A fully automatic granule filling, welding and forming equipment

Abstract

The present invention relates to a fully automatic pellet filling, welding, and forming equipment, comprising: a turntable module that rotates in a preset direction; a first fabric forming module, located at the feed end of the turntable module, for pressing raw materials into a first fabric and placing the first fabric on the turntable module; a particle feeding module for releasing particles onto the first fabric; a second fabric forming module for pressing raw materials into a second fabric and stacking the second fabric on the particles; and a packaging module for packaging the first fabric, particles, and second fabric stacked sequentially on the turntable module to form a product. The present invention innovatively designs a fully automatic pellet filling, welding, and forming system, enabling automated fabric cutting and particle feeding, followed by ultrasonic welding, and finally automated packaging. This automated production equipment can replace most manual labor and increase filter bag production.

Description

Technical Field

[0001] The present invention relates to the technical field of particle filling, and in particular to a fully automatic particle filling, welding and forming equipment. Background Art

[0002] With the continuous development of modern industry, particle filling and welding have become essential technologies in real life. For example, when producing water dispenser filter bags, we need to manually cut the fabric, collect the particles, weld the fabric and particles together, and then manually pack the welded filter bags. This process requires a lot of manpower, resulting in high labor costs and poor filter performance, highlighting many problems and defects.

[0003] Currently, the production process of welded filter bags is mostly manual. First, the fabric is cut, then the cut fabric is arranged, the required particles are collected, and finally, welding is performed. After welding, the finished product is boxed. This manual process is tedious and subject to human factors, resulting in poor results, low efficiency, low production, and high labor costs. Summary of the Invention

[0004] To this end, the present invention aims to overcome the shortcomings of existing technologies by innovatively designing a fully automated pellet filling, welding, and forming system. This system automatically cuts the fabric and feeds the pellets, then ultrasonically welds them, and finally automatically packs them. This automated production equipment can replace most manual labor and increase filter bag production.

[0005] In order to solve the above technical problems, the present invention provides a fully automatic particle filling and welding forming equipment, comprising:

[0006] The turntable module rotates in a preset direction;

[0007] a first cloth forming module, provided at the feed end of the turntable module, for pressing the raw material into a first cloth and placing the first cloth on the turntable module;

[0008] a particle feeding module, for releasing particles onto the first fabric;

[0009] a second cloth forming module, for pressing the raw material into the second cloth and stacking the second cloth on the particles;

[0010] The packaging module is used to package the first cloth, particles, and second cloth stacked in sequence on the turntable module to form a product.

[0011] As a preferred embodiment of the present invention, the turntable module includes a panel, a plurality of mold base positioning units arranged on the panel, and an intermittent divider for driving the panel to rotate.

[0012] As a preferred embodiment of the present invention, the intermittent divider drives the panel to rotate at a preset angle each time.

[0013] As a preferred embodiment of the present invention, after the panel is rotated, at least one of the mold base positioning units is located below the first cloth forming module, the particle feeding module, the second cloth forming module or the packaging module.

[0014] As a preferred embodiment of the present invention, the mold base positioning units are arranged in a ring on the panel, and the mold base positioning units are spaced at equal intervals.

[0015] As a preferred embodiment of the present invention, the mold base positioning unit includes a mold base and a pressing member provided above the mold base, wherein the pressing member is used to press the first cloth and the second cloth.

[0016] As a preferred embodiment of the present invention, the lower pressing member includes a pressing sheet and a pressing cylinder connected to the pressing sheet, and the pressing cylinder drives the pressing sheet to move.

[0017] As a preferred embodiment of the present invention, the first cloth forming module and the second cloth forming module have the same structure.

[0018] As a preferred embodiment of the present invention, both the first cloth forming module and the second cloth forming module include a cutting and feeding module.

[0019] As a preferred embodiment of the present invention, a box packing module is further included for placing the packaged products.

[0020] The above technical solution of the present invention has the following advantages over the prior art:

[0021] The fully automatic particle filling, welding, and molding equipment described in this invention features an innovatively designed fully automatic particle filling, welding, and molding system that automatically cuts the fabric, feeds the particles, and then packages them. This automated production equipment can replace most manual labor and increase filter bag production. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to make the contents of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments of the present invention in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of a fully automatic particle filling, welding and forming equipment of the present invention.

[0024] Figure 2 This is a schematic diagram of the first cloth forming module of the fully automatic particle filling, welding and forming equipment of the present invention.

[0025] Figure 3 This is a first angle schematic diagram of a cutting and feeding module of a fully automatic particle filling, welding and forming equipment of the present invention.

[0026] Figure 4 This is a second angle schematic diagram of the cutting and feeding module of the fully automatic particle filling, welding and forming equipment of the present invention.

[0027] Figure 5 This is a first angle schematic diagram of a particle feeding module of a fully automatic particle filling, welding and forming equipment of the present invention.

[0028] Figure 6 This is a second angle schematic diagram of the particle feeding module of the fully automatic particle filling, welding and molding equipment of the present invention.

[0029] Figure 7 It is a schematic diagram of a turntable module of a fully automatic particle filling, welding and forming equipment of the present invention.

[0030] Figure 8 This is a schematic diagram of a die base positioning unit of a fully automatic particle filling, welding and forming device of the present invention.

[0031] Figure 9 This is a schematic diagram of a packing module of a fully automatic granule filling, welding and forming equipment of the present invention.

[0032] Explanation of the reference numerals in the specification: 1. chassis module; 2. first cloth forming module; 3. particle feeding module; 4. second cloth forming module; 5. turntable module; 6. packaging module; 7. packing module; 8. cloth roll; 9. baffle unit; 10. cutting and feeding module; 11. connecting profile; 12. first connecting plate; 13. first connecting block; 14. cloth; 15. detection device; 16. first double cylinder; 17. first mounting plate; 18. second connecting block; 19. second mounting plate; 20. roller; 21. third connecting block; 22. guide rod cylinder; 23. motor; 24. pressing assembly; 25. third mounting plate; 26. second double cylinder; 27. slide cylinder ; 28. Blade; 29. ​​Fourth connecting block; 30. Material box; 31. Discharging device; 32. Guide rod device; 33. Fourth mounting plate; 34. First sensing device; 35. Fifth connecting plate; 36. Driving device; 37. Guide rod; 38. Sixth connecting plate; 39. Die base positioning unit; 40. Panel; 41. Adjustable bearing support unit; 42. Intermittent divider; 43. Barrel sealing sheet metal; 44. Die base; 45. Fixed sheet metal; 46. Pressing sheet; 47. Pressing cylinder; 48. Connecting sheet metal; 49. Fifth connecting block; 50. Seventh connecting plate; 51. Double-rod cylinder; 52. Pneumatic needle clamp; 53. Eighth connecting plate; 54. Swinging cylinder; 55. Second sensing device. DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0034] Reference Figure 1-9 As shown, a fully automatic particle filling, welding and molding equipment of the present invention includes: a chassis module 1, a first material distribution and molding module 2, a particle feeding module 3, a second material distribution and molding module 4, a turntable module 5, a packaging module 6, and a boxing module 7.

[0035] The chassis module 1 is a mounting platform, and the first material distribution and forming module 2 , the particle feeding module 3 , the second material distribution and forming module 4 , the turntable module 5 , the packaging module 6 , and the boxing module 7 are arranged on the chassis module 1 .

[0036] Reference Figure 7-8 As shown, the turntable module 5 moves along a preset direction. The turntable module 5 is mainly composed of a mold base positioning unit 39, a panel 40, an adjustable bearing support unit 41, an intermittent divider 42, and a barrel sealing sheet metal 43.

[0037] The panel 40 is circular or annular. There are a number of mold base positioning units 39, which are arranged in a ring on the upper surface of the panel 40, and the mold base positioning units 39 are equally spaced. The mold base positioning unit 39 includes a mold base 44, a fixed sheet metal 45, a pressing plate 46, a pressing cylinder 47, a connecting sheet metal 48, and a connecting block. The pressing cylinder and the pressing plate 46 are connected to each other through the connecting block to form a pressing member, which is used to press the first cloth 14 and the second cloth to improve the flatness of the first cloth 14 and the second cloth. The function of the fixed sheet metal 45 is to prevent the mold base 44 from deviating due to inertia when the turntable module 5 stops.

[0038] The function of the intermittent divider 42 is to play a positioning rotation role. The intermittent divider 42 drives the panel 40 to rotate, and drives the rotation at a fixed preset angle each time, ensuring that at least one of the mold base positioning units 39 is located below the first cloth forming module 2, the particle feeding module 3, the second cloth forming module 4 or the packaging module 6.

[0039] The barrel sealing sheet metal 43 is used to play a protective role. The adjustable bearing support unit 41 is used to support the mold base positioning unit 39 on the panel 40.

[0040] Reference Figure 2-4 As shown, the first fabric forming module 2 and the second fabric forming module 4 have the same structure. The first fabric forming module 2 is located at the feed end of the turntable module 5 and is used to press the first fabric 14. The first fabric 14 is placed on the turntable module 5, and the particles are placed on the first fabric 14. The second fabric forming module 4 is used to press the second fabric, which is stacked on the particles.

[0041] The first fabric forming module 2 includes a fabric roll 8, a baffle unit 9, and a cutting and feeding module 10. The baffle unit 9 is used to protect the fabric roll 8 from deviation during operation. It has a hollow shaft device that ensures that the fabric roll 8 feeds in a single direction, preventing rotation due to inertia. The cutting and feeding module is used to transport and cut the fabric 14 from the fabric roll 8.

[0042] The cutting and feeding module includes a connecting profile 11, a first connecting plate 12, a first connecting block 13, a cloth 14, a detection device 15, a first double cylinder 16, a first mounting plate 17, a second connecting block 18, a third mounting plate 19, a roller 20, a third connecting block 21, a guide rod cylinder 22, a motor 23, a clamping assembly 24, a third mounting plate 25, a second double cylinder 26, a slide cylinder 27, a blade 28, and a fourth connecting block 29.

[0043] The connecting profile 11 is used to connect the cutting and feeding module with the first cloth forming module 2 and the second cloth forming module 4. The third mounting plate 25 is used to connect the slide cylinder 27. The detection device 15 detects whether the cloth 14 is in place and then proceeds to the next step. The motor 23 controls the movement of the roller 20 by rotation to realize the automatic loading of the cloth 14. The blade 28 is connected to the slide cylinder 27 through the fourth connecting block 29 to realize the automation of cutting. The first double cylinder 16 is connected to the guide rod cylinder 22 through the third connecting block 21 to form a pushing mechanism. Of course, the cut cloth 14 is transported by this pushing mechanism. The pressing component 24 has a pressing effect on the cloth 14 to ensure the stability of the blade 28 during cutting. During operation, the motor 23 drives the roller 20 to move, and the cloth 14 is transported forward. When it is transported to the sensing position of the sensor device, the clamping assembly 24 starts to move, and the blade 28 starts cutting through the movement of the cylinder. The cut cloth 14 is transported by the pushing mechanism to complete the cutting and feeding work.

[0044] Reference Figure 5-6 As shown, the particle feeding module 3 is used to release particles onto the first cloth 14. The particle feeding device mainly consists of a material box 30, a discharge device 31, a guide rod device 32, a fourth mounting plate 33, a first sensing device 34, a fifth connecting plate 35, a driving device 36, a guide rod 37, a sixth connecting plate 38, etc.

[0045] The encapsulation module 6 is used to encapsulate the first fabric 14, particles, and second fabric stacked sequentially on the turntable module 5 to form a product. The encapsulation module 6 uses existing ultrasonic welding technology to weld the first fabric 14 and the second fabric to encapsulate the particles therein.

[0046] The first cloth forming module 2 and the second cloth forming module 4 both include a cutting and feeding module 10 .

[0047] Reference Figure 9As shown, as a preferred embodiment of the present invention, it also includes a packing module 7 for grabbing the packaged products and placing the products. The packing module 7 is mainly composed of a seventh connecting plate 50, a double-rod cylinder 51, a pneumatic needle clamp 52, an eighth connecting plate 53, a swinging cylinder 54, and a second sensing device 55. The seventh connecting plate 50 is mainly used to connect the double-rod cylinder 51 and the panel 40. The eighth connecting plate 53 is mainly used to connect the pneumatic needle clamp 52 and the swinging cylinder 54. During operation, the pneumatic needle clamp 52 moves to the position of grabbing the finished product, grabs the finished product, and the swinging cylinder 54 swings toward the position of the feed box 30, causing the double-rod cylinder 51 to move, and the double-rod cylinder 51 moves downward, and the pneumatic needle clamp 52 places the finished product, and the above actions are repeated.

[0048] In the actual production process, the workflow is as follows:

[0049] S1: Manually start adding cloth 14 to the cloth forming module and the cloth forming module, and add particles to the particle feeding device.

[0050] S2: The cloth forming module starts cutting the cloth 14. After the cutting is completed, the pushing mechanism starts transporting the cloth 14 to the position of the mold base 44.

[0051] S3: The turntable module 5 starts to rotate and rotates to the particle feeding device, which presses the cloth 14 on the mold base 44 into shape and adds particles.

[0052] S4: After the feeding is completed, the turntable module 5 starts to rotate and rotates to the cloth forming module. The cloth forming module starts to cut the cloth 14 and transports the cloth 14 to the particles on the mold base 44.

[0053] S5: The turntable module 5 starts to rotate to the welding position of the packaging module 6 and starts welding.

[0054] S6: Welding is completed and the turntable module 5 continues to rotate.

[0055] S7: The turntable module 5 rotates to the boxing module 7 to box the finished products.

[0056] S8: Repeat the above steps.

[0057] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A fully automatic particle filling and welding equipment, characterized in that: include: A turntable module rotates along a preset direction; the turntable module includes a panel, a plurality of mold base positioning units provided on the panel, and an intermittent divider driving the panel to rotate; The mold base positioning units are arranged on the panel in a circular manner, and the mold base positioning units are spaced at equal intervals; a first cloth forming module, provided at the feed end of the turntable module, for pressing the raw material into a first cloth and placing the first cloth on the turntable module; a particle feeding module, for releasing particles onto the first fabric; a second cloth forming module, for pressing the raw material into the second cloth and stacking the second cloth on the particles; The first cloth forming module and the second cloth forming module have the same structure; the first cloth forming module and the second cloth forming module both include a cutting and feeding module; The cutting and feeding module includes a detection device, a first double cylinder, a roller, a guide rod cylinder, a motor, a second double cylinder, a slide cylinder and a blade; the detection device detects whether the cloth is in place, and the motor controls the rotation of the roller to realize the cloth feeding; the blade is connected to the slide cylinder via a fourth connecting block to realize automatic cutting; the first double cylinder is connected to the guide rod cylinder via a third connecting block to form a pushing mechanism, which realizes the transportation of the cut cloth; The die base positioning unit includes a die base and a lower pressing member, wherein the lower pressing member is used to press the first cloth and the second cloth on the die base; the lower pressing member includes a pressing plate and a pressing cylinder connected to the pressing plate, wherein the pressing cylinder drives the pressing plate to move; The packaging module is used to package the first cloth, particles, and second cloth stacked in sequence on the turntable module to form a product.

2. The fully automatic particle filling and welding forming equipment according to claim 1 is characterized in that: The intermittent divider drives the panel to rotate at a preset angle each time.

3. The fully automatic particle filling and welding forming equipment according to claim 2 is characterized in that: After the panel is rotated, at least one of the mold base positioning units is located directly below the first cloth forming module, the particle feeding module, the second cloth forming module or the packaging module.

4. The fully automatic particle filling and welding equipment according to claim 1 is characterized in that: It also includes a packing module for placing packaged products.

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