A special stone pipeline detection device

Abstract

The present invention provides a special stone pipe detection device, which includes a base. A horizontal electric sliding table and a support are installed on the surface of the base. The horizontal electric sliding table is located on one side of the support. Two electric rotating rollers for driving the pipe to roll are arranged inside the support. A height adjustment mechanism is fixed on the surface of the horizontal electric sliding table. A longitudinal movement mechanism is installed on the surface of the height adjustment mechanism. A detection and analysis box is arranged at the top of the longitudinal movement mechanism. A disassembly and assembly mechanism is arranged between the surface of the detection and analysis box and the longitudinal movement mechanism. The present invention simplifies the entire detection mechanical structure, improves the operability of the detection mechanism, reduces the number of mechanism parts, facilitates the assembly of the detection device, reduces the detection process cost, has a simple structure design, high test accuracy, and fast data transmission speed.

Description

Technical Field

[0001] The present invention relates to the technical field of pipeline detection, and specifically to a special stone pipeline detection device. Background Art

[0002] The special stone pipeline detection device is used to detect the relevant parameters of pipelines made of a special stone formed by extruding calcite added with resin, with unequal pipe diameters and wall thicknesses. It can be divided into semi-automatic and fully automatic detection devices, including the detection of parameters such as inner diameter, outer diameter, length, thickness, and hardness. The existing such detection devices have complex structures, are not easy to install, and are not flexible enough in use. It is not convenient to select different detection modes according to the size of the actual special stone pipeline. Therefore, a new special stone pipeline detection device is designed. Summary of the Invention

[0003] To achieve the above objectives, the present invention is realized through the following technical solutions: A special stone pipeline detection device includes a base. A horizontal electric slide and a support are installed on the surface of the base. The horizontal electric slide is located on one side of the support. Two electric rotating rollers for driving the pipeline to roll are arranged inside the support. A height adjustment mechanism is fixed on the surface of the horizontal electric slide. A longitudinal movement mechanism is installed on the surface of the height adjustment mechanism. A detection and analysis box is arranged at the top of the longitudinal movement mechanism. A disassembly and assembly mechanism is arranged between the detection and analysis box and the surface of the longitudinal movement mechanism. A rotation motor is connected to the longitudinal movement mechanism. A support frame is fixed at the driving end of the rotation motor. An electric rotating shaft is installed inside the support frame. A fixed sleeve is sleeved on the outer surface of the electric rotating shaft. A three-dimensional laser detector is arranged on one side of the fixed sleeve. A hardness tester is arranged on the lower surface of the longitudinal movement mechanism. Quick-connect plugs are fixed at one ends of the three-dimensional laser detector and the hardness tester. A quick-fixing mechanism is arranged inside the quick-connect plugs. First mounting sleeves are fixed on the surface of the fixed sleeve and the lower surface of the longitudinal movement mechanism. Second mounting sleeves are fixed on the side wall and the bottom of the detection and analysis box;

[0004] The detection and analysis box is internally provided with a single-chip microcomputer and a WiFi module. An AD data conversion interface is arranged on the surface of the detection and analysis box. The hardness tester and the three-dimensional laser detector are respectively connected to the single-chip microcomputer through the AD data conversion interface. The WiFi module wirelessly transmits the data analyzed by the single-chip microcomputer to the mobile phone applet or app of the management level and the computer of the production quality management department.

[0005] Preferably, the quick-connect plug is connected to the first mounting sleeve or the second mounting sleeve through the quick-fixing mechanism.

[0006] Preferably, the quick fixing mechanism includes a spring disposed inside the quick-connect plug rod. Blocks are fixed to both ends of the spring, and the blocks extend to the outside of the quick-connect plug rod. Card holes are formed on the surfaces of the first mounting sleeve and the second mounting sleeve, and the blocks are engaged with the card holes.

[0007] Preferably, openings are formed on the surfaces of the quick-connect plug rod, the first mounting sleeve, and the second mounting sleeve. There are two AD data conversion interfaces, which are respectively located inside the second mounting sleeves on the side wall and the bottom wall of the detection and analysis box.

[0008] Preferably, the connecting wire of the three-dimensional laser detector passes through the opening and is inserted into the AD data conversion interface located on the side wall of the detection and analysis box. The connecting guide of the hardness tester passes through the opening, winds around the back of the longitudinal moving mechanism, and passes through the disassembly and assembly mechanism to be inserted into the AD data conversion interface located at the bottom of the detection and analysis box.

[0009] Preferably, an electric control box is installed on one side of the base, and a control screen is arranged on the surface of the electric control box for inputting parameters to control the operation of the electric rotating roller, the transverse electric sliding table, the height adjustment mechanism, and the longitudinal moving mechanism.

[0010] Preferably, the height adjustment mechanism and the longitudinal moving mechanism have the same structure, and both include a fixed housing. A lead screw rotates inside the fixed housing. One end of the housing is fixed with a driving motor, and the driving motor is fixed to one end of the lead screw. A moving block is sleeved on the surface of the lead screw for movement.

[0011] Preferably, a liquid crystal display screen and a micro thermal printer are externally connected to the detection and analysis box.

[0012] Preferably, a handle is provided on the back of the detection and analysis box.

[0013] Preferably, the disassembly and assembly mechanism includes a mounting seat fixed on the upper surface of the housing of the longitudinal moving mechanism. Locking bolts are threadedly connected to both symmetrical side walls of the mounting seat for fixing the monitoring and analysis box.

[0014] The present invention provides a special stone pipe detection device. It has the following beneficial effects:

[0015] 1. The present invention simplifies the entire detection mechanical structure, improves the operability of the detection mechanism, reduces the number of mechanism parts, facilitates the assembly of the detection device, reduces the detection process cost, has a simple structure design, high test accuracy, and fast data transmission speed.

[0016] 2. The present invention is provided with a disassembly and assembly mechanism, a first mounting sleeve, a second mounting sleeve and a quick fixing mechanism, which makes the overall installation and disassembly convenient and more flexible to use. For medium-sized special stone pipes, full-automatic detection can be carried out under the action of a transverse electric sliding sleeve, an electric rotating roller, a height adjustment mechanism and a longitudinal moving mechanism. For some relatively small or large pipes, the three-dimensional laser detector and the hardness tester can be disassembled and reassembled to form a handheld detection device, making the use more flexible. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the first perspective view of the present invention;

[0018] Figure 2 is the second perspective view of the present invention;

[0019] Figure 3 is the enlarged view of A of the present invention;

[0020] Figure 4 is the schematic diagram of the second embodiment of the present invention;

[0021] Figure 5 is the detection block diagram of the present invention.

[0022] Wherein, 1. Base; 2. Support; 3. Electric rotating roller; 4. Transverse electric slide; 5. Electric control box; 6. Control screen; 7. Height adjustment mechanism; 8. Longitudinal moving mechanism; 9. Detection and analysis box; 10. Handle; 11. Mounting seat; 12. Locking bolt; 13. Rotating motor; 14. Support frame; 15. Fixed sleeve; 16. Electric rotating shaft; 17. First mounting sleeve; 18. Second mounting sleeve; 19. Quick-connect plug; 20. Three-dimensional laser detector; 21. Quick fixing mechanism; 22. Hardness tester. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Embodiment 1:

[0025] As Figure 1 Figure 2 and Figure 5As shown in the figure, an embodiment of the present invention provides a special stone pipeline detection device, which includes a base 1. A horizontal electric slide 4 and a support 2 are installed on the surface of the base 1. The horizontal electric slide 4 is located on one side of the support 2. Two electric rotating rollers 3 for driving the pipeline to roll are arranged inside the support 2. A height adjustment mechanism 7 is fixed on the surface of the horizontal electric slide 4. A longitudinal movement mechanism 8 is installed on the surface of the height adjustment mechanism 7. A detection and analysis box 9 is arranged at the top of the longitudinal movement mechanism 8. A rotation motor 13 is connected to the longitudinal movement mechanism 8. A support frame 14 is fixed at the driving end of the rotation motor 13. An electric rotating shaft 16 is installed inside the support frame 14. A fixed sleeve 15 is sleeved on the outer surface of the electric rotating shaft 16. A three-dimensional laser detector 20 is arranged on one side of the fixed sleeve 15. A hardness tester 22 is arranged on the lower surface of the longitudinal movement mechanism 8. A single-chip microcomputer and a WiFi module are arranged inside the detection and analysis box 9. An AD data conversion interface is arranged on the surface of the detection and analysis box 9. The hardness tester 22 and the three-dimensional laser detector 20 are respectively connected to the single-chip microcomputer through the AD data conversion interface. The WiFi module wirelessly transmits the data analyzed by the single-chip microcomputer to the mobile phone applet or app of the management level and the computer of the production quality management department.

[0026] An electric control box 5 is installed on one side of the base 1. A control screen 6 is arranged on the surface of the electric control box 5, which is used to input parameters to control the operation of the electric rotating rollers 3, the horizontal electric slide 4, the height adjustment mechanism 7 and the longitudinal movement mechanism 8. The height adjustment mechanism 7 and the longitudinal movement mechanism 8 have the same structure, both of which include a fixed outer shell. A lead screw rotates inside the fixed outer shell. A driving motor is fixed at one end of the outer shell. The driving motor is fixed to one end of the lead screw. A moving block is sleeved on the surface of the lead screw to realize movement. The detection and analysis box 9 is externally connected with a liquid crystal display screen and a micro thermal printer, and can print out the detection data and the scanned model through the micro thermal printer. The liquid crystal display screen can directly display the detection data.

[0027] In use, place the special stone pipeline on the surface of the electric rotating roller 3. Set the moving parameters through the control panel 6. Then start the 3D laser detector 20 and the hardness tester 22. Through the electric control box 5, start the horizontal electric slide 4 to drive the 3D laser detector 20 to move for laser scanning to detect the length of the pipeline. Then the electric rotating roller 3 rotates to drive the pipeline to roll on the surface of the electric driving roller 3, so as to conduct laser scanning detection on the outer diameter of the pipeline. After the outer diameter detection is completed, the horizontal electric slide 4 drives the 3D laser detector 20 to move to the position of the pipeline. The height adjustment mechanism 7 drives the 3D laser detector 20 to descend. At the same time, the rotation motor 13 drives the 3D laser detector 20 to rotate an angle and extends to one end port of the pipeline, so that the electric rotating roller 3 drives the pipeline to rotate again to conduct scanning detection on the inner diameter of the pipeline. The detected data, including the length, inner diameter and outer diameter of the pipeline, are input into the single-chip microcomputer to calculate the wall thickness. The height adjustment mechanism 7 drives the hardness tester 22 to descend and contact the pipeline to be able to detect the hardness of the pipeline after forming. The measured data are input into the single-chip microcomputer through the data conversion interface. All the data input into the single-chip microcomputer can be transmitted to the computers of the production quality management department and the mobile phone applets or APPs of the management level through the WIFI transmission module.

[0028] Embodiment 2:

[0029] The other structures are basically the same as those in Embodiment 1. The only difference is:

[0030] As Figure 1 、 Figure 3 and Figure 4 shown, a disassembly and assembly mechanism is provided between the surface of the detection and analysis box 9 and the longitudinal moving mechanism 8. Quick-connect plugs 19 are fixed at one ends of the 3D laser detector 20 and the hardness tester 22. A quick-fixing mechanism 21 is arranged inside the quick-connect plug 19. First mounting sleeves 17 are fixed on the surface of the fixing sleeve 15 and the lower surface of the longitudinal moving mechanism 8. Second mounting sleeves 18 are fixed on the side wall and the bottom of the detection and analysis box 9. The quick-connect plug 19 is connected to the first mounting sleeve 17 or the second mounting sleeve 18 through the quick-fixing mechanism 21.

[0031] The quick-fixing mechanism 21 includes a spring arranged inside the quick-connect plug 19. Blocks are fixed at both ends of the spring. The blocks extend to the outside of the quick-connect plug 19. Card holes are formed on the surfaces of the first mounting sleeve 17 and the second mounting sleeve 18. The blocks are engaged with the card holes.

[0032] The surfaces of the quick-connect plug rod 19, the first mounting sleeve 17, and the second mounting sleeve 18 are all provided with openings. There are two AD data conversion interfaces, which are respectively located inside the second mounting sleeve 18 on the side wall and the bottom wall of the detection and analysis box 9. The connecting wire of the three-dimensional laser detector 20 passes through the opening and is inserted into the AD data conversion interface located on the side wall of the detection and analysis box 9. The connecting guide of the hardness tester 22 passes through the opening, winds around the back of the longitudinal moving mechanism 8, passes through the disassembly and assembly mechanism, and is inserted into the AD data conversion interface located at the bottom of the detection and analysis box 9. A handle 10 is provided on the back of the detection and analysis box 9. The disassembly and assembly mechanism includes a mounting seat 11 fixed on the upper surface of the housing of the longitudinal moving mechanism 8. Locking bolts 12 are threadedly connected to both symmetric side walls of the mounting seat 11 for fixing the monitoring and analysis box 9.

[0033] When detecting special stone pipes that are too large or too small to be conveniently placed on the electric rotating roller 3, the device can be converted into a handheld type, that is, semi-automatic detection. By pressing the block at the three-dimensional laser detector 20, the block is separated from the card hole on the first mounting sleeve 17, and the quick-connect plug rod 19 of the three-dimensional laser detector 20 is connected to the second mounting sleeve 18 on the side wall of the detection and analysis box 9. Then, turn the locking bolt 12 to loosen it, so that the detection and analysis box 9 is removed from the surface of the longitudinal moving mechanism 8. Similarly, press the block at the quick-fixing mechanism 21 at the top of the hardness tester 22 to separate it from the first mounting sleeve 17 at the bottom of the detection and analysis box 9 and connect it to the second mounting sleeve 18 at the bottom of the detection and analysis box 9, so as to remove the whole and hold it for scanning detection.

[0034] Among them, the mobile phone applet or APP is independently designed;

[0035] The working voltage of the described detection device is 9V - 16V, and it comes with a rechargeable lithium battery;

[0036] The working current of the detection device is less than 0.5A.

[0037] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A special stone pipeline detection device, comprising a base (1), characterized in that: A transverse electric slide (4) and a support (2) are mounted on the surface of the base (1). The transverse electric slide (4) is located on one side of the support (2). Two electric rotating rollers (3) for driving the pipeline to roll are arranged inside the support (2). A height adjusting mechanism (7) is fixed on the surface of the transverse electric slide (4). A longitudinal moving mechanism (8) is mounted on the surface of the height adjusting mechanism (7). A detection and analysis box (9) is arranged at the top of the longitudinal moving mechanism (8). A disassembly and assembly mechanism is arranged between the surface of the detection and analysis box (9) and the longitudinal moving mechanism (8). A rotating motor (13) is connected to the longitudinal moving mechanism (8). A support frame (14) is fixed at the driving end of the rotating motor (13). An electric rotating shaft (16) is installed inside the support frame (14). A fixing sleeve (15) is sleeved on the outer surface of the electric rotating shaft (16). A three-dimensional laser detector (20) is arranged on one side of the fixing sleeve (15). A hardness tester (22) is arranged on the lower surface of the longitudinal moving mechanism (8). Quick-connect plugs (19) are fixed at one ends of the three-dimensional laser detector (20) and the hardness tester (22). A quick-fixing mechanism (21) is arranged inside the quick-connect plug (19). First mounting sleeves (17) are fixed on the surface of the fixing sleeve (15) and the lower surface of the longitudinal moving mechanism (8). Second mounting sleeves (18) are fixed on the side wall and the bottom of the detection and analysis box (9). A single-chip microcomputer and a WiFi module are arranged inside the detection and analysis box (9). An AD data conversion interface is arranged on the surface of the detection and analysis box (9). The hardness tester (22) and the three-dimensional laser detector (20) are respectively connected to the single-chip microcomputer through the AD data conversion interface. The WiFi module wirelessly transmits the data analyzed by the single-chip microcomputer to the mobile phone applet or app of the management level and the computer of the production quality management department.

2. The special stone material pipeline detection device according to claim 1, characterized in that: The quick-connect plug (19) is connected to the first mounting sleeve (17) or the second mounting sleeve (18) through the quick-fixing mechanism (21).

3. The special stone pipeline detection device according to claim 2, characterized in that: The quick-fixing mechanism (21) includes a spring arranged inside the quick-connect plug (19). Blocks are fixed at both ends of the spring. The blocks extend to the outside of the quick-connect plug (19). Card holes are formed on the surfaces of the first mounting sleeve (17) and the second mounting sleeve (18). The blocks are engaged with the card holes.

4. The special stone material pipeline detection device according to claim 3, wherein: Openings are formed on the surfaces of the quick-connect plug (19), the first mounting sleeve (17), and the second mounting sleeve (18). There are two AD data conversion interfaces, which are respectively located inside the second mounting sleeves (18) on the side wall and the bottom wall of the detection and analysis box (9).

5. The special stone material pipeline detection device according to claim 4, characterized in that: The connecting wire of the three-dimensional laser detector (20) passes through the opening and is inserted into the AD data conversion interface on the side wall of the detection and analysis box (9). The connecting wire of the hardness tester (22) passes through the opening and winds around the back of the longitudinal moving mechanism (8) and passes through the disassembly and assembly mechanism and is inserted into the AD data conversion interface on the bottom of the detection and analysis box (9).

6. The special stone material pipeline detection device according to claim 1, characterized in that: An electric control box (5) is installed on one side of the base (1), and a control panel (6) is arranged on the surface of the electric control box (5) for inputting parameters to control the operation of the electric rotating roller (3), the transverse electric slide (4), the height adjustment mechanism (7) and the longitudinal moving mechanism (8).

7. A special stone pipeline detection device according to claim 1, characterized in that: The height adjustment mechanism (7) and the longitudinal moving mechanism (8) have the same structure, and both include a fixed outer shell. A lead screw rotates inside the fixed outer shell. One end of the outer shell is fixed with a driving motor, and the driving motor is fixed to one end of the lead screw. A moving block is sleeved on the surface of the lead screw to achieve movement.

8. A special stone pipe detection device according to claim 1, characterized in that: A liquid crystal display screen and a micro thermal printer are externally connected to the detection and analysis box (9).

9. The special stone material pipeline detection device according to claim 1, characterized in that: A handle (10) is arranged on the back of the detection and analysis box (9).

10. A special stone pipeline detection device according to claim 7, characterized in that: The disassembly and assembly mechanism includes a mounting seat (11) fixed on the upper surface of the outer shell of the longitudinal moving mechanism (8). Locking bolts (12) are threadedly connected to both symmetric side walls of the mounting seat (11) for fixing the detection and analysis box (9).

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