Mobile frame turner
The design of the mobile frame tilting machine solves the problem of the inability to raise, lower, and tilt the bogie frame for adjustment. It enables stable clamping and synchronous raising and lowering of frames of different sizes, reduces the labor intensity of operators, and improves maintenance and inspection efficiency and safety.
Patent Information
- Application Number
- CN202310089638.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2043-01-17
AI Technical Summary
In existing technologies, the bogie frame cannot be raised, lowered, or tilted for adjustment, resulting in low maintenance efficiency, high labor intensity, and high safety risks.
Design a mobile frame tilting machine, which uses a mobile trolley, a frame, a lifting component, and a clamping component. The mobile trolley adjusts the spacing of the frame, the lifting component achieves synchronous lifting and lowering, and the clamping component achieves tilting, thereby improving maintenance efficiency.
It enables adaptive clamping and stable lifting of frames of different sizes, reducing the labor intensity of operators and improving maintenance and testing efficiency and safety.
Smart Images

Figure CN115893258B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of bogie maintenance and electromechanical equipment, and particularly relates to a mobile bogie turnover machine. BACKGROUND
[0002] The bogie is one of the parts most prone to wear and tear and fatigue damage in train operation. In order to ensure the safe operation of the train, the bogie needs to be frequently overhauled and inspected. Since the bogie has a complex structure, a large volume and a large weight, in order to conveniently overhaul, detect, disassemble or assemble the parts, the bogie needs to be supported at each maintenance station, and the supporting height can be lifted according to the maintenance needs. In the prior art, the vehicle depot uses a fixed support frame for support and fixation, and the height of the bogie cannot be adjusted, which greatly increases the labor intensity and workload of the maintenance, and the maintenance efficiency and quality are not ideal.
[0003] Therefore, there is an urgent need for a convenient, fast, safe and reliable bogie turnover device to meet the needs of equipment maintenance.
[0004] With the maturation of new electrification technology principles and hydraulic control technology, the bogie lifting and turnover device field is designed to have a standard, intelligent product that can adapt to various test pieces, eliminate safety risk items, and improve work efficiency. SUMMARY
[0005] The present application aims to provide a mobile bogie turnover machine to solve the problem of low maintenance efficiency caused by the inability of the bogie to be lifted and turned.
[0006] To achieve this purpose, the present application adopts the following technical solutions:
[0007] The mobile bogie turnover machine comprises:
[0008] Two mobile trolleys, which can move away from or close to each other in the horizontal direction;
[0009] Two racks, the bottom ends of which are respectively fixed on the two mobile trolleys and can move away from or close to each other with the two mobile trolleys;
[0010] Two lifting assemblies, which are respectively arranged on the two racks and can be synchronously lifted in the height direction of the racks;
[0011] Two chuck assemblies, which are respectively rotatably connected to the two lifting assemblies and can be lifted with the lifting assemblies, and can respectively clamp the two ends of the bogie.
[0012] Optionally, the mobile trolley comprises:
[0013] a base fixedly arranged on a ground foundation, wherein a linear guide rail along a first direction is arranged on the base;
[0014] a support plate slidably connected to the linear guide rail, and a bottom end of the rack is detachably connected above the support plate;
[0015] a horizontal driving mechanism configured to drive the support plate to slide along the linear guide rail to drive the movement of the rack.
[0016] Optionally, the lifting assembly comprises:
[0017] a lifting driving mechanism arranged at a top end of the rack, wherein the rack has a hollow cavity along a height direction and a sliding groove, and the sliding groove is in communication with the hollow cavity and an outer wall of the rack;
[0018] a lead screw arranged in the hollow cavity, wherein a bottom end of the lead screw is rotatably connected to a bottom end of the rack, a top end of the lead screw is connected to an output end of the lifting driving mechanism, and the lifting driving mechanism is capable of driving the rotation of the lead screw;
[0019] a lifting nut threadedly connected with the lead screw, wherein the lifting nut is configured to convert the rotation of the lead screw into lifting movement of the lifting nut, a horizontal support rod is connected to the lifting nut, one end of the horizontal support rod away from the lifting nut is arranged in the sliding groove, and the horizontal support rod abuts against an inner wall of the sliding groove to limit the rotation of the lifting nut;
[0020] a lifting plate arranged outside the rack and connected to the horizontal support rod, wherein the horizontal support rod is capable of driving the lifting plate to perform lifting movement.
[0021] Optionally, the lifting assembly further comprises a protection nut threadedly connected with the lead screw, wherein the protection nut and the lifting nut are arranged in a spaced manner, and the protection nut and the lifting nut are connected by a connecting plate to realize synchronous lifting.
[0022] Optionally, the lifting plate is arranged around an outer peripheral wall of the rack, the outer peripheral wall of the rack is provided with a plurality of parallel lifting tracks, the lifting plate is provided with a guide assembly, and the guide assembly is slidably connected to the lifting tracks.
[0023] Optionally, the chuck assembly comprises:
[0024] A U-shaped base comprises a middle beam and two free ends arranged at two ends of the middle beam, the middle beam is rotationally connected to the lifting plate;
[0025] An upper clamp is arranged at one of the free ends of the U-shaped base, the upper clamp is movably connected to the one free end, and the upper clamp can adaptively adjust the clamping angle according to the framework;
[0026] A lower clamp is arranged at the other free end of the U-shaped base, the lower clamp is rotationally connected to the other free end, and the lower clamp can adaptively adjust the clamping angle according to the framework.
[0027] Optionally, the upper clamp comprises:
[0028] A clamping cylinder is fixed to the upper free end, and the output end of the clamping cylinder is arranged towards the lower clamp, and the output end of the clamping cylinder is provided with a ball head;
[0029] An upper clamping plate is provided with a ball socket, the ball socket is matched and installed with the ball head to movably connect the upper clamping plate, and the stress surface of the upper clamping plate is provided with an anti-skid layer.
[0030] Optionally, the lower clamp comprises:
[0031] An optical axis is rotationally connected to the lower free end in the horizontal direction;
[0032] A lower clamping plate is arranged on the optical axis and fixedly connected, and the stress surface of the lower clamping plate is provided with the anti-skid layer.
[0033] Optionally, the lower clamp is provided with two, and the two lower clamps are arranged on both sides of the upper clamp along the long axis direction of the middle beam to form three-point clamping and fixing of the framework.
[0034] Optionally, the mobile framework turnover machine further comprises a rotation driving assembly, the rotation driving assembly is arranged on one lifting assembly or simultaneously arranged on two lifting assemblies, and the rotation driving assembly is configured to drive the clamping head assembly to rotate and drive the turnover of the framework.
[0035] The beneficial effects of the present application are:
[0036] The mobile framework turnover machine of the present application is provided with two machine frames arranged on two mobile trolleys respectively, which is convenient for driving the two machine frames to move away from or close to each other in the horizontal direction through the mobile trolleys, so that the distance between the two machine frames can be adjusted according to the length of the framework, so as to be suitable for frameworks of different sizes.
[0037] By setting the lifting assembly with synchronous lifting movement on two racks, synchronous lifting of both ends of the rack can be realized, and stable lifting of the heavy rack can also be realized, so as to facilitate maintenance and detection and improve the maintenance and detection efficiency.
[0038] By setting the chuck assembly on the lifting assembly, the rack fixed on the two chuck assemblies can be overturned relative to the lifting assembly, so as to facilitate control and operation of different overturning angles of the rack, and then realize rack overturning maintenance and detection, which is beneficial to reduce the labor intensity and workload of the operator and improve the maintenance efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0039] Figure 1 is a use state schematic diagram of the mobile rack overturning machine of the present application;
[0040] Figure 2 is a structure schematic diagram of the mobile rack overturning machine of the present application;
[0041] Figure 3 is a front view of the mobile rack overturning machine of the present application;
[0042] Figure 4 is a longitudinal section schematic diagram of the mobile rack overturning machine of the present application;
[0043] Figure 5 is Figure 4 an enlarged structure schematic diagram of area A in the present application;
[0044] Figure 6 is a structure schematic diagram of the guide assembly in the mobile rack overturning machine of the present application;
[0045] Figure 7 is Figure 4 an enlarged structure schematic diagram of area B in the present application.
[0046] In the figure:
[0047] 100, mobile trolley; 101, base; 102, support plate; 103, horizontal driving mechanism; 104, linear guide rail;
[0048] 200, rack; 201, hollow cavity; 202, sliding groove; 203, lifting rail;
[0049] 300, lifting assembly; 301, lifting driving mechanism; 302, lead screw; 303, lifting nut; 304, lifting plate; 3041, mounting hole; 3042, assembly hole; 305, horizontal support rod; 306, protection nut; 307, connecting plate; 308, guide assembly; 3081, guide shaft; 3082, guide wheel; 3083, positioning sleeve; 3084, gland; 309, counterweight;
[0050] 400, chuck assembly; 401, U-shaped base; 4011, middle beam; 4012, free end; 402, upper clamp; 4021, clamping cylinder; 40211, ball head; 4022, upper clamp plate; 40221, ball socket; 4023, anti-skid layer; 403, lower clamp; 4031, optical axis; 4032, lower clamp plate; 404, rotating shaft;
[0051] 500, frame; 600, rotating driving assembly. DETAILED DESCRIPTION
[0052] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the application and are not to be used to limit the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for the convenience of description, rather than all the structures.
[0053] In the description of the application, unless otherwise explicitly specified and limited, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0054] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "upper", "above" and "on" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "below" and "below" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0055] In the description of the present embodiment, the terms "upper", "lower", "right", "left" and other orientation or position relationships are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the application. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0056] This invention provides a mobile frame turning machine for clamping, lifting, and turning heavy and large frames such as bogies, to facilitate maintenance and inspection and improve maintenance and inspection efficiency.
[0057] like Figure 1 As shown, taking frame 500 as an example, two mobile frame flipping machines form a group, respectively used to clamp both ends of frame 500, realizing the lifting and flipping operations of frame 500. The mobile frame flipping machine provided in this embodiment includes a mobile trolley 100, a frame 200, a lifting assembly 300, and a clamping assembly 400. The mobile trolley 100 can move horizontally to achieve mutual separation or proximity between the two mobile trolleys 100; the bottom end of the frame 200 is fixed on the mobile trolley 100 and can move with the mobile trolley 100 to achieve mutual separation or proximity between the two frames 200; the lifting assembly 300 is set on the frame 200, and the two lifting assemblies 300 can be synchronously lifted and lowered along the height direction of the two frames 200 respectively; the clamping assembly 400 is rotatably connected to the lifting assembly 300 and can be lifted and lowered with the lifting assembly 300, and the two clamping assemblies 400 can clamp both ends of the frame 500 respectively.
[0058] The mobile frame tilting machine of the present invention, by respectively mounting two frames 200 on two mobile trolleys 100, allows the two frames 200 to be moved horizontally away from or close together by the mobile trolleys 100. This enables the spacing between the two frames 200 to be adjusted according to the length of the frame 500, making it suitable for frames 500 of different sizes and providing good versatility. By installing synchronously lifting components 300 on the two frames 200, synchronous lifting of both ends of the frame 200 can be achieved, ensuring stable lifting even for heavy frames 500, facilitating inspection and testing, and improving inspection and testing efficiency. By setting a clamp assembly 400 on the lifting assembly 300, the frame 500 fixed on the two clamp assemblies 400 can be raised to a safe height with the clamp assembly 400 and then flipped relative to the lifting assembly 300. After flipping, it can be lowered to a specified height for inspection and testing. This facilitates the control and operation of the frame 500 at different flipping angles, thereby realizing the flipping inspection and testing of the frame 500, reducing the labor intensity and workload of operators, and improving maintenance efficiency.
[0059] Optionally, the mobile trolley 100 includes a base 101, a support plate 102, and a horizontal drive mechanism 103, such as... Figure 1 and Figure 2As shown, the base 101 is fixedly arranged on the ground foundation, the base 101 is provided with a linear guide rail 104, and the two linear guide rails 104 on the two moving trolleys 100 are arranged in line. The support plate 102 is slidingly connected to the linear guide rail 104, and the bottom end of the rack 200 is detachably connected above the support plate 102. The horizontal driving mechanism 103 is configured to drive the support plate 102 to slide along the linear guide rail 104 to drive the movement of the rack 200. Among them, the base 101 selects a compartment structure, the linear guide rail 104, the support plate 102 and the horizontal driving mechanism 103 are all arranged inside the base 101 and fixed, the base 101 is poured with concrete and fixed and embedded with bolts, the linear guide rail 104 can be connected with the embedded bolts to realize fixation. The two sides of the linear rail 104 can be selected to be provided with guide rails to ensure the linear walking direction of the support plate 102. The linear rail 104 is flush with the ground after installation, a safety cover is arranged above the base 101 to protect the linear rail 104 and the horizontal driving mechanism 103, and a foot platform can be formed above the base 101 to facilitate the movement of the on-site operator. In some embodiments, the horizontal driving mechanism 103 is a hydraulic cylinder, and the two horizontal driving mechanisms 103 of the two moving trolleys 100 are connected through a hydraulic pipeline to realize synchronous driving movement of the two support plates 102. Of course, according to the actual operation needs, the two horizontal driving mechanisms 103 can also drive the two support plates 102 to move individually, to adjust the distance between the two racks 200, and then adjust the distance between the two chuck assemblies 400, so as to clamp and fix the frame 500. The sliding connection between the support plate 102 and the linear guide rail 104 is a sliding block connection, such as arranging a sliding block below the support plate 102 to cooperate with the linear guide rail 104 to realize sliding connection. It should be noted that when installing the base 101, attention should be paid to the consistency of the two linear guide rails 104 to ensure the consistency of the two racks 200 in the horizontal direction.
[0060] Optionally, the lifting assembly 300 comprises a lifting driving mechanism 301, a lead screw 302, a lifting nut 303 and a lifting plate 304. The lifting driving mechanism 301 is arranged at the top end of the rack 200. The rack 200 has a hollow cavity 201 along the height direction and a sliding groove 202 which is in communication with the hollow cavity 201 and the outer wall of the rack 200. The lead screw 302 is arranged in the hollow cavity 201. The bottom end of the lead screw 302 is rotatably connected to the bottom end of the rack 200. The top end of the lead screw 302 is connected to the output end of the lifting driving mechanism 301. The lifting driving mechanism 301 can drive the lead screw 302 to rotate. The lifting nut 303 is threadedly connected to the lead screw 302. The lifting nut 303 is configured to convert the rotation of the lead screw 302 into the lifting movement of the lifting nut 303. The horizontal support rod 305 is connected to the lifting nut 303. The end of the horizontal support rod 305 away from the lifting nut 303 is arranged in the sliding groove 202. The horizontal support rod 305 abuts against the inner wall of the sliding groove 202 to limit the rotation of the lifting nut 303. The lifting plate 304 is arranged outside the rack 200 and is connected to the horizontal support rod 305. The horizontal support rod 305 can drive the lifting plate 304 to lift.
[0061] As Figures 2-5 , the rack 200 is a square steel framework with a rectangular cross section. A long sliding groove 202 is arranged on one side of the rack 200 along the height direction (also the lifting direction). The hollow cavity 201 extends through the long axis direction of the framework 200. The length of the sliding groove 202 along the long axis direction of the rack 200 is greater than the distance that the framework 500 needs to lift. The lead screw 302 has a T-shaped external thread. The lead screw 302 is threadedly connected to the lifting nut 303. When the lifting driving mechanism 301 drives the lead screw 302 to rotate, the lifting nut 303 realizes lifting movement, thereby realizing the conversion of rotation and lifting movement. The lifting driving mechanism 301 adopts a combination of a driving motor and a speed reducer. The speed reducer adopts a turbine speed reducer with a brake. The driving force is large and has a self-locking function. The T-shaped thread on the lead screw 302 realizes double locking. It should be noted that the diameter of the lead screw 302 is not less than 80 mm due to the large weight of the framework 500. In this embodiment, the horizontal support rod 305 has two parts which are symmetrically arranged on the two sides of the lifting nut 303. The two horizontal support rods 305 pass through the sliding groove 202 from the hollow cavity 201 and are connected to the lifting plate 304. The width of the two horizontal support rods 305 is equal to the width of the sliding groove 202. The outer sides of the two horizontal support rods 305 which are away from each other can abut against the inner walls of the slots of the sliding groove 202, thereby limiting the rotation of the lifting nut 303. In some embodiments, a dust cover is arranged on the outer side of the lead screw 302. The two ends of the dust cover are connected to the lifting nut 303 and the top end of the rack 200, or are connected to the protection nut 306 and the bottom end of the rack 200.
[0062] Optionally, the lifting assembly 300 also includes a protective nut 306, which is threaded to the lead screw 302. The protective nut 306 and the lifting nut 303 are spaced apart and connected by a connecting plate 307 to achieve synchronous lifting.
[0063] like Figure 5 As shown, in this embodiment, the protective nut 306 is threaded onto the lead screw 302 and located below it. This ensures that the lead screw 302 remains threadedly connected even if the lifting nut 303 fails or malfunctions, reducing or preventing accidents. A connecting plate 307 connects to the outer walls of the protective nut 306 and the lifting nut 303, facilitating synchronous lifting and lowering of both nuts and increasing the safety of the lifting nut 303. Multiple connecting plates 307 are provided, spaced apart around the outer periphery of the protective nut 306 and the lifting nut 303. The connecting plates 307 are made of steel plates and connected to the protective nut 306 and the lifting nut 303 by bolts, facilitating assembly and disassembly. The lifting nut 303 is bolted to the horizontal support rod 305.
[0064] Optionally, the lifting plate 304 is arranged around the outer peripheral wall of the frame 200. The outer peripheral wall of the frame 200 is provided with multiple parallel lifting rails 203. The lifting plate 304 is provided with a guide component 308, which is slidably connected to the lifting rails 203.
[0065] like Figure 2 As shown, the frame 200 has a rectangular cross-section, and the lifting plate 304 is a rectangular frame box structure. The lifting plate 304 is sleeved on the outside of the frame 200, and the guide assembly 308 is clamped between the lifting plate 304 and the frame 200 to reduce the sliding friction between them. Specifically, the lifting rail 203 is arranged around the four sides of the frame 200 and protrudes from the surface of the side of the frame 200. In this embodiment, since the frame 500 has a large self-weight, a counterweight block 309 is provided on the lifting plate 304 at a position opposite to the clamp assembly 400 to balance the weight of the frame 500 and improve the smoothness of the lifting and sliding of the lifting plate 304.
[0066] like Figure 2 In the illustrated embodiment, the lifting plate 304 is provided with four sets of mounting holes 3041, each set of mounting holes 3041 being arranged opposite each other for mounting the guide assembly 308. Each side of the lifting plate 304 is provided with four assembly holes 3042.
[0067] like Figure 6As shown, the guide assembly 308 includes a guide shaft 3081, a guide wheel 3082 and a gland 3084. The guide shaft 3081 is an optical axis, one end has a head, the other end can pass through two installation holes 3041 in opposite positions in sequence, and is fixedly connected with the guide shaft 3081 through the gland 3084, so as to realize the installation and fixation of the guide shaft 3081. The guide shaft 3081 is rotatably connected with the installation hole 3041, that is, the outer diameter of the guide shaft 3081 is slightly smaller than the inner diameter of the installation hole 3041. The gland 3084 is connected with the end of the guide shaft 3081 by bolts. The guide wheel 3082 is provided with two and is arranged on the guide shaft 3081 in a spaced manner. The guide wheel 3082 is rotatably connected with the guide shaft 3081, for example, the guide wheel 3082 is connected with the guide shaft 3081 through a bearing. The positions of the two guide wheels 3082 correspond to the positions of the assembly holes 3042 on the lifting plate 304. The guide wheel 3082 can roll on the circumferentially arranged lifting rail 203 of the frame 500, so that the lifting plate 304 and the frame 200 form a rolling friction, the friction is small, and the lifting control is facilitated. After the guide wheel 3082 is installed, it is rotatably connected with the lifting rail 203 and can also be partially arranged in the assembly hole 3042. The assembly hole 3042 can limit the guide wheel 3082, so as to avoid the problem of derailment when the lifting is stuck or inclined. Figure 2 It can be known that in the embodiment, two upper and lower guide assemblies 308 are arranged on the lifting plate 304 on both sides of the sliding groove 202, and the sliding groove 202 and the lifting plate 304 in opposite positions are also provided with two upper and lower guide assemblies 308. In this way, the vertical lifting of the lifting plate 304 can be ensured, the lifting quality is improved, and the lifting movement operation of the frame 500 with large mass and volume is suitable. In order to further axially position the two spaced guide wheels 3082, Figure 6 The guide assembly 308 further includes a positioning sleeve 3083, which is sleeved on the guide shaft 3081 and located between the two guide wheels 3082 and between the guide wheel 3082 and the lifting plate 304, so as to axially position the guide wheel 3082. Further, the positioning sleeve 3083 is fixedly connected with the guide shaft 3081 by screws or pins.
[0068] Optionally, the chuck assembly 400 includes a U-shaped base 401, an upper clamp 402 and a lower clamp 403. The center of the middle beam 4011 of the U-shaped base 401 is rotatably connected with the lifting plate 304. The upper clamp 402 is arranged on the upper free end 4012 of the U-shaped base 401. The upper clamp 402 is movably connected with the upper free end 4012. The upper clamp 402 can adaptively adjust the clamping angle according to the frame 500. The lower clamp 403 is arranged on the lower free end 4012 of the U-shaped base 401. The lower clamp 403 is rotatably connected with the lower free end 4012. The lower clamp 403 can adaptively adjust the clamping angle according to the frame 500.
[0069] As Figure 3 shown, the middle beam 4011 of the U-shaped base 401 is fixedly connected to one end of the rotating shaft 404 away from the free end 4012, and the other end of the rotating shaft 404 is rotatably connected to the lifting plate 304. When the U-shaped base 401 is rotated, the U-shaped base 401 drives the frame 500 to rotate to realize overturning. By limiting and controlling the rotation of the rotating shaft 404, the frame 500 can be rotated at any angle to facilitate maintenance and detection.
[0070] Optionally, the upper clamp 402 comprises a clamping cylinder 4021 and an upper clamp plate 4022. The clamping cylinder 4021 is fixed to one of the free ends 4012, and the output end of the clamping cylinder 4021 is arranged towards the lower clamp 403. The output end of the clamping cylinder 4021 is provided with a ball head 40211. The upper clamp plate 4022 is provided with a ball socket 40221, and the ball socket 40221 is installed in cooperation with the ball head 40211 to movably connect the upper clamp plate 4022. The stress surface of the upper clamp plate 4022 is provided with an anti-skid layer 4023.
[0071] As Figure 7 shown, the clamping cylinder 4021 is preferably a hydraulic cylinder. The clamping cylinders 4021 of the two clamp head assemblies 400 can be connected through a hydraulic pipeline to realize synchronous driving. The output end of the clamping cylinder 4021 is arranged towards the lower clamp 403 to facilitate adjustment of the distance between the upper clamp 402 and the lower clamp 403 to adapt to the clamping of frames 500 of different sizes. The cooperation between the ball head 40211 and the ball socket 40221 allows the upper clamp plate 4022 of the upper clamp 402 to have adaptive rotation within a certain range when the frame 500 is placed between the upper clamp 402 and the lower clamp 403, which facilitates the assembly of the initial position of the frame 500. The anti-skid layer 4023 is arranged on the stress surface of the upper clamp plate 4022. As Figure 2 shown, the upper clamp plate 4022 has a U-shaped cross section, and the end faces of the two end portions are stress surfaces. The anti-skid layers 4023 are arranged on the two stress surfaces respectively. The anti-skid layers 4023 are made of rubber material, and the surface of the anti-skid layer 4023 has grooves to increase the friction.
[0072] Optionally, the lower clamp 403 comprises an optical shaft 4031 and a lower clamp plate 4032. The optical shaft 4031 is rotatably connected to the lower free end 4012 in the horizontal direction. The lower clamp plate 4032 is arranged on the optical shaft 4031 and fixedly connected. The stress surface of the lower clamp plate 4032 is provided with an anti-skid layer 4023.
[0073] As Figure 3As shown, the optical shaft 4031 is rotationally connected to the free end 4012 along the extension direction of the free end 4012, the lower clamping plate 4032 has a shaft hole for the optical shaft 4031 to pass through, the optical shaft 4031 passes through the lower clamping plate 4032 and is fixedly connected to the lower clamping plate 4032 through an end cover and a bolt, so that the lower clamping plate 4032 can rotate synchronously with the optical shaft 4031, and when the frame 500 is installed, the lower clamping plate 4032 can be adaptively rotated to facilitate the frame 500 to extend into the space between the upper clamping plate 4022 and the lower clamping plate 4032. Further, a shaft sleeve is sleeved on the optical shaft 4031, conical roller bearings are arranged at both ends of the shaft sleeve, and the shaft sleeve is fixedly connected to the optical shaft 4031 through a bearing cover, which is beneficial to improve the rotation effect of the optical shaft 4031, reduce the rotation friction, and realize the axial limiting of the lower clamping plate 4032 on the optical shaft 4031. The protective layer 4023 on the lower clamping plate 4032 has the same structure and material as the anti-skid layer 4023 on the upper clamping plate 4022, and is used to improve the friction between the lower clamping plate 4032 and the frame 500.
[0074] Optionally, two lower clamps 403 are arranged, and the two lower clamps 403 are arranged on the two sides of the upper clamp 402 in the vertical direction to form three-point clamping and fixing of the frame 500.
[0075] As shown in the figure, Figure 2 two lower clamps 403 are arranged on the two sides of the U-shaped base 401 and on the two sides of the upper clamp 402, one upper clamp 402 and two lower clamps 403 realize three-point clamping and positioning of the frame 500, and the clamping effect is good.
[0076] Optionally, the mobile frame turnover machine further comprises a rotation driving assembly 600, which is arranged on one lifting assembly 300 or simultaneously arranged on two lifting assemblies 300, and is configured to drive the clamping head assembly 400 to rotate and drive the frame 500 to overturn.
[0077] As shown in the figure, Figure 1 in this embodiment, one rotation driving assembly 600 is arranged on one lifting assembly 300. Specifically, as shown in the figure, Figure 3 the body of the rotation driving assembly 600 can be fixed on the lifting plate 304, the output end of the rotation driving assembly 600 is arranged in the horizontal direction, the output end of the rotation driving assembly 600 is connected to the rotating shaft 404 to drive the rotating shaft 404 to rotate, and then drive the U-shaped base 401 to rotate.
[0078] It can be understood that in other embodiments, the body of the rotating driving assembly 600 can also be fixed on the U-shaped base 401 of the clamp head assembly 400, and by being rotatably connected with the rotating shaft 404, the rotating shaft 404 is fixedly connected with the lifting plate 304, the driving control of the rotating driving assembly 600 on the clamp head assembly 400 can also be realized.
[0079] By arranging the rotating driving assembly 600 between the lifting assembly 300 and the clamp head assembly 400, the automatic control of the rotation of the clamp head assembly 400 can be realized, the manual labor and the working strength are saved, and the maintenance and detection efficiency of the framework 500 is improved. The rotating driving assembly 600 can realize the precise turning angle control and the limit locking of the clamp head assembly 400, and the safety is high, and the control position is flexible and accurate.
[0080] The rotating driving assembly 600 comprises a rotating driving motor and a speed reducer, when two rotating driving assemblies 600 are arranged, the two rotating driving motors can be synchronously controlled through electrical control, so that the turning efficiency of the framework 500 is improved.
[0081] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present application. It is unnecessary and impossible to enumerate all the embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. A mobile frame inverter, characterized by, The utility model relates to a kind of movable trolley and its lifting mechanism, including: Movable trolley (100), two movable trolley (100) are provided with, two movable trolley (100) can be moved along horizontal direction to be far away from each other or close to each other; Rack (200), two rack (200) are provided with, and the bottom end of two rack (200) is fixed on two movable trolley (100) respectively and can follow two movable trolley (100) and be far away from each other or close to each other;The rack (200) has hollow cavity (201) along the height direction and chute (202), and the chute (202) is communicated with the hollow cavity (201) and the outer wall of the rack (200); Lifting assembly (300), two lifting assembly (300) are provided with, two lifting assembly (300) are respectively arranged in two rack (200), and two lifting assembly (300) can be synchronously lifted along the height direction of the rack (200);The lifting assembly (300) includes lifting plate (304), and the lifting plate (304) is arranged around the outer circumferential wall of the rack (200), and the outer circumferential wall of the rack (200) is provided with a plurality of parallel lifting tracks (203), and the lifting plate (304) is provided with guide assembly (308), and the guide assembly (308) is slidably connected to the lifting track (203);The guide assembly (308) is arranged on both sides and opposite sides of the chute (202) and is arranged in two groups from top to bottom;Each guide assembly (308) includes two guide wheels (3082), and each side of the lifting plate (304) is provided with four assembly holes (3042), and the guide wheel (3082) is installed and is connected to the lifting track (203) while rolling, and part is arranged in the assembly hole (3042); Chuck assembly (400), two chuck assembly (400) are provided with, and two chuck assembly (400) are respectively rotatably connected to two lifting assembly (300) and can be lifted along with lifting assembly (300), and two chuck assembly (400) can be respectively clamped two ends of framework (500); The chuck assembly (400) includes: U-shaped base (401), the U-shaped base (401) includes middle beam (4011) and two free ends (4012) arranged at both ends of the middle beam (4011), and the middle beam (4011) is rotatably connected to the lifting plate (304); Upper clamp (402), the upper clamp (402) is arranged in one free end (4012) of the U-shaped base (401), and the upper clamp (402) is movably connected with the one free end (4012), and the upper clamp (402) can be adaptively adjusted clamping angle according to the framework (500); A lower clamp (403) is arranged at the other free end (4012) of the U-shaped base (401), and the lower clamp (403) is rotationally connected with the other free end (4012), and the lower clamp (403) can be self-adaptively adjusted in clamping angle according to the framework (500); The lower clamp (403) comprises: An optical axis (4031) is rotationally connected with the lower free end (4012) in a horizontal direction; A lower clamping plate (4032) is arranged on the optical axis (4031) and fixedly connected; The lower clamp (403) is provided with two, and the two lower clamps (403) are arranged on both sides of the upper clamp (402) along the long axis direction of the middle beam (4011) to form three-point clamping and fixation of the framework (500).
2. The mobile rack tumbler of claim 1, wherein The mobile trolley (100) comprises: A base (101) is fixedly arranged on the ground foundation, and a linear guide rail (104) in a first direction is arranged on the base (101); A support plate (102) is slidingly connected with the linear guide rail (104), and the bottom end of the rack (200) is detachably connected above the support plate (102); A horizontal driving mechanism (103) is configured to drive the support plate (102) to slide along the linear guide rail (104) to drive the movement of the rack (200).
3. The mobile rack tumbler of claim 1, wherein: The lifting assembly (300) comprises: A lifting driving mechanism (301) is arranged at the top end of the rack (200); A lead screw (302) is arranged in the hollow cavity (201), the bottom end of the lead screw (302) is rotationally connected with the bottom end of the rack (200), the top end of the lead screw (302) is connected with the output end of the lifting driving mechanism (301), and the lifting driving mechanism (301) can drive the rotation of the lead screw (302); A lifting nut (303) is threadedly connected with the lead screw (302), the lifting nut (303) is configured to convert the rotation of the lead screw (302) into lifting movement of the lifting nut (303), a horizontal support rod (305) is connected on the lifting nut (303), one end of the horizontal support rod (305) away from the lifting nut (303) is arranged in the sliding groove (202), and the horizontal support rod (305) abuts against the inner wall of the sliding groove (202) to limit the rotation of the lifting nut (303); The lifting plate (304) is arranged outside the rack (200) and connected with the horizontal support rod (305), and the horizontal support rod (305) can drive the lifting plate (304) to perform lifting movement.
4. The mobile rack tumbler of claim 3, wherein, The lifting assembly (300) further comprises a protection nut (306) which is threadedly connected to the lead screw (302), the protection nut (306) and the lifting nut (303) are spaced apart, and the protection nut (306) and the lifting nut (303) are connected through a connecting plate (307) to realize synchronous lifting.
5. The mobile rack tipper of claim 1, wherein The upper clamp (402) comprises: A clamping cylinder (4021) is fixed at the upper free end (4012), and the output end of the clamping cylinder (4021) is arranged towards the lower clamp (403), and the output end of the clamping cylinder (4021) is provided with a ball head (40211); An upper clamp plate (4022) is provided with a ball socket (40221), the ball socket (40221) is matched with the ball head (40211) to movably connect the upper clamp plate (4022), and the stress surface of the upper clamp plate (4022) is provided with an antiskid layer.
6. The mobile rack inverter of claim 5, wherein, The stress surface of the lower clamp plate (4032) is provided with the antiskid layer.
7. The mobile rack tumbler of claim 1, wherein The mobile frame turnover machine further comprises a rotating drive assembly (600), which is arranged on one lifting assembly (300) or on two lifting assemblies (300) at the same time, and is configured to drive the clamping head assembly (400) to rotate and drive the turnover of the frame (500).
Citation Information
Patent Citations
Passenger train bogie frame turning-over machine
CN110844853A
Adjustable multipurpose clamp
CN203044599U
Double-stud automobile hoisting machine
CN2120736U
Movable framework turnover machine
CN219194373U