (441) at one end away from the first moving block (42). The rotating block (44) is located away from the first motor (43) and the airbag (45) are both located in the annular groove (441), and the airbag (45) can abut against the side wall of the placement groove.

5. The manufacturing process of an insulation pickup according to claim 4, characterized in that, The third connecting block (13) has a placement groove on its end away from the second connecting block (12), which is the same as that on the first connecting block (11). The second clamping mechanism (5) is the same as the first clamping mechanism (4). Furthermore, the airbag (45) in the second clamping mechanism (5) abuts against the side wall of the placement groove on the third connecting block (13).

6. The manufacturing process of an insulation pickup according to claim 4, characterized in that, The second clamping mechanism (5) includes a second cylinder (51), a second moving block (52), a rotating block (53), a fixed block (54), a clamping block (55), a first adjusting component (56), and a rotating component (57). The second cylinder (51) is mounted on the processing table (2), the second moving block (52) is mounted on the second cylinder (51), the rotating block (53) is rotatably mounted on the second moving block (52), and the rotating block (53) has a first through hole. The fixing block (54) is disposed on the rotating block (53), and the fixing block (54) is provided with a second through hole communicating with the first through hole; Two clamping blocks (55) are provided, and both clamping blocks (55) are slidably disposed on the fixed block (54); the first adjustment component (56) is disposed on the fixed block (54), and both clamping blocks (55) are connected to the first adjustment component (56); The rotating assembly (57) is disposed on the second moving block (52) and connected to the rotating block (53); The third connecting block (13) and the second connecting block (12) are located away from the metal flexible rod (15) and pass through the second through hole into the first through hole, and the two clamping blocks (55) are pressed against the insulating sleeve (16) on the second connecting block (12).

7. The manufacturing process of an insulation pickup according to claim 6, characterized in that, The second movable block (52) is provided with a second adjustment component (58), which includes a support block (581), a second motor (582), a winding shaft (583), a connecting rope (584), and a connecting bolt (585). The support block (581) is located on the side of the second moving block (52) away from the first clamping mechanism (4), the second motor (582) is located on the support block (581), and the take-up shaft (583) is located on the output shaft of the second motor (582). The two ends of the connecting rope (584) are connected to the winding shaft (583) and the connecting bolt (585); The connecting bolt (585) is threadedly connected to the third connecting block (13).

8. The manufacturing process of an insulation pickup according to claim 2, characterized in that, The processing table (2) is provided with a clamping mechanism (6), which includes a second rodless cylinder (61), a second slider (62), a third cylinder (63), a third slider (64), a fixed rod (65), a mounting block (66), and a clamping assembly (67). The second rodless cylinder (61) is mounted on the processing table (2), the second slider (62) is mounted on the second rodless cylinder (61), the third cylinder (63) is mounted on the second slider (62), the third slider (64) is mounted on the piston rod of the third cylinder (63), the fixed rod (65) is mounted on the third slider (64), the mounting block (66) is mounted on the fixed rod (65), and the mounting block (66) has a third through hole (661). The clamping component (67) is disposed on the mounting block (66), and the clamping component (67) clamps against the insulating sleeve (16).

9. The manufacturing process of an insulation pickup according to claim 8, characterized in that, The clamping assembly (67) includes a first clamping block (671), a second clamping block (672), a first bidirectional screw (673), a second bidirectional screw (674), a first gear (675), and a third motor (676). There are two first abutting blocks (671), and both first abutting blocks (671) are slidably disposed on the mounting block (66). The two first abutting blocks (671) abut against the insulating sleeve (16) located on the metal flexible rod (15). The first bidirectional screw (673) passes through the two first abutment blocks (671), and the two first abutment blocks (671) are respectively threaded to both ends of the first bidirectional screw (673); There are two second abutting blocks (672), and both second abutting blocks (672) are slidably disposed on the mounting block (66). The two second abutting blocks (672) abut against the insulating sleeve (16) located on the first connecting block (11) and the second connecting block (12). The second bidirectional screw (674) passes through the two second abutment blocks (672), and the two second abutment blocks (672) are respectively threaded to both ends of the second bidirectional screw (674); Both the first bidirectional screw (673) and the second bidirectional screw (674) are keyed with first gears (675), and the two first gears (675) mesh with each other; The third motor (676) is mounted on the mounting block (66) and its output shaft is connected to the first bidirectional screw (673) or the second bidirectional screw (674).

10. An insulation pickup device manufactured using the manufacturing process of an insulation pickup device according to claim 1, characterized in that, It includes a first connecting block (11), a second connecting block (12), a third connecting block (13), a magnetic block (14), a metal flexible rod (15), an insulating sleeve (16), a step block (17), and a handle (18). The first connecting block (11) and the second connecting block (12) are respectively disposed at both ends of the metal flexible joint (15). The first connecting block (11) has a placement groove, the magnetic block (14) is located in the placement groove, and the magnetic block (14) is a certain distance away from the end face of the first connecting block (11); The first connecting block (11), the second connecting block (12) and the metal flexible joint rod (15) are all located inside the insulating sleeve (16); The third connecting block (13) is located at the end of the second connecting block (12) away from the metal flexible rod (15), and the stepped block (17) is disposed on the third connecting block (13). The handle (18) is mounted on the metal flexible rod (15).

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