A weft disc hoisting device for a steel skeleton plastic pipe production line and its use method
By designing the weft disk lifting device for the steel frame plastic pipe production line, using mechanical rotation and automated control, the safety hazards in the weft disk lifting process are solved, and the safe lifting and placement of the weft disk is realized, and production safety is improved.
Patent Information
- Application Number
- CN202211556480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-06
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2042-12-06
AI Technical Summary
During the production process of existing steel frame plastic composite pipes, there are safety risks in the hoisting of weft trays.
A weft disk hoisting device for steel frame plastic pipe production line is designed, using connecting rods, clamping arms, arc discs and drive motors. The safe lifting of weft disks is achieved through mechanical rotation and automated control. The arc disc is rotated by a driving motor, and combined with the electro-hydraulic push rod and the controller of the sky crane, the horizontal and vertical placement of the weft disks is achieved.
The safety of the weft disk hoisting process is improved, and through mechanical automation control, manual operations are reduced to ensure the safety of operators.
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Figure CN115849170B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel skeleton plastic composite pipe production process equipment, and particularly relates to a weft disc hoisting device for a steel skeleton plastic pipe production line and a use method thereof. Background Art
[0002] With the continuous expansion of the application of steel-reinforced plastic composite pipes, the application fields of steel-reinforced plastic composite pipe products are gradually expanding, their production process equipment technology is also constantly improving, and the demand for related auxiliary process technology equipment is also constantly increasing. However, there are certain safety hazards in the hoisting process of the weft disk in the production process of existing steel-reinforced plastic composite pipe products. Summary of the Invention
[0003] The purpose of the present invention is to provide a weft drum hoisting device and a use method for a steel skeleton plastic pipe production line, aiming to solve the problem of certain safety hazards in the hoisting process of the existing weft drum.
[0004] To achieve the above object, the technical solutions adopted by the present invention are as follows:
[0005] A weft disk lifting device for a steel skeleton plastic pipe production line includes a connecting rod, which is slidably connected to a hanging rod, and the two ends of the connecting rod are respectively hinged to a clamping arm, and the two sides of the hanging rod are respectively hinged to one end of a control arm, each of the control arms is connected to the corresponding clamping arm away from the hanging rod end, and each of the clamping arms is rotatably connected to an arc disk away from the connecting rod end, and the arc disk is transmission-connected to a drive motor, and the drive motor is used to drive the arc disk to rotate.
[0006] As a limitation, the arc-shaped disc includes an upper chuck, a lower chuck and a connecting plate, the two ends of the connecting plate are respectively connected to the corresponding upper chuck and the lower chuck, and the connecting plate is rotatably connected to the corresponding clamping arm.
[0007] As another limitation, the arc-shaped disk further includes a plurality of reinforcing ribs, both ends of the reinforcing ribs are respectively connected to the opposite ends of the upper chuck and the lower chuck, and the reinforcing ribs are arranged at intervals along the curvature of the upper chuck.
[0008] As another limitation, the connecting plate and each of the reinforcing ribs are close to the outer walls of the upper chuck and the lower chuck. When the arc-shaped disk is in the working position, the opposite ends of the upper chuck and the lower chuck clamp the two ends of the weft disk, and the connecting plate and / or the reinforcing ribs abut the side walls of the weft disk.
[0009] As another limitation, the upper clamping plate is provided with a clamping mechanism, and the clamping mechanism is used to clamp or release the weft disk.
[0010] As another limitation, the clamping mechanism includes a first electric hydraulic push rod and a clamping block, the fixed end of the first electric hydraulic push rod is connected to the upper chuck, the extended end of the first electric hydraulic push rod is slidably connected to the upper chuck, the extended end of the first electric hydraulic push rod is connected to the clamping block, the clamping block is located between the upper chuck and the lower chuck, and the first electric hydraulic push rod extends or contracts to drive the clamping block closer to or away from the weft disk.
[0011] As another limitation, the hanging rod is connected to an extended end of a second electric hydraulic push rod away from the connecting rod end, and the fixed end of the second electric hydraulic push rod is connected to the connecting rod. The second electric hydraulic push rod extends or contracts to drive the hanging rod to slide back and forth along the connecting rod so that the clamping arm clamps or opens the weft disk.
[0012] A method for using a weft disk lifting device for a steel-skeleton plastic pipe production line, comprising an overhead crane connected to a controller, the overhead crane connected to a hanging rod of the weft disk lifting device for the steel-skeleton plastic pipe production line according to any one of claims 1 to 7, wherein a drive motor, a first electric hydraulic push rod, and a second electric hydraulic push rod of each weft disk lifting device of the steel-skeleton plastic pipe production line are electrically connected to the controller.
[0013] Further, the following steps are included:
[0014] Step 1: Use the controller to rotate the drive motor so that the arc disk is placed horizontally;
[0015] Step 2: The controller retracts the second electric hydraulic push rod to cause the clamping arm to open the arc disk, and the operator sleeves the opened arc disk onto the weft disk;
[0016] Step 3: Extend the second electric hydraulic push rod through the controller so that the arc disk clamps the weft disk and the weft disk is located between the two arc disks;
[0017] Step 4: Extend the first electric hydraulic push rod through the controller, so that the clamping block and the arc disk clamp the weft disk;
[0018] Step 5: Using the controller, the overhead crane hoists the weft coil hoisting device and the weft coil of the steel skeleton plastic pipe production line;
[0019] Step 6: Using the controller to rotate the drive motor so that the arc disk is placed vertically;
[0020] Step 7: Use the controller to make the overhead crane place the weft disc on the weft installation shaft;
[0021] Step 8: Use the controller to retract the first electric hydraulic push rod to move the clamping block away from the weft disk, retract the second electric hydraulic push rod to drive the clamping arm to drive the arc disk to open, and use the controller to drive the overhead crane to drive the weft disk lifting device of the steel skeleton plastic pipe production line away from the weft disk.
[0022] Compared with the prior art, the present invention has the following technical advances:
[0023] (1) The connecting rod of the present invention is slidably connected to the hanging rod, and the two ends of the connecting rod are respectively hinged to the clamping arms, and the two sides of the hanging rod are respectively hinged to one end of the control arm, and each control arm is connected to the corresponding clamping arm away from the hanging rod end, and each clamping arm is rotated away from the connecting rod end to connect the arc disk, and the arc disk is connected to the driving motor, and the driving motor is used to drive the arc disk to rotate; the weft disk is placed vertically during the hoisting process, and the weft disk needs to be placed horizontally during the installation process. The driving motor is used to make the arc disk drive the weft disk to rotate, so that the weft disk is placed horizontally, and the use of mechanical rotation improves safety.
[0024] (2) The overhead crane of the present invention is connected to the controller, and the overhead crane is connected to the hanging rod of the weft disk lifting device of any one of claims 1 to 7 of the steel skeleton plastic pipe production line, and the driving motor, the first electric hydraulic push rod and the second electric hydraulic push rod of the weft disk lifting device of each steel skeleton plastic pipe production line are electrically connected to the controller; the lifting, rotation, placement and detachment of the weft disk of the steel skeleton plastic pipe production line from the weft disk are all controlled by the controller, so that the operator is kept away from the weft disk lifting device of the steel skeleton plastic pipe production line, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0026] In the attached figure:
[0027] Figure 1 It is a structural schematic diagram of the present invention;
[0028] Figure 2 This is a schematic structural diagram of a connecting rod, a hanging rod, a clamping arm, a control arm, an arc-shaped plate, a drive motor, a clamping mechanism, and a second electric hydraulic push rod according to an embodiment of the present invention;
[0029] Figure 3 Schematic diagram of the structure of the arc disk and the clamping mechanism according to an embodiment of the present invention.
[0030] Labeled parts: 1-connecting rod, 2-hanging rod, 3-clamping arm, 4-control arm, 5-arc disc, 501-upper clamping disc, 502-lower clamping disc, 503-connecting plate, 504-reinforcement rib, 6-drive motor, 7-clamping mechanism, 701-first electric hydraulic push rod, 702-clamping block, 8-second electric hydraulic push rod. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0032] Embodiment A weft disc hoisting device and use method for a steel skeleton plastic pipe production line
[0033] This embodiment discloses a weft disc hoisting device for a steel skeleton plastic pipe production line. Figure 1As shown, it includes a connecting rod 1, which is slidably connected to the hanging rod 2. The two ends of the connecting rod 1 are respectively hinged to the clamping arms 3, and the two sides of the hanging rod 2 are respectively hinged to one end of the control arm 4. Each control arm 4 is connected to the corresponding clamping arm 3 away from the end of the hanging rod 2. Each clamping arm 3 is rotated away from the end of the connecting rod 1 to connect the arc disk 5. The two arc disks 5 clamp the weft disk. The arc disk 5 is connected to the driving motor 6 for driving the arc disk 5 to rotate. The driving motor 6 is a servo motor. The output shaft of the servo motor is connected to the arc disk 5. The servo motor is connected to the clamping arm 3. The servo motor can be one. When there is one servo motor, the output shaft of the servo motor is connected to an arc disk 5. The servo motor rotates and drives The arc disk 5 drives the weft disk and the other arc disk 5 to rotate; there can also be two servo motors, and the output shafts of the two servo motors are respectively connected to the two arc disks 5, and the two servo motors respectively drive the corresponding arc disk 5 to rotate and drive the weft disk to rotate in the same direction. The driving motor 6 can also be an electric motor, and the motor transmission is connected to the reducer, and the reducer transmission is connected to the arc disk to rotate. The use of mechanical rotation improves safety; the method for using the weft disk lifting device of the steel skeleton plastic pipe production line includes an overhead crane, the overhead crane is connected to the controller through electric wires, the hook of the overhead crane is connected to the hanging rod 2, and the driving motor 6 is connected to the controller through electric wires. When in use, first, the driving motor is driven by the controller The machine 6 rotates to place the arc disk 5 horizontally. After that, the operator drives the two clamping arms 3 to drive the arc disk 5 to open and sleeve on the weft disk, and makes the two arc disks 5 clamp the weft disk. Then, the controller is used to drive the overhead crane to lift the hanging rod 2. Since the weft disk has a certain weight, the hanging rod 2 rises and drives the two control arms 4 to rise away from the clamping arms 3. That is, the distance between the two control arms 4 is shortened, and the distance between the clamping arms 3 connected to the two control arms 4 is shortened. The shortened distance between the two clamping arms 3 shortens the distance between the arc disks 5 connected to the two clamping arms 3. The shortened distance between the two arc disks 5 makes the two arc disks 5 clamp the weft disk, so that the overhead crane drives the weft disk to rise. When raised, the weft disk is placed vertically. Then, when the weft disk is close to the weft installation axis, the controller is used to rotate the drive motor 6 to place the weft disk horizontally. Then, the controller is used to control the overhead crane to place the weft disk in the center of the weft installation circle. Finally, the operator controls the clamping arm 3 to drive the arc disk 5 away from the weft disk, and controls the overhead crane to drive the weft disk lifting device of the steel skeleton plastic pipe production line away from the weft disk through the controller to complete the lifting of the weft disk. The lifting, rotation and placement of the weft disk are all controlled by the controller, so that the operator is away from the weft disk lifting device of the steel skeleton plastic pipe production line, thereby improving safety. Therefore, the advantage of this embodiment is that the above-mentioned setting is adopted to improve safety.
[0034] A preferred structure of the arc-shaped disk 5 in this embodiment is as follows: Figure 2 、 Figure 3As shown, the arcuate disc 5 includes an upper chuck 501, a lower chuck 502 and a connecting plate 503. The two ends of the connecting plate 503 are respectively connected to the corresponding upper chuck 501 and the lower chuck 502. The connecting plate 503 is rotatably connected to the corresponding clamping arm 3. The arcuate disc 5 also includes a plurality of reinforcing ribs 504. The two ends of the reinforcing ribs 504 are respectively connected to the opposite ends of the upper chuck 501 and the lower chuck 502. The plurality of reinforcing ribs 504 are arranged at intervals along the arc of the upper chuck 501. The arrangement of the reinforcing ribs 504 is as follows: The arrangement improves the fixation of the upper chuck 501 and the lower chuck 502; the connecting plate 503 and the plurality of reinforcing ribs 504 are close to the outer walls of the upper chuck 501 and the lower chuck 502. When the arc-shaped disk 5 is in the working position, the opposite ends of the upper chuck 501 and the lower chuck 502 clamp the two ends of the weft disk, and the connecting plate 503 and / or the reinforcing ribs 504 abut against the side walls of the weft disk. This arrangement makes the weft disk located between the upper chuck 501, the lower chuck 502, the connecting plate 503 and the reinforcing ribs 504. The stability of the weft disk is improved and the safety is improved; the upper chuck 501 is provided with a clamping mechanism 7, which is used to clamp or loosen the weft disk, and the clamping mechanism 7 includes a first electric hydraulic push rod 701 and a clamping block 702, the fixed end of the first electric hydraulic push rod 701 is connected to the upper chuck 501, the extended end of the first electric hydraulic push rod 701 is slidably connected to the upper chuck 501, the extended end of the first electric hydraulic push rod 701 is connected to the clamping block 702, the clamping block 702 is located between the upper chuck 501 and the lower chuck 02, the first electric hydraulic push rod 701 extends or contracts to drive the clamping block 702 close to or away from the weft disk, the first electric hydraulic push rod 701 is electrically connected to the controller, so that the clamping block 702 clamps or loosens the weft disk to realize mechanical automation, this arrangement increases the connection stability between the weft disk and the upper chuck 501 and the lower chuck 502; further improves safety; therefore, the advantage of this embodiment is that the above arrangement is adopted to improve safety.
[0035] A preferred structure of the hanging rod 2 in this embodiment is as follows: Figure 2As shown, the hanging rod 2 is connected to the extended end of the second electric hydraulic push rod 8 away from the connecting rod 1, and the fixed end of the second electric hydraulic push rod 8 is connected to the connecting rod 1. The extension or contraction of the second electric hydraulic push rod 8 is used to drive the hanging rod 2 to slide back and forth along the connecting rod 1 so that the clamping arm 3 clamps or opens the weft disk. The second electric hydraulic push rod 8 is electrically connected to the controller. The controller extends the second electric hydraulic push rod 8 to make the hanging rod 2 rise along the connecting rod 1. The rise of the hanging rod 2 drives the control arm 4 to rise away from the end of the clamping arm 3, so that the distance between the two clamping arms 3 is shortened. The distance between the two clamping arms 3 is shortened, so that the arc disk 5 connected to the two clamping arms 3 clamps the weft disk, and vice versa. In other words, the controller contracts the second electric hydraulic push rod 8, causing the arc disk 5 to open (loosen) away from the weft disk. When in use, the connecting rod 1 is connected to the overhead crane. The setting of the second electric hydraulic push rod 8 enables the clamping arm 3 to drive the arc disk 5 to clamp or open the weft disk to realize mechanical automation, avoiding manual operation to clamp or open the clamping arm 3 to clamp or open the weft disk, thereby improving safety. This setting enables the clamping or opening of the weft disk to be operated by the controller, realizing mechanical automation, keeping the operator away from the weft disk lifting device of the steel skeleton plastic pipe production line, thereby improving safety. Therefore, the advantage of this embodiment is that the above-mentioned setting improves safety.
[0036] The method for using the weft disk lifting device of the steel skeleton plastic pipe production line of the present invention comprises an overhead crane, which is connected to a controller via electric wires. The overhead crane is connected to the weft disk lifting device of the steel skeleton plastic pipe production line in any of the above embodiments. The driving motor 6, the first electric hydraulic push rod 701 and the second electric hydraulic push rod 8 of the weft disk lifting device of each steel skeleton plastic pipe production line are connected to the controller via electric wires. The method for using the weft disk lifting device of the steel skeleton plastic pipe production line of the present invention comprises the following steps: step 1, rotating the driving motor 6 through the controller so that the arc disk 5 is placed horizontally; step 2, contracting the second electric hydraulic push rod 8 through the controller so that the clamping arm 3 drives the arc disk 5 to open, and the operator sleeves the opened arc disk 5 on the weft disk; step 3, extending the second electric hydraulic push rod 8 through the controller so that the arc disk 5 clamps the weft disk, and the weft disk is located between the two arc disks (upper clamping disk 501, lower clamping disk 502, connecting plate 503 and reinforcing rib 504); step 4, extend the first electric hydraulic push rod 701 through the controller, so that the clamping block 702 and the arc disk 5 (lower clamping disk 502) clamp the weft disk; step 5, use the controller to make the overhead crane lift the weft disk lifting device and the weft disk of the steel skeleton plastic pipe production line; step 6, rotate the drive motor 6 through the controller to make the arc disk 5 vertically placed (the weft disk horizontally); step 7, use the controller to make the overhead crane place the weft disk in the weft installation axis; step 8, retract the first electric hydraulic push rod 701 through the controller, so that the clamping block 702 is away from the weft disk, and retract the second electric hydraulic push rod 8 to make the clamping arm 3 drive the arc disk 5 to open, and use the controller to make the overhead crane drive the weft disk lifting device of the steel skeleton plastic pipe production line away from the weft disk; mechanical automation is realized, and the operator is kept away from the weft disk lifting device of the steel skeleton plastic pipe production line, which improves safety; thus, the method of use of the present invention improves safety.
[0037] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A weft disc hoisting device for a steel skeleton plastic pipe production line, characterized by: The invention comprises a connecting rod (1), wherein the connecting rod (1) is slidably connected to the hanging rod (2), the two ends of the connecting rod (1) are respectively hinged to the clamping arms (3), the two sides of the hanging rod (2) are respectively hinged to one end of the control arm (4), each of the control arms (4) is connected to the corresponding clamping arm (3) away from the end of the hanging rod (2), and each of the clamping arms (3) is rotatably connected to the arc disk (5) away from the end of the connecting rod (1), and the arc disk (5) is transmission-connected to the driving motor (6), and the driving motor (6) is used to drive the arc disk (5) to rotate; The arc disk (5) includes an upper chuck (501), a lower chuck (502) and a connecting plate (503), the two ends of the connecting plate (503) are respectively connected to the corresponding upper chuck (501) and the lower chuck (502), the connecting plate (503) is rotatably connected to the corresponding clamping arm (3), the arc disk (5) also includes a plurality of reinforcing ribs (504), the two ends of the reinforcing ribs (504) are respectively connected to the opposite ends of the upper chuck (501) and the lower chuck (502), each of the reinforcing ribs (504) is arranged at intervals along the arc of the upper chuck (501), the connecting plate (503) and each of the reinforcing ribs (504) are close to the outer walls of the upper chuck (501) and the lower chuck (502), when the arc disk (5) is in the working position, the relative distance between the upper chuck (501) and the lower chuck (502) is The ends of the weft disk are clamped at the ends, the connecting plate (503) and / or the reinforcing rib (504) abut against the side wall of the weft disk, the upper chuck (501) is provided with a clamping mechanism (7), the clamping mechanism (7) is used to clamp or loosen the weft disk, the clamping mechanism (7) comprises a first electric hydraulic push rod (701) and a clamping block (702), the fixed end of the first electric hydraulic push rod (701) is connected to the upper chuck (501), the extended end of the first electric hydraulic push rod (701) is slidably connected to the upper chuck (501), the extended end of the first electric hydraulic push rod (701) is connected to the clamping block (702), the clamping block (702) is located between the upper chuck (501) and the lower chuck (502), and the first electric hydraulic push rod (701) extends or contracts to drive the clamping block (702) to approach or move away from the weft disk.
2. The weft drum hoisting device for the steel skeleton plastic pipe production line according to claim 1 is characterized in that: The hanging rod (2) is connected to an extended end of a second electric hydraulic push rod (8) away from the connecting rod (1), and the fixed end of the second electric hydraulic push rod (8) is connected to the connecting rod (1). The second electric hydraulic push rod (8) extends or contracts to drive the hanging rod (2) to slide back and forth along the connecting rod (1) so that the clamping arm (3) clamps or opens the weft disk.
3. A method for using a weft disc hoisting device for a steel skeleton plastic pipe production line, characterized in that: The invention comprises an overhead crane connected to a controller, the overhead crane being connected to a hanging rod (2) of a weft disk hoisting device of a steel skeleton plastic pipe production line according to claim 1 or 2, and a driving motor, a first electric hydraulic push rod (701) and a second electric hydraulic push rod (8) of each weft disk hoisting device of a steel skeleton plastic pipe production line being electrically connected to the controller.
4. The method for using the weft disc hoisting device for a steel skeleton plastic pipe production line according to claim 3 is characterized by: The steps include: Step 1: Using a controller to rotate the driving motor so that the arc-shaped disk (5) is placed horizontally; Step 2: The controller causes the second electric hydraulic push rod (8) to contract so that the clamping arm (3) drives the arc disk (5) to open, and the operator causes the opened arc disk (5) to be sleeved onto the weft disk; Step 3: Extend the second electric hydraulic push rod (8) through the controller so that the arc disk (5) clamps the weft disk, and the weft disk is located between the two arc disks (5); Step 4: Extend the first electric hydraulic push rod (701) through the controller, so that the clamping block (702) and the arc disk (5) clamp the weft disk; Step 5: Using the controller, the overhead crane hoists the weft coil hoisting device and the weft coil of the steel skeleton plastic pipe production line; Step 6: Using the controller, the driving motor (6) is rotated so that the arc-shaped disk (5) is placed vertically; Step 7: Use the controller to make the overhead crane place the weft disc on the weft installation shaft; Step eight, the controller is used to retract the first electro-hydraulic push rod (701) so that the clamping block (702) is away from the weft disk, the second electro-hydraulic push rod (8) is retracted so that the clamping arm (3) drives the arc disk (5) to open, and the controller is used to drive the overhead crane to drive the weft disk hoisting device of the steel skeleton plastic pipe production line away from the weft disk.
Citation Information
Patent Citations
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CN103663130A
Self-tightening hoisting device for variable-size prefabricated pipe pile
CN216945864U