Dispensing device and dispensing method
By setting up multiple vision detection components in the dispensing device to work with the dispensing component, the path is planned in real time and the quality of the glue line is optimized, which solves the problem of unreasonable dispensing in the prior art and achieves a fast and compact dispensing effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 苏州凌云光工业智能技术有限公司
- Filing Date
- 2022-12-28
- Publication Date
- 2026-04-10
AI Technical Summary
Existing dispensing devices cannot perform real-time online dispensing, cannot optimize glue line quality in a timely manner, and are not synchronized with visual guidance and dispensing actions, resulting in unreasonable dispensing path planning, large device size, and large space occupation.
The dispensing assembly and multiple vision inspection components are arranged at intervals around the outer periphery of the product to be dispensed. The vision inspection components are set to correspond to the side of the product, plan the dispensing path in real time and detect the quality of the glue line. The dispensing assembly optimizes the glue line quality based on feedback. The structure is compact and reasonable.
It enables rapid planning of dispensing paths, real-time optimization of dispensing trajectories, and improvement of glue line quality. Furthermore, the device has a compact structure and a reasonable layout.
Smart Images

Figure CN115889088B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of dispensing, in particular to a dispensing device and a dispensing method. BACKGROUND
[0002] Under the background of the current development of the semiconductor industry such as 3C electronics, the dispensing process is particularly important. At present, most of the dispensing devices on the market are of the type that dispensing is performed first and then detection is performed, which cannot realize real-time online dispensing and cannot optimize the quality of the glue line in a timely manner. Moreover, the visual guidance of the existing dispensing device is not synchronized with the dispensing action, which cannot plan the dispensing path in real time and cannot adjust the dispensing trajectory in real time. With the development of technology, although some dispensing devices can plan the dispensing path, the dispensing device is large in size and occupies a large space due to unreasonable layout.
[0003] Therefore, there is an urgent need to invent a dispensing device and a dispensing method to solve the above problems. SUMMARY
[0004] The present application aims to provide a dispensing device and a dispensing method to quickly plan a dispensing path, optimize a dispensing trajectory in real time, dispense according to the feedback of the quality of the glue line, optimize the quality of the glue line, and make the dispensing device compact in structure and more reasonable in layout.
[0005] To achieve this goal, the present application adopts the following technical solutions:
[0006] A dispensing device comprises:
[0007] a dispensing assembly capable of dispensing a product to be dispensed; and
[0008] a plurality of visual detection assemblies, the plurality of visual detection assemblies are arranged at intervals around the outer periphery of the dispensing assembly and the product to be dispensed, the visual detection assemblies are arranged corresponding to the side edges of the product to be dispensed, and the detection range of each visual detection assembly can cover the entire product to be dispensed;
[0009] When the dispensing assembly dispenses the side edge of the product to be dispensed, the visual detection assembly corresponding to the side edge being dispensed is configured to plan and guide the dispensing path of the dispensing assembly in real time, the remaining visual detection assemblies are configured to detect the quality of the glue line of the dispensing assembly in real time, and the dispensing assembly dispenses according to the feedback of the quality of the glue line from the visual detection assemblies.
[0010] As a preferred solution, two adjacent side edges of the product to be dispensed are connected by a circular arc edge, when the dispensing assembly dispenses one of the circular arc edges, two visual detection assemblies adjacent to the circular arc edge are configured to plan and guide the dispensing path of the dispensing assembly in real time, and the remaining visual detection assemblies are configured to detect the glue line quality of the dispensing assembly in real time, and the dispensing assembly dispenses according to the glue line quality feedback of the visual detection assembly.
[0011] As a preferred solution, the dispensing device further comprises:
[0012] A mounting plate assembly is provided with a space for avoiding, a plurality of visual detection assemblies are mounted on the mounting plate assembly around the outer periphery of the space for avoiding, and the product to be dispensed is arranged opposite to the space for avoiding below the space for avoiding, so that each visual detection assembly can be inclined downward to shoot the product to be dispensed through the space for avoiding.
[0013] As a preferred solution, the visual detection assembly comprises:
[0014] A detection camera is mounted on the upper end surface of the mounting plate assembly, and the lens of the detection camera is inclined downward to shoot the product to be dispensed through the space for avoiding; and
[0015] A light source is mounted on the lower end surface of the mounting plate assembly and configured to provide light for the detection camera.
[0016] As a preferred solution, the visual detection assembly further comprises:
[0017] A folding member is arranged opposite to the light source and configured to refract the light emitted by the light source to the lens of the detection camera.
[0018] A dispensing method using the dispensing device as described above, comprising the following steps:
[0019] The dispensing assembly dispenses along the contour of the product to be dispensed, when the dispensing assembly dispenses the side edge of the product to be dispensed, the visual detection assembly corresponding to the dispensed side edge plans and guides the dispensing path of the dispensing assembly in real time, and the remaining visual detection assemblies detect the glue line quality of the dispensing assembly in real time, and the dispensing assembly dispenses according to the glue line quality feedback of the visual detection assembly.
[0020] As a preferred solution, when the dispensing assembly dispenses the circular arc edge between two side edges, two visual detection assemblies adjacent to the circular arc edge plan and guide the dispensing path of the dispensing assembly in real time, and the remaining visual detection assemblies detect the glue line quality of the dispensing assembly in real time.
[0021] As a preferred solution, the visual detection component real-time planning guiding the dispensing path of the dispensing component includes the following steps:
[0022] The visual detection component acquires the image of the product to be dispensed;
[0023] According to the image of the product to be dispensed, the mechanical coordinates of each trajectory point on the dispensing path are calculated;
[0024] According to the mechanical coordinates of each point on the dispensing path, the dispensing component dispenses the product to be dispensed.
[0025] As a preferred solution, the dispensing component dispenses according to the glue line quality feedback by the visual detection component includes the following steps:
[0026] After the dispensing component dispenses, the visual detection component takes a picture of the glue line, judges the quality of the glue line through the image quality, real-time tracks the quantitative changes of each parameter in the dispensing process, simulates the quantitative or semi-quantitative relationship between the dependent variable and the independent variable, and calculates the optimal parameter configuration combination that meets the optimal dispensing effect in real time.
[0027] As a preferred solution, the glue line quality of the dispensing component includes the width of the glue line and the thickness of the glue line.
[0028] The beneficial effects of the present application are:
[0029] The present application provides a dispensing device, which comprises a dispensing component and a plurality of visual detection components. The dispensing component can dispense the product to be dispensed. The plurality of visual detection components are arranged around the outer periphery of the dispensing component and the product to be dispensed. The visual detection components are arranged corresponding to the side edges of the product to be dispensed, and the detection range of each visual detection component can cover the entire product to be dispensed. When the dispensing component dispenses the side edge of the product to be dispensed, the visual detection component corresponding to the side edge being dispensed is used to real-time planning guiding the dispensing path of the dispensing component, and the remaining visual detection components are used to real-time detecting the glue line quality of the dispensing component. The dispensing component dispenses according to the glue line quality feedback by the visual detection component, so that the dispensing device can not only quickly plan the dispensing path and real-time optimize the dispensing trajectory, but also dispense according to the feedback of the glue line quality and optimize the glue line quality. In addition, since the plurality of visual detection components are arranged around the outer periphery of the dispensing component and the product to be dispensed, and the visual detection components are arranged corresponding to the side edges of the product to be dispensed, not only the path planning and detection effect of the visual detection components are guaranteed, but also the structure of the entire dispensing device is more compact and the layout is more reasonable.
[0030] The dispensing method provided by the application adopts the dispensing device to dispense the product to be dispensed, which can quickly plan a dispensing path, optimize a dispensing track in real time, dispense according to the feedback of glue line quality, and optimize glue line quality. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 is a structural schematic diagram of the dispensing device provided by the embodiment of the application Figure 1 ;
[0032] Figure 2 is a structural schematic diagram of the dispensing device provided by the embodiment of the application Figure 2 ;
[0033] Figure 3 is a structural schematic diagram of the dispensing device provided by the embodiment of the application Figure 3 ;
[0034] Figure 4 is a flowchart of the dispensing method provided by the embodiment of the application.
[0035] In the drawings:
[0036] 100, dispensing device; 200, product to be dispensed;
[0037] 1, dispensing assembly; 2, visual detection assembly; 21, detection camera; 22, light source; 23, folding member; 3, mounting plate assembly; 31, avoiding space. DETAILED DESCRIPTION
[0038] In order to make the technical problems solved by the application, the technical scheme adopted and the technical effects achieved more clear, the technical scheme of the application will be further described below in combination with the drawings and through specific embodiments.
[0039] In the description of the application, unless otherwise explicitly specified and limited, the terms “connected”, “connected”, “fixed” should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or integrated; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0040] In the present application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature can include that the first and second features are in direct contact, or can include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "over" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the first feature is higher in horizontal height than the second feature. The first feature "under", "below" and "under" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the first feature is lower in horizontal height than the second feature.
[0041] In the description of the present embodiment, the terms "upper", "lower", "left", "right" and the like orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only used to distinguish in description and have no special meaning.
[0042] As shown in the Figures 1-3 The present embodiment provides a dispensing device 100, which is mainly used for dispensing a product to be dispensed 200. Specifically, the dispensing device 100 comprises a dispensing assembly 1 and a plurality of visual detection assemblies 2, wherein the dispensing assembly 1 can dispense the product to be dispensed 200, the plurality of visual detection assemblies 2 are arranged around the outer periphery of the dispensing assembly 1 and the product to be dispensed 200, the visual detection assemblies 2 are arranged corresponding to the side edges of the product to be dispensed 200, and the detection range of each visual detection assembly 2 can cover the entire product to be dispensed 200. When the dispensing assembly 1 dispenses the side edges of the product to be dispensed 200, the visual detection assembly 2 corresponding to the side edge being dispensed is configured to plan and guide the dispensing path of the dispensing assembly 1 in real time, the remaining visual detection assemblies 2 are configured to detect the glue line quality of the dispensing assembly 1 in real time, and the dispensing assembly 1 dispenses according to the glue line quality feedback by the visual detection assembly 2. So that the dispensing device 100 not only can quickly plan the dispensing path and optimize the dispensing trajectory in real time, but also can dispense according to the feedback of the glue line quality and optimize the glue line quality. In addition, since the plurality of visual detection assemblies 2 are arranged around the outer periphery of the dispensing assembly 1 and the product to be dispensed 200, and the visual detection assemblies 2 are arranged corresponding to the side edges of the product to be dispensed 200, not only the planning effect of the dispensing trajectory and the detection effect of the glue line quality by the visual detection assemblies 2 are guaranteed, but also the structure of the entire dispensing device 100 is more compact and the layout is more reasonable.
[0043] In the embodiment, the product to be glued 200 mainly refers to a mobile phone frame, the glue dispensing assembly 1 glues each profile edge (i.e. each side and arc edge of the mobile phone frame) of the mobile phone frame, but is not limited thereto, and in other embodiments, the product to be glued 200 can also be other products. In addition, in the embodiment, four visual detection assemblies 2 are provided, and one visual detection assembly 2 is provided corresponding to each side of the mobile phone frame, thereby reducing the detection cost. Since the specific structure of the glue dispensing assembly 1 and the glue dispensing principle belong to the prior art, they will not be described here.
[0044] Optionally, in the embodiment, two adjacent sides of the product to be glued 200 are connected by an arc edge, when the glue dispensing assembly 1 glues one of the arc edges, two visual detection assemblies 2 adjacent to the arc edge are configured to plan and guide the glue dispensing path of the glue dispensing assembly 1 in real time, the remaining visual detection assemblies 2 are configured to detect the glue line quality of the glue dispensing assembly 1 in real time, and the glue dispensing assembly 1 glues according to the glue line quality fed back by the visual detection assemblies 2. By designing the two visual detection assemblies 2 adjacent to the arc edge to jointly plan and guide the glue dispensing path of the glue dispensing assembly 1, the accuracy of path guidance is further ensured. In the embodiment, the glue dispensing assembly 1 can glue the profile edges of the product to be glued 200 in the clockwise direction in sequence, or glue the profile edges of the product to be glued 200 in the counterclockwise direction in sequence.
[0045] In addition, as shown in Figures 1-3 The glue dispensing device 100 further comprises a mounting plate assembly 3, the mounting plate assembly 3 is provided with a avoiding space 31, a plurality of visual detection assemblies 2 are mounted on the mounting plate assembly 3 around the outer periphery of the avoiding space 31, and the product to be glued 200 is arranged below and opposite to the avoiding space 31, so that each visual detection assembly 2 can be inclined downward to shoot the product to be glued 200 through the avoiding space 31. By providing the avoiding space 31 on the mounting plate assembly 3, the mounting plate assembly 3 avoids blocking the shooting path of the visual detection assembly 2, so that the structure is more compact and reasonable. In addition, by designing the visual detection assembly 2 to shoot the product to be glued 200 downward, the shooting range of the visual detection assembly 2 on the product to be glued 200 is ensured.
[0046] In the embodiment, the visual detection assembly 2 comprises a detection camera 21 and a light source 22, wherein the detection camera 21 is installed on the upper end face of the mounting plate assembly 3, the lens of the detection camera 21 is tilted downward to shoot the product 200 to be glued through the avoiding space 31, and the light source 22 is installed on the lower end face of the mounting plate assembly 3 and is used to provide illumination for the detection camera 21. The detection camera 21 and the light source 22 are installed in an up-down manner, which greatly improves the utilization rate of the mounting plate assembly 3 and makes the structure more compact. By arranging the light source 22, the shooting effect of the detection camera 21 is also ensured. Specifically, in the embodiment, the light source 22 can be a laser, which has low cost and is convenient to install.
[0047] In addition, the visual detection assembly 2 further comprises a folding member 23 which is arranged opposite to the light source 22 and is used to refract the light emitted by the light source 22 to the lens of the detection camera 21, further improving the effect of the light. Specifically, the folding member 23 can be a prism. The prism has good refraction effect and low cost.
[0048] As shown in Figure 4 The embodiment also provides a dispensing method, which adopts the dispensing device 100 described above and comprises the following steps:
[0049] The dispensing assembly 1 performs dispensing along the contour of the product 200 to be glued, when the dispensing assembly 1 performs dispensing on the side edges of the product 200 to be glued, the visual detection assemblies 2 corresponding to the side edges on which dispensing is performed plan the dispensing path of the dispensing assembly 1 in real time, the remaining visual detection assemblies 2 detect the glue line quality of the dispensing assembly 1 in real time, and the dispensing assembly 1 performs dispensing according to the feedback of the glue line quality of the visual detection assemblies 2.
[0050] The dispensing method provided by the embodiment can not only quickly plan the dispensing path and optimize the dispensing trajectory in real time, but also perform dispensing according to the feedback of the glue line quality and optimize the glue line quality.
[0051] Preferably, when the dispensing assembly 1 performs dispensing on the arc edge between two side edges, the two visual detection assemblies 2 adjacent to the arc edge plan the dispensing path of the dispensing assembly 1 in real time, and the remaining visual detection assemblies 2 detect the glue line quality of the dispensing assembly 1 in real time.
[0052] In the embodiment, the visual detection assembly 2 planning the dispensing path of the dispensing assembly 1 in real time comprises the following steps:
[0053] The visual detection assembly 2 acquires the image of the product 200 to be glued;
[0054] The mechanical coordinates of the trajectory points on the dispensing path are calculated according to the image of the product 200 to be glued;
[0055] The dispensing assembly 1 dispenses the product 200 according to the mechanical coordinates of each point on the dispensing path.
[0056] In addition, the dispensing assembly 1 dispenses according to the glue line quality fed back by the visual inspection assembly 2, and the dispensing includes the following steps:
[0057] After the dispensing assembly 1 dispenses, the visual inspection assembly 2 takes a photo of the glue line, judges the quality of the glue line through the image quality, traces the quantitative change of each parameter in the dispensing process in real time, simulates the quantitative or semi-quantitative relationship between the dependent variable and the independent variable, and calculates the optimal parameter configuration combination satisfying the optimal dispensing effect in real time. Specifically, the glue line quality of the dispensing assembly 1 includes the width of the glue line and the thickness of the glue line.
[0058] Obviously, the above embodiments of the present application are merely exemplary for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. Based on the above description, other different forms of changes or variations can be made by those skilled in the art. Here, all the embodiments are not required to be exhausted. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A dispensing device, characterized in that, include: The dispensing assembly (1) is capable of dispensing adhesive onto the product (200) to be dispensed; as well as Multiple visual inspection components (2) are arranged at intervals around the outer periphery of the dispensing component (1) and the product to be dispensed (200). The visual inspection components (2) are arranged corresponding to the side of the product to be dispensed (200), and the detection range of each visual inspection component (2) can cover the entire product to be dispensed (200). When the dispensing assembly (1) dispenses glue to the side of the product (200) to be dispensed, the vision detection assembly (2) corresponding to the side to be dispensed is configured to plan and guide the dispensing path of the dispensing assembly (1) in real time, and the remaining vision detection assembly (2) is configured to detect the glue line quality of the dispensing assembly (1) in real time, and the dispensing assembly (1) dispenses glue according to the glue line quality fed back by the vision detection assembly (2). The two adjacent sides of the product to be glued (200) are connected by an arc edge. When the glue dispensing component (1) dispenses glue to one of the arc edges, the two visual detection components (2) adjacent to the arc edge are configured to plan and guide the glue dispensing path of the glue dispensing component (1) in real time. The remaining visual detection components (2) are configured to detect the glue line quality of the glue dispensing component (1) in real time. The glue dispensing component (1) dispenses glue according to the glue line quality fed back by the visual detection components (2).
2. The dispensing device according to claim 1, characterized in that, The dispensing device further includes: Mounting plate assembly (3), the mounting plate assembly (3) has a clearance space (31), a plurality of vision inspection components (2) are installed on the mounting plate assembly (3) at intervals around the outer periphery of the clearance space (31), and the product to be glued (200) is set directly opposite the clearance space (31) below the clearance space (31), so that each vision inspection component (2) can tilt downward through the clearance space (31) to photograph the product to be glued (200).
3. The dispensing device according to claim 2, characterized in that, The visual inspection component (2) includes: A detection camera (21) is mounted on the upper surface of the mounting plate assembly (3), and the lens of the detection camera (21) tilts downward through the clearance space (31) to photograph the product to be dispensed (200); and A light source (22), mounted on the lower end face of the mounting plate assembly (3), is configured to provide illumination for the detection camera (21).
4. The dispensing device according to claim 3, characterized in that, The visual inspection component (2) also includes: The refractive element (23), which is positioned opposite the light source (22), is configured to refract the light emitted by the light source (22) onto the lens of the detection camera (21).
5. A dispensing method, characterized in that, The dispensing apparatus according to any one of claims 1 to 4 comprises the following steps: The dispensing component (1) dispenses glue sequentially along the outline of the product to be dispensed (200). When the dispensing component (1) dispenses glue to the side of the product to be dispensed (200), the vision detection component (2) corresponding to the side where the glue is dispensed plans and guides the dispensing path of the dispensing component (1) in real time. The remaining vision detection component (2) detects the glue line quality of the dispensing component (1) in real time, and the dispensing component (1) dispenses glue according to the glue line quality fed back by the vision detection component (2).
6. The dispensing method according to claim 5, characterized in that, When the dispensing assembly (1) dispenses glue to the arc edge between the two sides, the two vision detection assemblies (2) adjacent to the arc edge plan and guide the dispensing path of the dispensing assembly (1) in real time, and the remaining vision detection assemblies (2) detect the glue line quality of the dispensing assembly (1) in real time.
7. The dispensing method according to claim 5, characterized in that, The vision detection component (2) plans and guides the dispensing path of the dispensing component (1) in real time, including the following steps: The visual inspection component (2) acquires an image of the product (200) to be dispensed with adhesive; Calculate the mechanical coordinates of each trajectory point on the dispensing path based on the image of the product to be dispensed (200); The dispensing assembly (1) is controlled to dispense adhesive onto the product (200) according to the mechanical coordinates of each point on the dispensing path.
8. The dispensing method according to claim 5, characterized in that, The dispensing assembly (1) performs dispensing based on the quality of the adhesive line fed back by the vision inspection assembly (2), including the following steps: After the dispensing component (1) dispenses the adhesive, the visual inspection component (2) takes a picture of the adhesive line, judges the quality of the adhesive line by the image quality, tracks the quantitative changes of each parameter in real time during the dispensing process, simulates the quantitative or semi-quantitative relationship between the dependent variable and the independent variable, and calculates the optimal parameter configuration combination that satisfies the best dispensing effect in real time.
9. The dispensing method according to claim 5, characterized in that, The quality of the adhesive line in the dispensing assembly (1) includes the width and thickness of the adhesive line.
Citation Information
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