A kind of hemispherical soft magnetic ferrite core grinding jig

By designing a hemispherical soft magnetic ferrite core grinding fixture, the problem of existing equipment being unable to rotate, clamp, and clean residue was solved, achieving stable clamping and efficient cleaning, and improving processing quality.

CN115922552BActive Publication Date: 2026-02-27JIANGXI YAORUN MAGNETOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202211618374.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-15
Publication Date
2026-02-27
Estimated Expiration
2042-12-15

AI Technical Summary

Technical Problem

Existing processing equipment cannot rotate and clamp hemispherical soft magnetic ferrite cores, resulting in limited processing conditions and difficulty in cleaning residues during processing, which affects processing quality.

Method used

A hemispherical soft magnetic ferrite core grinding fixture was designed, which includes a fixing component and a cleaning component. The magnetic core is stably clamped and rotated by a rotating roller and a rotating rod, and cleaning is performed by the cooperation of a reciprocating screw and a piston.

Benefits of technology

Stable clamping and rotation of hemispherical soft magnetic ferrite cores were achieved, improving processing efficiency, effectively cleaning processing residues, and enhancing processing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of hemispherical soft magnetic ferrite core grinding jig, including base and the vertical plate of base fixed connection, the mounting plate for fixed processing equipment is fixedly connected in the vertical plate, the placement table is fixedly connected on the base upper surface, recess for placing soft magnetic ferrite core grinding is opened in the upper end of the placement table, sliding slot is opened in the both sides of the recess respectively, two the fixed component of sliding slot is installed respectively, the fixed component includes rotating roller, rotating rod, clamping plate, connecting rod, the clamping plate is slidably connected in the sliding slot, one end of the connecting rod is fixedly connected on the clamping plate, the rotating roller is slidably connected in the clamping plate, the rotating rod is fixedly connected on the upper end of the rotating roller, the application is continuously rotated along with rotating roller, can be moved up and down reciprocating by reciprocating screw rod to reach gas is continuously blown to the surface of hemispherical soft magnetic ferrite core and is cleaned.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of machining, in particular to a hemispherical soft magnetic ferrite core grinding jig. BACKGROUND

[0002] The hemispherical soft magnetic ferrite core grinding jig is an auxiliary device for processing the inner groove of a hemispherical soft magnetic ferrite core in a production and machining process of the hemispherical soft magnetic ferrite core, so that the hemispherical soft magnetic ferrite core is better for subsequent processing, and the hemispherical soft magnetic ferrite core grinding jig has been widely used in the technical field of machining equipment.

[0003] According to the hemispherical soft magnetic ferrite core grinding jig with the publication number CN216967407U, the bottom column is fixedly arranged at the bottom of the base, the fixing seat is fixedly arranged at the top of the base, the side plate is fixedly arranged at the bottom of the fixing seat, and the like.

[0004] The existing machining equipment cannot rotate when clamping and machining the hemispherical soft magnetic ferrite core, so that the machining conditions are limited, and therefore repeated clamping and loosening are required to rotate the hemispherical soft magnetic ferrite core, and meanwhile, a large amount of residues are left during machining and are not easy to clean, which affects the machining quality. SUMMARY

[0005] The application aims to solve the following shortcomings in the prior art: the existing machining equipment cannot rotate when clamping and machining the hemispherical soft magnetic ferrite core, so that the machining conditions are limited, and therefore repeated clamping and loosening are required to rotate the hemispherical soft magnetic ferrite core, and meanwhile, a large amount of residues are left during machining and are not easy to clean, which affects the machining quality, and a hemispherical soft magnetic ferrite core grinding jig is provided.

[0006] In order to achieve the above-mentioned purpose, the application adopts the following technical scheme:

[0007] The hemispherical soft magnetic ferrite core grinding jig comprises a base and a vertical plate fixedly connected to the base, and the vertical plate is fixedly connected with a mounting plate for fixing a machining equipment;

[0008] A placing table is fixedly connected to the upper surface of the base, a groove for placing a soft magnetic ferrite core grinder is formed in the upper end of the placing table, sliding grooves are respectively formed on the two sides of the groove, and fixed components are respectively installed in the two sliding grooves; the fixed component comprises a rotating roller, a rotating rod, a clamping plate and a connecting rod; the clamping plate is slidingly connected in the sliding groove; one end of the connecting rod is fixedly connected to the clamping plate; the rotating roller is slidingly connected in the clamping plate; and the rotating rod is fixedly connected to the upper end of the rotating roller.

[0009] Two said clamps are respectively provided with cleaning components, the cleaning components comprise closed cavities, L-shaped cavities, square cavities, pistons, reciprocating screw rods, the reciprocating screw rods are fixedly connected to the rotating rollers, the square cavities are fixedly connected to the clamps, one end of the L-shaped cavities is fixedly connected to the square cavities, the closed cavities are fixedly connected to the other end of the L-shaped cavities, and the closed cavities are rotatably connected to the reciprocating screw rods, the pistons are screw-connected to the reciprocating screw rods, and the cleaning components further comprise rack plates, the rack plates are slidingly connected to the placing tables, and the rotating rods are provided with teeth, and the rack plates are meshingly connected to the rotating rods.

[0010] Preferably, the fixing components further comprise rotating shafts and horizontal plates, one end of each of the rotating shafts is rotatably connected to the placing table, one end of each of the horizontal plates is fixedly connected to the connecting rods, teeth are formed on the surfaces of the horizontal plates, matching teeth are formed on the outer surfaces of the rotating shafts, and the horizontal plates are meshingly connected to the two sides of the rotating shafts.

[0011] Preferably, one end of the placing table is fixedly connected with a fixing plate, and a plurality of limiting holes are arranged on the fixing plate in an equidistant array.

[0012] Preferably, a sliding block is slidingly connected to the fixing plate, and an inclined rod is hingedly connected to one side of the disc through the sliding block.

[0013] Preferably, the sliding block is concave, and a through hole is formed in the upper surface of the sliding block, and a limiting rod is slidingly connected to the through hole.

[0014] Preferably, a telescopic rod is fixedly connected to the end of the mounting plate away from the vertical plate, and the telescopic rod is located above the recess.

[0015] Preferably, a spring is fixedly connected to the clamp, and one end of the spring away from the clamp is slidingly connected to the rotating rod.

[0016] Preferably, an air inlet is formed in the closed cavity.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] When the sliding block slides on the fixing plate and returns to the original position, the disc and the rotating shaft fixed to the disc rotate clockwise, and the two horizontal plates and the clamps move to the center, so that the clamps can clamp the hemispherical soft magnetic ferrite core in the recess, and the two square cavities move to the upper surface of the hemispherical soft magnetic ferrite core, so that the hemispherical soft magnetic ferrite core is stably fixed.

[0019] Under the elastic force of the spring, the rotating roller is brought into contact with the outer surface of the hemispherical soft ferrite core, and still has the function of clamping and fixing the hemispherical soft ferrite core. At this time, the rack plate is pushed to move to the right, and the rotating rod fixed on the rotating roller is driven to rotate. When the rotating roller rotates, it can drive the hemispherical soft ferrite core to rotate.

[0020] As the rollers rotate continuously, the reciprocating screw drives the piston to move up and down repeatedly, thereby continuously blowing gas onto the surface of the hemispherical soft magnetic ferrite core for cleaning. Attached Figure Description

[0021] Figure 1 This is a front structural schematic diagram of a hemispherical soft magnetic ferrite core grinding fixture proposed in this invention;

[0022] Figure 2 This is a partial structural diagram of the placement platform for a hemispherical soft magnetic ferrite core grinding fixture proposed in this invention.

[0023] Figure 3 for Figure 1 A magnified schematic diagram of the structure of part A in the diagram;

[0024] Figure 4 This is a schematic diagram of the fixing plate structure of a hemispherical soft magnetic ferrite core grinding fixture proposed in this invention;

[0025] Figure 5 This is a schematic diagram of the internal structure of the closed cavity of a hemispherical soft magnetic ferrite core grinding fixture proposed in this invention.

[0026] In the diagram: 1. Base, 2. Vertical plate, 3. Rack plate, 4. Rotating shaft, 5. Disc, 6. Horizontal plate, 7. Placement platform, 8. Limiting rod, 9. Slider, 10. Fixing plate, 11. Connecting rod, 12. Rotating roller, 13. Square cavity, 14. L-shaped cavity, 15. Closed cavity, 16. Spring, 17. Rotating rod, 18. Clamping plate, 19. Reciprocating screw, 20. Piston, 21. Limiting hole, 22. Mounting plate, 23. Telescopic rod, 24. Diagonal rod. Detailed Implementation

[0027] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0028] Reference Figures 1-5 A hemispherical soft magnetic ferrite core grinding fixture includes a base 1 and a vertical plate 2 fixedly connected to the base 1. A mounting plate 22 for fixing the processing equipment is fixedly connected to the vertical plate 2. A telescopic rod 23 is fixedly connected to the end of the mounting plate 22 away from the vertical plate 2. The telescopic rod 23 is located on the upper side of the groove.

[0029] The upper surface of the base 1 is fixedly connected with a placing table 7, the upper end of the placing table 7 is provided with a groove for placing a soft ferrite core grinder, the groove is provided in a semicircular shape, the two sides of the groove are respectively provided with a sliding slot, two fixed components are respectively installed in the two sliding slots, the fixed components comprise a rotating roller 12, a rotating rod 17, a clamping plate 18 and a connecting rod 11, the clamping plate 18 is slidingly connected in the sliding slot, one end of the connecting rod 11 is fixedly connected to the clamping plate 18, the rotating roller 12 is slidingly connected in the clamping plate 18, the rotating rod 17 is fixedly connected to the upper end of the rotating roller 12, the clamping plate 18 is fixedly connected with a spring 16, one end of the spring 16 away from the clamping plate 18 is slidingly connected to the rotating rod 17, the rotating roller 12 can slide in the clamping plate 18 and can rotate, the fixed components further comprise a rotating shaft 4 and a horizontal plate 6, one end of the rotating shaft 4 is rotatably connected to the placing table 7, one end of each of the two horizontal plates 6 is fixedly connected to the connecting rod 11, the surfaces of the two horizontal plates 6 are respectively provided with a tooth pattern, the outer surface of the rotating shaft 4 is provided with a tooth pattern matched with the horizontal plate 6, the two horizontal plates 6 are respectively meshingly connected to the two sides of the rotating shaft 4, the sliding block 9 slides on the fixed plate 10 and resets, and drives the two horizontal plates 6 and the clamping plate 18 to move to the center, so as to achieve the clamping effect of the semispherical soft ferrite core in the groove, and at the same time, the two square cavities 13 move to the upper surface of the semispherical soft ferrite core, so as to achieve the stable fixing of the semispherical soft ferrite core.

[0030] The two clamping plates 18 are respectively provided with a cleaning component, the cleaning component comprises an enclosed cavity 15, an L-shaped cavity 14, a square cavity 13, a piston 20 and a reciprocating screw rod 19, the reciprocating screw rod 19 is fixedly connected to the rotating roller 12, the square cavity 13 is fixedly connected to the clamping plate 18, one end of the L-shaped cavity 14 is fixedly connected to the square cavity 13, the enclosed cavity 15 is fixedly connected to the other end of the L-shaped cavity 14, and the enclosed cavity 15 is rotatably connected to the reciprocating screw rod 19, the enclosed cavity 15 is provided with an air inlet, the piston 20 is threadedly connected to the reciprocating screw rod 19, and the cleaning component further comprises a rack plate 3, the rack plate 3 is slidingly connected to the placing table 7, the rotating rod 17 is provided with a tooth pattern, and the rack plate 3 is meshingly connected to the rotating rod 17, when the reciprocating screw rod 19 rotates with the rotating rod 17, the piston 20 can reciprocate up and down in the enclosed cavity 15, when the piston 15 moves upward and is located above the air inlet, the gas in the enclosed cavity 15 can be pushed to the surface of the semispherical soft ferrite core through the L-shaped cavity 14 and the square cavity 13, so as to blow away and clean the residues on the surface of the semispherical soft ferrite core during processing.

[0031] One end of the placing table 7 is fixedly connected with a fixed plate 10, a plurality of limiting holes 21 are equidistantly arranged on the fixed plate 10, the sliding block 9 is provided in a concave shape, and a through hole is formed in the upper surface of the sliding block 9, a limiting rod 8 is slidingly connected in the through hole, the limiting rod 8 slides downward on the sliding block 9 and slides into the limiting hole 21 on the fixed plate 10, so as to achieve the fixing effect of the disc 5 and the clamping plate 18.

[0032] In use, first pull up the limiting rod 8, so that the limiting rod 8 slides on the sliding block 9 and is disengaged from the limiting hole 21 on the fixed plate 10. Since the limiting rod 8 no longer limits the sliding block 9, the sliding block 9 can slide on the fixed plate 10 and push the disc 5 to rotate counterclockwise through the inclined rod 24. When the disc 5 and the rotating shaft 4 fixed on the disc 5 rotate, the rotating shaft 4 can drive the two horizontal plates 6 to move away from each other, respectively. With the mutual moving away of the two horizontal plates 6, the two clamping plates 18 are driven to move away from each other through the connecting rod 11, so as to place the semi-spherical soft magnetic ferrite core in the groove. At this time, the telescopic rod 23 is elongated and the lower end is pressed on the upper surface of the semi-spherical soft magnetic ferrite core, so as to achieve the fixing of the semi-spherical soft magnetic ferrite core and ensure the flatness of the semi-spherical soft magnetic ferrite core. Then, the sliding block 9 is slid on the fixed plate 10 and reset, driving the disc 5 and the rotating shaft 4 fixed on the disc 5 to rotate clockwise, and driving the two horizontal plates 6 and the clamping plate 18 to move to the center, so as to achieve the clamping effect of the semi-spherical soft magnetic ferrite core in the groove. At the same time, the two square cavities 13 move to the upper surface of the semi-spherical soft magnetic ferrite core, achieving the stable fixing of the semi-spherical soft magnetic ferrite core. Then, press down the limiting rod 8, so that the limiting rod 8 slides downward on the sliding block 9 and slides into the limiting hole 21 on the fixed plate 10, achieving the fixing effect of the disc 5 and the clamping plate 18.

[0033] When the semi-spherical soft magnetic ferrite core is fixed and processed, it needs to be rotated. First, move the sliding block 9 again and achieve a certain distance between the two clamping plates 18. Since the two rotating rollers 12 are respectively slidably connected to the clamping plates 18 and are in contact with the outer surface of the semi-spherical soft magnetic ferrite core under the elastic force of the spring 16, the rotating rollers 12 still have the clamping and fixing effect on the semi-spherical soft magnetic ferrite core. At this time, push the rack plate 3 to the right and drive the rotating rod 17 fixed on the rotating roller 12 to rotate. When the rotating roller 12 rotates, it can drive the semi-spherical soft magnetic ferrite core to rotate.

[0034] At the same time, when the reciprocating wire rod 19 rotates with the rotating rod 17, it can drive the piston 20 to move up and down in the closed cavity 15. When the piston 15 moves upward and is on the upper side of the air inlet, it can push the gas in the closed cavity 15 to the surface of the semi-spherical soft magnetic ferrite core through the L-shaped cavity 14 and the square cavity 13, so as to blow away and clean the residues on the surface of the semi-spherical soft magnetic ferrite core during processing. At the same time, when the piston 20 moves downward and is on the lower side of the air inlet, external gas can enter the closed cavity 15 from the air inlet. In this way, with the continuous rotation of the rotating roller 12, the piston 20 can be driven to move up and down by the reciprocating wire rod 19, so as to continuously blow gas to the surface of the semi-spherical soft magnetic ferrite core for cleaning.

[0035] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacements or changes according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. A grinding fixture for a hemispherical soft magnetic ferrite core, comprising a base (1) and a vertical plate (2) fixedly connected to the base (1), characterized in that, A mounting plate (22) for fixing processing equipment is fixedly connected to the vertical plate (2); The base (1) has a fixed platform (7) on its upper surface. The upper end of the platform (7) has a groove for placing a soft magnetic ferrite core mill. Slide grooves are provided on both sides of the groove. Fixing components are installed in the two slide grooves. The fixing components include a rotating roller (12), a rotating rod (17), a clamping plate (18), and a connecting rod (11). The clamping plate (18) is slidably connected in the slide groove. One end of the connecting rod (11) is fixedly connected to the clamping plate (18). The rotating roller (12) is slidably connected in the clamping plate (18). The rotating rod (17) is fixedly connected to the upper end of the rotating roller (12). Cleaning components are respectively installed on the two clamping plates (18). The cleaning components include a closed cavity (15), an L-shaped cavity (14), a square cavity (13), a piston (20), and a reciprocating screw (19). The reciprocating screw (19) is fixedly connected to the rotating roller (12). The square cavity (13) is fixedly connected to the clamping plate (18). One end of the L-shaped cavity (14) is fixedly connected to the square cavity (13). The closed cavity (15) is fixedly connected to the other end of the L-shaped cavity (14). The closed cavity (15) is rotatably connected to the reciprocating screw (19). The piston (20) is threadedly connected to the reciprocating screw (19). The cleaning components also include a rack plate (3). The rack plate (3) is slidably connected to the placement platform (7). The rotating rod (17) has teeth. The rack plate (3) is meshed with the rotating rod (17).

2. The grinding fixture for a hemispherical soft magnetic ferrite core according to claim 1, characterized in that, The fixing component also includes a rotating shaft (4) and a horizontal plate (6). One end of the rotating shaft (4) is rotatably connected to the placement platform (7). One end of each of the two horizontal plates (6) is fixedly connected to the connecting rod (11). The surfaces of the two horizontal plates (6) are provided with teeth. The outer surface of the rotating shaft (4) is provided with matching teeth on the horizontal plates (6). The two horizontal plates (6) are respectively meshed and connected to both sides of the rotating shaft (4).

3. The grinding fixture for a hemispherical soft magnetic ferrite core according to claim 1, characterized in that, One end of the placement platform (7) is fixedly connected to a fixing plate (10), and the fixing plate (10) has multiple limiting holes (21) arranged in an equidistant array.

4. The grinding fixture for a hemispherical soft magnetic ferrite core according to claim 3, characterized in that, A slider (9) is slidably connected to the fixed plate (10), and a diagonal rod (24) is hinged to one side of the disc (5).

5. A grinding fixture for a hemispherical soft magnetic ferrite core according to claim 4, characterized in that, The slider (9) is concave, and a through hole is provided on the upper surface of the slider (9), and a limit rod (8) is slidably connected in the through hole.

6. The grinding fixture for a hemispherical soft magnetic ferrite core according to claim 1, characterized in that, A telescopic rod (23) is fixedly connected to one end of the mounting plate (22) away from the vertical plate (2), and the telescopic rod (23) is located on the upper side of the groove.

7. A grinding fixture for hemispherical soft magnetic ferrite cores according to claim 1, characterized in that, A spring (16) is fixedly connected to the clamp (18), and one end of the spring (16) away from the clamp (18) is slidably connected to the rotating rod (17).

8. A grinding fixture for hemispherical soft magnetic ferrite cores according to claim 1, characterized in that, An air inlet is provided on the sealed cavity (15).

Citation Information

Patent Citations

  • Hemispherical soft magnetic ferrite core grinding jig

    CN216967407U

  • Spherical metal processing device

    CN112720295A

  • Dustproof device for roller grinding and working method thereof

    CN113664630A