Wire weaving method
By deforming the warp into a wavy shape and forming perforations, multiple weft threads can be inserted simultaneously, solving the problem of long time caused by the individual insertion of weft threads in existing textile processes and improving weaving efficiency.
Patent Information
- Application Number
- CN202111666845.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2021-08-31
- Filing Date
- 2021-12-31
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2041-12-31
AI Technical Summary
In the existing textile process, each weft thread needs to be inserted separately between the warp threads, which results in a long weaving time and affects production efficiency.
By deforming the first warp and the second warp into a wave shape to form a plurality of perforations, and inserting a plurality of weft threads into the perforations at the same time, combined with a clamping device for coordinated operation, rapid weaving of the weft threads is achieved.
It greatly reduces weaving time and improves production efficiency.
Smart Images

Figure CN115928286B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to textile technology, and in particular to a yarn weaving method. Background Art
[0002] The existing textile process requires each weft thread to be individually inserted between the warp threads to complete the weaving. The above process is time-consuming, affects the production effect, and is not conducive to industrial production. Summary of the Invention
[0003] The present disclosure addresses at least one of the above-mentioned deficiencies in the prior art and provides a wire braiding method.
[0004] The present disclosure provides a wire braiding method, comprising:
[0005] deforming first warp threads extending along a first direction to form the first warp threads into a wavy shape;
[0006] deforming the second warp threads extending along the first direction to form the second warp threads into a wavy shape;
[0007] forming a plurality of perforations between the first warp and the second warp, wherein the openings of the perforations are perpendicular to the first direction;
[0008] A plurality of weft threads extending in a second direction are simultaneously inserted into the perforations to form a fabric, wherein the first warp threads and the second warp threads are alternately distributed.
[0009] Optionally, after the weft threads extending along the second direction are inserted into the perforations to form the fabric, the spacing between the weft threads is adjusted to a preset value.
[0010] Optionally, the method further includes: after adjusting the spacing between the weft lines to a preset value, sealing the edge of the fabric and folding the fabric into a predetermined shape.
[0011] Optionally, the method further includes: folding the fabric into a predetermined shape and then cutting the fabric.
[0012] Optionally, the apparatus further includes: a thread supply device, a first clamping device, and a second clamping device; one end of the first warp thread and the second warp thread is fixed to the thread supply device, the first clamping device and the second clamping device are respectively located at a first clamping position and a second clamping position, and the first clamping device and the second clamping device cooperate with each other to tighten the first warp thread and the second warp thread located between the first clamping device and the second clamping device, wherein the first clamping position is located between the thread supply device and the second clamping device;
[0013] After cutting the fabric,
[0014] When the first clamping device is located at the first clamping position and the second clamping device is located at the second clamping position, the first clamping device clamps the first warp thread and the second warp thread and moves to the second clamping position; the second clamping device releases the first warp thread and the second warp thread, and after moving to between the first clamping position and the thread supply device, clamps the first warp thread and the second warp thread and moves to the first clamping position.
[0015] When the first clamping device is located at the second clamping position, and the second clamping device is located at the first clamping position, the second clamping device clamps the first warp thread and the second warp thread and moves to the second clamping position; the first clamping device releases the first warp thread and the second warp thread, and after moving to between the first clamping position and the thread supply device, clamps the first warp thread and the second warp thread and moves to the first clamping position.
[0016] Optionally, the second clamping device moves to the first clamping position only after the first clamping device leaves the first clamping position; or
[0017] The first clamping device moves to the first clamping position only after the second clamping device leaves the first clamping position.
[0018] Optionally, the first clamping device includes a first mounting bracket, a plurality of first clamping member driving devices, and a plurality of first clamping members, wherein the first clamping member driving devices are mounted on the first clamping bracket, the first clamping members correspond to the first clamping member driving devices one by one, and the first clamping member driving devices are used to drive the corresponding first clamping members to move, and the first clamping members are used to clamp the first warp thread and the second warp thread;
[0019] The second clamping device includes a second clamping bracket, multiple second clamping member driving devices and multiple second clamping members. The second clamping member driving devices are installed on the second clamping bracket. The second clamping members correspond one-to-one to the second clamping member driving devices, and the second clamping member driving devices are used to drive the corresponding second clamping members to move. The second clamping members are used to clamp the first warp and the second warp.
[0020] Optionally, when cutting the fabric, the fabric is fixed to prevent it from moving.
[0021] Optionally, after the plurality of weft threads extending along the second direction are simultaneously inserted into the perforations to form the fabric, the weft threads are cut.
[0022] Optionally, the method further includes: making grass into the first warp, the second warp and the weft.
[0023] Beneficial effects:
[0024] The thread weaving method provided by the present disclosure first transforms the first warp and the second warp into a wavy shape to form a plurality of perforations, and then simultaneously inserts a plurality of weft threads into the corresponding perforations to form a fabric, thereby greatly reducing the time required for weaving. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a flow chart of a wire braiding method according to an exemplary embodiment of the present disclosure.
[0026] Figure 2 is a flow chart of a wire braiding method according to another exemplary embodiment of the present disclosure.
[0027] Figure 3 It is used to implement Figure 2 Schematic diagram of the structure of the thread weaving system of the center thread weaving method (the weft threads are inserted simultaneously before the perforation).
[0028] Figure 4 yes Figure 3 Schematic diagram of the center thread weaving system before weft thread cutting.
[0029] Figure 5 yes Figure 3 Schematic diagram of the centerline weaving system before fabric cutting.
[0030] Figure 6 yes Figure 3 Schematic diagram of the structure of the center line braiding system when the second clamping device moves to the bundling device and the first clamping position.
[0031] Figure 7 yes Figure 3 Schematic diagram of the structure of the center line braiding system after the first clamping device and the second clamping device exchange positions.
[0032] Figure 8 It is a structural schematic diagram of the first clamping device in one state.
[0033] Figure 9 It is a structural schematic diagram of the first clamping device in another state.
[0034] Figure 10 It is a schematic structural diagram of the second clamping device in one state.
[0035] Figure 11 It is a structural schematic diagram of the second clamping device in another state.
[0036] Figure 12aIt is a partial structural diagram of a wire spreading device in one embodiment of the present disclosure in one state (part of the first wire deformation structure and the second wire deformation structure press against the first warp and the second warp respectively).
[0037] Figure 12b yes Figure 12a Schematic diagram of the local structure of the wire expansion device in another state.
[0038] Figure 12c yes Figure 12b Schematic diagram of the partial structure of the wire spreading device observed from direction B (the first warp, second warp and weft are not drawn yet).
[0039] Figure 12d yes Figure 12b A schematic diagram of the partial structure of the line stretching device cooperating with the first warp thread, the second warp thread and the weft thread.
[0040] Figure 12e yes Figure 12b Schematic diagram of the partial structure of the wire expansion device viewed from direction A.
[0041] Figure 12f yes Figure 12b Schematic diagram of the local structure of the midline expansion device, the first warp thread and the second warp thread when they are in coordination.
[0042] Figure 12g yes Figure 12a Schematic diagram of the local structure of the wire expansion device in another state.
[0043] Figure 13a yes Figure 12g Schematic diagram of the local structure when the first line deformation structure cooperates with the first warp.
[0044] Figure 13b yes Figure 12a Schematic diagram of the local structure when the first line deformation structure cooperates with the first warp.
[0045] Figure 13c yes Figure 12g Schematic diagram of the local structure when the second line deformation structure cooperates with the first warp.
[0046] Figure 13d yes Figure 12a Schematic diagram of the local structure when the second line deformation structure cooperates with the first warp.
[0047] Figure 14a corresponds to Figure 12f Schematic diagram of the side structure of the structure shown.
[0048] Figure 14b corresponds to Figure 13bA side structural schematic diagram of the first linear deformation structure is shown.
[0049] Figure 14c corresponds to Figure 13d A side structural diagram of the second linear deformation structure is shown.
[0050] Figure 14d yes Figure 14b The first line deformation structure shown and Figure 14c The structural schematic diagram of the second linear deformation structure shown is shown.
[0051] Figure 15a yes Figure 12b Schematic diagram of the structure of the first abutting structure cooperating with the first movable seat.
[0052] Figure 15b yes Figure 12a Schematic diagram of the structure of the first abutting structure cooperating with the first movable seat.
[0053] Figure 15c yes Figure 12b Schematic diagram of the structure of the third abutting structure cooperating with the third movable seat.
[0054] Figure 15d yes Figure 12a Schematic diagram of the structure of the third abutting structure cooperating with the third movable seat.
[0055] Figure 15e yes Figure 12g Schematic diagram of the structure of the first abutting structure cooperating with the first movable seat.
[0056] Figure 15f yes Figure 12g Schematic diagram of the structure of the third abutting structure cooperating with the third movable seat.
[0057] Figure 16a yes Figure 12b Schematic diagram of the structure of the second abutting structure cooperating with the second movable seat.
[0058] Figure 16b yes Figure 12a Schematic diagram of the structure of the second abutting structure cooperating with the second movable seat.
[0059] Figure 16c yes Figure 12b Schematic diagram of the structure of the fourth abutting structure cooperating with the fourth movable seat.
[0060] Figure 16d yes Figure 12a Schematic diagram of the structure of the fourth abutting structure cooperating with the fourth movable seat.
[0061] Figure 16e yes Figure 12gSchematic diagram of the structure of the second abutting structure cooperating with the second movable seat.
[0062] Figure 16f yes Figure 12g Schematic diagram of the structure of the fourth abutting structure cooperating with the fourth movable seat.
[0063] Figure 17 It is a structural schematic diagram of a weaving system in one embodiment of the present disclosure.
[0064] Figure 18a This is a structural diagram of the weft thread feeding device and the first bracket in one embodiment of the present disclosure (the third clamping member has not yet been inserted into the first bracket).
[0065] Figure 18b This is a structural schematic diagram of one embodiment of the present disclosure when the weft thread feeding device cooperates with the first bracket (the third clamping member is inserted into the first bracket).
[0066] Figure 19a for Figure 18b Partial schematic diagram of area F in the middle.
[0067] Figure 19b for Figure 19a Schematic diagram of the structure of the middle clamping head (when the weft is clamped by the clamping head).
[0068] Figure 19c for Figure 19a Schematic diagram of the structure of the clamping head at another angle.
[0069] Figure 20a This is a structural schematic diagram of the second movable seat and the weft line when the second movable seat pushes the weft line.
[0070] Figure 20b This is a structural diagram of the second movable seat and the weft line after the second movable seat pushes the weft line.
[0071] Markings in the figure: 1, wire stretching device; 11, first wire deformation structure; 111, first abutting structure; 1111, first driving device; 1112, second driving device; 1113, first abutting member; 1114, second abutting member; 1115, first groove; 112, second abutting structure; 1121, third driving device; 1122, fourth driving device; 1123, third abutting member; 1124, fourth abutting member; 1125, second groove; 123, third abutting structure; 12 31. Fifth drive device; 1232. Sixth drive device; 1233. Fifth abutting member; 1234. Sixth abutting member; 124. Fourth abutting structure; 1235. Third groove; 1241. Seventh drive device; 1242. Eighth drive device; 1243. Seventh abutting member; 1244. Eighth abutting member; 1245. Fourth groove; 12. Second linear deformation structure; 14. First movable seat; 15. Second movable seat; 16. Third movable seat; 17. Fourth movable seat; 21. A warp thread; 211, first contact portion; 212, second contact portion; 213, third contact portion; 214, fourth contact portion; 22, second warp thread; 23, weft thread; 24, perforation; 5, weft thread feeding device; 51, stop structure; 52, second bracket; 53, third clamping member; 531, clamping body; 532, clamping piece; 54, clamping head; 55, clamping opening; A, first direction; B, second direction; 7, first bracket; 71, first clamping head; w, width of the clamping piece; C, third direction; N, first external force; M, second external force; 81, thread supply device; 82, retracting and releasing device; 83, bundling device; 84, folding device; 85, cutting device; 86, edge sealing device; 87, first clamping device; 871, first mounting bracket; 872, first clamping member; 873, first clamping member driving device; 88, second clamping device; 881, second mounting bracket; 882, second clamping member; 883, second clamping member driving device; 89, nailing device; 9, fabric. DETAILED DESCRIPTION
[0072] like Figure 1As shown, a wire weaving method includes: step S100, deforming a first warp extending along a first direction and forming the first warp into a wavy shape; step S200, deforming a second warp extending along the first direction and forming the second warp into a wavy shape; step S300, forming a plurality of perforations between the first warp and the second warp, wherein the openings of the perforations are oriented perpendicular to the first direction; step S400, simultaneously inserting a plurality of wefts extending along the second direction into the perforations to form a fabric, wherein the first warp and the second warp are alternately distributed. It should be understood that in some embodiments, step S100 and step S200 are performed simultaneously. Specifically, step S100 and step S200 are simultaneously implemented by the wire stretching device 1, which will be explained later in the specification. However, in some embodiments, step S100 and step S200 can be implemented separately, such as step S200 can be performed before step S100, and this disclosure does not impose specific limitations.
[0073] To understand the above thread weaving method, please refer to Figure 3-Figure 7 Specifically, Figure 4 As shown, the first and second clamping devices 87 and 88 clamp the first and second warp threads 21 and 22, respectively. A thread spreading device 1 is positioned between the first and second clamping devices 87 and 88. This thread spreading device 1 is used to spread the first and second warp threads 21 and 22 to form a wavy pattern. The first and second warp threads 21 and 22 are staggered to form a plurality of perforations. Driven by the weft thread feed device 5, multiple weft threads 23 are simultaneously passed through the perforations to form the fabric 9 in conjunction with the first and second warp threads 21 and 22. The specific implementation of the above steps using the thread spreading device 1 and the weft thread feed device 5 will be described in detail later in the specification.
[0074] In addition, if Figure 3 As shown, the weft feeding device 5 is located on one side (i.e., the right side) of the first warp 21 and the second warp 22 and clamps the weft 23. Afterwards, the weft feeding device 5 drives the weft 23 from one side (i.e., the right side) of the first warp 21 and the second warp 22 to the other side (i.e., the left side) of the first warp 21 and the second warp 22 so that the weft 23 passes through the through-holes formed by the first warp 21 and the second warp 22. At the same time, the weft 23 passes through one end (i.e., the left side) of the first warp 21 and the second warp 22. Figure 4 The left end of the weft 23 in the weft thread 21 will be fixed. At this time, the weft thread feeding device 5 can return to one side (right side) of the first warp thread 21 and the second warp thread 22 to clamp the weft thread 23. Figure 4As shown. It should be understood that if the weft 23 is not cut, the subsequent adjustment of the spacing of the weft 23 will inevitably be affected by the weft feeding device 5. Therefore, in some embodiments, step S500 is also included to cut the weft. Specifically, the weft 23 is cut so that the part of the weft 23 that passes through the perforation is separated from the other part that does not pass through the perforation and is clamped by the weft feeding device 5, as shown. Figure 5 At this time, one end of the weft thread 23 that has not passed through the perforation is still clamped by the weft thread feeding device 5, so that the weft thread feeding device 5 can pass this part of the weft thread 23 through the perforation formed by the first warp thread 21 and the second warp thread 22.
[0075] Since different fabrics 9 have different requirements for the spacing of the weft threads 23, Figure 2 As shown, in some embodiments, step S600 is further included, wherein the spacing between the weft threads 23 is adjusted to a preset value. Specifically, the spacing between the weft threads 23 is adjusted to the preset value by the thread spreading device 1, as described in detail later in the specification. However, in some embodiments, other devices or manual adjustment of the spacing between the weft threads 23 to the preset value may also be employed, and this disclosure does not impose any specific limitations thereon.
[0076] Step S700, fold the fabric in half to a preset shape and perform edge sealing. The preset shapes are various, such as a cuboid, a hemisphere, etc., and the present disclosure does not impose any specific restrictions. Edge sealing refers to sewing the edges of the fabric 9 (i.e., the broken ends of the first warp 21, the second warp 22, or the weft 23 located at the edge) so that the edges are interwoven together so that the fabric 9 will not fall apart after it becomes the preset shape. It should be understood that in order to achieve the folding and edge sealing of the fabric 9, the present disclosure also includes a folding device 84 to fold the fabric 9, and an edge sealing device 86 to seal the fabric 9. Since the folding device 84 and the edge sealing device 86 are various, the present disclosure does not impose any restrictions on this.
[0077] Step S800: cutting the fabric 9.
[0078] In step S900, after cutting the fabric 9, one of the first clamping device 87 and the second clamping device 88 in the first clamping position clamps the first warp thread 21 and the second warp thread 22 and moves to the second clamping position. The other of the first clamping device 87 and the second clamping device 88 in the second clamping position releases the first warp thread 21 and the second warp thread 22 and moves between the first clamping device 87 and the thread supply device 81, clamping the first warp thread 21 and the second warp thread 22 and moving to the first clamping position. It should be understood that the weaving system also includes a cutting device 85, which is used to cut the fabric 9. In some embodiments, it also includes a nailing device 89, which is equipped with a series of nails that are inserted into the holes of the fabric 9 to secure the fabric 9 and prevent the fabric 9 from undergoing significant deformation due to force during cutting.
[0079] like Figure 4 It can be seen that the entire wire weaving system includes a wire supply device 81, a first clamping device 87 and a second clamping device 88. The wire supply device 81 is used to provide the first warp 21 and the second warp 22. It can be a device for producing the first warp 21 and the second warp 22 or a device for storing the first warp 21 and the second warp 22. The present disclosure does not impose any specific restrictions. The first clamping device 87 and the second clamping device 88 are used to clamp the first warp 21 and the second warp 22 to tighten the first warp 21 and the second warp 22 between the first clamping device 87 and the second clamping device 88 to facilitate the subsequent weaving of the fabric 9. In some embodiments, reference Figure 8 as well as Figure 9 The first clamping device 87 includes a first mounting bracket 871, a plurality of first clamping member driving devices 873, and a plurality of first clamping members 872. The first clamping member driving devices 873 are installed on the first clamping bracket 871. The first clamping members 872 correspond to the first clamping member driving devices 873 one by one, and the first clamping member driving devices 873 are used to drive the corresponding first clamping members 872 to move. The first clamping members 872 are used to clamp the first warp 21 and the second warp 22. Specifically, the first clamping bracket 871 is set above the first warp 21 and the second warp 22. When the first clamping member driving device 873 drives the first clamping member 872 to move downward to the position shown in FIG. Figure 9 When the first clamping member 872 is in the position shown, it can contact the first warp thread 21 and the second warp thread 22 and can clamp the first warp thread 21 and the second warp thread 22. In some embodiments, a first clamping drive device can be provided to drive the first clamping member 872 to open and close to clamp or release the first warp thread 21 and the second warp thread 22. When the first clamping member drive device 873 drives the clamping member to move upward to the position shown, the first clamping member 872 can contact the first warp thread 21 and the second warp thread 22 and clamp the first warp thread 21 and the second warp thread 22. Figure 8In the position shown, the first clamping member 872 cannot touch the first warp 21, the second warp 22 and the weft 23, so as to prevent the first clamping device 87 from touching the first warp 21, the second warp 22 and the weft 23 when it moves from the second clamping position to the front of the first clamping position. In some embodiments, referring to Figure 10 as well as Figure 11 The second clamping device 88 includes a second clamping bracket 881, a plurality of second clamping member driving devices 883, and a plurality of second clamping members 882. The second clamping member driving devices 883 are installed on the second clamping bracket 881. The second clamping members 882 correspond to the second clamping member driving devices 883 one by one, and the second clamping member driving devices 883 are used to drive the corresponding second clamping members 882 to move. The second clamping members 882 are used to clamp the first warp 21 and the second warp 22. Specifically, the second clamping bracket 881 is set below the first warp 21 and the second warp 22. When the second clamping member driving device 883 drives the second clamping member 882 to move upward to the position shown in FIG. Figure 11 When the second clamping member driving device 883 drives the second clamping member 882 to move downward to the position shown in FIG. Figure 10 In the position shown, the second clamping member 882 cannot touch the first warp thread 21, the second warp thread 22 and the weft thread 23.
[0080] In some embodiments, a retracting and extending device 82 may be further included, and the retracting and extending device 82 is used to control the retraction and extending of the first warp thread 21 and the second warp thread 22 .
[0081] Continue to refer Figure 4 It can be seen that one end of the first warp 21 and the second warp 22 are located in the thread supply device 81, and the first clamping device 87 and the second clamping device 88 are located at the first clamping position and the second clamping position respectively, wherein the first clamping position is located between the thread supply device 81 and the second clamping position. Figure 5 As shown in FIG, in addition to the first warp thread 21 and the second warp thread 22 located in front of the second clamping device 88 being cut, the first warp thread 21 and the second warp thread 22 located behind the first clamping position will also be cut. At this time, the second clamping device 88 will release the first warp thread 21 and the second warp thread 22 and move to the front of the first clamping device 87 (first clamping position), and clamp the first warp thread 21 and the second warp thread 22 located between the first clamping device 87 and the thread supply device 81. Figure 6 Then, the first clamping device 87 will move forward to the second clamping position, and the second clamping device 88 will move forward to the first clamping position, as shown in FIG. Figure 7As shown. It should be understood that the first clamping device 87 located in the first clamping position needs to move forward and away from the first clamping position before the second clamping device 88 located between the first clamping position and the wire feeding device 81 can move to the first clamping position. This is to prevent the first clamping device 87 and the second clamping device 88 from colliding with each other when they are both in the first clamping position.
[0082] Similarly, after the fabric 9 is cut, and the first clamping device 87 is located at the second clamping position and the second clamping device 88 is located at the first clamping position, the first clamping device 87 releases the first warp thread 21 and the second warp thread 22 and moves in front of the second clamping device 88 (the first clamping position), clamping the first warp thread 21 and the second warp thread 22 between the second clamping device 88 and the thread supply device 81. Then, the first clamping device 87 and the second clamping device 88 move forward simultaneously, but the first clamping device 87 stops at the first clamping position, while the second clamping device 88 moves to the second clamping position.
[0083] It should be understood that, along the extending direction of the first warp thread 21 , the direction close to the thread supply device 81 is the front, and the direction close to the second clamping position is the rear.
[0084] Optionally, a bunching device 83 is provided between the thread supply device 81 and the first clamping position. The bunching device 83 is used to adjust the orientation and position of the first warp threads 21 and the second warp threads 22 so that the first warp threads 21 and the second warp threads 22 are arranged at a preset spacing. Furthermore, if the first clamping device 87 is located at the first clamping position after the fabric 9 is cut, the first warp threads 21 and the second warp threads 22 located between the bunching device 83 and the first clamping device 87 can be arranged in a preset manner through the cooperation between the bunching device 83 and the first clamping device 87. Therefore, when the second clamping device 88 moves between the first clamping device 87 and the bunching device 83, it can quickly clamp the first warp threads 21 and the second warp threads 22 located between the first clamping device 87 and the bunching device 83. Similarly, if the second clamping device 88 is located at the first clamping position after the fabric 9 is cut, the first warp threads 21 and the second warp threads 22 located between the clamping device 83 and the second clamping device 88 can be arranged in a preset manner through the cooperation between the clamping device 83 and the second clamping device 88. Therefore, when the first clamping device 87 moves between the second clamping device 88 and the clamping device 83, the first warp threads 21 and the second warp threads 22 located between the second clamping device 88 and the clamping device 83 can be quickly clamped. It should be understood that although the arrangement of the first warp threads 21 and the second warp threads 22 is adjusted by the clamping device 83 in the above embodiment, in some embodiments, the first warp threads 21 and the second warp threads 22 can be arranged in a preset manner by properly arranging the thread supply device 81, specifically, the first warp threads 21 and the second warp threads 22 between the thread supply device 81 and the first clamping device 87 and the second clamping device 88 all extend along the first direction.
[0085] Through the above method, the other ends of the first warp thread 21 and the second warp thread 22 after cutting the fabric 9 will always be clamped by the first clamping device 87 or the second clamping device 88, avoiding the problem of needing to reinstall the first warp thread 21 and the second warp thread 22 to the first clamping device 87 or the second clamping device 88 after each cutting of the fabric 9.
[0086] Optionally, the grass material is made into a first warp thread 21 , a second warp thread 22 and a weft thread 23 .
[0087] For ordinary spinning, the raw materials are natural or chemical fibers. Natural fibers include cotton, linen, silk, wool, etc. Among them, fiber is a relatively flexible, thin and long material with an aspect ratio generally greater than 1000:1. The diameter of a typical textile fiber ranges from a few microns to tens of microns, the length exceeds 25mm, and the linear density is on the order of 10 -5g / mm. Yarn diameters are generally around 0.13-0.28 mm, with yarns made from chemical fibers being even thinner. The first warp 21, second warp 22, and weft 23 disclosed herein are made from straw, and their diameters are generally around 0.5-1.5 mm. The diameter of a typical machine-woven rope is generally larger than 2 mm, and thicker. Therefore, mechanical equipment (thread stretching devices) can be used to effectively transform the first and second warp 21, 22 into a wavy shape, simultaneously forming multiple perforations for the weft 23 to pass through.
[0088] For a better description of the wire spreading device 1, see Figure 12a 、 Figure 12b as well as Figure 12c , which includes a plurality of first linear deformation structures 11 and a plurality of second linear deformation structures 12. The first linear deformation structures 11 press against the first warp threads 21 to deform the first warp threads 21, and the second linear deformation structures 12 press against the second warp threads 22 to deform the second warp threads 22. Figure 12b as well as Figure 12d As shown, the first linear deformation structure 11 and the second linear deformation structure 12 are alternately distributed along the first direction A so that the first warp threads 21 and the second warp threads 22 are alternately distributed along the first direction A. Figure 14b 、 Figure 14c as well as Figure 14d It can be seen that the first wire deformation structure 11 and the second wire deformation structure 12 cooperate to form a plurality of perforations 24 between the first warp 21 and the second warp 22. The perforations 24 are used to allow the weft 23 to pass through, and when the first warp 21 and the second warp 22 are tightened, the first warp 21 and the second warp 22 clamp the weft 23. Figure 12e The first linear deformation structure 11 includes a plurality of first abutting structures 111 distributed along the second direction B, and a plurality of second abutting structures 112 distributed along the second direction B.
[0089] Figure 14b corresponds to Figure 13b A side structural schematic diagram of the first linear deformation structure is shown. Figure 14c corresponds to Figure 13d A side structural diagram of the second linear deformation structure is shown. Figure 14d yes Figure 14b The first line deformation structure shown and Figure 14c The schematic diagram of the structure when the second linear deformation structure is coordinated is shown. Figure 14bAs shown, the first abutting structure 111 presses against the first warp thread 21 to make the portion of the first warp thread 21 abutting against the first abutting structure 111 protrude in the third direction C, the second abutting structure 112 presses against the first warp thread 21 to make the portion of the first warp thread 21 abutting against the second abutting structure 112 protrude in the opposite direction of the third direction C, and the first abutting structure 111 and the second abutting structure 112 are alternately distributed along the second direction B to make the first warp thread 21 wavy. Figure 14c As shown, the second linear deformation structure 12 includes a plurality of third abutting structures 123 and a plurality of fourth abutting structures 124. The third abutting structures 123 abut against the second warp threads 22 to allow the second warp threads 22 to protrude along the third direction C. The fourth abutting structures 124 abut against the second warp threads 22 to allow the second warp threads 22 to protrude in the opposite direction of the third direction C. The third abutting structures 123 and the fourth abutting structures 124 are alternately arranged along the second direction B to allow the second warp threads 22 to form a wavy shape. Since the wavy shape formed by the first warp threads 21 and the wavy shape formed by the second warp threads 22 are arranged alternately, as shown in FIG. Figure 14d As shown, the perforations 24 can be observed when viewing the first meridian 21 and the second meridian 22 along the first direction A.
[0090] The first warp line 21 is tensioned at both ends along the second direction B. The second warp line 22 is tensioned at both ends along the second direction B. The third direction C is perpendicular to the second direction B.
[0091] It should be understood that tensioning only indicates an action, and the tensioned lines (the lines refer to the first warp lines 21, the second warp lines 22 and the weft lines 23) may not necessarily become straight lines, but may just gradually change from the original wavy shape to a straight-line state. When the first warp line 21 is tensioned along the second direction B, it means that the two ends of the first warp line 21 are respectively subjected to forces in the second direction B and in the opposite direction of the second direction B, so that the first warp line 21 extends along the second direction B. When the second warp line 22 is tensioned along the second direction B, it means that the two ends of the second warp line 22 are respectively subjected to forces in the second direction B and in the opposite direction of the second direction B, so that the second warp line 22 extends along the second direction B. Taking the first warp line 21 as an example, refer to Figure 14a, showing that the first meridian 21 is subjected to a first external force N extending along the second direction B, and a second external force M extending in the opposite direction of the second direction B. Furthermore, the projections of the points of application of the first external force N and the second external force M on the cross section are located at the same point, so that the first meridian 21, under the action of only the first external force N and the second external force M, is stretched along the second direction B, thereby extending in the second direction B. The cross section is perpendicular to the second direction B. More specifically, the third direction C is vertically upward, and the direction opposite to the third direction C is vertically downward. When the first meridian 21 extends along the second direction B, the height of each point on the first meridian 21 is consistent. Similarly, when the second meridian 22 extends along the second direction B, the height of each point on the second meridian 22 is consistent.
[0092] When the first abutting structure 111 presses against the first warp thread 21 to make the first warp thread 21 protrude toward the third direction C, and the second abutting structure 112 presses against the first warp thread 21 to make the first warp thread 21 protrude toward the opposite direction of the third direction C, it can be seen that Figure 13b The first abutting structure 111 is located below the first warp line 21 to push up the first warp line 21 so that the portion of the first warp line 21 abutting against the first abutting structure 111 protrudes upward, while the second abutting structure 112 is located above the first warp line 21 to push down the first warp line 21 so that the portion of the first warp line 21 abutting against the second abutting structure 112 protrudes downward. By alternately arranging the first abutting structure 111 and the second abutting structure 112, the first warp line 21 is finally formed as follows. Figure 13b The wave shape shown.
[0093] Specifically, such as Figure 15a and Figure 15b As shown, the first abutting structure 111 includes a first driving device 1111, a second driving device 1112, a first abutting member 1113 and a second abutting member 1114. The first driving device 1111 drives the first abutting member 1113 to move between a first abutting position and a first away position, and the second driving device 1112 drives the second abutting member 1114 to move between a second abutting position and a second away position. When the first abutting member 1113 is in the first abutting position, as shown in FIG. Figure 15b as well as Figure 13b As shown, the first abutting member 1113 extends upward, and the first abutting member 1113 can press the first warp thread 21.
[0094] When the second abutting member 1114 is in the second abutting position, Figure 13b as well as Figure 15b As shown, the second abutting member 1114 extends upward, and the second abutting member 1114 presses the first warp 21. When the first abutting member 1113 is in the first abutting position and the second abutting member 1114 is in the second abutting position, as shown in FIG. Figure 15b as well as Figure 13b As shown, the first abutting member 1113 and the second abutting member 1114 form a first groove 1115. The first warp thread 21 is located in the first groove 1115, and the first abutting member 1113 and the second abutting member 1114 press against the first warp thread 21, causing the first contact portion 211 to protrude in the third direction C. The first contact portion 211 is the portion of the first warp thread 21 that abuts the first abutting member 1113 and the second abutting member 1114. More precisely, the first contact portion 211 refers to the portion of the first warp thread 21 that abuts the first abutting structure 111 when the first abutting structure 111 presses the first warp thread 21 upward.
[0095] Optional, such as Figure 16a As shown, the second abutment structure 112 includes a third driving device 1121, a fourth driving device 1122, a third abutment member 1123, and a fourth abutment member 1124. The third driving device 1121 drives the third abutment member 1123 to move between a third abutment position and a third distanced position, and the fourth driving device 1122 drives the fourth abutment member 1124 to move between a fourth abutment position and a fourth distanced position. Figure 16b as well as Figure 13b As shown, when the third abutting member 1123 is in the third abutting position and the fourth abutting member 1124 is in the fourth abutting position, the third abutting member 1123 and the fourth abutting member 1124 form a second groove 1125, the first warp 21 is located in the second groove 1125 and the third abutting member 1123 and the fourth abutting member 1124 press against the first warp 21, so that the second contact portion 212 protrudes in the opposite direction of the third direction C, wherein the second contact portion 212 is the portion of the first warp 21 that abuts against the third abutting member 1123 and the fourth abutting member 1124. Specifically, when the third abutting member 1123 is in the third abutting position, as shown Figure 16b as well as Figure 13bAs shown, the third abutting member 1123 extends downward, pressing against the first warp thread 21. When the fourth abutting member 1124 is in the fourth abutting position, the fourth abutting member 1124 extends downward, pressing against the first warp thread 21. When the third abutting member 1123 and the fourth abutting member 1124 are in the third abutting position and the fourth abutting member 1124 are in the fourth abutting position, the third abutting member 1123 and the fourth abutting member 1124 form a second groove 1125. The first warp thread 21 is located within the second groove 1125, and the third abutting member 1123 and the fourth abutting member 1124 press against the first warp thread 21, causing the second contact portion 212 to protrude in a direction opposite to the third direction C (i.e., downward in some embodiments). The second contact portion 212 is the portion of the first warp thread 21 that abuts the third abutting member 1123 and the fourth abutting member 1124. More precisely, the second contact portion 212 refers to the portion of the first warp thread 21 that contacts the second contact structure 112 when the second contact structure 112 presses the first warp thread 21 downward.
[0096] Optional, such as Figure 15c as well as Figure 15d As shown, the third abutment structure 123 includes a fifth driving device 1231, a sixth driving device 1232, a fifth abutment member 1233 and a sixth abutment member 1234. The fifth driving device 1231 drives the fifth abutment member 1233 to move between the fifth abutment position and the fifth away position, and the sixth driving device 1232 drives the sixth abutment member 1234 to move between the sixth abutment position and the sixth away position. Figure 13d as well as Figure 15d As shown, when the fifth abutting member 1233 is in the fifth abutting position and the sixth abutting member 1234 is in the sixth abutting position, the fifth abutting member 1233 and the sixth abutting member 1234 form a third groove 1235. The second warp thread 22 is located in the third groove 1235, and the fifth abutting member 1233 and the sixth abutting member 1234 press against the second warp thread 22, causing the third contact portion 213 to protrude in the third direction C. The third contact portion 213 is the portion of the second warp thread 22 that abuts the fifth abutting member 1233 and the sixth abutting member 1234. More precisely, the third contact portion 213 refers to the portion of the second warp thread 22 that abuts the third abutting structure 123 when the third abutting structure 123 presses upward against the second warp thread 22.
[0097] Optional, such as Figure 16c as well as Figure 16dAs shown, the fourth abutment structure 124 includes a seventh driving device 1241, an eighth driving device 1242, a seventh abutment member 1243 and an eighth abutment member 1244. The seventh driving device 1241 drives the seventh abutment member 1243 to move between the seventh abutment position and the seventh away position. The eighth driving device 1242 drives the eighth abutment member 1244 to move between the eighth abutment position and the eighth away position. When the seventh abutment member 1243 is in the seventh abutment position and the eighth abutment position, the eighth abutment member 1243 is in the eighth abutment position and the eighth away position. When the seventh abutting member 1243 and the eighth abutting member 1244 are in the eighth abutting position, the seventh abutting member 1243 and the eighth abutting member 1244 form a fourth groove 1245. The second warp thread 22 is located in the fourth groove 1245, and the seventh abutting member 1243 and the eighth abutting member 1244 press against the second warp thread 22, causing the fourth contact portion 214 to protrude in a direction opposite to the third direction C. The fourth contact portion 214 is the portion of the second warp thread 22 that abuts the seventh abutting member 1243 and the eighth abutting member 1244. More precisely, the fourth contact portion 214 refers to the portion of the second warp thread 22 that abuts the fourth abutting structure 124 when the fourth abutting structure 124 presses downward against the second warp thread 22.
[0098] During the weaving process, both ends of the first warp thread 21 and the second warp thread 22 are subjected to external forces to be stretched. Therefore, if the first warp thread 21 or the second warp thread 22 is simply pressed, both the first warp thread 21 and the second warp thread 22 may be stretched under the action of the external force, making it difficult for the first warp thread 21 and the second warp thread 22 to form a wave shape. The first abutting structure 111 and the second abutting structure 112 respectively restrain the first warp thread 21 through the first groove 1115 and the second groove 1125 to prevent the first warp thread 21 from escaping from the first groove 1115 or the second groove 1125, thereby preventing the first warp thread 21 from forming a wave shape. Similarly, the third abutting structure 123 and the fourth abutting structure 124 respectively restrain the second warp thread 22 through the fourth groove 1245 to prevent the second warp thread 22 from escaping from the third groove 1235 or the fourth groove 1245, thereby preventing the second warp thread 22 from forming a wave shape.
[0099] Optional, such as Figure 12g 、 Figure 13a 、 Figure 15e as well as Figure 16eAs shown, when the first abutment 1113 is in the first away position or the second abutment 1114 is in the second away position, the first abutment 1113 and the second abutment 1114 cannot form the first groove 1115, and the portion of the first warp thread 21 located in the first groove 1115 slides downward under the action of external force, so that the first abutment structure 111 no longer presses the first warp thread 21 upward; when the third abutment 1123 is in the third away position or the fourth abutment 1124 is in the fourth away position, the third abutment 1123 and the fourth abutment 1124 cannot cooperate to form the second groove 1125, and the portion of the first warp thread 21 located in the second groove 1125 slides upward under the action of external force, so that the second abutment structure 112 no longer presses the first warp thread 21 downward, thereby allowing the first warp thread 21 to move from the third abutment 1123 to the fourth away position. Figure 13b The wave shape shown is stretched as Figure 13a The shape shown.
[0100] Optional, such as Figure 12g 、 Figure 13c 、 Figure 15f as well as Figure 16f As shown, when the fifth abutment 1233 is in the fifth away position or the sixth abutment 1234 is in the sixth away position, the fifth abutment 1233 and the sixth abutment 1234 cannot cooperate to form the third groove 1235, and the portion of the second warp thread 22 located in the third groove 1235 slides downward under the action of an external force, so that the third abutment structure 123 no longer presses upward on the second warp thread 22. When the seventh abutment 1243 is in the seventh away position or the eighth abutment 1244 is in the eighth away position, the seventh abutment 1243 and the eighth abutment 1244 cannot cooperate to form the fourth groove 1245, and the portion of the second warp thread 22 located in the fourth groove 1245 slides upward under the action of an external force, so that the fourth abutment structure 124 no longer presses downward on the second warp thread 22, thereby allowing the first warp thread 21 to move from the seventh away position. Figure 13d The wave shape shown is stretched as Figure 13c The shape shown.
[0101] It should be understood that when the first abutment 1113 is in the first away position, the height of its top is lower than the height of its top when the first abutment 1113 is in the first abutment position. At this time, the first abutment 1113 cannot contact the first warp thread 21 to push the first warp thread 21 upward. Similarly, when the second abutment 1114 is in the second away position, the height of its top is lower than the height of its top when the second abutment 1114 is in the second abutment position. At this time, the second abutment 1114 cannot contact the first warp thread 21 to push the first warp thread 21 upward. At the same time, only when the first abutment 1113 is in the first abutment position and the second abutment 1114 is in the second abutment position, can the first warp thread 21 be confined in the first groove 1115 formed by the first abutment 1113 and the second abutment 1114 to limit the first warp thread 21 from protruding upward, as shown in FIG. Figure 13b 、 Figure 15b as well as Figure 16b Once the first abutment member 1113 is in the first away position or the second abutment member 1114 is in the second away position, the first contact portion 211 of the first warp thread 21 will be tightened under the action of the first external force N and the second external force M, so that the first warp thread 21 extends substantially along the second direction B. For details, please refer to Figure 13a . Similarly, when the third abutment 1123 is in the third away position, the position of the bottom of the third abutment 1123 is higher than the height of the bottom of the third abutment 1123 when the third abutment 1123 is in the third abutment position. At this time, the third abutment 1123 cannot contact the first warp thread 21 to protrude the first warp thread 21 downward. When the fourth abutment 1124 is in the fourth away position, the position of the bottom of the fourth abutment 1124 is higher than the height of the bottom of the fourth abutment 1124 when the fourth abutment 1124 is in the fourth abutment position. At this time, the fourth abutment 1124 cannot contact the first warp thread 21 to protrude the first warp thread 21 downward. Whether the third abutment 1123 is in the third away position or the fourth abutment 1124 is in the fourth away position will cause the second contact portion 212 of the first warp thread 21 to be tightened under the action of the first external force N and the second external force M, so that the first warp thread 21 extends approximately along the second direction B. For details, please refer to Figure 13aIt should be understood that only when the third abutment 1123 is in the third abutment position and the fourth abutment 1124 is in the fourth abutment position can the first warp thread 21 be confined in the second groove 1125 formed by the third abutment 1123 and the fourth abutment 1124, allowing the second contact portion 212 to protrude downward. When the fifth abutment 1233 is in the fifth away position, its position is lower than its height when it is in the fifth abutment position. At this time, the fifth abutment 1233 cannot contact the first warp thread 21 to push the first warp thread 21 upward. Similarly, when the sixth abutment 1234 is in the sixth away position, its position is lower than its height when it is in the sixth abutment position. At this time, the sixth abutment 1234 cannot contact the first warp thread 21 to push the first warp thread 21 upward. At the same time, only when the fifth abutting member 1233 is in the fifth abutting position and the sixth abutting member 1234 is in the sixth abutting position can the first warp thread 21 be confined in the third groove 1235 formed by the fifth and sixth abutting members 1233, 1234, thereby preventing the first warp thread 21 from protruding upward. Similarly, when the seventh abutting member 1243 is in the seventh separated position, its bottom is higher than when it was in the seventh abutting position. In this case, the seventh abutting member 1243 cannot contact the second warp thread 22 to cause it to protrude downward. When the eighth abutting member 1244 is in the eighth separated position, its bottom is higher than when it was in the eighth abutting position. In this case, the eighth abutting member 1244 cannot contact the second warp thread 22 to cause it to protrude downward. At the same time, only when the seventh abutting member 1243 is in the seventh abutting position and the eighth abutting member 1244 is in the eighth abutting position can the second warp thread 22 be confined in the fourth groove 1245 formed by the seventh abutting member 1243 and the eighth abutting member 1244, thereby preventing the second warp thread 22 from protruding downward. Once the seventh abutting member 1243 is in the seventh separated position or the eighth abutting member 1244 is in the eighth separated position, the fourth abutting structure 124 can no longer press the first warp thread 21 downward.
[0102] In some embodiments, the weft feeding device 5 includes a plurality of third clamping members 53, which are used to clamp the weft 23. The plurality of third clamping members 53 drive the weft 23 to move synchronously. Specifically, the plurality of third clamping members 53 can be interconnected, and the interconnected third clamping members 53 can drive the weft 23 to move synchronously.
[0103] Specifically, if Figure 19a 、 Figure 19b as well as Figure 19cAs shown, the third clamping member 53 includes a clamping body 531 and a plurality of clamping pieces 532. The plurality of clamping bodies 531 are connected to allow the plurality of third clamping members 53 to be connected to each other, and one end of the clamping piece 532 is connected to the clamping body 531. The other ends of the plurality of clamping pieces 532 are close to each other to clamp the weft 23. There are gaps between the plurality of clamping pieces 532. The plurality of clamping pieces 532 cooperate to allow the weft 23 to move in one direction. Specifically, the other ends of the plurality of clamping pieces 532 are close to each other to form a clamping opening 55 to clamp the weft 23. The width w of the clamping piece gradually decreases from one end of the clamping piece 532 to the other end of the clamping piece 532, so that there may be gaps between the clamping pieces 532. In some embodiments, in combination with Figure 18b as well as Figure 19a As can be seen, the third clamping member 53 includes a clamping body 531, with a clamping head 54 provided at one end of the clamping body 531. Clamping pieces 532 are disposed on the clamping head 54, with one end of the clamping pieces 532 connected to the clamping head 54, and the other ends of the multiple clamping pieces 532 are brought together to clamp the weft thread 23. It should be understood that the structure of the clamping body 531 can be adjusted according to circumstances. For example, in some embodiments, the clamping pieces 532 are directly connected to the clamping body 531, eliminating the need for a separate clamping head.
[0104] To better explain the function of the clamping piece 532, please refer to Figure 19b , when the latitude 23 from Figure 19b When the left side moves to the right, the other end of the clamping piece 532 ( Figure 19b The right end in the figure) moves to the right, thereby making the clamping opening 55 larger. Therefore, when the thread moves along one end of the clamping piece 532 (the left end in the figure) toward the other end of the clamping piece 532 (the right end in the figure), the resistance it encounters is small. However, when the weft thread 23 moves along the other end of the clamping piece 532 (the right end in the figure) toward one end of the clamping piece 532 (the left end in the figure) Figure 19b The movement of the third clamping member 53 (from right to left) will drive the other end of the third clamping member 53 to move to the left, making the clamping opening narrower, thereby restricting the weft 23 from passing through. The cooperation of multiple clamping pieces 532 allows the weft 23 to pass through the third clamping member 53 in only one direction, thereby preventing the weft 23 from being pulled by force when the third clamping member 53 moves, thereby preventing the weft 23 from being separated from the third clamping member 53. Specifically, the clamping body 531 and the clamping piece 532 will move in the opposite direction of the first direction A to pass the weft 23 located in the clamping body 531 through the through hole 24. At this time, referring to Figure 19bIt can be seen that in the process of the multi-piece clamping plates 532 driving the weft line 23 to move, the weft line 23 will have a tendency to move in the first direction A to escape from the clamping of the multi-piece clamping plates 532. However, since the multi-piece clamping plates 532 limit the weft line 23 to only move relative to the clamping plates 532 in the opposite direction of the first direction A, the weft line 23 cannot escape from the clamping of the multi-piece clamping plates 532, ensuring that the weft line 23 will not separate from the third clamping member 53.
[0105] At the same time Figure 18a and Figure 18b As shown, in order to facilitate the unified movement of the third clamping member 53, in some embodiments, the weft feeding device 5 further includes a second bracket 52, and the third clamping member 53 is slidably disposed in the second bracket 52 and moves relative to the second bracket 52 along the first direction A and the opposite direction of the first direction A. Optionally, a stop structure 51 is provided on the second bracket 52 to limit the sliding range of the third clamping member 53.
[0106] The wire spreading device 1 further comprises a first bracket 7, a plurality of first movable seats 14, a plurality of second movable seats 15, a plurality of third movable seats 16 and a plurality of fourth movable seats 17. The first movable seats 14, the second movable seats 15, the third movable seats 16 and the fourth movable seats 17 can move relative to the first bracket 7 along the second direction B. Figure 18b as well as Figure 19a As can be seen, the first bracket 7 is provided with a first clamp 71 to secure the weft 23 to the first bracket 7, so that the weft 23 passing through the perforation 24 can be fixed relative to the first warp 21 and the second warp 22, facilitating subsequent weaving. After the first clamp 71 clamps the weft 23, the third clamp 53 can be moved along the first direction A to separate the third clamp 53 from the weft 23. Since the third clamp 53 is now moving relative to the weft 23 along the first direction A, the weft 23 moves relative to the third clamp 53 in the opposite direction of the first direction A. The multiple clamping pieces 532 do not restrict the relative movement of the weft 23 and the third clamp 53, allowing the third clamp 53 and the weft 23 to be separated smoothly.
[0107] Optionally, the weft 23 is disposed in the clamping body 531 and the clamping body extends along the first direction A to restrict the weft 23 from extending along the first direction A. By providing the clamping body to restrict the weft 23 from extending only along the first direction A, the weft 23 will not deviate and can better pass through the through hole 24 .
[0108] Through the above solution, the movable seat can be driven to move the weft 23 to achieve the arrangement of the weft 23. Figure 20a as well as Figure 16eAs shown in the example, the second movable seat 15 is provided with a third abutment 1123 and a fourth abutment 1124. At this time, the third abutment 1123 is in the third abutment position (low position), and the fourth abutment 1124 is in the fourth abutment position (high position). Therefore, when the second movable seat 15 moves along the second direction B, the third abutment 1123 can contact the weft line 23 located in front of it in the second direction B, and drive the weft line 23 to move so that the weft line 23 is neatly arranged with other weft lines 23, as shown in FIG. Figure 20b At the same time, the third driving device 1121 can drive the third abutting member 1123 to move upward, so that the third abutting member 1123 cannot contact the weft thread 23.
[0109] In some embodiments, the user first arranges the first warp threads 21 and the second warp threads 22 alternately along the first direction A. The user then continuously applies force to the first warp threads 21 and the second warp threads 22 to ensure that the first warp threads 21 and the second warp threads 22 are tightened and extend along the second direction B. At the same time, the user uses the thread stretching device 1 to form wavy lines on the first warp threads 21 and the second warp threads 22, such as Figure 12a as well as Figure 14d As shown, a through hole 24 is formed between the first warp thread 21 and the second warp thread 22 to allow the weft thread 23 to pass through along the first direction A. At this time, the first abutting member 1113 is in the first abutting position, the second abutting member 1114 is in the second abutting position, the third abutting member 1123 is in the third abutting position, the fourth abutting member 1124 is in the fourth abutting position, the fifth abutting member 1233 is in the fifth abutting position, the sixth abutting member 1234 is in the sixth abutting position, the seventh abutting member 1243 is in the seventh abutting position, and the eighth abutting member 1244 is in the eighth abutting position.
[0110] Next, the third clamping member 53 is moved to drive the weft thread 23 through the through-hole 24 between the first warp thread 21 and the second warp thread 22. The weft thread 23 is fixed to the first bracket 7 by the first clamping head 71. Then, the user can return the first abutting member 1113 to the first away position or the second abutting member 1114 to the second away position. And return the third abutting member 1123 to the third away position or the fourth abutting member 1124 to the fourth away position, so that the first warp thread 21 is tightened and no longer forms a wave shape, as shown in FIG. Figure 13a 、 Figure 15e as well as Figure 16e Similarly, the user can also make the second warp 22 taut and unable to form a wave shape by returning the fifth abutting member 1233 to the fifth away position or the sixth abutting member 1234 to the sixth away position, and returning the seventh abutting member 1243 to the seventh away position or the eighth abutting member 1244 to the eighth away position, as shown in FIG. Figure 13c 、 Figure 15f as well as Figure 16f shown.
[0111] At this time, since the first abutment member 1113 is in the first abutment position, or the second abutment member 1114 is in the second abutment position, when the first movable seat 14 is moved along the second direction B, the abutment member in the abutment position can drive the weft line 23 in front of it to move, so that the weft line 23 is arranged neatly.
[0112] The advantage of the above solution is that the first abutting structure 111 is formed as follows Figure 15e In the state shown in FIG. 1 , on the one hand, the first groove 1115 restricting the first warp thread 21 can be disassembled so that the first warp thread 21 slides down to form a Figure 13a On the other hand, when the weft needs to be moved, the first abutment structure 111 is as shown. Figure 15e In the illustrated state, when the first abutting structure 111 is moved along the second direction B, the second abutting member 1114 can contact the weft threads 23 located in front of the first abutting structure 111 in the second direction B. Therefore, the user can move the weft threads 23 by moving the first abutting structure 111, so that the weft threads 23 are aligned. It should be understood that in addition to the first abutting structure 111 being able to perform the above-mentioned functions, the second abutting structure 112, the third abutting structure 123, and the fourth abutting structure 124 can also perform the above-mentioned functions, and no additional explanation is provided in this disclosure.
[0113] In the description of the present disclosure, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the scope of protection of the present disclosure.
[0114] The above embodiments are only used to illustrate the technical solutions of the present disclosure, and are not intended to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present disclosure. All other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present disclosure.
Claims
1. A wire braiding method, characterized in that: include: deforming first warp threads extending along a first direction to form the first warp threads into a wavy shape; deforming the second warp threads extending along the first direction to form the second warp threads into a wavy shape; The wave shape formed by the first warp threads and the wave shape formed by the second warp threads are arranged alternately, so that a plurality of perforations are formed between the first warp threads and the second warp threads, wherein the openings of the perforations are perpendicular to the first direction; Inserting a plurality of weft threads extending in a second direction into the perforations simultaneously to form a fabric, wherein the first warp threads and the second warp threads are alternately arranged, and after the weft threads extending in the second direction are inserted into the perforations to form the fabric, adjusting the spacing between the weft threads to a preset value, After adjusting the spacing between the weft threads to a preset value, the fabric is edge-sealed and folded into a predetermined shape. After folding the fabric into a predetermined shape, cutting the fabric, the fabric further comprises: a thread supply device, a first clamping device and a second clamping device; one end of the first warp thread and the second warp thread are fixed to the thread supply device, the first clamping device and the second clamping device are respectively located at a first clamping position and a second clamping position, and the first clamping device and the second clamping device cooperate with each other to tighten the first warp thread and the second warp thread located between the first clamping device and the second clamping device, wherein the first clamping position is located between the thread supply device and the second clamping device; After cutting the fabric, When the first clamping device is located at the first clamping position and the second clamping device is located at the second clamping position, the first clamping device clamps the first warp thread and the second warp thread and moves to the second clamping position; the second clamping device releases the first warp thread and the second warp thread, and after moving to between the first clamping position and the thread supply device, clamps the first warp thread and the second warp thread and moves to the first clamping position. When the first clamping device is located at the second clamping position, and the second clamping device is located at the first clamping position, the second clamping device clamps the first warp thread and the second warp thread and moves to the second clamping position; the first clamping device releases the first warp thread and the second warp thread, and after moving to between the first clamping position and the thread supply device, clamps the first warp thread and the second warp thread and moves to the first clamping position.
2. The wire braiding method according to claim 1, characterized in that The second clamping device moves to the first clamping position only after the first clamping device leaves the first clamping position; or The first clamping device moves to the first clamping position only after the second clamping device leaves the first clamping position.
3. The wire braiding method according to claim 1, characterized in that The first clamping device includes a first mounting bracket, a plurality of first clamping member driving devices, and a plurality of first clamping members, wherein the first clamping member driving devices are mounted on the first clamping bracket, the first clamping members correspond to the first clamping member driving devices one by one, and the first clamping member driving devices are used to drive the corresponding first clamping members to move, and the first clamping members are used to clamp the first warp thread and the second warp thread; The second clamping device includes a second clamping bracket, multiple second clamping member driving devices and multiple second clamping members. The second clamping member driving devices are installed on the second clamping bracket. The second clamping members correspond one-to-one to the second clamping member driving devices, and the second clamping member driving devices are used to drive the corresponding second clamping members to move. The second clamping members are used to clamp the first warp and the second warp.
4. The wire braiding method according to claim 1, wherein: When the fabric is cut, the fabric is secured to prevent movement of the fabric.
5. The wire braiding method according to claim 1, characterized in that After the plurality of weft threads extending in the second direction are simultaneously inserted into the through holes to form the fabric, the weft threads are cut.
6. The wire braiding method according to any one of claims 1 to 5, characterized in that: Also includes: The grass material is made into the first warp thread, the second warp thread and the weft thread.
Citation Information
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