A production process of military stable phase cable

Abstract

The application belongs to the technical field of cable production equipment, and discloses a military stable-phase cable production process, which specifically comprises the following steps: copper plate smelting, rolling, wire drawing, wire bundling, armored inner lining, cabling, insulation outer sheath, product detection and product winding; the product winding comprises a base, first support frames are fixedly connected to the left and right sides of the top of the front end of the base, and toothed plates are fixedly connected to the upper and lower sides of the middle of the two first support frames. The application has the advantages that the device has strong applicability due to the cooperation of the fixing column, the limiting ring, the limiting block, the spring sheet, the connecting rod, the spring and the pull ring, the pull ring is pulled outward, the connecting rod drives the spring sheet to move, the spring sheet drives the limiting block to move, the limiting block is not connected with the fixing column, the limiting ring is manually rotated at the rectangular wire inlet hole, and the device has strong applicability due to the cooperation of the fixing column, the limiting ring, the limiting block, the spring sheet, the connecting rod, the spring and the pull ring.

Description

Technical Field

[0001] This invention belongs to the technical field of cable manufacturing equipment, specifically a production process for military-grade stable phase cables. Background Technology

[0002] Military cables consist of one or more insulated conductive cores enclosed in a sealed sheath. Military cables are an important component of national defense facilities and are protected by law. Phase stability is categorized into mechanical phase stability and temperature phase stability. Mechanical phase stability refers to the phase change of a coaxial cable during bending and vibration, while temperature phase stability refers to the phase change of a coaxial cable during temperature variations.

[0003] In the existing technology, during the production of military-grade stable phase cables, due to the long length of the cables, winding is often used for storage and transportation. Existing winding devices use a motor to drive a winding roller to wind the cable, and a guide structure ensures that the cable is evenly wound around the outside of the winding roller. However, existing cables have different thicknesses, while the size of the guide structure is fixed. During winding, the guide structure needs to be manually replaced according to the thickness of the cable, making the existing technology less applicable. This paper proposes a production process for military-grade stable phase cables to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide a manufacturing process for military-grade stable phase cables. By pulling the pull ring outward and rotating it 90 degrees, the pull ring engages with the arc-shaped block of the movable column. The pull ring pulls the connecting rod, causing the spring to compress and shorten. The connecting rod drives the spring plate to move, and the spring plate drives the limiting block to move. The movable column allows the limiting block to be pressed along the inclined surface, compressing the spring plate and preventing the limiting block from engaging with the fixed column. The limiting ring can be switched by manually rotating it at the rectangular inlet hole. By inserting the cable through the rectangular inlet hole of the fixed box, the cable can be positioned between the upper and lower limiting rings. This allows the limiting rings to be suitable for cables of different thicknesses, giving the device a high degree of applicability.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a production process for military-grade phase-stable cables. The specific production process for military-grade phase-stable cables includes copper plate melting, rolling, and wire drawing; wire bundling; armored inner lining; cable assembly; insulation outer sheath; finished product inspection; and finished product winding. The finished product winding includes a base, with first support frames fixedly connected to the left and right sides of the top front end of the base. Toothed plates are fixedly connected to the upper and lower sides of the middle of the two first support frames. Gears mesh with the outer sides of the toothed plates. A fixed box is movably connected to one side of the middle of the gear, and a limit frame is fixedly connected to the other side of the middle of the gear. The upper and lower sides of the fixed box are fixed... A movable column is connected, and a fixed column is movably sleeved in the middle of the movable column. A limit ring is fixedly connected at an equal angle to the outer side of the fixed column. Limit blocks are movably engaged on both the upper and lower sides of the middle of the fixed column. A spring plate is fixedly connected to the middle of the two limit blocks. A connecting rod is fixedly connected to the side of the spring plate away from the limit frame. A spring is fixedly connected to the side of the connecting rod near the limit block. A pull ring is connected to the bearing on the side of the connecting rod away from the limit block. A fixed block is fixedly connected to the bottom of the limit frame near the fixed box. A screw is threaded into the fixed block. A first motor is fixedly connected to one side of the screw.

[0006] Preferably, a second support frame is fixedly connected to both the left and right sides of the top rear end of the base. A positioning rod is connected to the top bearing of the second support frame. A winding roller is movably engaged in the middle of the two positioning rods. Bolts are movably engaged in the left and right sides of the winding roller. A first transmission wheel is fixedly connected to the side of the positioning rod away from the winding roller at the left end. A transmission belt is movably engaged in the middle of the first transmission wheel. A second motor is movably engaged in the bottom of the transmission belt.

[0007] Preferably, the toothed plates are all located between the fixed box and the limiting frame, and the upper and lower sides of the limiting frame are fixedly connected to the fixed box.

[0008] Preferably, the other side of the first motor is fixedly connected to the first support frame, and the other side of the screw is connected to the bearing of the first support frame.

[0009] Preferably, both the fixing post and the limiting ring are located inside the fixing box. The side of the limiting ring away from the fixing post has a semi-arc structure with different diameter values. The side of the limiting ring away from the fixing post is made of sponge material.

[0010] Preferably, the outer side of the limiting block is movably engaged with the movable column, the limiting block has an inclined surface from left to right downward, the spring plate has a V-shaped structure, and the middle part of the movable column has a cylindrical rod that is movably engaged with the middle part of the spring plate.

[0011] Preferably, the outer side of the connecting rod is movably engaged with the movable column, the other side of the spring is fixedly connected to the movable column, and the left and right sides of the movable column away from the fixed box are provided with arc-shaped blocks that are movably engaged with the pull rings.

[0012] Preferably, the bottom of the second motor is fixedly connected to the base, the outer side of the bolt is movably engaged with the positioning rod, and the second support frame has a triangular structure.

[0013] Preferably, the other side of the fixing block is fixedly connected to the fixing box, and there is a gap between the upper and lower limiting rings.

[0014] Preferably, the fixing block is located above the bottom toothed plate, the fixing box has a rectangular wire inlet hole in the middle, and the limiting ring is located in the middle of the rectangular wire inlet hole.

[0015] The beneficial effects of this invention are as follows:

[0016] This invention utilizes a combination of a fixed post, a limiting ring, a limiting block, a spring plate, a connecting rod, a spring, and a pull ring to enhance the device's versatility. By pulling the pull ring outward and rotating it 90 degrees, the pull ring engages with the arc-shaped block of the movable post. The pull ring pulls the connecting rod, compressing the spring and shortening it. The connecting rod then moves the spring plate, which in turn moves the limiting block. The movable post allows the limiting block to be pressed along the inclined surface, compressing the spring plate and preventing it from engaging with the fixed post. The limiting ring can be switched by manually rotating it at the rectangular inlet hole. By inserting the cable through the rectangular inlet hole of the fixed box, the cable can be positioned between the upper and lower limiting rings, making the limiting rings suitable for cables of different thicknesses. The combination of the fixed post, limiting ring, limiting block, spring plate, connecting rod, spring, and pull ring further enhances the device's versatility.

[0017] This invention utilizes a combination of components such as a toothed plate, gears, a fixed box, a fixed block, a screw, and a first motor to enable uniform winding of the cable. The cable is passed between two limiting rings and fixed in the middle of the winding roller. A second motor drives a transmission belt, which in turn drives a first transmission wheel. The first transmission wheel drives a positioning rod, which in turn rotates the winding roller, thus winding the cable. Starting the first motor rotates the screw, which in turn drives the fixed block. The fixed block drives the fixed box, which in turn drives the limiting rings, causing the cable to move left and right. The combination of these components ensures uniform winding of the cable.

[0018] This invention utilizes a combination of components such as a limiting ring, a positioning rod, a winding roller, bolts, a first transmission wheel, and a transmission belt to achieve excellent cleaning performance. The winding roller is engaged with the positioning rod, bolts are inserted into both the positioning rod and the winding roller, and the bolts are secured by rotating a nut. The cable is passed between the two limiting rings and fixed in the middle of the winding roller. Starting a second motor drives the transmission belt, which in turn drives the first transmission wheel to rotate. The first transmission wheel then drives the positioning rod, which in turn drives the winding roller to rotate, thus winding the cable and allowing it to be wiped by the sponge within the limiting rings. The combination of these components ensures excellent cleaning performance. Attached Figure Description

[0019] Figure 1 This is a frontal view and an enlarged schematic diagram of the movable column of the present invention;

[0020] Figure 2 This is a cross-sectional view of the fixing box of the present invention;

[0021] Figure 3 This is a side sectional view of the fixing box of the present invention;

[0022] Figure 4 For the present invention Figure 3 Enlarged view of point A;

[0023] Figure 5 This is a disassembly diagram of the limiting block, spring sheet, connecting rod, spring, and pull ring of the present invention;

[0024] Figure 6 This is a frontal cross-sectional view of the winding roller of the present invention.

[0025] In the diagram: 1. Base; 2. First support frame; 3. Toothed plate; 4. Gear; 5. Fixing box; 6. Limiting frame; 7. Movable column; 8. Fixing column; 9. Limiting ring; 10. Limiting block; 11. Spring plate; 12. Connecting rod; 13. Spring; 14. Pull ring; 15. Fixing block; 16. Screw; 17. First motor; 18. Second support frame; 19. Positioning rod; 20. Winding roller; 21. Bolt; 22. First transmission wheel; 23. Transmission belt; 24. Second motor. Detailed Implementation

[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0027] like Figures 1 to 6 As shown, this embodiment of the invention provides a manufacturing process for military-grade phase-stable cables. The specific manufacturing process for military-grade phase-stable cables includes copper plate melting, rolling, wire drawing, wire bundling, armor inner lining, cabling, insulation outer sheath, finished product inspection, and finished product winding. The finished product winding includes a base 1. First support frames 2 are fixedly connected to the left and right sides of the top front end of the base 1. Toothed plates 3 are fixedly connected to the upper and lower sides of the middle of the two first support frames 2. Gears 4 mesh with the outer sides of the toothed plates 3. A fixed box 5 is movably connected to one side of the middle of the gear 4. Limit frames 6 are fixedly connected to the other side of the middle of the gear 4. Movable columns 7 are fixedly connected to the upper and lower sides of the fixed box 5. A fixed column 8 is movably sleeved in the middle of the moving column 7. A limit ring 9 is fixedly connected at an equal angle to the outer side of the fixed column 8. Limit blocks 10 are movably engaged on both the upper and lower sides of the middle of the fixed column 8. A spring plate 11 is fixedly connected to the middle of the two limit blocks 10. A connecting rod 12 is fixedly connected to the side of the spring plate 11 away from the limit frame 6. A spring 13 is fixedly connected to the side of the connecting rod 12 near the limit block 10. A pull ring 14 is connected to the side of the connecting rod 12 away from the limit block 10 by a bearing. A fixed block 15 is fixedly connected to the bottom of the limit frame 6 near the fixed box 5. A screw 16 is threadedly connected to the inside of the fixed block 15. One side of the screw 16 is fixed. A first motor 17 is connected; by pulling the pull ring 14 outward, the pull ring 14 is rotated 90 degrees, causing the pull ring 14 to engage with the arc-shaped block of the movable column 7. The pull ring 14 pulls the connecting rod 12, causing the spring 13 to compress and shorten. The connecting rod 12 drives the spring plate 11 to move, and the spring plate 11 drives the limiting block 10 to move. The movable column 7 allows the limiting block 10 to be pressed along the inclined surface, compressing the spring plate 11 and preventing the limiting block 10 from engaging with the fixed column 8. By manually rotating the limiting ring 9 at the rectangular cable inlet hole, the limiting ring 9 can be switched, allowing the device to be used with cables of different thicknesses. By rotating the pull ring 14 90 degrees again... The spring 13 pushes the connecting rod 12 to reset and move. The spring plate 11 pushes the limiting block 10 to move. The spring plate 11 pushes the limiting block 10 out and engages with the fixed post 8. The limiting block 10 limits the fixed post 8 and prevents it from rotating. The first motor 17 is started, which drives the screw 16 to rotate. The screw 16 drives the fixed block 15, which drives the fixed box 5. The fixed box 5 drives the limiting ring 9, which drives the cable to move left and right, so that the cable can be evenly wound on the outside of the winding roller 20, resulting in a good winding effect of the device.

[0028] like Figure 1 , Figure 6As shown, in one embodiment, a second support frame 18 is fixedly connected to both the left and right sides of the top rear end of the base 1. A positioning rod 19 is connected to the top bearing of the second support frame 18. A winding roller 20 is movably engaged in the middle of the two positioning rods 19. Bolts 21 are movably engaged in the left and right sides of the winding roller 20. A first transmission wheel 22 is fixedly connected to the side of the left positioning rod 19 away from the winding roller 20. A transmission belt 23 is movably engaged in the middle of the first transmission wheel 22. A second motor 24 is movably engaged in the bottom of the transmission belt 23. The bottom of the second motor 24 is fixedly connected to the base 1. The outer side of the bolt 21 is movably engaged with the positioning rod 19. The second support frame 18 has a triangular structure. The second support frame 18 is triangular. Due to the stability of a triangle, the second support frame 18 can support and limit the positioning rod 19. By inserting the winding roller 20 into the positioning rod 19, and inserting bolts 21 into the positioning rod 19 and the winding roller 20 respectively, the bolts 21 are fixed by rotating the nut. The cable is passed between the two limiting rings 9 and fixed in the middle of the winding roller 20. By starting the second motor 24, the second motor 24 can drive the transmission belt 23. The transmission belt 23 drives the first transmission wheel 22 to rotate. The first transmission wheel 22 drives the positioning rod 19, and the positioning rod 19 drives the winding roller 20 to rotate, so that the device can wind up the cable.

[0029] like Figure 3 , Figure 5 As shown, in one embodiment, the toothed plates 3 are all located between the fixed box 5 and the limiting frame 6. The upper and lower sides of the limiting frame 6 are fixedly connected to the fixed box 5. The other side of the first motor 17 is fixedly connected to the first support frame 2. The other side of the screw 16 is connected to the bearing of the first support frame 2. The other side of the fixing block 15 is fixedly connected to the fixed box 5. The fixing block 15 is located above the bottom toothed plate 3. A rectangular wire inlet hole is opened in the middle of the fixed box 5. The limiting ring 9 is located in the middle of the rectangular wire inlet hole. By passing the cable between the two limiting rings 9 and fixing the cable in the middle of the winding roller 20, the second motor is started. 24. The second motor 24 can drive the transmission belt 23, which drives the first transmission wheel 22 to rotate. The first transmission wheel 22 drives the positioning rod 19, which drives the winding roller 20 to rotate, thus winding the cable. This allows the cable to be wiped by the sponge of the limiting ring 9. By starting the first motor 17, the first motor 17 drives the screw 16 to rotate. The screw 16 drives the fixing block 15, which drives the fixing box 5. The fixing box 5 drives the limiting ring 9, which drives the cable to move left and right, so that the device can wind up evenly and achieve good winding effect.

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5As shown, in one embodiment, both the fixed post 8 and the limiting ring 9 are located inside the fixed box 5. The side of the limiting ring 9 away from the fixed post 8 has a semi-arc structure with different diameters. The side of the limiting ring 9 away from the fixed post 8 is made of sponge material. The outer side of the limiting block 10 is movably engaged with the movable post 7. The limiting block 10 has an inclined surface from left to right downwards. The spring plate 11 has a V-shaped structure. The middle part of the movable post 7 has a cylindrical rod that is movably engaged with the middle part of the spring plate 11. The outer side of the connecting rod 12 is movably engaged with the movable post 7. The other side of the spring 13 is fixedly connected to the movable post 7. The left and right sides of the movable post 7 away from the fixed box 5 have arc-shaped blocks that are movably engaged with the pull ring 14. There is a gap between the upper and lower limiting rings 9. By pulling the pull ring 14 outwards, the pull ring 14 is rotated 90 degrees, so that the pull ring 14 is engaged with the arc-shaped block of the movable post 7. The pull ring 14 pulls the connecting rod 12, so that the spring 13 is compressed. The cable shortens, and the connecting rod 12 drives the spring plate 11 to move. The spring plate 11 drives the limiting block 10 to move. The movable column 7 allows the limiting block 10 to be squeezed along the inclined surface, compressing the spring plate 11 and preventing the limiting block 10 from engaging with the fixed column 8. By manually rotating the limiting ring 9 at the rectangular inlet hole, the limiting ring 9 can be switched, making the device suitable for cables of different thicknesses, thus enhancing its versatility. By passing the cable between the two limiting rings 9 and fixing the cable in the middle of the winding roller 20, the second motor 24 is started. The second motor 24 drives the transmission belt 23, which in turn drives the first transmission wheel 22 to rotate. The first transmission wheel 22 drives the positioning rod 19, which in turn drives the winding roller 20 to rotate, thus winding the cable. The cable can then be wiped by the sponge in the limiting ring 9, allowing the device to clean the surface of the cable and achieving good cleaning results.

[0031] Working principle and usage process:

[0032] First, the operator pulls the pull ring 14 outward, rotating it 90 degrees to engage it with the arc-shaped block of the movable column 7. The pull ring 14 then pulls the connecting rod 12, compressing the spring 13. The connecting rod 12 moves the spring plate 11, which in turn moves the limiting block 10. The movable column 7 causes the limiting block 10 to press along the inclined surface, compressing the spring plate 11 and preventing it from engaging with the fixed column 8. The limiting ring 9 is then manually rotated at the rectangular inlet hole to switch positions. The winding roller 20 is then engaged with the positioning rod 19, and bolts 21 are inserted into the positioning rod 19 and the winding roller 20 respectively. The bolts 21 are then adjusted by rotating the nut. To fix the cable, it is passed between two limiting rings 9 and fixed in the middle of the winding roller 20. The second motor 24 is started, which drives the transmission belt 23, which in turn drives the first transmission wheel 22 to rotate. The first transmission wheel 22 drives the positioning rod 19, which in turn drives the winding roller 20 to rotate, thus winding the cable. The cable can then be wiped by the sponge in the limiting ring 9. The first motor 17 is started, which drives the screw 16 to rotate. The screw 16 drives the fixing block 15, which in turn drives the fixing box 5. The fixing box 5 drives the limiting ring 9, which in turn moves the cable left and right, completing the operation.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A manufacturing process for military-grade phase-stable cables, characterized in that: The specific production process of military-grade phase-stable cables is as follows: copper plate melting, rolling and drawing, wire bundling, armor inner lining, cabling, insulation outer sheath, finished product inspection, and finished product winding. The finished winding includes a base (1), with first support frames (2) fixedly connected to the left and right sides of the top front end of the base (1). Tooth plates (3) are fixedly connected to the upper and lower sides of the middle of the two first support frames (2). Gears (4) mesh with the outer sides of the tooth plates (3). A fixed box (5) is movably connected to one side of the middle of the gear (4). Limiting frames (6) are fixedly connected to the other side of the middle of the gear (4). Movable columns (7) are fixedly connected to the upper and lower sides of the fixed box (5). A fixed column (8) is movably sleeved in the middle of the movable column (7). A limiting ring (9) is fixedly connected at an equal angle to the outer side of the fixed column (8). Both the upper and lower sides of the part are movably engaged with limiting blocks (10). A spring sheet (11) is fixedly connected to the middle of the two limiting blocks (10). A connecting rod (12) is fixedly connected to the side of the spring sheet (11) away from the limiting frame (6). A spring (13) is fixedly connected to the side of the connecting rod (12) near the limiting block (10). A pull ring (14) is bearing connected to the side of the connecting rod (12) away from the limiting block (10). A fixing block (15) is fixedly connected to the bottom of the limiting frame (6) near the fixing box (5). A screw (16) is threaded inside the fixing block (15). A first motor (17) is fixedly connected to one side of the screw (16).

2. The manufacturing process for a military-grade phase-stable cable according to claim 1, characterized in that: The base (1) has a second support frame (18) fixedly connected to the left and right sides of the top rear end. The top bearing of the second support frame (18) is connected to a positioning rod (19). The middle of the two positioning rods (19) is movably engaged with a winding roller (20). The left and right sides of the winding roller (20) are movably engaged with bolts (21). The left side of the positioning rod (19) away from the winding roller (20) is fixedly connected to a first transmission wheel (22). The middle of the first transmission wheel (22) is movably engaged with a transmission belt (23). The bottom of the transmission belt (23) is movably engaged with a second motor (24).

3. The manufacturing process for a military-grade phase-stable cable according to claim 1, characterized in that: The toothed plates (3) are all located between the fixed box (5) and the limiting frame (6), and the upper and lower sides of the limiting frame (6) are fixedly connected to the fixed box (5).

4. The manufacturing process for a military-grade phase-stable cable according to claim 1, characterized in that: The other side of the first motor (17) is fixedly connected to the first support frame (2), and the other side of the screw (16) is connected to the bearing of the first support frame (2).

5. The manufacturing process of a military-grade phase-stable cable according to claim 1, characterized in that: The fixing post (8) and the limiting ring (9) are both located inside the fixing box (5). The side of the limiting ring (9) away from the fixing post (8) is a semi-arc structure with different diameter values. The side of the limiting ring (9) away from the fixing post (8) is made of sponge material.

6. The manufacturing process of a military-grade phase-stable cable according to claim 1, characterized in that: The outer side of the limiting block (10) is movably engaged with the movable column (7). The limiting block (10) has an inclined surface from left to right downward. The spring plate (11) has a V-shaped structure. The middle part of the movable column (7) has a cylindrical rod that is movably engaged with the middle part of the spring plate (11).

7. The manufacturing process for a military-grade phase-stable cable according to claim 1, characterized in that: The outer side of the connecting rod (12) is movably engaged with the movable column (7), and the other side of the spring (13) is fixedly connected to the movable column (7). The movable column (7) is provided with arc-shaped blocks on both the left and right sides away from the fixed box (5) and movably engaged with the pull ring (14).

8. The manufacturing process for a military-grade phase-stable cable according to claim 2, characterized in that: The bottom of the second motor (24) is fixedly connected to the base (1), the outer side of the bolt (21) is movably engaged with the positioning rod (19), and the second support frame (18) has a triangular structure.

9. The manufacturing process for a military-grade phase-stable cable according to claim 1, characterized in that: The other side of the fixing block (15) is fixedly connected to the fixing box (5), and there is a gap between the upper and lower limiting rings (9).

10. The manufacturing process of a military-grade phase-stable cable according to claim 1, characterized in that: The fixing block (15) is located above the bottom toothed plate (3), and a rectangular wire inlet hole is provided in the middle of the fixing box (5). The limiting ring (9) is located in the middle of the rectangular wire inlet hole.

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