Massive concrete energy-saving and emission-reducing anti-crack intelligent maintenance system and installation method
By using an intelligent curing system to monitor and regulate the temperature and humidity of large-volume concrete in real time, the problem of cracks caused by internal and external temperature differences is solved, achieving energy conservation, emission reduction and crack prevention effects, and is suitable for the construction of large-volume concrete structures.
Patent Information
- Application Number
- CN202211348499.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-31
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2042-10-31
AI Technical Summary
In large-volume concrete structures, cracks caused by excessive internal and external temperature differences are difficult to control effectively. Existing technical measures affect the strength of concrete at high temperatures and are easily damaged, leading to thermal shrinkage or drying shrinkage cracks.
An intelligent curing system is adopted, including an insulation layer, curing water pipes, temperature and humidity sensors, and temperature and humidity control components. By monitoring and controlling the temperature and humidity of the concrete in real time, energy conservation and emission reduction are achieved by using water as a medium, reducing the temperature difference between the inside and outside, and preventing cracks from forming.
It achieves precise control of the temperature and humidity inside and outside the concrete, reduces power consumption, lowers the probability of cracking, and has a simple and environmentally friendly structure, making it suitable for various construction environments.
Smart Images

Figure CN115874830B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mass concrete curing, and particularly relates to an intelligent mass concrete energy-saving, emission-reducing and crack-preventing curing system and a mounting method. BACKGROUND
[0002] During the initial setting, final setting and curing of cement, a large amount of hydration heat is generated, and the hydration heat needs to be reasonably controlled in the engineering of pouring mass concrete structures (such as super high-rise buildings). Since the thermal conductivity of concrete is 1.28-2.33 W / m·K, the heat dissipation performance is extremely poor, the diurnal temperature difference is large in high-altitude and high-latitude regions and monsoon climate regions, the air moisture content is low, and the curing work of mass concrete is difficult to increase. The common causes of mass concrete cracks include unreasonable water-cement ratio, uneven shrinkage caused by excessive internal and external temperature difference, dry cracking caused by improper curing, settlement tension caused by excessive span, and long pouring interval. Among them, uneven shrinkage caused by excessive internal and external temperature difference is the main control difficulty in process control, and is also the main reason for the cracks of mass concrete. It is an urgent technical requirement to monitor the real-time temperature and curing humidity of mass concrete and give timely warning to regulate the internal temperature and curing humidity of concrete at the first time to ensure the internal and external temperature difference.
[0003] The negative effects of temperature shrinkage or dry-wet shrinkage cracks of reinforced concrete structures mainly manifest in corrosion of steel bars, loss of the role of steel bar protective layer, and thus failure to reach the structural strength index, resulting in structural damage. So far, the main measures to solve the problem of cracks caused by excessive internal and external temperature difference of mass concrete include adjusting the concrete mix proportion, adding rock powder and fly ash and other materials to reduce the hydration heat of concrete, controlling the heat dissipation of concrete to balance the overall temperature of the concrete structure, and laying more heat preservation structures such as geotextile and polyvinyl chloride film. The internal condensation pipe is erected and the surface is laid with heat and moisture preservation, so that the internal and external temperature difference is controllable, and the destructive cracks caused by the uncoordinated internal and external temperature shrinkage are prevented. In the process of engineering construction, the addition of fly ash and rock powder will reduce the strength of the concrete structure, but due to the low cost of the measures, they have been widely used, or they are often used together with the laying of heat preservation layer to reduce the overall hydration heat temperature and coordinate the internal and external temperature difference of concrete. However, this measure can only be used when the maximum internal temperature of concrete is below 70℃, and appropriate heat will be beneficial to the strength improvement of concrete after final setting. Excessive heat will cause the internal structure of concrete to denature after final setting, and lose its original strength index. When it is found through calculation that the maximum internal temperature of concrete will exceed 70℃ or more, a cooling system must be added to the center of the concrete structure to ensure that the maximum internal temperature does not exceed the maximum temperature required by the national standard.
[0004] But generally the center temperature of mass concrete construction is difficult to reach 70℃ and above, so the temperature crack control measures adopted by most projects are to add fly ash and rock powder and lay the external insulation layer of concrete structure for insulation. But if the external insulation layer is damaged during construction, or the concrete curing humidity of some areas does not meet the standard, then the temperature shrinkage cracks or dry shrinkage cracks will still be caused. SUMMARY
[0005] In view of the above problems, the present application aims to provide a mass concrete energy-saving emission-reducing anti-crack intelligent curing system and installation method, which can effectively reduce the generation of concrete temperature shrinkage cracks and dry shrinkage cracks.
[0006] In order to achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows:
[0007] The mass concrete energy-saving emission-reducing anti-crack intelligent curing system comprises an insulation layer located on the outer side of the mass concrete structure, characterized in that: a geotextile is arranged between the mass concrete structure and the insulation layer, and a curing water pipe is arranged between the geotextile and the insulation layer, both ends of the curing water pipe are connected with a temperature and humidity control assembly, a plurality of temperature and humidity sensors are installed on the geotextile, and the temperature and humidity sensors are in communication connection with the corresponding temperature and humidity control assemblies; a cooling water pipe is further arranged in the mass concrete structure, and both ends of the cooling water pipe are in communication with the curing water pipe.
[0008] Further, a plurality of soaking holes are formed in the side wall of the curing water pipe close to the geotextile.
[0009] Further, the temperature and humidity control assembly comprises a water storage tank, a heater and a GPRS temperature controller are installed in the water storage tank, the temperature and humidity sensors are in communication connection with the GPRS temperature controller, and the ends of the curing water pipe are located in the corresponding water storage tanks.
[0010] Further, a water inlet pipe is connected to the top of the water storage tank.
[0011] Further, a waterproof layer is arranged outside the insulation layer.
[0012] Further, the intelligent curing system further comprises a mobile client, and the temperature and humidity control assembly is in communication connection with the mobile client.
[0013] Further, the curing water pipe comprises a plurality of water pipe bodies, the two adjacent water pipe bodies are a first water pipe body and a second water pipe body, two first mounting grooves and two second mounting grooves are respectively arranged on the outer side walls of the two ends of the first water pipe body and the second water pipe body close to each other, and the first mounting grooves and the second mounting grooves are detachably connected through a connecting assembly.
[0014] The inner side wall of one end of the first water pipe body and the second water pipe body is respectively provided with a first sealing gasket and a second sealing gasket, the first sealing gasket extends to the outside of the first water pipe body, and a plurality of positioning grooves are formed in the first sealing gasket, and a plurality of positioning columns matched with the positioning grooves are fixedly arranged on the second sealing gasket.
[0015] Further, the connecting assembly comprises two connecting columns fixedly arranged in the first mounting groove and the second mounting groove, and an outer side of the connecting plate is movably sleeved with the connecting columns, the shape of the connecting plate is matched with the shape of the first mounting groove and the second mounting groove, and the inner side of the connecting plate is provided with a third sealing gasket; two connecting through holes for the connecting columns to pass through are formed in the connecting plate, the connecting through holes pass through the third sealing gasket, the top of the connecting through holes is in an arc funnel structure with the top being larger than the bottom, and the distance between the bottoms of the two connecting through holes is matched with the distance between the two connecting columns; the connecting columns and the connecting plate are further provided with a fixing assembly for fixing the connecting columns and the connecting plate.
[0016] Further, the fixing assembly comprises a third mounting groove formed in the top of the connecting column, a threaded rod fixedly arranged in the third mounting groove, and an internally threaded sleeve threadedly connected to the threaded rod, the top of the internally threaded sleeve passes through the threaded rod, and a knob is fixedly arranged on the top of the internally threaded sleeve; two connecting rods are rotatably arranged at the bottom of the internally threaded sleeve, a sliding rod is fixedly arranged at the bottom of each connecting rod, and the end of the sliding rod away from the connecting rod is slidably connected to the internally threaded sleeve.
[0017] Two sliding through holes are further formed in the side wall of the connecting column, the sliding through holes are in communication with the third mounting groove and the connecting through hole, and a fixing block is slidably arranged in each sliding through hole.
[0018] Further, the installation method of the mass concrete energy-saving and emission-reducing anti-crack intelligent maintenance system comprises the following steps:
[0019] S1: After the foundation steel bars of the mass concrete structure are bundled, the cooling water pipes are laid, and an operation space is reserved at the joint of the cooling water pipes and the maintenance water pipes;
[0020] S2: After the mass concrete structure is poured and initial setting is completed, geotextile is laid on the surface of the mass concrete structure, a temperature and humidity sensor is installed, and a connection between the temperature and humidity sensor and a temperature and humidity control assembly is established;
[0021] S3: The maintenance water pipes are sequentially arranged outside the geotextile, and the maintenance water pipes are connected with the cooling water pipes.
[0022] S4: sequentially arranging the heat preservation layer and the waterproof layer outside the curing water pipe;
[0023] S5: network connecting and debugging the temperature and humidity regulating assembly with the mobile client.
[0024] The beneficial effects of the present application are that, compared with the prior art, the present application is improved in that,
[0025] 1. The core component in the intelligent maintenance system, i.e. the temperature and humidity regulating assembly, can be recycled multiple times, and the two temperature and humidity regulating assemblies can be bidirectionally circulated through the curing water pipe; at the same time, the hydration heat of the mass concrete structure can be utilized to save a large amount of electric energy, and the temperature difference between the inside and outside of the mass concrete structure can be greatly reduced through the water medium, so as to effectively protect the concrete from generating temperature shrinkage cracks; and the present application has clear structure, strong operability, green environmental protection, and good popularization prospect.
[0026] 2. In the present application, the polyethylene waterproof film is used as the waterproof layer, combined with the curing water pipe under the heat preservation layer structure, and the curing is carried out in a soaking type structure, which can protect the curing water heat energy from being wasted compared with the commonly used spraying type curing; and the maintenance and heat preservation advantage in the present application is very obvious compared with the damage of the spraying type watering curing to the heat preservation layer.
[0027] 3. The temperature and humidity sensor in the intelligent maintenance system can monitor the temperature and humidity change of each point in real time; when the temperature or humidity rises or falls, the temperature and humidity sensor transmits data to the GPRS temperature controller, and then uploads to the cloud control system; after the control system receives the data transmission, the data is stored, and the past data change is counted and compared to determine whether the value tendency exceeds the warning value and the alarm value, and the intelligent warning is implemented through the 5G end or the PC end, so that the intelligent precise control is realized, and the occurrence probability of temperature shrinkage cracks and dry shrinkage cracks is reduced.
[0028] 4. The intelligent maintenance system in the present application sets temperature and humidity sensors at different positions of the geotextile, and connects each temperature and humidity sensor with the GPRS temperature controller after numbering; through the temperature and humidity sensor number, the same temperature measuring points are connected by fitting through three-dimensional positioning, so that the temperature nephogram of the overall structure is formed, the position where the temperature and humidity increase and decrease amplitude exceeds the standard is accurately positioned, and the temperature and humidity control measures are taken for the position. The present application also sets multiple terminal collaborative monitoring and adjusting measures, and the single-person operation of the overall system has low monitoring rate and is easy to be neglected; through the collaborative monitoring of multiple terminals, 24-hour uninterrupted monitoring can be realized every day, so that the maintenance measures can be taken in the first time when the temperature and humidity appears warning or alarm.
[0029] 5. The installation method of the intelligent curing system in this invention involves installing the cooling water pipes during concrete pouring or before initial setting. After initial setting, the geotextile layer and curing water pipes are quickly installed, and the pipe inlet and outlet are promptly connected to the two pre-assembled temperature and humidity control components. After verifying that the temperature and humidity monitoring points and temperature controller circuits are functioning correctly, water is supplied for curing. This method is based on traditional construction and installation techniques, requiring no additional complex steps, and offers stable operation. It is convenient, quick, and easy to implement.
[0030] 6. In another embodiment of the present invention, the maintenance water pipe adopts a multi-section water pipe body detachable connection method, which facilitates the disassembly and assembly of the maintenance water pipe, thereby allowing the maintenance water pipe to be reused. During installation, the ends of the first water pipe body and the second water pipe body that are close to each other are initially positioned and connected through the positioning groove and positioning post. Then, the connecting plate is put on the two connecting posts. The top of the two connecting through holes on the connecting plate is larger than the bottom, and the distance between the bottoms matches the distance between the two connecting posts. Therefore, during the process of putting the connecting plate on the connecting posts, the two connecting posts can be pulled together, so that the ends of the first water pipe body and the second water pipe body that are close to each other can fit tightly. At the same time, the first sealing gasket and the second sealing gasket squeeze each other to improve the sealing effect. After the connecting plate is put on the connecting posts, turning the knob can drive the connecting rod and the sliding rod to move downward. Under the action of the driving rod, the fixing block is pushed out from the sliding through hole to fit against the side wall of the connecting through hole on the connecting plate and squeezed, which can fix the connecting post and the connecting plate. Under the squeezing action, the third sealing gasket can further improve the sealing performance. Therefore, in this invention, the first water pipe body and the second water pipe body only need to be aligned with the positioning groove and the positioning post during installation, the connecting plate is put on the connecting post, and the knob is turned to connect them. At the same time, the sealing performance is guaranteed. The operation is very convenient and can quickly realize the installation of maintenance water pipes and shorten the construction period. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the intelligent maintenance system in Embodiment 1 of the present invention.
[0032] Figure 2 This is a front view of the intelligent maintenance system structure in Embodiment 1 of the present invention.
[0033] Figure 3 For the present invention Figure 2 Cross-sectional view along the AA direction.
[0034] Figure 4 This is a schematic diagram illustrating the working principle of the intelligent maintenance system in Embodiment 1 of the present invention.
[0035] Figure 5 This is a schematic diagram of the foundation pouring area of Building #2 in the first embodiment of the present invention.
[0036] Figure 6 Figure 2 is a schematic diagram of the connection structure of the first water pipe body and the second water pipe body in Embodiment Two of the present application.
[0037] Figure 7 Figure 3 is a front view of the internal structure of the first water pipe body in Embodiment Two of the present application.
[0038] Figure 8 Figure 4 is a side view of the structure of the first water pipe body in Embodiment Two of the present application.
[0039] Figure 9 Figure 5 is a front view of the internal structure of the second water pipe body in Embodiment Two of the present application.
[0040] Figure 10 Figure 6 is a side view of the structure of the second water pipe body in Embodiment Two of the present application.
[0041] Figure 11 Figure 7 is a schematic diagram of the connection assembly structure in Embodiment Two of the present application.
[0042] Figure 12 Figure 8 is a partial enlarged view of the B part structure in Embodiment Two of the present application. Figure 11
[0043] Figure 9 is a schematic diagram of the B part structure in Embodiment Two of the present application when the connecting column and the connecting plate are in a fixed state. Figure 13 Figure 11 Figure 10 is a schematic diagram of the B part structure in Embodiment Two of the present application when the connecting column and the connecting plate are in a fixed state.
[0044] Wherein: 1 - mass concrete structure, 2 - thermal insulation layer, 3 - geotextile, 4 - curing water pipe, 401 - wetting hole, 402 - first water pipe body, 403 - second water pipe body, 404 - first installation groove, 405 - second installation groove, 406 - first sealing gasket, 407 - second sealing gasket, 408 - positioning groove, 409 - positioning column, 410 - connecting column, 411 - connecting plate, 412 - third sealing gasket, 413 - connecting through hole, 414 - third installation groove, 415 - threaded rod, 416 - internally threaded sleeve, 417 - knob, 418 - connecting rod, 419 - sliding rod, 420 - sliding groove, 421 - sliding through hole, 422 - fixing block, 423 - driving rod, 5 - GPRS temperature controller, 6 - water inlet pipe, 7 - water storage tank, 8 - heater, 9 - waterproof layer, 10 - cooling water pipe, 11 - temperature and humidity sensor. DETAILED DESCRIPTION
[0045] In order to enable those skilled in the art to better understand the technical solutions of the present application, the technical solutions of the present application are further described below in conjunction with the drawings and examples.
[0046] Example One:
[0047] Referring to the drawings Figures 1-4 The energy-saving and emission-reducing anti-crack intelligent maintenance system for mass concrete shown comprises a heat preservation layer 2 located on the outer side of the mass concrete structure 1, a waterproof layer 9 is arranged outside the heat preservation layer 2, and the waterproof layer 9 is made of a polyethylene waterproof film; a geotextile 3 is arranged between the mass concrete structure 1 and the heat preservation layer 2, and a maintenance water pipe 4 is arranged between the geotextile 3 and the heat preservation layer 2, a plurality of soaking holes 401 are formed in the side wall of the maintenance water pipe 4 close to the geotextile 3, and water in the maintenance water pipe 4 can be uniformly soaked on the geotextile 3 through the soaking holes 401.
[0048] Both ends of the maintenance water pipe 4 are communicated with temperature and humidity control assemblies, a plurality of temperature and humidity sensors 11 are installed on the geotextile 3, the temperature and humidity sensors 11 are in communication connection with corresponding temperature and humidity control assemblies, and a cooling water pipe 10 is further arranged in the mass concrete structure 1, and both ends of the cooling water pipe 10 are communicated with the maintenance water pipe 4.
[0049] Specifically, the temperature and humidity control assembly comprises a water storage tank 7, a water inlet pipe 6 is arranged in communication with the top of the water storage tank 7, water can be injected into the water storage tank 7 through the water inlet pipe 6, and it should be noted that the water storage tank 7 is arranged outside the mass concrete structure 1 in advance, a heater 8 and a GPRS temperature controller 5 are installed in the water storage tank 7, the temperature and humidity sensor 11 is in communication connection with the GPRS temperature controller 5, and the end of the maintenance water pipe 4 is located in the corresponding water storage tank 7.
[0050] The intelligent maintenance system further comprises a mobile client in communication connection with the temperature and humidity control assembly, the mobile client comprises a 4 / 5G mobile terminal and a PC processing terminal, and the start and stop of the entire maintenance system and the control of the temperature threshold setting can be controlled through the 4 / 5G mobile terminal and the PC processing terminal.
[0051] The corresponding cloud control system can be deployed in the mobile client, the cloud control system can collect the parameters of all temperature and humidity sensors in real time, compare the parameters with each group of preset threshold values, and perform accurate coordinate point early warning or alarm, and timely confirm whether maintenance measures such as repairing the heat preservation layer, heating or cooling maintenance cooling water are needed.
[0052] The temperature and humidity sensor 11 and the GPRS temperature controller 5 are powered by wired alternating current.
[0053] The specific working principle of the intelligent maintenance system in this invention is as follows: The intelligent maintenance system in this invention maintains the large-volume concrete structure 1 through the maintenance water pipe 4 and the cooling water pipe 10. The temperature and humidity sensor 11 provides real-time feedback on the temperature and humidity of the geotextile 3 surface. The GPRS temperature controller 5 uploads the information to the mobile client. The system makes corresponding maintenance or temperature control decisions based on the data analysis and processing. The water in the cooling water pipe 10 can enter two water storage tanks 7 through the maintenance water pipe 4. When the water temperature returned from the cooling water pipe 10 is insufficient, the heater 8 in the water storage tank 7 is activated to bring the water temperature to a suitable range before maintenance. When the water temperature returned from the cooling water pipe 10 is too high, cooling is performed, or a new, lower-temperature water source is added to the water storage tank 7 through the inlet pipe 6 for neutralization and cooling before maintenance.
[0054] During the curing process, the surface of the large-volume concrete structure 1 is evenly moistened through the wetting holes 401 of the curing water pipe 4 and the geotextile 3. The water in the cooling water pipe 10 absorbs the heat of hydration of the concrete and is transported by the water pump to the second water storage tank 7 (as shown in the attached image). Figure 1 The first step of the curing and cooling process is completed in the water storage tank 7 on the left side. The timing is set according to the scale of the pipeline system. Once the water level in the second water storage tank 7 reaches the target, the water pump direction is adjusted to make the internal cooling temperature field of the concrete more uniform. The water temperature is adjusted continuously based on the temperature and humidity monitor. During nighttime cooling, the water temperature is moderately heated to strictly control the temperature difference between the water delivered to the pipeline and the internal concrete temperature within 20℃. Temperature and humidity sensors 11 should be evenly distributed near the curing water pipe 4. The temperature and humidity sensors 11 and the GPRS temperature controller 5 can be connected either wired or wirelessly, depending on the site space. The temperature sensors inside the concrete are pre-installed by the construction party during construction. Using wired measurement point technology ensures low cost while effectively avoiding problems such as unstable wireless transmission caused by excessively high internal temperatures. The GPRS temperature controller 5 installed in the water storage tank can transmit temperature and air humidity data 24 hours a day without interruption. After the data is transmitted to the server, it can be viewed in real time through the website and mini-program. The server can group the data of the deep structure, the center of the structure, the middle layer of the deep structure and the concrete surface of the large volume concrete structure 1 separately, and set different safety alarm thresholds. It can also set early warning and alarm for the temperature rise and fall rate, the total increase value and the total decrease value of the curing cooling water, and file the early warning and emergency handling records with the on-site construction technical supervisor to ensure the system integrates monitoring, early warning, alarm and intelligent automatic curing.
[0055] In addition, each temperature and humidity sensor 11 in the application can be numbered and connected with the GPRS temperature controller 5, and the temperature and humidity sensor 11 is numbered to realize three-dimensional positioning, and the temperature measuring points are connected by fitting, that is, the temperature cloud chart of the overall structure is formed, the position where the temperature and humidity increase and decrease exceeds the standard is accurately positioned, and the temperature and humidity control measures are taken on the position.
[0056] Further, the installation method of the mass concrete energy-saving and emission-reducing anti-crack intelligent maintenance system in the application comprises the following steps,
[0057] S1: along with the bundling of the foundation steel bars of the mass concrete structure 1, the cooling water pipe 10 is laid, and an operation space is reserved at the joint of the cooling water pipe 10 and the maintenance water pipe 4;
[0058] S2: after the mass concrete structure 1 is poured and initial setting is completed, the geotextile 3 is laid on the surface of the mass concrete structure 1, the temperature and humidity sensor 11 is installed, and the connection between the temperature and humidity sensor 11 and the temperature and humidity control assembly is established; the temperature and humidity control assembly is pre-installed on the side of the mass concrete structure 1, and the temperature and humidity sensor 11 is in communication connection with the GPRS temperature controller 5;
[0059] S3: the maintenance water pipe 4 is sequentially arranged outside the geotextile 3, and the maintenance water pipe 4 is connected with the cooling water pipe 10;
[0060] S4: the heat preservation layer 2 and the waterproof layer 9 are sequentially arranged outside the maintenance water pipe 4;
[0061] S5: the temperature and humidity control assembly is network-connected with the mobile client and is debugged, the power supply, network connection and supply of the temperature and humidity sensor 11, the GPRS temperature controller 5, the maintenance water pipe 4 and the 5G mobile terminal and PC terminal are guaranteed, and the temperature and humidity sensor 11, the GPRS temperature controller 5, the maintenance water pipe 4 and the 5G mobile terminal and PC terminal are connected with the intelligent cloud management platform and are debugged to be consistent.
[0062] Operation example:
[0063] The total area of a project is 17926m 2 , and the total building area is 226443.3m 2 . The total building area of the 2# building is 114887.80m 2 , of which the underground is 17513.55m 2 , and the overground is 97374.25m 2 . The structure is a steel column frame + core tube structure, the steel column + steel beam extends from-12.100m to +157.500m, and is an office building form, 3 layers underground, 52 layers overground, and the total height is 199.5m.
[0064] The foundation of the 2# building is a bored pile + raft form, the raft thickness is 2800mm, the raft concrete strength grade is C40, the impermeability grade P8, the pouring range this time is the main raft of the 2# building and the surrounding part of the garage, as shown in the attached Figure 5 The single pouring amount is about 9285m 3 , which belongs to mass concrete.
[0065] The large-volume concrete crack prevention intelligent maintenance system provided by the application first prepares the required temperature and humidity sensors, lead wires, cooling water pipes and other materials. According to the pouring thickest place 8.3m, the plate thickness is 2.8m. The axial spacing of the temperature and humidity sensor is 10m, 3 are arranged for each deep monitoring group, a total of 180 are needed, and the cooling water pipe 10 and the water circulating pump are installed first. According to the following steps:
[0066] Step 1: After the foundation steel bar is bundled, the maintenance water pipe 4 is laid and the lead wire steel bar is erected in the reserved drill hole.
[0067] Step 2: After the concrete pouring is completed and the initial setting is completed, the temperature and humidity sensor 11 is installed through the lead wire;
[0068] Step 3: Connect the GPRS temperature controller 5 with the temperature and humidity sensor 11 before laying the heat preservation layer 2;
[0069] Step 4: Ensure the power supply, network connection and supply of the temperature and humidity sensor 11, the GPRS temperature controller 5, the maintenance water pipe 4 and the 5G mobile terminal and PC terminal;
[0070] Step 5: Connect the temperature and humidity sensor 11, the GPRS temperature controller 5, the maintenance water pipe 4 and the 5G mobile terminal and PC terminal to the intelligent cloud management platform and debug and coordinate them.
[0071] Example two:
[0072] On the basis of example one, the maintenance water pipe 4 adopts a detachable structure formed by splicing multiple water pipe bodies, which facilitates the disassembly and assembly of the maintenance water pipe 4, so that the maintenance water pipe 4 can be reused.
[0073] Specifically, as shown in the attached Figures 6-13As shown, two adjacent water pipe bodies are the first water pipe body 402 and the second water pipe body 403, the inner diameter and the outer diameter of the first water pipe body 402 and the second water pipe body 403 are the same, and two first installation grooves 404 and two second installation grooves 405 are respectively arranged on the outer side wall of the end of the first water pipe body 402 and the second water pipe body 403 close to each other, that is, two first installation grooves 404 are symmetrically arranged on the outer side wall of the end of the first water pipe body 402 close to the second water pipe body 403, and two second installation grooves 405 are symmetrically arranged on the outer side wall of the end of the second water pipe body 403 close to the first water pipe body 402, and the first installation groove 404 and the corresponding second installation groove 405 are detachably connected through the connecting assembly.
[0074] A circle of first sealing pads 406 and a circle of second sealing pads 407 are respectively arranged on the inner side wall of the end of the first water pipe body 402 and the second water pipe body 403 close to each other, that is, a circle of first sealing pads 406 is fixedly arranged on the inner side wall of the first water pipe body 402, and a circle of second sealing pads 407 is fixedly arranged on the inner side wall of the second water pipe body 403, the first sealing pad 406 extends to the outside of the first water pipe body 402, and the second sealing pad 407 is completely located in the second water pipe body 403, when the first water pipe body 402 and the second water pipe body 403 are attached to each other, the first sealing pad 406 and the second sealing pad 407 are also attached to each other, a plurality of positioning grooves 408 are arranged on the first sealing pad 406, a plurality of positioning columns 409 matched with the positioning grooves 408 are fixedly arranged on the second sealing pad 407, through the cooperation of the positioning grooves 408 and the positioning columns 409, the first water pipe body 402 and the second water pipe body 403 can be preliminarily positioned and spliced, the positions of the first installation groove 404 and the second installation groove 405 are matched with each other, and the installation of the connecting assembly is facilitated.
[0075] Specifically, the connecting assembly comprises two connecting columns 410 fixed in the first mounting groove 404 and the second mounting groove 405, that is, one connecting column 410 is fixed in the first mounting groove 404, and one connecting column 410 is also fixed in the second mounting groove 405, and the two connecting columns 410 are symmetrically arranged; an outer activity sleeve of the two connecting columns 410 is provided with a connecting plate 411, the shape of the connecting plate 411 matches the shape of the first mounting groove 404 and the second mounting groove 405, and the inner side of the connecting plate 411 is provided with a third sealing gasket 412; after the connecting plate 411 and the third sealing gasket 412 are sleeved on the two connecting columns 410, the third sealing gasket 412 can be attached to the first mounting groove 404 and the second mounting groove 405, and the third sealing gasket 412 can play a further sealing role; two connecting through holes 413 for the connecting columns 410 to pass through are formed in the connecting plate 411, the connecting through holes 413 penetrate through the third sealing gasket 412, and the top of the connecting through holes 413 is an arc-shaped funnel structure with a large top and a small bottom, and the distance between the bottoms of the two connecting through holes 413 matches the distance between the two connecting columns 410; in the process of sleeving the connecting plate 411 on the connecting columns 410, the first water pipe body 402 and the second water pipe body 403 are not completely attached at the beginning, the large end of the connecting through hole 413 can satisfy the distance between the two connecting columns 410, and as the connecting plate 411 gradually approaches the first water pipe body 402 and the second water pipe body 403, the inner diameter of the connecting through hole 413 gradually decreases, the two connecting columns 410 can be pulled together, so that the end of the first water pipe body 402 and the second water pipe body 403 that are close to each other gradually tightly attach, and the first sealing gasket 406 and the second sealing gasket 407 are pressed against each other, improving the sealing effect.
[0076] Further, the connecting column 410 and the connecting plate 411 are further provided with a fixing assembly for fixing the connecting column 410 and the connecting plate 411; the fixing assembly comprises a third mounting groove 414 provided at the top of the connecting column 410 (the third mounting groove 414 is located at the bottom of the connecting column 410 on the connecting column 410 at the bottom of the first water pipe body 402 and the second water pipe body 403), a threaded rod 415 fixedly arranged in the third mounting groove 414, an internally-threaded sleeve 416 threadedly connected to the threaded rod 415, the top of the internally-threaded sleeve 416 penetrating through the threaded rod 415, and a knob 417 fixedly arranged at the top of the internally-threaded sleeve 416, the knob 417 being capable of driving the internally-threaded sleeve 416 to rotate along the threaded rod 415 by rotating the knob 417; the bottom of the internally-threaded sleeve 416 is rotatably provided with two connecting rods 418, and the bottom of the internally-threaded sleeve 416 is provided with a sliding groove matched with the connecting rods 418, the bottom of each connecting rod 418 is fixedly provided with a sliding rod 419, the connecting rod 418 and the sliding rod 419 form an L-shaped structure, the end of the sliding rod 419 away from the connecting rod 418 is slidably connected to the internally-threaded sleeve 416, and the internally-threaded sleeve 416 is provided with a sliding groove 420 matched with the sliding rod 419; when the internally-threaded sleeve 416 is screwed on the threaded rod 415, the connecting rod 418 and the sliding rod 419 can only move up and down under the limiting action of the sliding groove 420, and the rotary connection between the connecting rod 418 and the internally-threaded sleeve 416 can satisfy the rotation of the internally-threaded sleeve 416 around the threaded rod 415 while driving the connecting rod 418 to move up and down.
[0077] The side wall of the connecting column 410 is further provided with two sliding through holes 421, the sliding through holes 421 are in communication with the third mounting groove 414 and the connecting through hole 413, each sliding through hole 421 is slidably provided with a fixing block 422, the side face of the fixing block 422 close to the connecting plate 411 is matched with the shape of the side wall of the connecting through hole 413, and the fixing block 422 and the sliding rod 419 corresponding thereto are movably connected with a driving rod 423, one end of the driving rod 423 is hingedly connected to the fixing block 422, and the other end of the driving rod 423 is hingedly connected to the side wall of the sliding rod 416.
[0078] The specific process of assembling the maintenance water pipe 4 in the embodiment is as follows: the first water pipe body 402 and the second water pipe body 403 are preliminarily positioned and connected through the positioning groove 408 and the positioning column 409 at the end close to each other, so as to ensure that the first mounting groove 404 and the second mounting groove 405 correspond to each other; then the connecting plate 411 is sleeved on the two connecting columns 410, the top of the two connecting through holes 413 on the connecting plate 411 is large at the top and small at the bottom, and the distance between the bottom is matched with the distance between the two connecting columns 410, so that the two connecting columns 410 can be pulled together in the process of sleeving the connecting plate 411 on the connecting column 410, so that the end close to each other of the first water pipe body 402 and the second water pipe body 403 can be closely attached, and the first sealing gasket 406 and the second sealing gasket 407 are extruded with each other, so as to improve the sealing effect; after the connecting plate 411 is sleeved on the connecting column 410, the knob 417 is twisted to drive the connecting rod 418 and the sliding rod 419 to move downward, under the action of the driving rod 423, the fixing block 422 is pushed out from the sliding through hole 421 to be attached to and extruded with the side wall of the connecting through hole 413 on the connecting plate 411, so as to fix the connecting column 410 and the connecting plate 411, and the third sealing gasket 412 can further improve the sealing performance under the extrusion action.
[0079] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. An energy-saving and emission-reducing anti-crack intelligent curing system for mass concrete, comprising a heat preservation layer (2) located on the outer side of a mass concrete structure (1), characterized in that: The geotextile (3) is arranged between the mass concrete structure (1) and the heat preservation layer (2), and the curing water pipe (4) is arranged between the geotextile (3) and the heat preservation layer (2), the two ends of the curing water pipe (4) are communicated and provided with the temperature and humidity control assembly, a plurality of temperature and humidity sensors (11) are installed on the geotextile (3), and the temperature and humidity sensor (11) is in communication connection with the corresponding temperature and humidity control assembly; the cooling water pipe (10) is further arranged in the mass concrete structure (1), and the two ends of the cooling water pipe (10) are communicated with the curing water pipe (4); a plurality of soaking holes (401) are formed in the side wall of the curing water pipe (4) close to the geotextile (3); The curing water pipe (4) comprises a plurality of water pipe bodies, and the two adjacent water pipe bodies are a first water pipe body (402) and a second water pipe body (403), respectively, two first mounting grooves (404) and a second mounting groove (405) are arranged on the outer side wall of the end of the first water pipe body (402) and the second water pipe body (403) close to each other, respectively, the first mounting groove (404) and the corresponding second mounting groove (405) are detachably connected through the connecting assembly; The connecting assembly comprises two connecting columns (410) fixedly arranged in the first mounting groove (404) and the second mounting groove (405), a connecting plate (411) movably sleeved outside the two connecting columns (410), the shape of the connecting plate (411) matches the shape of the first mounting groove (404) and the second mounting groove (405), and the inner side of the connecting plate (411) is provided with a third sealing gasket (412); two connecting through holes (413) for the connecting columns (410) to pass through are formed in the connecting plate (411), the connecting through holes (413) penetrate the third sealing gasket (412), the top of the connecting through holes (413) is an arc funnel structure with a large upper part and a small lower part, and the distance between the bottoms of the two connecting through holes (413) matches the distance between the two connecting columns (410); the connecting columns (410) and the connecting plate (411) are further provided with a fixing assembly for fixing the connecting columns (410) and the connecting plate (411); The first water pipe body (402) and the second water pipe body (403) are respectively provided with a ring of first sealing gaskets (406) and second sealing gaskets (407) on the inner side wall of the end close to each other, the first sealing gasket (406) extends to the outside of the first water pipe body (402), a plurality of positioning grooves (408) are formed in the first sealing gasket (406), and a plurality of positioning columns (409) matched with the positioning grooves (408) are fixedly arranged on the second sealing gasket (407); The fixing assembly comprises a third mounting groove (414) formed in the top of the connecting column (410), a threaded rod (415) fixedly arranged in the third mounting groove (414), an internally-threaded sleeve (416) threadedly connected to the threaded rod (415), the top of the internally-threaded sleeve (416) penetrating the threaded rod (415), and a knob (417) fixedly arranged at the top of the internally-threaded sleeve (416); the bottom of the internally-threaded sleeve (416) is rotatably provided with two connecting rods (418), the bottom of each connecting rod (418) is fixedly provided with a sliding rod (419), and the end of the sliding rod (419) away from the connecting rod (418) is slidably connected to the internally-threaded sleeve (416); The side wall of the connecting column (410) is further provided with two sliding through holes (421) in communication with the third mounting groove (414) and the connecting through hole (413), and each sliding through hole (421) is slidably provided with a fixing block (422), and the fixing block (422) and the corresponding sliding rod (419) are movably connected with a driving rod (423).
2. The energy-saving and emission-reducing anti-crack intelligent curing system for mass concrete according to claim 1, characterized in that: The temperature and humidity control assembly comprises a water storage tank (7), a heater (8) and a GPRS temperature controller (5) are installed in the water storage tank (7), and the temperature and humidity sensor (11) is in communication connection with the GPRS temperature controller (5); and the end of the maintenance water pipe (4) is located in the corresponding water storage tank (7).
3. The energy-saving and emission-reducing anti-crack intelligent curing system for mass concrete according to claim 2, characterized in that: The top of the water storage tank (7) is provided with a water inlet pipe (6).
4. The energy-saving and emission-reducing anti-crack intelligent curing system for mass concrete according to claim 1, characterized in that: The thermal insulation layer (2) is externally provided with a waterproof layer (9).
5. The energy-saving and emission-reducing anti-crack intelligent curing system for mass concrete according to claim 1, characterized in that: The intelligent maintenance system further comprises a mobile client, and the temperature and humidity control assembly is in communication connection with the mobile client.
6. The installation method of the mass concrete energy-saving and emission-reducing anti-crack intelligent curing system according to any one of claims 1-5, characterized in that, The method comprises the following steps, S1: as the foundation steel of the mass concrete structure (1) is bundled, the cooling water pipe (10) is laid, and an operation space is reserved at the joint of the cooling water pipe (10) and the maintenance water pipe (4); S2: after the mass concrete structure (1) is poured and initial setting is completed, the geotextile (3) is laid on the surface of the mass concrete structure (1), the temperature and humidity sensor (11) is installed, and the connection between the temperature and humidity sensor (11) and the temperature and humidity control assembly is established; S3: the maintenance water pipe (4) is sequentially arranged outside the geotextile (3), and the maintenance water pipe (4) is connected with the cooling water pipe (10); S4: the thermal insulation layer (2) and the waterproof layer (9) are sequentially arranged outside the maintenance water pipe (4); S5: the temperature and humidity control assembly is network-connected with the mobile client and is debugged.
Citation Information
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