Electronic component forming apparatus

The fully automated electronic component forming equipment utilizes a turntable mechanism and multiple other mechanisms to achieve automated forming of electronic component pins, solving the problem of low efficiency in existing technologies, and is especially suitable for forming irregularly shaped pins.

CN115870425BActive Publication Date: 2026-02-06DONGGUAN GUANJIA ELECTRONICS EQUIP CO LTD
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Patent Information

Application Number
CN202211620458.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-15
Publication Date
2026-02-06
Estimated Expiration
2042-12-15

AI Technical Summary

Technical Problem

The existing electronic component pin forming process is complex, requiring multiple fixtures and processes, resulting in low production efficiency. In particular, irregularly shaped pins require manual or semi-automatic adjustment, which is also inefficient.

Method used

A fully automated electronic component forming device was designed, including a turntable mechanism, a feeding mechanism, a first roller pressing mechanism, a first cutting mechanism, a second roller pressing mechanism, a forming mechanism, and a unloading mechanism. The device achieves fully automated forming of electronic components through a turntable mechanism and can adapt to the shape adjustment of irregular pins.

Benefits of technology

It enables fully automated forming of electronic component pins, improves production efficiency, solves the problem of low efficiency in existing technologies, and is especially suitable for forming irregular pins.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the non-standard automation technical field, specifically relates to a kind of electronic component forming equipment, including rack, carousel mechanism, feeding mechanism, first roller mechanism, first cutting mechanism, second roller mechanism, forming mechanism, second cutting mechanism and discharging mechanism, carousel mechanism is uniformly distributed with multiple jigs for fixing electronic component in ring direction;First roller mechanism is rolled and bent to the second pin of electronic component;First cutting mechanism is used to press and cut the second pin of electronic component;Second roller mechanism is used to roll and bend the first pin of electronic component;Forming mechanism is used to bend and set the first pin after rolling and bending;Second cutting mechanism is used to cut the first pin after bending and setting;Discharging mechanism is used to discharge electronic component after cutting first pin.The utility model solves the problem of low efficiency of manual or semi-automatic adjustment of existing electronic component pin.
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Description

TECHNICAL FIELD

[0001] The present application relates to the non-standard automation field, in particular to an electronic component forming equipment. BACKGROUND

[0002] Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, service and family, etc. Using automation technology can not only liberate people from heavy physical labor, part of mental labor and bad, dangerous working environment, but also expand human organ function, greatly improve labor productivity and enhance human ability to recognize and transform the world. Large-scale complete equipment in automation system, also known as automation device, refers to the process that machine or device operates or controls automatically according to specified program or instruction without human intervention.

[0003] Electronic component capacitors and other components are used with PCB board plug-in after pin forming to specified shape in production process. The existing process is mostly completed by manual operation. Pin bending is completed by jig. Multiple jigs and multiple processes are needed to complete the forming process. The whole process is complex and the production efficiency is low. SUMMARY

[0004] To solve the above problems, the present application provides an electronic component forming equipment which realizes automatic forming of two pins of an electronic component. Especially for the structure of special-shaped pins, the electronic component forming equipment can be adjusted according to the shape of the pin, has strong practicability, and solves the problem of low efficiency of manual or semi-automatic adjustment of existing electronic component pins.

[0005] The technical scheme adopted by the present application is: an electronic component forming equipment, comprising an electronic component, a rack, a turntable mechanism, a feeding mechanism, a first roller pressing mechanism, a first cutting mechanism, a second roller pressing mechanism, a forming mechanism, a second cutting mechanism and a discharging mechanism, the electronic component comprising a body and first and second pins connected to both sides of the body respectively; the turntable mechanism is installed on the rack, and a plurality of jigs for fixing the electronic component are evenly distributed on the turntable mechanism in a ring shape; the feeding mechanism is used for feeding the electronic component to the jig; the first roller pressing mechanism is used for roller pressing and bending the second pin of the electronic component; the first cutting mechanism is used for pressing and cutting the second pin of the electronic component; the second roller pressing mechanism is used for roller pressing and bending the first pin of the electronic component; the forming mechanism is used for bending and shaping the first pin after roller pressing and bending; the second cutting mechanism is used for cutting the first pin after bending and shaping; and the discharging mechanism is used for discharging the electronic component after cutting the first pin.

[0006] Further, the rotary disc mechanism comprises a divider installed on the frame, a rotary disc motor installed on the frame and used for driving the divider, and a disc installed on the divider, and the jig is provided with a plurality of and installed annularly on the disc.

[0007] Further, the jig comprises a base, a sliding block installed on the base, and a pressing block slidably installed on the sliding block, the base is provided with a fixing position, the fixing position is provided with a first fixing groove and a second fixing groove, one side of the base is provided with a pressure groove, the pressure groove is installed with a pressure spring, the pressing block is provided with a pressing part, one end of the pressing part is in abutment with the pressure spring, and the other end faces the fixing position, one side of the pressing block close to the sliding block is provided with an opening clamping part, the pressing part presses the body of the electronic component on the fixing position, the first fixing groove is used for fixing the first pin, and the second fixing groove is used for fixing the second pin.

[0008] Further, the feeding mechanism comprises a feeding conveying device, a material taking device used for taking material on the feeding conveying device, and a feeding pressing device used for opening and clamping the jig and fixing the first pin and the second pin of the electronic component.

[0009] Further, the feeding conveying device comprises a feeding adjusting seat, a feeding support installed on the feeding adjusting seat, a feeding rail installed on the feeding support, and a feeding driving assembly used for driving the electronic component to convey on the feeding rail, one side of the feeding driving assembly is provided with a feeding positioning assembly used for positioning the electronic component, the feeding driving assembly comprises a driving motor and a driving pin wheel connected to the driving motor, and the driving pin wheel is used for driving the electronic component in the form of a carrier tape to convey on the feeding rail.

[0010] Further, the material taking device comprises a material taking support, a material taking pushing sliding table installed on the material taking support, a material taking lifting sliding table on the material taking pushing sliding table, a material taking rotating seat installed on the material taking lifting sliding table, and a material taking clamping jaw installed on the material taking rotating seat, and the material taking clamping jaw is used for grabbing the electronic component positioned by the feeding positioning assembly.

[0011] Further, the feeding pressing device comprises a feeding pressing support, a pressing opening and clamping assembly installed on the feeding pressing support and used for opening and clamping the jig, and a feeding pressing assembly used for pressing the pin of the electronic component, the feeding pressing assembly comprises a feeding pressing cylinder and a pressing block connected to the feeding pressing cylinder, the pressing block is provided with a first pressing needle and a second pressing needle, and the first pressing needle and the second pressing needle are respectively used for pressing the first pin and the second pin.

[0012] A further improvement to the above scheme is that the first roller pressing mechanism includes a first roller pressing clamping device and a first roller pressing forming device. The first roller pressing clamping device includes a first roller pressing bracket, a first roller pressing clamping cylinder installed on the first roller pressing bracket, and a first roller pressing positioning block connected to the first roller pressing clamping cylinder.

[0013] A further improvement to the above scheme is that the first roll forming device includes a first roll forming lifting cylinder, a first roll pressing pushing cylinder connected to the first roll forming lifting cylinder, and a first pressure roller connected to the first roll pressing pushing cylinder. The first pressure roller is provided with a first pressure groove, which is used to roll form the second pin.

[0014] A further improvement to the above solution is that the first cutting mechanism includes a first cutting foot clamping device, a first cutting foot positioning device, a first cutting foot cutting device, and a first cutting foot receiving cover located outside the first cutting foot cutting device. After the first cutting foot clamping device and the first cutting foot positioning device clamp and position the second pin, the first cutting foot cutting device cuts off the pin.

[0015] A further improvement to the above solution is that the first cutting foot positioning device includes a first cutting lifting assembly and a first cutting lifting frame connected to the first cutting lifting assembly; the first cutting foot cutting device includes a first cutting foot drive seat installed on the first cutting lifting frame, a cutter seat connected to the first cutting foot drive seat, and a first cutting positioning block slidably installed on the cutter seat. The first cutting positioning block is provided with a positioning step and a positioning groove. The first cutting lifting frame is provided with a positioning post for positioning the positioning step. The cutter seat is provided with a blade, and the blade faces the positioning post.

[0016] A further improvement to the above scheme is that the second roller pressing mechanism includes a second roller pressing clamping device and a second roller pressing forming device. The second roller pressing clamping device includes a second roller pressing bracket, a second roller pressing clamping cylinder mounted on the second roller pressing bracket, and a second roller pressing positioning block connected to the second roller pressing clamping cylinder.

[0017] A further improvement to the above scheme is that the second roll forming device includes a second roll forming lifting cylinder and a second pressure roller connected to the second roll forming lifting cylinder. The second pressure roller is provided with a second pressure groove, which is used to roll form the first pin.

[0018] A further improvement to the above solution is that the molding mechanism includes a molding clamping device, a molding positioning device, and a molding guiding device. The molding clamping device is used to press and fix the first pin and the second pin of the electronic component. The molding positioning device is used to position the first pin. The molding guiding device is used to guide the first pin to a specified direction for molding.

[0019] Further improvement of the above scheme is that the forming positioning device comprises a forming lifting cylinder, a forming positioning cylinder connected to the forming lifting cylinder, and a forming positioning block connected to the forming positioning cylinder, the forming positioning block is provided with a forming positioning groove, and the forming positioning groove is used for positioning the first pin.

[0020] Further improvement of the above scheme is that the forming positioning device comprises a forming lifting cylinder, a forming positioning cylinder connected to the forming lifting cylinder, and a forming positioning block connected to the forming positioning cylinder, the forming positioning block is provided with a forming positioning groove, and the forming positioning groove is used for positioning the first pin.

[0021] Further improvement of the above scheme is that the rotary table mechanism is used for driving the jig to rotate and sequentially pass through the feeding mechanism, the first rolling mechanism, the first cutting mechanism, the second rolling mechanism, the forming mechanism, the second cutting mechanism, and the discharging mechanism.

[0022] Further improvement of the above scheme is that the second cutting mechanism comprises a second cutting and pressing device and a second pin cutting device, the second cutting and pressing device is used for pressing and fixing the first pin and the second pin of the electronic component, and the second pin cutting device cuts off the first pin.

[0023] Further improvement of the above scheme is that the second cutting mechanism comprises a second cutting and pressing device and a second pin cutting device, the second cutting and pressing device is used for pressing and fixing the first pin and the second pin of the electronic component, and the second pin cutting device cuts off the first pin.

[0024] Further improvement of the above scheme is that the second cutting mechanism comprises a second cutting and pressing device and a second pin cutting device, the second cutting and pressing device is used for pressing and fixing the first pin and the second pin of the electronic component, and the second pin cutting device cuts off the first pin.

[0025] The beneficial effects of the present application are:

[0026] Compared with the existing electronic component forming, the application is suitable for capacitors with first and second pins, the body and the first and second pins of the electronic component are placed on the fixture for fixation, and then the electronic component is sequentially fed, sequentially roll-formed, sequentially cut, secondarily roll-formed, shaped, and secondarily cut for discharging, realizing fully automatic forming of the two pins of the electronic component, especially for the structure of the special-shaped pin, which can be adjusted according to the shape of the pin, and has high practicability, solving the problem of low efficiency of manual or semi-automatic adjustment of the existing electronic component pin. Specifically, an electronic component, a rack, a turntable mechanism, a feeding mechanism, a first rolling mechanism, a first cutting mechanism, a second rolling mechanism, a shaping mechanism, a second cutting mechanism, and a discharging mechanism are arranged, the electronic component includes a body and first and second pins connected to the two sides of the body; the turntable mechanism is installed on the rack, a plurality of fixtures for fixing the electronic component are evenly distributed on the turntable mechanism in a ring shape; the feeding mechanism is used for feeding the electronic component to the fixture; the first rolling mechanism is used for roll-bending the second pin of the electronic component; the first cutting mechanism is used for pressing and cutting the second pin of the electronic component; the second rolling mechanism is used for roll-bending the first pin of the electronic component; the shaping mechanism is used for bending and shaping the roll-bent first pin; the second cutting mechanism is used for cutting the bent and shaped first pin; the discharging mechanism is used for discharging the electronic component after cutting the first pin; and the turntable mechanism is used for driving the fixture to rotate and sequentially pass through the feeding mechanism, the first rolling mechanism, the first cutting mechanism, the second rolling mechanism, the shaping mechanism, the second cutting mechanism, and the discharging mechanism. The turntable mechanism works in a circular manner, has high automation, sequentially forms and cuts the two pins, cuts after forming, can avoid the problem of incomplete forming after cutting, and has stable and reliable overall structure. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is a three-dimensional schematic view of an electronic component of the application;

[0028] Figure 2 is a three-dimensional schematic view of an electronic component forming device of the application;

[0029] Figure 3 is Figure 2 is another three-dimensional schematic view of an electronic component forming device of the application;

[0030] Figure 4 is Figure 2 is a three-dimensional schematic view of a turntable mechanism of an electronic component forming device of the application;

[0031] Figure 5 is Figure 2 is a three-dimensional schematic view of a fixture of an electronic component forming device of the application;

[0032] Figure 6 For Figure 2 The perspective view of the feeding mechanism of the electronic component forming equipment;

[0033] Figure 7 For Figure 2 The perspective view of the first rolling mechanism of the electronic component forming equipment;

[0034] Figure 8 For Figure 2 The perspective view of the first cutting mechanism of the electronic component forming equipment;

[0035] Figure 9 For Figure 2 The perspective view of the first cutting mechanism of the electronic component forming equipment;

[0036] Figure 10 For Figure 2 The perspective view of the second rolling mechanism of the electronic component forming equipment;

[0037] Figure 11 For Figure 2 The perspective view of the forming mechanism of the electronic component forming equipment;

[0038] Figure 12 For Figure 2 The perspective view of the second cutting mechanism of the electronic component forming equipment;

[0039] Figure 13 For Figure 2 The perspective view of the discharging mechanism of the electronic component forming equipment.

[0040] Explanation of reference numerals: electronic component 1, body 11, first pin 12, second pin 13, rack 2;

[0041] Rotary disc mechanism 3, divider 31, rotary disc motor 32, disc 33.

[0042] Feeding mechanism 4, feeding conveying device 41, feeding adjusting seat 411, feeding support 412, feeding rail 413, feeding driving assembly 414, driving motor 4141, driving pin wheel 4142, feeding positioning assembly 415, material taking device 42, material taking support 421, material taking pushing sliding table 422, material taking lifting sliding table 423, material taking rotating seat 424, material taking clamping jaw 425, feeding pressing device 43, feeding pressing support 431, pressing opening clamping assembly 432, feeding pressing assembly 433, feeding pressing cylinder 4331, pressing block 4332.

[0043] First roller pressing mechanism 5, first roller pressing clamping device 51, first roller pressing bracket 511, first roller pressing clamping cylinder 512, first roller pressing positioning block 513, first roller pressing forming device 52, first roller pressing forming lifting cylinder 521, first roller pressing pushing cylinder 522, first pressing roller 523, first pressing groove 524.

[0044] First cutting mechanism 6, first cutting foot clamping device 61, first cutting foot positioning device 62, first cutting lifting assembly 621, first cutting lifting frame 622, positioning column 6221, first cutting foot cutting device 63, first cutting foot drive seat 631, cutting blade seat 632, cutting edge 6321, first cutting positioning block 633, positioning step 6331, positioning groove 6332, first cutting foot receiving cover 64.

[0045] Second roller pressing mechanism 7, second roller pressing clamping device 71, second roller pressing bracket 711, second roller pressing clamping cylinder 712, second roller pressing positioning block 713, second roller pressing forming device 72, second roller pressing forming lifting cylinder 721, second pressing roller 722, second pressing groove 723.

[0046] Molding mechanism 8, molding pressing device 81, molding positioning device 82, molding lifting cylinder 821, molding positioning cylinder 822, molding positioning block 823, molding positioning groove 824, molding guiding device 83, guiding lifting cylinder 831, guiding pushing cylinder 832, guiding molding block 833, guiding groove 8331.

[0047] Second cutting mechanism 9, second cutting clamping device 91, second cutting device 92, cutting lifting seat 921, receiving hopper 9211, second cutting drive seat 922, upper blade 9221, lower blade 9222.

[0048] The feeding mechanism 10, the feeding clamping device 101, and the feeding gripping device 102 are all included.

[0049] Fixture 20, base 201, fixing position 2011, first fixing groove 2012, second fixing groove 2013, pressure groove 2014, pressure spring 2015, slider 202, pressure block 203, clamping part 2031, clamping part 2032. Detailed Implementation

[0050] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0051] It should be noted that when an element is referred to as being "on" another element, it can be directly on the other element or intervening elements can also be present. Where, when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can also be present.

[0052] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application.

[0053] As shown in Figures 1-13 An electronic component forming device in one embodiment of the present application includes an electronic component 1, a frame 2, a rotating disc mechanism 3, a feeding mechanism 4, a first rolling mechanism 5, a first cutting mechanism 6, a second rolling mechanism 7, a forming mechanism 8, a second cutting mechanism 9, and a discharging mechanism 10. The electronic component 1 includes a body 11, a first lead 12, and a second lead 13 connected to two sides of the body 11 respectively. The rotating disc mechanism 3 is installed on the frame 2, and a plurality of jigs 20 for fixing the electronic component 1 are arranged on the rotating disc mechanism 3 in a ring shape. The feeding mechanism 4 is used for feeding the electronic component 1 to the jigs 20. The first rolling mechanism 5 is used for rolling and bending the second lead 13 of the electronic component 1. The first cutting mechanism 6 is used for pressing and cutting the second lead 13 of the electronic component 1. The second rolling mechanism 7 is used for rolling and bending the first lead 12 of the electronic component 1. The forming mechanism 8 is used for bending and shaping the rolled and bent first lead 12. The second cutting mechanism 9 is used for cutting the bent and shaped first lead 12. The discharging mechanism 10 is used for discharging the electronic component 1 after the first lead 12 is cut. The rotating disc mechanism 3 is used for driving the jigs 20 to rotate and sequentially pass through the feeding mechanism 4, the first rolling mechanism 5, the first cutting mechanism 6, the second rolling mechanism 7, the forming mechanism 8, the second cutting mechanism 9, and the discharging mechanism 10.

[0054] As shown in Figure 4 The rotating disc mechanism 3 includes a divider 31 installed on the frame 2, a rotating disc motor 32 installed on the frame 2 and used for driving the divider 31, and a disc 33 installed on the divider 31. The jigs 20 are arranged on the disc 33 in a ring shape. The divider 31 is driven by the rotating disc motor 32, and the divider 31 is divided to form a plurality of work stations. When rotating, the jigs 20 are arranged according to the plurality of work stations of the divider 31, so as to facilitate the cooperation of the mechanisms.

[0055] As shown in Figure 5As shown, the jig 20 comprises a base 201, a sliding block 202 mounted on the base 201, and a pressing block 203 slidably mounted on the sliding block 202, the base 201 is provided with a fixing position 2011, the fixing position 2011 is provided with a first fixing groove 2012 and a second fixing groove 2013, one side of the base 201 is provided with a pressure groove 2014, the pressure groove 2014 is provided with a pressure spring 2015, the pressing block 203 is provided with a pressing portion 2031, one end of the pressing portion 2031 abuts against the pressure spring 2015, and the other end faces the fixing position 2011, one side of the pressing block 203 close to the sliding block 202 is provided with an opening clamping portion 2032, the pressing portion 2031 presses the body 11 of the electronic component 1 on the fixing position 2011, the first fixing groove 2012 is used for fixing the first pin 12, and the second fixing groove 2013 is used for fixing the second pin 13.

[0056] Referring to Figure 6 As shown, the feeding mechanism 4 comprises a feeding conveying device 41, a material taking device 42 for taking material on the feeding conveying device 41, and a feeding pressing device 43 for opening and clamping the jig 20 and fixing the first pin 12 and the second pin 13 of the electronic component 1; the feeding conveying device 41 is used for conveying and feeding the belt-shaped electronic component 1, and after conveying to the designated position, the feeding conveying device 41 is grabbed by the material taking device 42, and after feeding, the feeding pressing device 43 is used for pressing the electronic component 1 on the jig 20.

[0057] The feeding conveying device 41 comprises a feeding adjusting seat 411, a feeding support 412 mounted on the feeding adjusting seat 411, a feeding rail 413 mounted on the feeding support 412, and a feeding driving assembly 414 for driving the electronic component 1 to convey on the feeding rail 413, one side of the feeding driving assembly 414 is provided with a feeding positioning assembly 415 for positioning the electronic component 1, the feeding driving assembly 414 comprises a driving motor 4141 and a driving pin wheel 4142 connected to the driving motor 4141, the driving pin wheel 4142 is used for driving the belt-shaped electronic component 1 to convey on the feeding rail 413.

[0058] The material taking device 42 comprises a material taking support 421, a material taking pushing sliding table 422 mounted on the material taking support 421, a material taking lifting sliding table 423 on the material taking pushing sliding table 422, a material taking rotating seat 424 mounted on the material taking lifting sliding table 423, and a material taking clamping jaw 425 mounted on the material taking rotating seat 424, the material taking clamping jaw 425 is used for grabbing the electronic component 1 positioned by the feeding positioning assembly 415.

[0059] The feeding and pressing device 43 comprises a feeding and pressing support 431, a pressing and opening assembly 432 installed on the feeding and pressing support 431 and used for opening the jig 20, and a feeding and pressing assembly 433 used for pressing the pins of the electronic component 1, wherein the feeding and pressing assembly 433 comprises a feeding and pressing cylinder 4331 and a pressing block 4332 connected to the feeding and pressing cylinder 4331, and the pressing block 4332 is provided with a first pressing pin and a second pressing pin used for pressing the first pin 12 and the second pin 13 respectively.

[0060] Referring to Figure 7 As shown in the figure, the first roller pressing mechanism 5 comprises a first roller pressing and pressing device 51 and a first roller pressing and forming device 52, wherein the first roller pressing and pressing device 51 comprises a first roller pressing support 511, a first roller pressing and pressing cylinder 512 installed on the first roller pressing support 511, and a first roller pressing and positioning block 513 connected to the first roller pressing and pressing cylinder 512. The first roller pressing and pressing cylinder 512 is used to drive the first roller pressing and positioning block 513 to press the electronic component 1 on the jig 20.

[0061] The first roller pressing and forming device 52 comprises a first roller pressing and forming lifting cylinder 521, a first roller pressing and pushing cylinder 522 connected to the first roller pressing and forming lifting cylinder 521, and a first pressing roller 523 connected to the first roller pressing and pushing cylinder 522, wherein the first pressing roller 523 is provided with a first pressing groove 524 used for roller pressing and forming the second pin 13.

[0062] Referring to Figures 8-9 As shown in the figure, the first cutting mechanism 6 comprises a first pin cutting and pressing device 61, a first pin cutting and positioning device 62, a first pin cutting and cutting device 63, and a first pin cutting and collecting cover 64 located outside the first pin cutting and cutting device 63, wherein the first pin cutting and pressing device 61 and the first pin cutting and positioning device 62 press and position the second pin, and then cut the pin through the first pin cutting and cutting device 63; the first pin cutting and positioning device 62 comprises a first cutting and cutting lifting assembly 621 and a first cutting and cutting lifting frame 622 connected to the first cutting and cutting lifting assembly 621; the first pin cutting and cutting device 63 comprises a first pin cutting and driving seat 631 installed on the first cutting and cutting lifting frame 622, a cutter seat 632 connected to the first pin cutting and driving seat 631, and a first cutting and positioning block 633 slidably installed on the cutter seat 632, wherein the first cutting and positioning block 633 is provided with a positioning step 6331 and a positioning groove 6332, the first cutting and cutting lifting frame 622 is provided with a positioning column 6221 used for positioning the positioning step 6331, and the cutter seat 632 is provided with a cutter edge 6321 facing the positioning column 6221.

[0063] Referring to Figure 10As shown, the second roller pressing mechanism 7 includes a second roller pressing clamping device 71 and a second roller pressing forming device 72. The second roller pressing clamping device 71 includes a second roller pressing bracket 711, a second roller pressing clamping cylinder 712 mounted on the second roller pressing bracket 711, and a second roller pressing positioning block 713 connected to the second roller pressing clamping cylinder 712. The second roller pressing forming device 72 includes a second roller pressing forming lifting cylinder 721 and a second pressure roller 722 connected to the second roller pressing forming lifting cylinder 721. A second pressure groove 723 is provided on the second pressure roller 722, and the second pressure groove 723 is used to roll-press the first pin 12.

[0064] See Figure 11 As shown, the molding mechanism 8 includes a molding clamping device 81, a molding positioning device 82, and a molding guiding device 83. The molding clamping device 81 is used to clamp and fix the first pin 12 and the second pin 13 of the electronic component 1. The molding positioning device 82 is used to position the first pin 12. The molding guiding device 83 is used to guide the first pin 12 in a specified direction for molding. The molding positioning device 82 includes a molding lifting cylinder 821, a molding positioning cylinder 822 connected to the molding lifting cylinder 821, and a molding positioning block 823 connected to the molding positioning cylinder 822. The molding positioning block 823 has a molding positioning groove 824, which is used to position the first pin 12. The molding guiding device 83 includes a guiding lifting cylinder 831, a guiding pushing cylinder 832 connected to the guiding lifting cylinder 831, and a guiding molding block 833 connected to the guiding pushing cylinder 832. The guiding molding block 833 has a guiding groove 8331, which faces the molding positioning groove 824.

[0065] See Figure 12 As shown, the second cutting mechanism 9 includes a second cutting and clamping device 91 and a second cutting device 92. The second cutting and clamping device 91 is used to clamp and fix the first pin 12 and the second pin 13 of the electronic component 1. The second cutting device 92 cuts off the first pin 12. The second cutting device 92 includes a cutting lifting seat 921 and a second cutting drive seat 922 located above the cutting lifting seat 921. The second cutting drive seat 922 is equipped with an upper blade 9221, and the cutting lifting seat 921 is equipped with a lower blade 9222. A receiving hopper 9211 is provided on one side of the cutting lifting seat 921. The pin is cut off by the cooperation of the upper blade 9221 and the lower blade 9222, and the cut pin is directly recycled through the receiving hopper 9211.

[0066] See Figure 13As shown, the discharging mechanism 10 includes a discharging opening device 101 for opening the jig 20, and a discharging grabbing device 102 for grabbing the formed electronic component 1 from the jig 20.

[0067] The application is suitable for capacitors with first and second pins 12 and 13, and the body 11 and the first and second pins of the electronic component 1 are placed on the jig 20 for fixation, and then the electronic component 1 is sequentially fed, sequentially roll-formed, sequentially pin-cut, secondarily roll-formed, shaped, and secondarily cut for discharging, realizing full automation of the two-pin forming of the electronic component 1, especially for the structure of the special-shaped pin, which can be adjusted according to the shape of the pin, has high practicability, and solves the problem of low efficiency of manual or semi-automatic adjustment of the existing electronic component 1 pin. Specifically, an electronic component 1, a rack 2, a turntable mechanism 3, a feeding mechanism 4, a first roll-pressing mechanism 5, a first cutting mechanism 6, a second roll-pressing mechanism 7, a forming mechanism 8, a second cutting mechanism 9, and a discharging mechanism 10 are arranged, the electronic component 1 includes a body 11 and first and second pins 12 and 13 connected to both sides of the body 11; the turntable mechanism 3 is installed on the rack 2, and a plurality of jigs 20 for fixing the electronic component 1 are evenly distributed on the turntable mechanism 3; the feeding mechanism 4 is used for feeding the electronic component 1 to the jig 20; the first roll-pressing mechanism 5 is used for roll-pressing and bending the second pin 13 of the electronic component 1; the first cutting mechanism 6 is used for pressing and cutting the second pin 13 of the electronic component 1; the second roll-pressing mechanism 7 is used for roll-pressing and bending the first pin 12 of the electronic component 1; the forming mechanism 8 is used for bending and shaping the roll-pressed and bent first pin 12; the second cutting mechanism 9 is used for cutting the bent and shaped first pin 12; the discharging mechanism 10 is used for discharging the electronic component 1 after cutting the first pin 12; and the turntable mechanism 3 is used for driving the jig 20 to rotate and sequentially pass through the feeding mechanism 4, the first roll-pressing mechanism 5, the first cutting mechanism 6, the second roll-pressing mechanism 7, the forming mechanism 8, the second cutting mechanism 9, and the discharging mechanism 10. The turntable mechanism is used for cyclic work, has high automation, sequentially forms and cuts the two pins, cuts after forming, can avoid the problem of incomplete forming after cutting, and has stable and reliable overall structure.

[0068] The above embodiments only express several embodiments of the application, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the patent of the application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the application, several modifications and improvements can be made, which belong to the protection scope of the application. Therefore, the protection scope of the patent of the application should be subject to the appended claims.

Claims

1. An electronic component forming apparatus characterized by comprising: Comprising An electronic component, comprising a body, and a first pin and a second pin respectively connected to two sides of the body; A rack, A turntable mechanism mounted on the rack, a plurality of jigs for fixing the electronic component being evenly distributed in a ring on the turntable mechanism; A feeding mechanism for feeding the electronic component onto the jigs; A first rolling mechanism for rolling and bending the second pin of the electronic component; A first cutting mechanism for pressing and cutting the second pin of the electronic component; A second rolling mechanism for rolling and bending the first pin of the electronic component; A forming mechanism for bending and shaping the rolled and bent first pin; A second cutting mechanism for cutting the bent and shaped first pin; A discharging mechanism for discharging the electronic component after cutting the first pin; The turntable mechanism is used to drive the jigs to rotate and sequentially pass through the feeding mechanism, the first rolling mechanism, the first cutting mechanism, the second rolling mechanism, the forming mechanism, the second cutting mechanism, and the discharging mechanism; The first rolling mechanism comprises a first rolling and pressing device, and a first rolling and shaping device, the first rolling and pressing device comprises a first rolling support, a first rolling and pressing cylinder mounted on the first rolling support, and a first rolling and positioning block connected to the first rolling and pressing cylinder; the first rolling and shaping device comprises a first rolling and shaping lifting cylinder, a first rolling and pushing cylinder connected to the first rolling and shaping lifting cylinder, and a first pressing roller connected to the first rolling and pushing cylinder, the first pressing roller is provided with a first pressing groove, and the first pressing groove is used for rolling and shaping the second pin; The first cutting mechanism comprises a first pin cutting and pressing device, a first pin cutting and positioning device, a first pin cutting and cutting device, and a first pin cutting and collecting cover located outside the first pin cutting and cutting device, the first pin cutting and pressing device and the first pin cutting and positioning device press and position the second pin, and then the first pin cutting and cutting device cuts off the pin; the first pin cutting and positioning device comprises a first cutting and cutting lifting assembly, and a first cutting and cutting lifting frame connected to the first cutting and cutting lifting assembly; the first pin cutting and cutting device comprises a first pin cutting and driving seat mounted on the first cutting and cutting lifting frame, a cutter seat connected to the first pin cutting and driving seat, and a first cutting and cutting positioning block slidably mounted on the cutter seat, the first cutting and cutting positioning block is provided with a positioning step and a positioning groove, the first cutting and cutting lifting frame is provided with a positioning column for positioning the positioning step, the cutter seat is provided with a cutting edge, and one side of the cutting edge faces the positioning column; The second roller pressing mechanism comprises a second roller pressing pressing device and a second roller pressing forming device, the second roller pressing pressing device comprises a second roller pressing support, a second roller pressing pressing cylinder mounted on the second roller pressing support, and a second roller pressing positioning block connected to the second roller pressing pressing cylinder; the second roller pressing forming device comprises a second roller pressing forming lifting cylinder and a second pressure roller connected to the second roller pressing forming lifting cylinder, and a second pressure groove is formed in the second pressure roller, which is used for roller forming the first pin; The forming mechanism comprises a forming pressing device, a forming positioning device and a forming guide device, the forming pressing device is used for pressing and fixing the first pin and the second pin of the electronic component, the forming positioning device is used for positioning the first pin, and the forming guide device is used for guiding and forming the first pin in a specified direction; the forming positioning device comprises a forming lifting cylinder, a forming positioning cylinder connected to the forming lifting cylinder, and a forming positioning block connected to the forming positioning cylinder, and the forming positioning block is provided with a forming positioning groove for positioning the first pin; the forming guide device comprises a guide lifting cylinder, a guide advancing cylinder connected to the guide lifting cylinder, and a guide forming block connected to the guide advancing cylinder, and the guide forming block is provided with a guide groove which is directed to the forming positioning groove; The second cutting mechanism comprises a second cutting pressing device and a second pin cutting device, the second cutting pressing device is used for pressing and fixing the first pin and the second pin of the electronic component, and the second pin cutting device cuts off the first pin; the second pin cutting device comprises a pin cutting lifting seat, a second pin cutting driving seat above the pin cutting lifting seat, the second pin cutting driving seat is provided with an upper knife, the pin cutting lifting seat is provided with a lower knife, and one side of the pin cutting lifting seat is provided with a material collecting hopper.

2. The electronic component molding apparatus according to claim 1, characterized by: The rotating disc mechanism comprises a divider mounted on the rack, a rotating disc motor mounted on the rack and used for driving the divider, and a disc mounted on the divider, and the jig is provided with a plurality of and is installed on the disc in a ring shape.

3. The electronic component forming apparatus according to claim 2, characterized by: The jig comprises a base, a sliding block mounted on the base, and a pressing block slidably mounted on the sliding block, the base is provided with a fixed position, the fixed position is provided with a first fixed groove and a second fixed groove, one side of the base is provided with a pressure groove, the pressure groove is provided with a pressure spring, the pressing block is provided with a pressing part, one end of the pressing part abuts against the pressure spring, and the other end faces the fixed position, one side of the pressing block close to the sliding block is provided with an opening clamping part, the pressing part presses the body of the electronic component on the fixed position, the first fixed groove is used for fixing the first pin, and the second fixed groove is used for fixing the second pin.

4. The electronic component molding apparatus according to claim 1, characterized by: The feeding mechanism comprises a feeding conveying device, a material taking device used for taking material on the feeding conveying device, and a feeding pressing device used for opening and clamping the jig and fixing the first pin and the second pin of the electronic component; The feeding conveying device comprises a feeding adjusting seat, a feeding support installed on the feeding adjusting seat, a feeding track installed on the feeding support, and a feeding driving assembly for driving the electronic components to convey on the feeding track, one side of the feeding driving assembly is provided with a feeding positioning assembly for positioning the electronic components, the feeding driving assembly comprises a driving motor and a driving pin wheel connected to the driving motor, the driving pin wheel is used to drive the electronic components in the carrier tape to convey on the feeding track; The taking device comprises a taking support, a taking pushing sliding table installed on the taking support, a taking lifting sliding table on the taking pushing sliding table, a taking rotating seat installed on the taking lifting sliding table, and a taking clamp jaw installed on the taking rotating seat, the taking clamp jaw is used to grab the electronic components positioned by the feeding positioning assembly; The feeding pressing device comprises a feeding pressing support, a pressing opening clamp assembly installed on the feeding pressing support and used to open the clamp of the jig, and a feeding pressing assembly used to press the pins of the electronic components, the feeding pressing assembly comprises a feeding pressing cylinder and a pressing block connected to the feeding pressing cylinder, the pressing block has a first pressing pin and a second pressing pin, the first pressing pin and the second pressing pin are respectively used to press the first pin and the second pin.

5. The electronic component molding apparatus according to claim 1, characterized by: The discharging mechanism comprises a discharging opening clamp device and a discharging grabbing device, the discharging opening clamp device is used to open the clamp of the jig, and the discharging grabbing device is used to grab the formed electronic components from the jig to discharge.

Citation Information

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