A kind of in-situ rapid composting fermentation device and method for livestock manure

Abstract

The present invention discloses an in-situ rapid composting and fermentation device and method for livestock manure, comprising a stirring tank and a stirring device arranged inside the stirring tank, wherein the top of the stirring tank is provided with a feed port, the bottom of the stirring tank is provided with a discharge port, and the right side of the stirring tank is provided with an exhaust device, the stirring device is composed of a motor, a rotating rod and a stirring blade, and the stirring device is provided with a driven mechanism, which includes a fixed rod, a winding shaft, a cleaning scraper, an interference limiter and a release member, a through hole is formed at the bottom of the rotating rod, a ratchet is provided on the inner side of the through hole at the bottom of the rotating rod, and a pawl is provided on the surface of the fixed rod. Through the provided stirring device and the driven mechanism, when the stirring tank needs to be cleaned, it is only necessary to start the motor in reverse to control the cleaning scraper to move left and right along the stirring blade to clean the manure attached to the stirring blade, without the need for manual operation by the staff, thereby improving the cleaning efficiency.

Description

Technical Field

[0001] The present invention relates to the field of feces fermentation, and in particular to an in-situ rapid composting fermentation device and method for livestock feces. Background Art

[0002] Livestock manure is a common manure source and has long been used as base fertilizer in agriculture. However, using unfermented livestock manure often causes problems such as seedling burn and insect infestation. Using livestock manure fermentation agents to fully ferment and compost livestock manure before using it in agriculture can effectively address these issues.

[0003] Livestock manure itself contains high levels of cellulose and hemicellulose, and has a high carbon content. Therefore, it is necessary to supplement raw materials and fully stir it during the fermentation process. Currently, it is mixed and stirred by stirring equipment. After each mixing, the staff needs to spend a long time cleaning the stirring equipment, which can easily cause discomfort. For this reason, we propose an in-situ rapid composting fermentation device and method for livestock manure. Summary of the Invention

[0004] The main purpose of the present invention is to provide an in-situ rapid composting and fermentation device and method for livestock manure, which solves the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention proposes an in-situ rapid composting and fermentation device for livestock manure, comprising a stirring tank and a stirring device arranged inside the stirring tank, wherein the top of the stirring tank is provided with a feed inlet, the bottom of the stirring tank is provided with a discharge port, and the right side of the stirring tank is provided with an exhaust device, the stirring device is composed of a motor, a rotating rod and a stirring blade, and the stirring device is provided with a driven mechanism, which includes:

[0006] a fixed rod, the fixed rod passing through the rotating rod and being rotatably connected to the rotating rod, the bottom of the fixed rod being rotatably mounted on the inner wall of the mixing tank;

[0007] The fixing rod passes through the winding shaft and is rotatably connected to the winding shaft;

[0008] A cleaning scraper is passed through the stirring blade and is slidably connected to the stirring blade. A pull rope is fixed to one end of the cleaning scraper close to the rotating rod, and the other end of the pull rope is wound around the winding shaft and fixedly connected to the winding shaft;

[0009] Interference limiting parts, the surface and interior of the winding shaft are provided with interference limiting parts;

[0010] A releasing piece is provided on the rotating rod.

[0011] Optionally, the driven mechanism includes a fixed rod, a winding shaft, a cleaning scraper, a resistance limiter and a release member. A through hole is provided at the bottom of the rotating rod, a ratchet is provided on the inner side of the through hole at the bottom of the rotating rod, and a pawl is provided on the surface of the fixed rod. When the rotating rod rotates clockwise, the rotating rod can rotate clockwise with the fixed rod, and when the rotating rod rotates counterclockwise, the fixed rod cannot rotate.

[0012] Optionally, the motor is fixed on the top of the stirring tank, the output shaft of the motor passes through the top of the stirring tank and is rotatably connected to the stirring tank, the output shaft of the motor is fixed to the rotating rod, and the surface of the rotating rod is fixed with stirring blades, and the motor drives the stirring blades to rotate through the rotating rod to achieve stirring.

[0013] Optionally, the interference limiter includes an arc-shaped iron sheet, which is fixed to the surface of the winding shaft, and a spring piece 1 is fixed to the surface of the winding shaft, and the end of the spring piece 1 away from the winding shaft is fixed to the arc-shaped iron sheet, and the end of the arc-shaped iron sheet close to the spring piece 1 is fixed to a push rod, and the push rod passes through the winding shaft and is slidably connected to the winding shaft, and a cross bar is fixed on the inner wall of the winding shaft, and the cross bar passes through the card plate and is slidably connected to the card plate, and a spring piece 2 is fixed on the inner wall of the winding shaft, and the end of the spring piece 2 away from the winding shaft is fixed to the card plate, and a protrusion is fixed on the side of the card plate close to the spring piece 2, and the push rod can rest on the protrusion to push the card plate to move to the side away from the fixed rod.

[0014] Optionally, a ball bearing is provided on the side of the card plate away from the second spring piece to facilitate the left and right movement of the card plate.

[0015] The cam is fixed to the side panel that is located adjacent to the center of the cam, and the cam is secured to the side panel that is located adjacent to the center of the cam.

[0016] Optionally, a slot is provided on a side of the clamping plate away from the second spring piece, and the clamping plate can be limited or released by cooperating with a limiting rod.

[0017] Optionally, the surface of the fixing rod is provided with an annular locking tooth, and the clamping plate can be clamped in the annular locking tooth on the surface of the fixing rod to limit the winding shaft so that the winding shaft cannot rotate.

[0018] Optionally, the method for rapid in-situ composting and fermentation of livestock manure comprises the following steps:

[0019] Step 1: put the feces into the inside of the mixing tank, and add an appropriate amount of ammonium sulfate into the mixing tank. For fresh feces with high water content, straw powder, distiller's grains, furfural residue, etc. can be added to reduce the moisture content. Usually, the ratio of cow dung to these materials is 1:1 or 2:1. The specific amount added depends on the moisture content of the feces. The moisture content of the mixed material is %-%. The judgment standard is that when you grab a handful of it in water, there is water between your fingers but it does not drip;

[0020] Step 2: Turn on the motor, the motor drives the rotating rod to rotate clockwise, and the rotating rod drives the fixed rod to rotate clockwise together, so that the cleaning scraper cannot move, and the stirring blade rotates to fully stir the feces and materials inside the mixing tank;

[0021] Step 3: Open the discharge port at the bottom of the mixing tank to release the material after stirring, spread it evenly, and evenly spread the microbial strains on the feces for fermentation;

[0022] Step 4. Pour clean water into the mixing tank, start the motor to reverse, and the motor drives the rotating rod to rotate counterclockwise. At this time, the fixed rod cannot rotate together. At this time, the card plate is stuck in the annular card teeth on the surface of the fixed rod, and the winding shaft cannot rotate. While the cleaning scraper rotates with the stirring blade, the pull rope is continuously wound around the winding shaft, and the cleaning scraper moves to the side close to the fixed rod. As the pull rope is continuously wound, the pull rope squeezes the arc-shaped iron sheet, causing the arc-shaped iron sheet to retract into the inside of the winding shaft with the push rod, and the push rod pushes the card plate against the bulge. When the cleaning blade is in the air, the cleaning rod is pulled back and the cleaning net is cleaned, and the cleaning net is cleaned. When the cleaning blade is in the air, the cleaning net is cleaned, and the cleaning net is cleaned. When the cleaning blade is in the air, the cleaning net is cleaned, and the cleaning net is cleaned. When the cleaning blade is in the air, the cleaning net is cleaned, and the cleaning net is cleaned.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] (1) The in-situ rapid composting and fermentation device and method for livestock manure, through the provided stirring device and driven mechanism, when the stirring tank needs to be cleaned, it is only necessary to start the motor in reverse to control the cleaning scraper to move left and right along the stirring blade to clean the manure attached to the stirring blade, without the need for manual operation by the staff, thereby improving the cleaning efficiency.

[0025] (2) In the in-situ rapid composting and fermentation device and method for livestock manure, when in normal use, the rotating rod can rotate together with the fixed rod, thereby controlling the cleaning scraper to prevent it from moving, thereby not affecting normal stirring. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0027] Figure 1 It is a schematic diagram of the front view structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the cross-sectional front view structure of the present invention;

[0029] Figure 3 For the present invention Figure 2 Middle A is a schematic diagram of the enlarged structure;

[0030] Figure 4 For the present invention Figure 3 Middle B is a schematic diagram of the enlarged structure;

[0031] Figure 5 For the present invention Figure 4 Middle C is a schematic diagram of the enlarged structure;

[0032] Figure 6 This is a schematic diagram of the cross-sectional top view of the rotating rod and the fixed rod of the present invention.

[0033] Description of Figure Numbers:

[0034] 1. Mixing tank; 2. Mixing device; 21. Motor; 22. Rotating rod; 23. Mixing blade; 3. Driven mechanism; 31. Fixed rod; 32. Winding shaft; 33. Cleaning scraper; 34. Interference limiter; 35. Release member; 341. Arc-shaped iron sheet; 342. Spring piece 1; 343. Push rod; 344. Cross bar; 345. Card; 346. Spring piece 2; 347. Bump; 351. Push rod; 352. Arc-shaped resistance plate; 353. Resistance rod; 354. Spring; 355. Limit rod; 356. Support rod; 6. Exhaust device.

[0035] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION

[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0037] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0038] In addition, the descriptions of "first", "second", etc. in the present invention are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0039] Reference Figures 1 to 6 The present invention proposes an in-situ rapid composting and fermentation device for livestock manure, comprising a stirring tank 1 and a stirring device 2 arranged inside the stirring tank 1, a feed port being provided at the top of the stirring tank 1, a discharge port being provided at the bottom of the stirring tank 1, an exhaust device 6 being provided on the right side of the stirring tank 1, the stirring device 2 being composed of a motor 21, a rotating rod 22 and a stirring blade 23, and a driven mechanism 3 being provided on the stirring device 2.

[0040] In an embodiment of the present invention, the driven mechanism 3 includes:

[0041] A fixed rod 31, the fixed rod 31 passes through the rotating rod 22 and is rotatably connected to the rotating rod 22, and the bottom of the fixed rod 31 is rotatably mounted on the inner wall of the mixing tank 1;

[0042] The winding shaft 32, the fixing rod 31 passes through the winding shaft 32 and is rotatably connected to the winding shaft 32;

[0043] A cleaning scraper 33 is passed through the stirring blade 23 and is slidably connected to the stirring blade 23. A pull rope is fixed to one end of the cleaning scraper 33 close to the rotating rod 22, and the other end of the pull rope is wound around the winding shaft 32 and is fixedly connected to the winding shaft 32;

[0044] The interference limiter 34 is provided on the surface and inside of the winding shaft 32;

[0045] Release member 35 : A release member 35 is provided on the rotating rod 22 .

[0046] Specifically, the driven mechanism 3 includes a fixed rod 31, a winding shaft 32, a cleaning scraper 33, a resistance limiter 34 and a release member 35. A through hole is provided at the bottom of the rotating rod 22, and a ratchet is provided on the inner side of the through hole at the bottom of the rotating rod 22. A pawl is provided on the surface of the fixed rod 31. When the rotating rod 22 rotates clockwise, the rotating rod 22 can rotate clockwise with the fixed rod 31. When the rotating rod 22 rotates counterclockwise, the fixed rod 31 cannot rotate.

[0047] In one embodiment of the present invention, the motor 21 is fixed to the top of the stirring tank 1, the output shaft of the motor 21 passes through the top of the stirring tank 1 and is rotatably connected to the stirring tank 1, the output shaft of the motor 21 is fixed to the rotating rod 22, and the surface of the rotating rod 22 is fixed with a stirring blade 23. The motor 21 drives the stirring blade 23 to rotate through the rotating rod 22 to achieve stirring.

[0048] Please continue reading Figure 1-6 The resistance limiter 34 includes an arc-shaped iron piece 341, which is fixed to the surface of the winding shaft 32. A spring piece 342 is fixed to the surface of the winding shaft 32. The end of the spring piece 342 away from the winding shaft 32 is fixed to the arc-shaped iron piece 341. The end of the arc-shaped iron piece 341 close to the spring piece 342 is fixed to a push rod 343. The push rod 343 passes through the winding shaft 32 and is slidably connected to the winding shaft 32. The inner surface of the winding shaft 32 A cross bar 344 is fixed on the wall, and the cross bar 344 passes through the card plate 345 and is slidably connected to the card plate 345. A second spring piece 346 is fixed on the inner wall of the winding shaft 32. The end of the second spring piece 346 away from the winding shaft 32 is fixed to the card plate 345. A protrusion 347 is fixed on the side of the card plate 345 close to the second spring piece 346. The push rod 343 can rest on the protrusion 347 to push the card plate 345 to move to the side away from the fixed rod 31.

[0049] In addition, a ball bearing is provided on the side of the clamping plate 345 away from the second spring piece 346 to facilitate the left and right movement of the clamping plate 345.

[0050] In the embodiment of the present invention, the release member 35 includes a push rod 351, which passes through the rotating rod 22 and is slidably connected to the rotating rod 22. An arc-shaped support plate 352 is fixed to the side of the push rod 351 near the center of the rotating rod 22. The winding shaft 32 is penetrated by the support rod 353 and is slidably connected to the support rod 353. A spring 354 is fixed on the inner wall of the winding shaft 32. The end of the spring 354 away from the winding shaft 32 is fixed to the support rod 353. The winding shaft 32 is penetrated by the limit rod 355 and is slidably connected to the limit rod 355. The support rod 353 is away from the arc-shaped support plate One end of the plate 352 is hinged with a support rod 356, and the end of the support rod 356 away from the support rod 353 is hinged to the limit rod 355. When the cleaning scraper 33 moves toward the side close to the rotating rod 22, the cleaning scraper 33 can be pressed against the top rod 351 to push the top rod 351 and move the arc-shaped support plate 352 toward the side close to the fixed rod 31. The arc-shaped support plate 352 can be pressed against the support rod 353 to push the support rod 353 into the winding shaft 32. The support rod 353 can pull the limit rod 355 to move toward the side away from the clamping plate 345 through the support rod 356.

[0051] In the embodiment of the present invention, a slot is provided on a side of the clamping plate 345 away from the second spring piece 346 , and the clamping plate 345 is limited or released by cooperating with the limiting rod 355 .

[0052] In an embodiment of the present invention, an annular latch is provided on the surface of the fixing rod 31 , and the latch plate 345 can be locked in the annular latch on the surface of the fixing rod 31 to limit the winding shaft 32 so that the winding shaft 32 cannot rotate.

[0053] A method for rapid in-situ composting and fermenting livestock manure, comprising the following steps:

[0054] Step 1: put the feces into the mixing tank 1, and add an appropriate amount of ammonium sulfate into the mixing tank 1. For fresh feces with a high water content, straw powder, distiller's grains, furfural residue, etc. can be added to reduce the moisture content. Usually, the ratio of cow dung to these materials is 7:3 or 8:2. The specific amount added depends on the moisture content of the feces. The moisture content of the mixed material is 45%-55%. The judgment standard is that when you grab a handful of feces in water, there is water between your fingers but it does not drip;

[0055] Step 2: Turn on the motor 21, the motor 21 drives the rotating rod 22 to rotate clockwise, and the rotating rod 22 drives the fixing rod 31 to rotate clockwise, so that the cleaning scraper 33 cannot move, and the stirring blade 23 rotates to fully stir the feces and materials inside the mixing tank 1;

[0056] Step 3: Open the discharge port at the bottom of the mixing tank 1 to release the material after stirring, spread it evenly, and evenly spread the microbial strains on the feces for fermentation;

[0057] The fourth step is to put clean water into the mixing tank 1, start the motor 21 to reverse, and the motor 21 drives the rotating rod 22 to rotate counterclockwise. At this time, the fixed rod 31 cannot rotate together. At this time, the clamping plate 345 is stuck in the annular clamping teeth on the surface of the fixed rod 31, and the winding shaft 32 cannot rotate. The cleaning scraper 33 rotates with the stirring blade 23. The pull rope is continuously wound around the winding shaft 32, and the cleaning scraper 33 moves to the side close to the fixed rod 31. As the pull rope is continuously wound, the pull rope squeezes the arc-shaped iron sheet 341, causing the arc-shaped iron sheet 341 to retract into the inside of the winding shaft 32 with the push rod 343, and the push rod 343 presses against the protrusion 347 to push the clamping plate 345 away. When the cleaning blade 33 is in the unlocking state, the cleaning scraper 33 is pulled out of the unlocking state, and the cleaning scraper 33 is lifted and unfastened, so that the cleaning scraper 33 can rotate.

[0058] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention description and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. An in-situ rapid composting and fermentation device for livestock manure, comprising a stirring tank (1) and a stirring device (2) arranged inside the stirring tank (1), wherein a feed port is provided at the top of the stirring tank (1), a discharge port is provided at the bottom of the stirring tank (1), and an exhaust device (6) is provided on the right side of the stirring tank (1), characterized in that: The stirring device (2) is composed of a motor (21), a rotating rod (22) and a stirring blade (23). The stirring device (2) is provided with a driven mechanism (3), and the driven mechanism (3) includes: a fixed rod (31), the fixed rod (31) passing through the rotating rod (22) and being rotatably connected to the rotating rod (22), the bottom of the fixed rod (31) being rotatably mounted on the inner wall of the mixing tank (1); A winding shaft (32), wherein the fixing rod (31) passes through the winding shaft (32) and is rotationally connected to the winding shaft (32); a cleaning scraper (33), the cleaning scraper (33) being penetrated by the stirring blade (23) and being slidably connected to the stirring blade (23); a pull rope being fixed to one end of the cleaning scraper (33) close to the rotating rod (22); the other end of the pull rope being wound around the winding shaft (32) and being fixedly connected to the winding shaft (32); A conflicting limiting member (34), wherein the surface and interior of the winding shaft (32) are provided with a conflicting limiting member (34); A release member (35) is provided on the rotating rod (22), and the interference limit member (34) includes an arc-shaped iron sheet (341), the arc-shaped iron sheet (341) is fixed on the surface of the winding shaft (32), a spring piece 1 (342) is fixed on the surface of the winding shaft (32), an end of the spring piece 1 (342) away from the winding shaft (32) is fixed to the arc-shaped iron sheet (341), and an end of the arc-shaped iron sheet (341) close to the spring piece 1 (342) is fixed to a push rod (343), The push rod (343) passes through the winding shaft (32) and is slidably connected to the winding shaft (32). A cross bar (344) is fixed on the inner wall of the winding shaft (32). The cross bar (344) passes through the card plate (345) and is slidably connected to the card plate (345). A second spring piece (346) is fixed on the inner wall of the winding shaft (32). The end of the second spring piece (346) away from the winding shaft (32) is fixed to the card plate (345). The side of the card plate (345) close to the second spring piece (346) is fixed. There is a protrusion (347), and a ball is provided on the side of the clamping plate (345) away from the second spring piece (346). The release member (35) includes a push rod (351), and the push rod (351) passes through the rotating rod (22) and is slidably connected to the rotating rod (22). An arc-shaped support plate (352) is fixed on the side of the push rod (351) close to the center of the rotating rod (22). The winding shaft (32) is passed through by the support rod (353) and is slidably connected to the support rod (353). The inner wall of the winding shaft (32) is fixed with a A spring (354), one end of the spring (354) away from the winding shaft (32) is fixed to the push rod (353), the winding shaft (32) is penetrated by the limit rod (355) and is slidably connected to the limit rod (355), one end of the push rod (353) away from the arc-shaped push plate (352) is hinged to a support rod (356), one end of the support rod (356) away from the push rod (353) is hinged to the limit rod (355), and a clamping groove is provided on the side of the clamping plate (345) away from the second spring piece (346); A through hole is provided at the bottom of the rotating rod (22), a ratchet is provided on the inner side of the through hole at the bottom of the rotating rod (22), and a pawl is provided on the surface of the fixing rod (31); The surface of the fixing rod (31) is provided with an annular latching tooth; The output shaft of the motor (21) is fixed to the rotating rod (22), and a stirring blade (23) is fixed on the surface of the rotating rod (22).

2. The in-situ rapid composting and fermentation device for livestock manure according to claim 1, characterized in that: The motor (21) is fixed to the top of the stirring tank (1), and the output shaft of the motor (21) passes through the top of the stirring tank (1) and is rotationally connected to the stirring tank (1).

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