A material rack for horizontal stacking and annealing of I-shaped wheels

Abstract

The present invention relates to the technical field of material racks, and specifically to a material rack for horizontally stacking and annealing I-shaped wheels, comprising a base; a bearing on the base is connected to a shaft rod, a support column is fixedly connected to the shaft rod, a bearing on the support column is connected to a driving shaft, a plurality of circular placement plates are arranged on the driving shaft, a plurality of placement grooves for placing the I-shaped wheels are opened on the placement plate, a limit cover for limiting the movement of the I-shaped wheels is connected to the bearing on the placement plate, the limit cover is connected to the support column, and a notch is opened on the limit cover; in summary, a material rack for horizontally stacking and annealing I-shaped wheels of the present application can stack more I-shaped wheels when going offline, so that the material rack is in a vertical state and does not occupy space; during annealing, the I-shaped wheels can be turned over in large quantities, which greatly reduces the turning action of the I-shaped wheels, makes it more convenient before and after annealing, improves work efficiency, is conducive to the conversion between the vertical state and the horizontal state of the I-shaped wheels, and saves time.

Description

Technical Field

[0001] The invention relates to the technical field of material racks, in particular to a material rack for horizontal stacking and annealing of I-shaped wheels. Background Art

[0002] In the copper wire production process, I-shaped wheels are needed. When the I-shaped wheels are offline, they are all horizontal. In the vacuum annealing of the bell-type furnace in the intermediate drawing workshop, they need to be placed vertically. When stacking, the I-shaped wheels are turned vertically by a crane. After the annealing process is completed, the I-shaped wheels are turned horizontally again by a crane and placed on a special transfer channel steel frame. The hoisting and stacking process is complicated. When the I-shaped wheels are offline, in order to save space, they need to be stacked on the material rack for easy transportation.

[0003] When the I-shaped wheels are off-line, they are placed on a rack in a horizontal position. During annealing, the I-shaped wheels are first transported to a turning machine using equipment, and then turned over to a vertical position using the turning machine. This process can only turn over one I-shaped wheel at a time, and cannot turn over in large quantities. The operation steps are complicated, making it inconvenient to switch between annealing and processing, which reduces work efficiency. Therefore, a reversible rack is designed to reduce the operation steps and improve work efficiency. Summary of the invention

[0004] In view of this, the purpose of the present invention is to propose a material rack for horizontally stacking I-shaped wheels for annealing, so as to solve the problem that during the annealing process, only one I-shaped wheel can be turned over at a time, and large quantities cannot be turned over, the operation steps are complicated, resulting in inconvenience in switching between annealing and before, thereby reducing work efficiency.

[0005] Based on the above purpose, the present invention provides a material rack for horizontal stacking and annealing of I-shaped wheels, comprising: a base;

[0006] The base is connected to a shaft rod by a bearing, a support column is fixedly connected to the shaft rod, a driving shaft is connected to a bearing on the support column, a plurality of circular placement plates are arranged on the driving shaft, a plurality of placement grooves for placing the spool are opened on the placement plate, a limit cover for limiting the movement of the spool is connected to the bearing on the placement plate, the limit cover is connected to the support column, and a notch is opened on the limit cover;

[0007] The base is provided with a flip mechanism, and the flip mechanism is used to drive the shaft to rotate so that the support column is in a horizontal state and a vertical state, wherein when the support column is in a horizontal state, the I-shaped wheel is in a vertical state;

[0008] The support column is provided with a rotating mechanism, and the rotating mechanism is used to drive the driving shaft to rotate so that the placement groove is aligned with the notch.

[0009] Preferably, the flipping mechanism includes a hydraulic lifting rod horizontally installed on the base and a slide groove arranged on the base, the end of the hydraulic lifting rod is connected to a spur rack that can slide on the slide groove, and the shaft rod is provided with a gear meshing with the spur rack.

[0010] Preferably, the rotating mechanism comprises a motor 1 mounted on the support column, the output shaft of the motor 1 is connected with a driving bevel gear, and the end fixing sleeve of the driving shaft is provided with a driven bevel gear matched with the driving bevel gear.

[0011] Preferably, a winding mechanism is provided on the base, and the winding mechanism includes a dual-axis motor installed on the base, the output shaft of the dual-axis motor is connected to a winding wheel connected to the base with a bearing, a rope is provided on the winding wheel, the bearing on the base is connected to a pulley through which the rope passes, and the output end of the rope is connected to the limit cover.

[0012] Preferably, a hook ring is provided on the limit cover, and the output end of the rope is connected to a hook that can hook the hook ring.

[0013] Preferably, a clamping mechanism is provided on the limit cover at the notch, and the clamping mechanism includes a second motor installed on the limit cover, the output shaft of the second motor is connected with a threaded rod, the threaded rod bearing is connected to the limit cover, the two ends of the threaded rod are arranged with opposite threaded structures, the two ends of the threaded rod are threadedly connected with a pressure block for limiting the I-shaped wheel, and the limit cover is provided with a guide rod, and the guide rod passes through the pressure block.

[0014] Preferably, an accommodating space is provided on the edge of the placement groove, and the pressing block is located in the accommodating space so that the pressing block is in direct contact with the I-shaped wheel.

[0015] Preferably, the placement groove is provided with an insertion rod, and the I-shaped wheel can be inserted into the insertion rod to limit the movement of the I-shaped wheel.

[0016] The beneficial effects of the present invention are as follows: when the production line is offline, the turning mechanism is started, the shaft is rotated, so that the support column is in a vertical state, the driving shaft is in a vertical state, the placement plate is in a horizontal state, and the I-shaped wheel is placed in a placement groove in a horizontal state; before annealing, the I-shaped wheel needs to be turned to a vertical state, the turning mechanism is started, the shaft is rotated, so that the support column is in a horizontal state, the driving shaft is in a horizontal state, the placement plate is in a vertical state, and the I-shaped wheel is placed in the placement groove in a vertical state; when the I-shaped wheel is hoisted, the rotating mechanism is started to drive the driving shaft Rotate to rotate the placement plate, and when the I-shaped wheel is aligned with the notch, use the equipment to lift the I-shaped wheel, and put the I-shaped wheel into the furnace in sequence. In summary, the material rack for horizontal stacking and annealing of I-shaped wheels in the present application can stack more I-shaped wheels when it is offline, so that the material rack is in a vertical state and does not take up space; during annealing, the I-shaped wheels can be turned over in batches, which greatly reduces the operation steps, makes annealing more convenient, improves work efficiency, is conducive to the conversion of the vertical and horizontal states of the I-shaped wheels, and saves time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a solid diagram of the three-dimensional structure of the present invention in a horizontal state;

[0019] Figure 2 It is a solid diagram of the three-dimensional structure of the present invention in a vertical state;

[0020] Figure 3 An exploded view of the present invention in a horizontal state;

[0021] Figure 4 It is a partial structural entity diagram of the present invention;

[0022] Figure 5 It is a structural entity diagram of the clamping mechanism of the present invention.

[0023] The markings in the figure are: 1. base; 2. shaft; 3. support column; 4. driving shaft; 5. placement plate; 6. placement slot; 601. insertion rod; 7. limit cover; 8. notch; 9. flip mechanism; 901. hydraulic lifting rod; 902. slide slot; 903. spur rack; 904. gear; 10. rotating mechanism; 1001. motor one; 1002. driving bevel gear; 1003. driven bevel gear; 11. winding mechanism; 1101. double-axis motor; 1102. winding wheel; 1103. rope; 1104. pulley; 1105. hook ring; 1106. hook; 12. clamping mechanism; 1201. motor two; 1202. threaded rod; 1203. pressure block; 1204. guide rod. DETAILED DESCRIPTION

[0024] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0025] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present invention should be understood by people with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a material rack for horizontal stacking and annealing of I-shaped wheels comprises: a base 1;

[0027] The base 1 is connected with a shaft 2 by a bearing, a support column 3 is fixedly connected to the shaft 2, a driving shaft 4 is connected with a bearing on the support column 3, a plurality of circular placement plates 5 are arranged on the driving shaft 4, the driving shaft 4 passes through the placement plates 5, a plurality of placement grooves 6 for placing the I-shaped wheels are provided on the placement plates 5, a limit cover 7 for limiting the movement of the I-shaped wheels is connected with a bearing on the placement plates 5, the limit cover 7 is connected to the support column 3, a connecting frame is provided between the limit cover 7 and the support column 3, the connecting frame is in contact with the ground to support the limit cover 7, a notch 8 is provided on the limit cover 7, and when the placement groove 6 corresponds to the notch 8, the I-shaped wheels can be taken out or put in;

[0028] The base 1 is provided with a flip mechanism 9, which is used to drive the shaft 2 to rotate so that the support column 3 is in a horizontal state and a vertical state, wherein when the support column 3 is in a horizontal state, the I-shaped wheel is in a vertical state;

[0029] A rotating mechanism 10 is disposed on the supporting column 3 , and the rotating mechanism 10 is used to drive the driving shaft 4 to rotate so that the placement groove 6 is aligned with the notch 8 .

[0030] Working principle: When unloading, start the flip mechanism 9, the shaft 2 rotates, so that the support column 3 is in a vertical state, the driving shaft 4 is in a vertical state, the placement plate 5 is in a horizontal state, and the I-shaped wheel is placed in a horizontal state in the placement groove 6; before annealing, it is necessary to flip the I-shaped wheel to a vertical state, start the flip mechanism 9, the shaft 2 rotates, so that the support column 3 is in a horizontal state, the driving shaft 4 is in a horizontal state, the placement plate 5 is in a vertical state, and the I-shaped wheel is placed in a vertical state in the placement groove 6. When hoisting the I-shaped wheel, start the rotation mechanism 10 to drive the main The movable shaft 4 rotates to rotate the placement plate 5. When the I-shaped wheel is aligned with the notch 8, the equipment is used to lift the I-shaped wheel, and the I-shaped wheel is placed in the furnace in sequence. In summary, the material rack for horizontally stacking and annealing I-shaped wheels of the present application can stack more I-shaped wheels when it is offline, so that the material rack is in a vertical state and does not take up space; during annealing, the I-shaped wheels can be turned over in batches, which greatly reduces the turning action of the I-shaped wheels, making it more convenient before and after annealing, improving work efficiency, facilitating the conversion of the vertical and horizontal states of the I-shaped wheels, and saving time.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, a material rack for horizontal stacking annealing of I-shaped wheels, the turning mechanism 9 includes a hydraulic lifting rod 901 horizontally installed on a base 1 and a slide groove 902 arranged on the base 1, the slide groove 902 is arranged along the output direction of the hydraulic lifting rod 901, the end of the hydraulic lifting rod 901 is connected to a spur rack 903 that can slide on the slide groove 902, and the shaft rod 2 is provided with a gear 904 that meshes with the spur rack 903.

[0032] Working principle: When the support column 3 is converted from a vertical state to a horizontal state, that is, the I-shaped wheel is converted from a horizontal state to a vertical state, the hydraulic lifting rod 901 is started, and the spur rack 903 is pulled to slide in the slide groove 902, so that the gear 904 rotates, and the gear 904 drives the shaft 2 to rotate slowly until the support column 3 is in a horizontal state; when the horizontal state of the support column 3 is converted from a vertical state, that is, the I-shaped wheel is converted from a vertical state to a horizontal state, the hydraulic lifting rod 901 is started, and the spur rack 903 is pushed to slide in the slide groove 902, so that the gear 904 rotates in the opposite direction. The gear 904 drives the shaft 2 to rotate slowly until the support column 3 is in a vertical state. The setting of the flip mechanism 9 can switch the entire device between a vertical state and a horizontal state, so that all the I-shaped wheels switch between a vertical state and a horizontal state, that is, when the device is offline, the I-shaped wheel is in a horizontal state, and the device is in a vertical state at this time; when annealing, the I-shaped wheel is in a vertical state, and the device is in a horizontal state at this time, and it is convenient to take out or put in the I-shaped wheel; the I-shaped wheels can be flipped in large quantities, which greatly reduces the flipping action of the I-shaped wheels, making it more convenient before and after annealing and improving work efficiency.

[0033] like Figure 1 , Figure 3 and Figure 4 As shown, a material rack for horizontal stacking and annealing of I-shaped wheels, the rotating mechanism 10 includes a motor 1001 installed on a support column 3, the output shaft of the motor 1001 is connected to a driving bevel gear 1002, the bearing of the driving bevel gear 1002 is connected to the support column 3, and the end of the driving shaft 4 is fixedly sleeved with a driven bevel gear 1003 adapted to the driving bevel gear 1002.

[0034] Working principle: when the placement slot 6 corresponds to the notch 8, start the motor 1001, the output shaft of the motor 1001 rotates to drive the active bevel gear 1002 to rotate, and the driven bevel gear 1003 rotates to drive the active shaft 4 to rotate, so that the placement plate 5 rotates. When the placement slot 6 corresponds to the notch 8, stop the motor 1001, use the equipment to take out the I-shaped wheel or put in the I-shaped wheel, and operate in sequence until all the I-shaped wheels are completed. The setting of the rotating mechanism 10 makes the active shaft 4 rotate, and the I-shaped wheel in the placement slot 6 rotates accordingly, so that the equipment can operate the I-shaped wheels in sequence.

[0035] like Figure 1 , Figure 2 and Figure 3 As shown, a material rack for horizontal stacking annealing of I-shaped wheels is provided with a winding mechanism 11 on the base 1, and the winding mechanism 11 includes a double-axis motor 1101 installed on the base 1, and the output shaft of the double-axis motor 1101 is connected to a winding wheel 1102 connected to the base 1 with a bearing, and a rope 1103 is provided on the winding wheel 1102, and a pulley 1104 through which the rope 1103 passes is connected to a bearing on the base 1, and the output end of the rope 1103 is connected to the limit cover 7.

[0036] Working principle: when the device is converted from a vertical state to a horizontal state, the hydraulic lifting rod 901 is started, and the dual-axis motor 1101 is started at the same time, and the output shaft of the dual-axis motor 1101 drives the winding to rotate, and under the action of the pulley 1104, the winding wheel 1102 slowly releases the rope 1103, so that the rope 1103 exerts a force on the limit cover 7; when the device is converted from a horizontal state to a vertical state, the dual-axis motor 1101 is started, and the output shaft of the dual-axis motor 1101 drives the winding to rotate in the opposite direction, so that the winding wheel 1102 slowly reels the rope 1103; the setting of the winding mechanism 11 can exert a pulling force on the limit cover 7, and can assist the flipping mechanism 9 during the rotation of the device, thereby improving the stability of the device.

[0037] like Figure 1 and Figure 3 As shown, a material rack for horizontal stacking and annealing of I-shaped wheels is provided with a hook ring 1105 on the limiting cover 7, and the hook ring 1105 is located on both sides of the limiting cover 7, and the output end of the rope 1103 is connected to a hook 1106 that can hook the hook ring 1105.

[0038] Working principle: When in use, hook the hook 1106 on the rope 1103 on the hook ring 1105 in turn, and adjust the tightness of the rope 1103 so that the hook 1106 is firmly hooked on the hook ring 1105; when not in use, loosen the rope 1103 and remove the hook 1106 from the hook ring 1105. The setting of the hook 1106 and the hook ring 1105 facilitates the connection and disassembly of the rope 1103 and the limit cover 7, improves the flexibility of the device, and is convenient for the staff to operate.

[0039] like Figure 1 , Figure 2 and Figure 5 As shown, a material rack for horizontal stacking and annealing of I-shaped wheels, a clamping mechanism 12 is arranged on the limiting cover 7 at the notch 8, the clamping mechanism 12 includes a second motor 1201 installed on the limiting cover 7, the output shaft of the second motor 1201 is connected with a threaded rod 1202, the bearing of the threaded rod 1202 is connected to the limiting cover 7, the two ends of the threaded rod 1202 are arranged with opposite threaded structures, the two ends of the threaded rod 1202 are threadedly connected with a pressure block 1203 for limiting the I-shaped wheel, the pressure block 1203 is located at the notch 8, a guide rod 1204 is arranged on the limiting cover 7, the guide rod 1204 passes through the pressure block 1203, and the guide rod 1204 is arranged along the length direction of the threaded rod 1202.

[0040] Working principle: when clamping the I-shaped wheel at the notch 8, start the second motor 1201, the output shaft of the second motor 1201 rotates to drive the threaded rod 1202 to rotate, and under the action of the guide rod 1204, the two pressure blocks 1203 are close to each other to cover the notch 8, so that the two pressure blocks 1203 are in contact with the I-shaped wheel to clamp the I-shaped wheel; when removing or inserting the I-shaped wheel, start the second motor 1201, so that the threaded rod 1202 rotates in the opposite direction, and under the action of the guide rod 1204, the two pressure blocks 1203 are moved away from each other to expose the notch 8, thereby releasing the I-shaped wheel. The setting of the clamping mechanism 12 facilitates the clamping of the I-shaped wheel, improves the clamping capacity of the device, and prevents the I-shaped wheel from falling from the placement groove 6 when the device is flipped, thereby improving safety.

[0041] like Figure 4 As shown, a material rack for horizontal stacking and annealing of I-shaped wheels is provided with a receiving space at the edge of the placement groove 6, and the pressing block 1203 is located in the receiving space so that the pressing block 1203 is in direct contact with the I-shaped wheel.

[0042] Working principle: when the pressing blocks 1203 are close to each other, the pressing blocks 1203 will move from the accommodating space to the notch 8, so that the pressing blocks 1203 fit the I-shaped wheel; when the pressing blocks 1203 are away from each other, the pressing blocks 1203 will move from the notch 8 to the accommodating space, so that the pressing blocks 1203 are hidden in the accommodating space; the setting of the accommodating space makes the pressing blocks 1203 fit the I-shaped wheel, which is convenient for the pressing blocks 1203 to clamp the I-shaped wheel, and at the same time can avoid the pressing blocks 1203 from blocking the placement groove 6, which is conducive to taking out or putting in the I-shaped wheel.

[0043] like Figure 4 As shown, a material rack for horizontal stacking and annealing of I-shaped wheels, a placement groove 6 is provided with an insertion rod 601, and the insertion rod 601 is arranged along the length direction of the placement groove 6. The I-shaped wheel can be inserted into the insertion rod 601 to limit the movement of the I-shaped wheel.

[0044] Working principle: when putting in the spool, the spool is inserted into the insertion rod 601 by using the device; when taking out the spool, the spool is taken out from the insertion rod 601 by using the device; the setting of the insertion rod 601 facilitates the clamping of the spool, reduces the free swing of the spool, and improves the stability of the device.

[0045] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

[0046] The present invention is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A material rack for horizontal stacking and annealing of I-shaped wheels, comprising: The base (1) is characterized in that: The base (1) is connected to a shaft (2) by a bearing, the shaft (2) is fixedly connected to a support column (3), the support column (3) is connected to a driving shaft (4) by a bearing, the driving shaft (4) is provided with a plurality of circular placement plates (5), the placement plates (5) are provided with a plurality of placement grooves (6) for placing the spool, the placement plates (5) are connected to a limit cover (7) for limiting the movement of the spool, the limit cover (7) is connected to the support column (3), and a notch (8) is provided on the limit cover (7); The base (1) is provided with a flipping mechanism (9), and the flipping mechanism (9) is used to drive the shaft (2) to rotate so that the support column (3) is in a horizontal state and a vertical state, wherein when the support column (3) is in a horizontal state, the I-shaped wheel is in a vertical state; The support column (3) is provided with a rotating mechanism (10), and the rotating mechanism (10) is used to drive the driving shaft (4) to rotate so that the placement groove (6) is aligned with the notch (8); The tilting mechanism (9) comprises a hydraulic lifting rod (901) horizontally mounted on the base (1) and a slide groove (902) arranged on the base (1); the end of the hydraulic lifting rod (901) is connected to a spur rack (903) that can slide on the slide groove (902); and the shaft rod (2) is provided with a gear (904) that meshes with the spur rack (903); The rotating mechanism (10) comprises a motor 1 (1001) mounted on the support column (3); the output shaft of the motor 1 (1001) is connected to a driving bevel gear (1002); and the end of the driving shaft (4) is fixedly sleeved with a driven bevel gear (1003) matched with the driving bevel gear (1002); A clamping mechanism (12) is provided on the limiting cover (7) at the notch (8), and the clamping mechanism (12) comprises a second motor (1201) mounted on the limiting cover (7), the output shaft of the second motor (1201) is connected to a threaded rod (1202), the threaded rod (1202) is bearing-connected to the limiting cover (7), the two ends of the threaded rod (1202) are arranged with opposite threaded structures, the two ends of the threaded rod (1202) are threadedly connected to a pressure block (1203) for limiting the I-shaped wheel, and a guide rod (1204) is provided on the limiting cover (7), and the guide rod (1204) passes through the pressure block (1203).

2. The material rack for horizontal stacking and annealing of I-shaped wheels according to claim 1, characterized in that: The base (1) is provided with a winding mechanism (11), the winding mechanism (11) comprising a dual-axis motor (1101) mounted on the base (1), the output shaft of the dual-axis motor (1101) being connected to a winding wheel (1102) connected to the base (1) by a bearing, the winding wheel (1102) being provided with a rope (1103), the bearing on the base (1) being connected to a pulley (1104) through which the rope (1103) passes, and the output end of the rope (1103) being connected to the limit cover (7).

3. A material rack for horizontal stacking and annealing of I-shaped wheels according to claim 2, characterized in that: The limit cover (7) is provided with a hook ring (1105), and the output end of the rope (1103) is connected with a hook (1106) that can hook the hook ring (1105).

4. The material rack for horizontal stacking and annealing of I-shaped wheels according to claim 1, characterized in that: An accommodating space is provided on the edge of the placement groove (6), and the pressing block (1203) is located in the accommodating space so that the pressing block (1203) is in direct contact with the I-shaped wheel.

5. The material rack for horizontal stacking and annealing of I-shaped wheels according to claim 1, characterized in that: The placement groove (6) is provided with an insertion rod (601), and the I-shaped wheel can be inserted into the insertion rod (601) to limit the movement of the I-shaped wheel.

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