Modular rebar-free water tank
The modular design of the tie-free water tank, utilizing a fixed frame and double corrugated template structure, solves the problems of low strength at the weld joints and complex construction, achieving convenient modular installation and enhanced strength, and is suitable for on-site assembly and transportation of large water tanks.
Patent Information
- Application Number
- CN202211461389.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-17
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2042-11-17
AI Technical Summary
Existing water tanks have low strength at the welded joints, are prone to deformation, and have internal bracing that hinders cleaning and maintenance. Furthermore, their construction is complex, costly, and difficult to modularize and install.
The modular design of the tie-free water tank utilizes a frame-like mesh structure formed by the fixing frame and tank panels. Combined with double corrugated templates and seals, it achieves modular assembly without tie rods, enhancing the tank's strength and facilitating cleaning and maintenance.
It improves the overall strength of the water tank, prevents deformation, simplifies the construction process, reduces costs, and enables convenient modular installation and disassembly, making it suitable for on-site assembly and transportation of large water tanks.
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Figure CN115872069B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of assembled water tank, in particular to a modular water tank without reinforcing bars. BACKGROUND
[0002] In daily life, the preparation and use of water tank are very common. Most water tanks are assembled by welding. In order to ensure the overall strength of the tank body and prevent bending deformation, a welded reinforcing bar structure is generally installed inside the welded tank wall. According to product needs, the reinforcing bar structure is arranged at intervals with small distances inside the water tank, which divides the space inside the water tank into several smaller spaces, thereby hindering the entry of workers into the water tank for cleaning or maintenance to some extent. Moreover, the welded water tank generally needs to be welded on the construction site, which increases the construction period on site, consumes more manpower, has a large amount of construction, and has a relatively high cost. The strength of the water tank welded at the welding position is relatively low, and the higher the water storage height inside the water tank, the more likely the tank plate is to deform.
[0003] In addition, although the existing assembled spliced water tank technology has been formed, it has not yet completely achieved modular processing and modular construction, and there are still many reinforcing bars and stand columns inside the water tank, which hinder workers from entering the internal space for cleaning and maintenance. At the same time, it also has problems such as complex manufacturing process, complicated installation, long construction period, etc. Therefore, it is urgent to provide a water tank structure that is convenient for modular assembly and has no reinforcing bars inside the tank body to solve the above problems. SUMMARY
[0004] Therefore, it is necessary to provide a water tank that is convenient for modular installation and has no reinforcing bars inside the tank body.
[0005] To achieve the above-mentioned purpose, the inventors provide a modular water tank without reinforcing bars, which comprises a water tank body, the water tank body comprising a fixed frame and a plurality of water tank plates, the fixed frame comprising a top surface support and a side support; the top surface support is arranged on the top surface of the water tank body, and the top surface support comprises a plurality of fixed pipes arranged perpendicular to each other, and the water tank plates on the top surface of the water tank body are fixedly connected through the fixed frame; the side support is arranged on the side surface of the water tank body, and the top end of the side support is fixedly connected with the two ends of the top surface support, respectively; the side support is used for fixedly connecting the water tank plates on the side surface of the water tank body; and the water tank body is provided without reinforcing bars.
[0006] As a preferred structure of the present application, any two adjacent water tank plates on the top surface of the water tank body are fixedly connected through the fixed pipes.
[0007] As a preferred structure of the present application, the side support is used for fixedly connecting the two adjacent water tank plates on the side surface of the water tank body.
[0008] As a preferred structure of the present application, the outer edges of the water tank plates are connected with the first sealing members.
[0009] As a preferred structure of the present application, the water tank plates are double corrugated plate structures.
[0010] As a preferred structure of the present application, the fixing pipe comprises a first fixing pipe and a second fixing pipe, the first fixing pipe is arranged perpendicularly to the second fixing pipe, and the first fixing pipe is fixedly connected to the second fixing pipe through the first connecting member.
[0011] As a preferred structure of the present application, the first connecting member comprises a fixing connector, a first fixing head and a first fixing bolt, the fixing connector is fixed to the second fixing pipe through the first fixing bolt, the first fixing head is fixedly connected to the end of the first fixing pipe on one side of the second fixing pipe, a through hole is arranged on the first fixing head, a first fixing nut is fixedly arranged in the through hole on the inner side of the first fixing head, the first fixing bolt is fixedly connected to the first fixing nut in sequence through the fixing connector, the second fixing pipe and the first fixing head, and the end of the first fixing pipe on the other side of the second fixing pipe is insertedly connected to the fixing connector.
[0012] As a preferred structure of the present application, a step is arranged in the end of the first fixing pipe on the other side of the second fixing pipe, and the step is abuttingly connected to the fixing connector.
[0013] As a preferred structure of the present application, a third sealing member is arranged between the step and the fixing connector.
[0014] As a preferred structure of the present application, an inclined surface is arranged on the end of the fixing connector close to the third sealing member, an insertion slot is arranged on the end of the third sealing member close to the fixing connector, and an inclined surface structure matching the inclined surface is arranged in the insertion slot.
[0015] As a preferred structure of the present application, a second sealing member is arranged between the first fixing head and the second fixing pipe.
[0016] As a preferred structure of the present application, a second fixing head is fixedly arranged on the top end of the side support, a through hole is arranged on the second fixing head, a second fixing nut is fixedly arranged on the side of the second fixing head facing the side support, the top end of the side support is fixedly connected to the two ends of the top support through a second fixing bolt, and the second fixing bolt is fixedly connected to the second fixing nut in sequence through the top support and the second fixing head.
[0017] As a preferred structure of the present application, a second sealing member is arranged between the top support and the second fixing head.
[0018] Compared with the prior art, the above technical scheme has the following beneficial effects:
[0019] (1) The fixing frame on each surface of the modular non-reinforcing water tank is used as a tank plate framework, which forms a frame-shaped net structure. The fixing frame structure with certain strength and the frame-shaped net structure are matched to enhance the strength of the tank body and prevent deformation. At the same time, the tank body is hollow, the water tank is internally non-reinforced, and the water tank can be easily cleaned and maintained;
[0020] (2) The water tank plate of the modular non-reinforcing water tank is a double-corrugated template structure, which can reduce the concentrated impact and dispersion force of the water tank interior, further increase the strength of the overall structure of the water tank, and prevent the tank body from deforming;
[0021] (3) All components are modularly designed and assembled in a building block manner. All tank plates and structural component modules are produced. At this time, the modular non-reinforcing water tank can be used for on-site assembly of large water tanks, or can be used for water tanks that meet the transportation size, factory overall assembly, and overall lifting, which reduces the manufacturing cycle of the water tank, reduces labor, reduces the amount of on-site construction, and reduces costs. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 A perspective view of the modular non-reinforcing water tank according to the embodiments;
[0023] Figure 2 A partial sectional view of the modular non-reinforcing water tank according to the embodiments;
[0024] Figure 3 An enlarged view of a local structure at a connection between the first fixing pipe and the second fixing pipe according to the embodiments;
[0025] Figure 4 An enlarged view of a local structure at a connection between the side support and the top support according to the embodiments;
[0026] Figure 5 A schematic view of a connection structure between the water tank plate and the fixing frame according to the embodiments.
[0027] BRIEF DESCRIPTION OF DRAWINGS
[0028] 1, water tank plate; 11, extension wall; 2, fixing frame; 21, top support; 22, side support; 211, fixing pipe; 2111, first fixing pipe; 2112, second fixing pipe; 3, first sealing element; 41, first fixed end; 42, second fixed end; 43, third fixed end 5, second sealing element; 6, fixed joint; 61, inclined surface; 7, bolt; 71, first fixing bolt; 72, second fixing bolt; 8, third sealing element; 9, first fixing nut; 10, step; 12, second fixing nut. DETAILED DESCRIPTION
[0029] In order to describe the technical content, structural features, purposes and effects of the technical solutions in detail, the following will be described in detail in combination with specific embodiments and with reference to the drawings.
[0030] Please refer to 1, the embodiment provides a kind of modularization water tank without reinforcing bar, including water tank body, water tank body includes fixed frame 2 and several water tank plates 1, fixed frame 2 includes top support 21 and side support 22;Top support 22 is arranged on the top surface of water tank body, and top support 22 includes several mutually perpendicular fixed tubes 211, forms a net lattice beam structure, and the water tank plate 1 on the top surface of water tank body is fixedly connected by fixed frame 2;The side support 22 is vertically arranged on the side of water tank body, and the top end of side support 22 is fixedly connected with the two ends of top support 21 respectively, forms a frame net structure, and side support 22 is used to fixedly connect the water tank plate 1 on the side of water tank body;The water tank body is not provided with reinforcing bar.
[0031] In the above embodiment, the frame net structure formed by the fixed frame 1 on each surface of the modularization water tank without reinforcing bar is equivalent to the skeleton of the water tank, which enhances the strength of the tank body and prevents deformation, so that the strength of the tank body meets the use requirements of the product, the inside is hollow, and there is no need to add reinforcing bar structure in the tank body, so that the tank body realizes the structure without reinforcing bar, which is convenient for cleaning and maintenance of workers.
[0032] As shown in Figure 1 and Figure 5 In the embodiment, the water tank plate 1 has an extension wall 11 around, and the fixed frame 2 and the extension wall 11 of the water tank plate are both provided with the same bolt opening, so that the two can be connected together by bolt 7, which is convenient for quickly installing all the modularized water tank plates and square tubes of the water tank, and the installation method is simple and convenient, which can reduce the difficulty of water tank installation and construction, speed up the overall construction progress, and facilitate disassembly and transportation; At the same time, it is also convenient for on-site use, and users can select the appropriate specification of the tank plate, square tube, connecting piece and sealing piece of the application according to the size requirements to assemble different sizes of customized water tanks. Any two adjacent water tank plates 1 on the top surface of the water tank body are fixedly connected by the fixed tube 211, and the side support 22 on the side of the water tank body is used to fixedly connect the adjacent two water tank plates 1 on the side of the water tank body, to form a water tank plate 1 clamping fixed frame 2 fixed structure. The outer edge of the water tank plate 1 is connected with the first sealing piece 3, and the first sealing piece 3 is a sealing strip structure, forming a "plate-sealing piece-frame-sealing piece-plate" fixed structure, which can strengthen the sealing effect of each connecting surface and prevent the tank body from leaking. The water tank plate 1 is preferably a double-corrugated template structure, which can reduce the concentrated impact and dispersion force of the pressure in the water tank, further increase the strength of the overall structure of the water tank, and prevent the tank body from deforming.
[0033] As shown in Figure 1 , Figure 2 and Figure 3As shown, in some embodiments, the fixed tube 211 includes a first fixed tube 2111 and a second fixed tube 2112. The first fixed tube 2111 and the second fixed tube 2112 are perpendicularly arranged to form a grid cross-connection structure on the top surface of the water tank body. The first fixed tube 2111 is fixedly connected to the second fixed tube 2112 through a first connecting member.
[0034] In some embodiments, the first connecting member includes a fixed joint 6, a first fixed head 41, and a first fixed bolt 71. The fixed joint 6 is integrally in a "U" shape with an opening. There is a bolt hole structure on one end plate, and it can be fixed on the second fixed tube 2112 through the first fixed bolt 71. The first fixed head 41 is fixedly connected to the end of the first fixed tube 2111 on one side of the second fixed tube 2112. The preferred fixing method is welding, which can be welded in the processing workshop in advance or on the construction site. There is a through hole on the first fixed head 41, and a first fixed nut 9 is fixedly arranged at the inner through hole of the first fixed head 41. The bolt hole of the fixed joint 6 and the caliber of the first fixed nut 9 match the size of the first fixed bolt 71. So that the first fixed bolt 71 can sequentially pass through the fixed joint 6, the second fixed tube 2112, and the first fixed head 41 and be fixedly connected to the first fixed nut 9 to realize the perpendicular fixed structure of the two fixed tubes. The end of the first fixed tube 2111 on the other side of the second fixed tube 2112 is inserted and connected to the fixed joint 6, forming the first fixed tube 2111 sleeved on the fixed joint 6. The outer shape and size of the fixed joint 6 are similar to and the same as the inner cavity contour of the end of the first fixed tube 2111, and they form a clearance fit when sleeved.
[0035] In different embodiments, a step 10 is provided inside the end of the first fixed end 2111 on the other side of the second fixed tube 2112. The step �0 is in抵触 connection with the fixed joint 6 and can limit the position of the fixed joint 6 extending into its inner cavity. A third sealing member 8 is provided between the connection of the step 10 and the fixed joint 6. The third sealing member 8 is a grooved rubber strip, and the shape of the groove is the same as the shape of the opening end face of the fixed joint, which is convenient for installation and not easy to fall off. Preferably, one end of the fixed joint 6 close to the third sealing member 8 is provided with an inclined surface 61, and one end of the third sealing member close to the fixed joint is provided with a slot, and a slope structure adapted to the inclined surface is provided in the slot, which is convenient for inserting the third sealing member 8 to enhance the overall sealing effect.
[0036] In the above embodiment, a second sealing member 5 is clamped between the first fixed head 41 of the first fixed tube and the second fixed tube 2112, and the purpose is also to increase the sealing performance of the connection and play a role in preventing water leakage.
[0037] As Figure 4As shown, in the embodiment, the top end of the side support 22 is fixedly provided with a second fixed head 42, which has the same structure as the first fixed head and is fixed in the same way, i.e., by welding; a through hole is formed in the second fixed head 42, and a second fixed nut 12 is fixedly arranged at the through hole of the side of the second fixed head 42 facing the side support 22; the top end of the side support 22 is fixedly connected with the two end portions of the top support 21 through a second fixed bolt 72, the second fixed bolt 72 is fixedly connected with the second fixed nut 12 in sequence by penetrating through the top support 21 and the second fixed head 42, thereby realizing quick connection and assembly of the fixed frame structure between the top surface of the water tank body and the side surface. Preferably, a second sealing member 5 is arranged between the top support 21 and the second fixed head 42; and a third fixed head 43, which is a flat plate similar to the first fixed head, is fixedly arranged at the end portion of the top support 21, and is fixed in the same way, i.e., by welding, thereby enhancing the strength of the bolt connection portion of the top support.
[0038] It should be noted that, although the above-mentioned embodiments have been described in the present text, the patent protection scope of the present application is not limited thereby. Therefore, the changes and modifications made to the embodiments described in the present text, or the equivalent structure or equivalent process transformation made by using the content of the present application specification and drawings, directly or indirectly applying the above technical solutions to other related technical fields, are all included in the patent protection scope of the present application.
Claims
1. A modular rebar-free water tank characterized by: The water tank body comprises a fixing frame and a plurality of water tank plates; The fixing frame comprises a top surface support and a side support, the top surface support is arranged on the top surface of the water tank body, and the top surface support comprises a plurality of fixing pipes arranged perpendicularly to each other, and the water tank plates on the top surface of the water tank body are fixedly connected through the fixing frame; The side support is arranged on the side surface of the water tank body, and the top end portions of the side support are fixedly connected with the two ends of the top surface support respectively, and the side support is used for fixedly connecting the water tank plates on the side surface of the water tank body; The water tank body is not provided with a reinforcing bar; The fixing pipe comprises a first fixing pipe and a second fixing pipe, the first fixing pipe and the second fixing pipe are arranged perpendicularly, and the first fixing pipe is fixedly connected with the second fixing pipe through a first connecting piece; The first connecting piece comprises a fixed joint, a first fixed head and a first fixed bolt, the fixed joint is fixed on the second fixing pipe through the first fixed bolt, the first fixed head is fixedly connected with the end portion of the first fixing pipe on one side of the second fixing pipe, a through hole is arranged on the first fixed head, a first fixed nut is fixedly arranged in the through hole on the inner side of the first fixed head, the first fixed bolt is fixedly connected with the first fixed nut in sequence through the fixed joint, the second fixing pipe and the first fixed head, and the end portion of the first fixing pipe on the other side of the second fixing pipe is insertedly connected with the fixed joint; A step is arranged in the end portion of the first fixing pipe on the other side of the second fixing pipe, and the step is in abutment connection with the fixed joint.
2. The modular rebar-free tank of claim 1, wherein: Any two adjacent water tank plates on the top surface of the water tank body are fixedly connected through the fixing pipe, and the side support is used for fixedly connecting two adjacent water tank plates on the side surface of the water tank body.
3. The modular rebar-free water tank of claim 1, wherein: First sealing pieces are arranged on the outer edges of the water tank plates.
4. The modular rebar-free tank of claim 1, wherein: The water tank plate is a double-corrugated template structure.
5. The modular rebar-free tank of claim 1, wherein: A third sealing piece is arranged between the connection position between the step and the fixed joint.
6. The modular rebar-free tank of claim 5, wherein: An inclined surface is arranged on the end of the fixed joint close to the third sealing piece, an insertion slot is arranged on the end of the third sealing piece close to the fixed joint, and an inclined surface structure matched with the inclined surface is arranged in the insertion slot.
7. The modular rebar-free tank of claim 1, wherein: A second sealing piece is arranged between the first fixed head and the second fixing pipe.
8. The modular rebar-free tank of claim 1, wherein: A second fixed head is fixedly arranged on the top end portion of the side support, a through hole is arranged on the second fixed head, a second fixed nut is fixedly arranged on the through hole on the side of the second fixed head facing the side support, the top end portion of the side support is fixedly connected with the two end portions of the top surface support through a second fixed bolt, and the second fixed bolt is fixedly connected with the second fixed nut in sequence through the top surface support and the second fixed head.
9. The modular rebar-free tank of claim 8, wherein: A second sealing piece is arranged between the top surface support and the second fixed head.
Citation Information
Patent Citations
Water tank without tie bars
CN212773702U
Modularized tiepiece-free water tank
CN220130938U
Water tank having a reinforcement frame assembly
KR1020120089062A