Window copper pre-throwing thickness sorting method

The automated equipment enables rapid and accurate measurement and sorting of Window products, solving the problem of manual sorting in existing technologies. It realizes automated thickness measurement and sorting of products, improving detection accuracy and efficiency, and ensuring product quality.

CN115889218BActive Publication Date: 2026-02-24GUANGDONG TOPSTAR TECH
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211719308.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2026-02-24
Estimated Expiration
2042-12-30

AI Technical Summary

Technical Problem

In the existing technology, the thickness measurement and sorting of Window products before copper polishing mainly relies on manual sorting, which results in low accuracy and low efficiency, and cannot meet production needs.

Method used

The Window copper polishing pre-thickness measurement and sorting equipment includes a feeding device, a thickness measuring device, and a sorting device. Through automatic feeding, thickness measurement, and sorting processes, the thickness measurement and sorting of products are automated. The feeding device improves the automation level of feeding, the thickness measuring device performs multi-product measurement, and the sorting device distinguishes and collects products based on the measurement results.

Benefits of technology

It enables rapid and accurate thickness measurement and sorting of Window products, improves detection accuracy and efficiency, ensures the classification of good and bad products, meets product quality requirements, and guarantees product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115889218B_ABST
    Figure CN115889218B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of automation equipment, and especially relates to a Window copper pre-throwing thickness measuring and sorting method. The Window copper pre-throwing thickness measuring and sorting method provided by the present application improves the automation degree of product feeding by setting a feeding device, can feed multiple products at the same time, and supply the products to a thickness measuring device. The thickness measuring device measures the thickness of the multiple products one by one, improves the accuracy of detection, and can distinguish products of different degrees according to the thickness in combination with a sorting device. The sorting device can sort the products to different unloading positions according to requirements for collection, so as to complete the classification of good and bad products and the classification according to thickness, and ensure the quality of the products.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, and in particular to a Window copper pre-throwing thickness measuring and sorting method. BACKGROUND

[0002] Window is a circular glass part product in electronic equipment, and its thickness needs to be measured before copper throwing, and good and poor products are distinguished according to the thickness. At present, the sorting is mainly carried out by manual sorting, which has low precision and low efficiency and cannot meet the production demand.

[0003] Therefore, a Window copper pre-throwing thickness measuring and sorting method is needed to solve the above problems. SUMMARY

[0004] The purpose of the present application is to provide a Window copper pre-throwing thickness measuring and sorting method, which can quickly measure the thickness of Window products and sort them.

[0005] To achieve this purpose, the present application adopts the following scheme:

[0006] The Window copper pre-throwing thickness measuring and sorting method is applied to a Window copper pre-throwing thickness measuring and sorting device, which further comprises a feeding device, a thickness measuring device and a sorting device. The feeding device is used to automatically feed a plurality of products to a thickness measuring station. The thickness measuring device is used to measure the thickness of each product. The sorting device is used to distinguish and sort the products according to the thickness. The Window copper pre-throwing thickness measuring and sorting method comprises:

[0007] S100, placing the product on the feeding device, and feeding the product to the thickness measuring device by the feeding device;

[0008] S200, the thickness measuring device measures the thickness of each product;

[0009] S300, the sorting device sorts the products into different receiving mechanisms according to the measurement results of the thickness measuring device.

[0010] Exemplarily, the feeding device comprises a conveyor belt, a conveyor driving member, a tray and a transfer mechanism. The tray is slidingly arranged on the conveyor belt. The output end of the conveyor driving member is connected with the conveyor belt. The transfer mechanism is arranged across the conveyor belt. The step S100 comprises:

[0011] S110, placing the product on the tray;

[0012] S120, the conveyor driving member drives the conveyor belt to rotate and moves the tray on the conveyor belt;

[0013] S130, the transfer mechanism transfers the product in the tray to the thickness measuring device.

[0014] Exemplarily, the transfer mechanism comprises a bracket, a sliding module and a transfer robot, the bracket is arranged on the conveying belt, the sliding module is arranged on the bracket, and the transfer robot is slidably connected to the bracket through the sliding module. The step S130 comprises:

[0015] S131, the transfer robot picks up the product;

[0016] S132, the transfer robot slides on the bracket through the sliding module to the thickness measuring device and releases the product.

[0017] Exemplarily, the thickness measuring device comprises a positioning mechanism, a secondary transfer mechanism, a rotating disc, a thickness detection mechanism and a buffer assembly. The rotating disc is provided with a plurality of detection stations in the circumferential direction. The step S200 comprises:

[0018] S210, the product is received and repositioned by the positioning mechanism;

[0019] S220, the secondary transfer mechanism transfers the product from the positioning mechanism to the detection station of the rotating disc;

[0020] S230, the rotating disc is rotated, and the thickness detection mechanism measures the thickness of the products in the detection stations on the rotating disc one by one;

[0021] S240, the secondary transfer mechanism transfers the product to the buffer assembly according to the thickness measurement result.

[0022] Exemplarily, the buffer assembly is provided with six. The step S240 comprises:

[0023] S241, according to the thickness measurement result, the product is divided into six kinds with different thickness intervals, and the secondary transfer mechanism transfers the six kinds of products with different thicknesses to six different buffer assemblies for storage respectively.

[0024] Exemplarily, the sorting device comprises a sorting robot, a first synchronous belt, a second synchronous belt, a third synchronous belt, a fourth synchronous belt, a fifth synchronous belt, a sixth synchronous belt, a first robot, a second robot, a third robot, a first material receiving mechanism, a second material receiving mechanism, a third material receiving mechanism, a fourth material receiving mechanism, a fifth material receiving mechanism and a sixth material receiving mechanism. The step S300 comprises:

[0025] S310, the sorting robot transfers the products on the six buffer assemblies to the first synchronous belt, the second synchronous belt, the third synchronous belt, the fourth synchronous belt, the fifth synchronous belt and the sixth synchronous belt respectively;

[0026] S320, the first synchronous belt and the second synchronous belt drive the corresponding product to the vicinity of the first robot installation position, the third synchronous belt and the fourth synchronous belt drive the corresponding product to the vicinity of the second robot installation position, and the fifth synchronous belt and the sixth synchronous belt drive the corresponding product to the vicinity of the third robot installation position;

[0027] S330, the first robot picks up the product on the first synchronous belt and the second synchronous belt and transfers to the first material receiving mechanism and the second material receiving mechanism respectively, the second robot picks up the product on the third synchronous belt and the fourth synchronous belt and transfers to the third material receiving mechanism and the fourth material receiving mechanism respectively, and the third robot picks up the product on the fifth synchronous belt and the sixth synchronous belt and transfers to the fifth material receiving mechanism and the sixth material receiving mechanism respectively.

[0028] The beneficial effects of the present application are:

[0029] The Window copper throwing pre-thickness sorting method provided by the present application improves the automation degree of product feeding by setting a feeding device, can feed multiple products at the same time to the thickness measuring device, and the thickness measuring device measures the thickness of multiple products one by one to improve the accuracy of detection. Combined with the sorting device, different degrees of products can be distinguished according to the thickness, and the sorting device can sort the products to different discharge positions according to the requirements for collection, so as to complete the classification of good and bad products and classification according to the thickness, and ensure the quality of the products. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is the flow of the Window copper throwing pre-thickness sorting method provided by the present application Figure One ;

[0031] Figure 2 is the flow of the Window copper throwing pre-thickness sorting method provided by the present application Figure Two ;

[0032] Figure 3 is the flow of the Window copper throwing pre-thickness sorting method provided by the present application Figure Three ;

[0033] Figure 4 is the flow of the Window copper throwing pre-thickness sorting method provided by the present application Figure Four ;

[0034] Figure 5 is the structure diagram of the Window copper throwing pre-thickness sorting equipment corresponding to the Window copper throwing pre-thickness sorting method provided by the present application

[0035] Figure 6A structure schematic diagram of a thickness measuring device corresponding to the Window copper pre-throwing method provided by the application;

[0036] Figure 7 A is Figure 5 A local enlarged view at position A in the figure.

[0037] In the figure:

[0038] 100, feeding device; 110, conveying belt; 120, tray; 130, transfer mechanism;

[0039] 200, thickness measuring device; 210, positioning mechanism; 220, secondary transfer mechanism; 230, turntable; 240, thickness detection mechanism; 250, buffer assembly;

[0040] 300, sorting device; 311, first synchronous belt; 312, second synchronous belt; 313, third synchronous belt; 314, fourth synchronous belt; 315, fifth synchronous belt; 316, sixth synchronous belt; 317, first robot; 318, second robot; 319, third robot; 320, first material collecting mechanism; 321, second material collecting mechanism; 322, third material collecting mechanism; 323, fourth material collecting mechanism; 324, fifth material collecting mechanism; 325, sixth material collecting mechanism. DETAILED DESCRIPTION

[0041] The technical solutions of the present application will be further described below in combination with the drawings and through specific embodiments. It can be understood that the specific embodiments described herein are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, for the convenience of description, only the parts related to the present application are shown in the drawings, but not all.

[0042] In the present application, some orientation words are defined, and unless otherwise stated and limited, the orientation words such as "upper", "lower", "left", "right", "inner", "outer" are used for the convenience of understanding, and thus do not constitute a limitation on the scope of protection of the present application.

[0043] In the present application, unless otherwise explicitly specified and limited, "on" or "under" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, "on", "above" and "under" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. "Under", "below" and "under" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0044] In the description of the present application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0045] As shown in Figures 1-7 The embodiment provides a Window copper pre-throwing thickness sorting method. The Window copper pre-throwing thickness sorting method is applied to a Window copper pre-throwing thickness sorting device. The Window copper pre-throwing thickness sorting device further comprises a feeding device 100, a thickness measuring device 200 and a sorting device 300. The feeding device 100 is used for automatically feeding a plurality of products to a thickness measuring station. The thickness measuring device 200 is used for measuring the thickness of each product. The sorting device 300 is used for distinguishing and sorting the plurality of products according to the thickness. The Window copper pre-throwing thickness sorting method comprises the following steps.

[0046] S100, placing products on the feeding device 100, and feeding the products to the thickness measuring device 200 by the feeding device 100;

[0047] S200, measuring the thickness of each product by the thickness measuring device 200;

[0048] S300, sorting the products to different material collecting mechanisms according to the measurement results of the thickness measuring device 200.

[0049] The feeding device 100 is arranged to improve the automation degree of product feeding. A plurality of products can be simultaneously fed to the thickness measuring device 200. The thickness measuring device 200 measures the thickness of the plurality of products one by one, thereby improving the detection accuracy. In combination with the sorting device 300, different degrees of products can be distinguished according to the thickness. The sorting device 300 can sort the products to different discharge positions according to requirements for collection, so that the good and bad product classification and the thickness classification of the products are completed, and the quality of the products is ensured.

[0050] Further, the feeding device 100 in the embodiment comprises a conveying belt 110, a conveying driving member, a tray 120 and a transfer mechanism 130. The tray 120 is slidingly arranged on the conveying belt 110. The output end of the conveying driving member is connected with the conveying belt 110. The transfer mechanism 130 is arranged on the conveying belt 110. Step S100 comprises the following steps.

[0051] S110, placing the products on the tray 120;

[0052] S120, the conveying driving member drives the conveying belt 110 to rotate, and drives the tray 120 to move on the conveying belt 110.

[0053] S130, the transfer mechanism 130 transfers the product in the tray 120 to the thickness measuring device 200.

[0054] Further, the transfer mechanism 130 in the embodiment includes a support, a sliding module and a transfer manipulator, the support is arranged on the conveying belt 110, the sliding module is installed on the support, and the transfer manipulator is slidably connected to the support through the sliding module. Step S130 includes:

[0055] S131, the transfer manipulator picks up the product.

[0056] S132, the transfer manipulator slides on the support through the sliding module to the thickness measuring device 200, and releases the product.

[0057] Further, the thickness measuring device 200 in the embodiment includes a positioning mechanism 210, a secondary transfer mechanism 220, a rotating disc 230, a thickness detection mechanism 240 and a buffer assembly 250, the rotating disc 230 is provided with a plurality of detection stations in the circumferential direction, and step S200 includes:

[0058] S210, the positioning mechanism 210 receives and repositions the product;

[0059] S220, the secondary transfer mechanism 220 transfers the product from the positioning mechanism 210 to the detection station of the rotating disc 230;

[0060] S230, the rotating disc 230 is rotated, and the thickness detection mechanism 240 measures the thickness of the product on the plurality of detection stations of the rotating disc 230 one by one;

[0061] S240, the secondary transfer mechanism 220 transfers the product to the buffer assembly 250 according to the thickness measurement result.

[0062] Further, the buffer assembly 250 in the embodiment is provided with six buffer assemblies, and step S240 includes:

[0063] S241, the product is divided into six kinds with different thickness intervals according to the thickness measurement result, and the secondary transfer mechanism 220 transfers the six kinds of products with different thicknesses to the six different buffer assemblies 250 for storage.

[0064] Further, the sorting device 300 in this embodiment includes a sorting robot, a first synchronous belt 311, a second synchronous belt 312, a third synchronous belt 313, a fourth synchronous belt 314, a fifth synchronous belt 315, a sixth synchronous belt 316, a first robot 317, a second robot 318, a third robot 319, a first receiving mechanism 320, a second receiving mechanism 321, a third receiving mechanism 322, a fourth receiving mechanism 323, a fifth receiving mechanism 324, and a sixth receiving mechanism 325. Step S300 includes:

[0065] S310, the sorting robot transfers the products on the six buffer components 250 to the first synchronous belt 311, the second synchronous belt 312, the third synchronous belt 313, the fourth synchronous belt 314, the fifth synchronous belt 315 and the sixth synchronous belt 316 respectively.

[0066] S320, the first synchronous belt 311 and the second synchronous belt 312 drive the corresponding products to the vicinity of the installation position of the first robot 317, the third synchronous belt 313 and the fourth synchronous belt 314 drive the corresponding products to the vicinity of the installation position of the second robot 318, and the fifth synchronous belt 315 and the sixth synchronous belt 316 drive the corresponding products to the vicinity of the installation position of the third robot 319.

[0067] S330, the first robot 317 picks up the products on the first synchronous belt 311 and the second synchronous belt 312 and transfers them to the first receiving mechanism 320 and the second receiving mechanism 321 respectively; the second robot 318 picks up the products on the third synchronous belt 313 and the fourth synchronous belt 314 and transfers them to the third receiving mechanism 322 and the fourth receiving mechanism 323 respectively; the third robot 319 picks up the products on the fifth synchronous belt 315 and the sixth synchronous belt 316 and transfers them to the fifth receiving mechanism 324 and the sixth receiving mechanism 325 respectively.

[0068] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit its implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the claims of the present invention.

Claims

1. A method for measuring and sorting copper before polishing windows, characterized in that, The aforementioned Window copper pre-polishing thickness measurement and sorting method is applied to a Window copper pre-polishing thickness measurement and sorting equipment. The Window copper pre-polishing thickness measurement and sorting equipment further includes a feeding device (100), a thickness measuring device (200), and a sorting device (300). The feeding device (100) is used to automatically supply multiple products to the thickness measuring station. The thickness measuring device (200) is used to measure the thickness of each product. The sorting device (300) is used to distinguish and sort multiple products according to their thickness. The Window copper pre-polishing thickness measurement and sorting method includes: S100: Place the product on the feeding device (100) and the feeding device (100) supplies the product to the thickness measuring device (200). S200, the thickness measuring device (200) measures the thickness of each product; S300, the sorting device (300) sorts the products to different receiving mechanisms according to the measurement results of the thickness measuring device (200); The thickness measuring device (200) includes a positioning mechanism (210), a secondary transfer mechanism (220), a turntable (230), a thickness detection mechanism (240), and a buffer assembly (250). The turntable (230) has multiple detection stations arranged circumferentially. The thickness measuring device measures the thickness of multiple products one by one. Step S200 includes: S210, The product is received and repositioned by the positioning mechanism (210); S220, the secondary transfer mechanism (220) transfers the product from the positioning mechanism (210) to the inspection station of the turntable (230); S230, Rotate the turntable (230) and use the thickness detection mechanism (240) to measure the thickness of the products at the multiple detection stations on the turntable (230) one by one; S240, the secondary transfer mechanism (220) transfers the product to the buffer component (250) according to the thickness measurement result. The cache component (250) is provided in six parts, and step S240 includes: S241. Based on the thickness measurement results, the product is divided into six different thickness ranges. The secondary transfer mechanism (220) transfers the six different thicknesses of the product to six different cache components (250) for storage. The sorting device (300) includes a sorting robot, a first synchronous belt (311), a second synchronous belt (312), a third synchronous belt (313), a fourth synchronous belt (314), a fifth synchronous belt (315), a sixth synchronous belt (316), a first robot (317), a second robot (318), a third robot (319), a first receiving mechanism (320), a second receiving mechanism (321), a third receiving mechanism (322), a fourth receiving mechanism (323), a fifth receiving mechanism (324), and a sixth receiving mechanism (325). Step S300 includes: S310, the sorting robot transfers the products on the six cache components (250) to the first synchronous belt (311), the second synchronous belt (312), the third synchronous belt (313), the fourth synchronous belt (314), the fifth synchronous belt (315) and the sixth synchronous belt (316), respectively; S320, the first synchronous belt (311) and the second synchronous belt (312) drive the corresponding product to the vicinity of the installation position of the first robot (317), the third synchronous belt (313) and the fourth synchronous belt (314) drive the corresponding product to the vicinity of the installation position of the second robot (318), and the fifth synchronous belt (315) and the sixth synchronous belt (316) drive the corresponding product to the vicinity of the installation position of the third robot (319); S330, the first robot (317) picks up the products on the first synchronous belt (311) and the second synchronous belt (312) and transfers them to the first receiving mechanism (320) and the second receiving mechanism (321) respectively. The second robot (318) picks up the products on the third synchronous belt (313) and the fourth synchronous belt (314) and transfers them to the third receiving mechanism (322) and the fourth receiving mechanism (323) respectively. The third robot (319) picks up the products on the fifth synchronous belt (315) and the sixth synchronous belt (316) and transfers them to the fifth receiving mechanism (324) and the sixth receiving mechanism (325) respectively.

2. The method for measuring and sorting copper before polishing windows according to claim 1, characterized in that, The feeding device (100) includes a conveyor belt (110), a conveyor drive, a tray (120), and a transfer mechanism (130). The tray (120) is slidably disposed on the conveyor belt (110). The output end of the conveyor drive is connected to the conveyor belt (110). The transfer mechanism (130) spans across the conveyor belt (110). Step S100 includes: S110, Place the product on the tray (120); S120, the conveyor drive drives the conveyor belt (110) to rotate, thereby moving the tray (120) on the conveyor belt (110); S130, the transfer mechanism (130) transfers the product in the tray (120) to the thickness measuring device (200).

3. The method for measuring and sorting copper before polishing windows according to claim 2, characterized in that, The transfer mechanism (130) includes a support, a sliding module, and a transfer robot. The support spans the conveyor belt (110), the sliding module is mounted on the support, and the transfer robot is slidably connected to the support through the sliding module. Step S130 includes: S131, The transfer robot picks up the product; S132, the transfer robot arm slides on the support to the thickness measuring device (200) via the sliding module and releases the product.

Citation Information

Patent Citations

  • Product detecting and sorting device

    CN112222018A

  • Glass sorting and loading system

    CN113859981A