An automobile part cutting waste chip treatment structure

Abstract

The present invention relates to the technical field of automobile part cutting, and particularly to a waste chip treatment structure for automobile part cutting, including a treatment box and a treatment box. A metal chip collection device is connected to the bottom of the treatment box. The lower end surface of the support plate is fixedly connected with an electric telescopic rod. The lower end surface of the electric telescopic rod is provided with a limiting sliding frame. A limiting sliding groove is opened on the limiting sliding frame. One end of a connecting rod is fixedly connected to the lower end surface of the limiting sliding frame. The other end of the connecting rod is fixedly connected to a light chip filter plate. A sliding rod is slidably connected to the inner side of the limiting sliding groove. A floating block is fixedly connected to the outer side of the sliding rod. A first scraper is fixedly connected to the lower end surface of the floating block. The bottom of the first scraper is in contact with the upper end surface of the light chip filter plate. In this way, the light chips can be scraped off by the first scraper, and finally, the side door can be opened for cleaning, solving the problem that it is difficult to separate light chips and metal chips during the cutting process of traditional cutting devices.

Description

Technical Field

[0001] The present invention relates to the technical field of automotive component cutting, and particularly to a waste chip treatment structure for automotive component cutting. Background Art

[0002] During the process of automotive sheet metal repair, it is often necessary to cut the automotive components involved in an accident. For example, at the positions of the front and rear fenders, the front and rear bottom side beams, and the front and rear door panels of the vehicle, cutting devices are required to cut them, and then welding and sheet metal working processes are carried out for repair.

[0003] During the cutting process, a certain amount of debris will be generated. Generally, the debris is divided into two types. One is metal debris, and the other is various sound insulation and support materials filled in the sandwich of automotive components. The sound insulation and support materials are generally composed of lightweight materials. If the debris is not distinguished during the treatment process, it will bring certain difficulties to the subsequent separation and collection process. If the mixed debris is not sorted and collected, it will also cause certain environmental pollution. Therefore, a waste chip treatment structure for automotive component cutting is proposed to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a waste chip treatment structure for automotive component cutting to solve the problem that it is difficult to separate lightweight debris and metal debris during the cutting process of traditional cutting devices.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A waste chip treatment structure for automotive component cutting, including a treatment box and a treatment box. A blower is installed on the upper end face of the treatment box. One end of a branch pipeline is connected to the treatment box through a connecting member. The other end of the branch pipeline is communicated with one end of a main pipeline. The other end of the main pipeline is connected to the air inlet of the blower. The air outlet of the blower is communicated with one end of an air outlet hose. The other end of the air outlet hose extends to the inside of the treatment box. A metal debris collection device is communicated with the bottom of the treatment box. A support plate is fixedly connected to the upper position on the inner side of the right end face of the treatment box. An electric telescopic rod is fixedly connected to the lower end face of the support plate. A limit sliding frame is installed on the lower end face of the electric telescopic rod. A limit sliding groove is opened on the limit sliding frame. One end of a connecting rod is fixedly connected to the lower end face of the limit sliding frame. The other end of the connecting rod is fixedly connected to a lightweight debris filter plate. A sliding rod is slidably connected to the inside of the limit sliding groove. A floating block is fixedly connected to the outer side of the sliding rod. A first scraper is fixedly connected to the lower end face of the floating block. The bottom of the first scraper is in contact with the upper end face of the lightweight debris filter plate.

[0007] Preferably, the metal debris collection device includes a pipe body, a metal debris filter plate is fixedly connected to the inner side of the pipe body, a valve is installed at the lower part of the pipe body, a fixing plate is fixedly connected to the outer end face of the upper part of the pipe body, the fixing plate and the processing box are connected and fixed by connecting bolts, and a sealing device is arranged between the pipe body and the processing box.

[0008] Preferably, one end of a gooseneck tube is fixedly connected to the outside of the processing box, the other end of the gooseneck tube is fixedly connected to a first clamping plate, one end of the first clamping plate is fixedly connected to a guide post, a second clamping plate is slidably connected to the outside of the guide post, and the second clamping plate and the first clamping plate are connected and fixed by a fastening bolt.

[0009] Preferably, a positioning baffle is fixedly connected to the end of the guide post away from the first clamping plate, friction pads are fixedly connected to the inner sides of the first clamping plate and the second clamping plate, the friction pads are arranged in an arc shape, the friction pads are fixedly connected to the arc-shaped depressions of the first clamping plate and the second clamping plate, and the thickness of the friction pads is 3 millimeters.

[0010] Preferably, a through hole is formed in the processing box, the through hole is communicated with a branch pipeline, a processing motor is fixedly connected to the inner side of the rear end face of the processing box, a first gear is fixedly connected to the outside of the main shaft of the processing motor, a second gear is meshed and connected to the outside of the first gear, the second gear is rotationally connected to the processing box through a rotating shaft, pulley wheels are installed on the outside of the rotating shaft of the second gear and the outside of the rotating shaft arranged inside the processing box, a belt is sleeved on the outside of the pulley wheels, the thickness of the belt is 4 millimeters, a support block is fixedly connected to the inside of the processing box, one end of a swing rod is rotationally connected to the inside of the support block through a rotating shaft, a second scraper is fixedly connected to the other end of the swing rod, the outside of the second scraper is in contact with the outer surface of the belt, one end of a compression spring is fixedly connected to the outside of the swing rod, and the other end of the compression spring is fixedly connected to the support block.

[0011] Preferably, rollers are rotationally connected to the inner sides of both ends of the light debris filter plate, the outside of the rollers is in contact with the inner wall of the processing box, blocking strips are fixedly connected to the upper parts of both ends of the light debris filter plate, and the outside of the blocking strips is in contact with the inner wall of the processing box.

[0012] Preferably, a side door is hinged to the side of the processing box, a handle is installed on the side door, a handle sleeve is fixedly connected to the outside of the handle, and the thickness of the handle sleeve is 3 millimeters.

[0013] Preferably, both the limit sliding frame and the light debris filter plate are inclined, and the inclination angles of both the limit sliding frame and the light debris filter plate are 20 degrees.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. In the present invention, through the arranged processing box, processing box, fan, branch pipeline, main pipeline, electric telescopic rod, limit sliding frame, limit sliding groove, light debris filter plate, sliding rod, floating block and first scraper, the negative pressure suction of the fan can be utilized to suck the debris generated by cutting into the liquid inside the bottom of the processing box. Then, the light materials will float under the buoyancy of water, while the metal debris will sink to the bottom of the processing box. Then, the electric telescopic rod is turned on. At this time, the electric telescopic rod drives the limit sliding frame and the light debris filter plate to rise. Then, the floating block and the sliding rod will slide down under the action of inclination and gravity, and the light debris will be scraped off by the first scraper. Finally, the side door is opened for cleaning, solving the problem that it is difficult to separate light debris and metal debris during the cutting process of traditional cutting devices.

[0016] 2. In the present invention, through the arranged pipe body, metal debris filter plate, valve, fixing plate and connecting bolt, the convenient disassembly of the connecting bolt can be utilized to make the collection of metal debris more convenient and improve the efficiency of waste debris treatment.

[0017] 3. In the present invention, through the arranged gooseneck tube, first clamping block, guide post, second clamping plate, fastening bolt, positioning baffle and friction pad, the clamping of the first clamping block and the second clamping block and the convenient turning of the gooseneck tube can be utilized to make the processing box be conveniently clamped on the cutting device and can be conveniently adjusted in direction as needed.

[0018] 4. In the present invention, through the arranged processing motor, first gear, second gear, pulley, belt, support block, swing rod, second scraper and compression spring, the driving of the processing motor can be utilized to make the belt rotate driven by the pulley. In this way, the problem that metal debris will move at high speed during cutting, thus easily hitting the inner wall of the processing box and adhering to it, and over time, it will form a dirt layer that is difficult to clean can be solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 is of the present invention Figure 1 structural schematic diagram of part A;

[0021] Figure 3 is a schematic cross-sectional structure diagram of the processing box of the present invention;

[0022] Figure 4 is of the present invention Figure 3 structural schematic diagram of part B;

[0023] Figure 5 is of the present inventionFigure 3 Schematic structural diagram of part C;

[0024] Figure 6 This invention Figure 4 Schematic structural diagram of part D;

[0025] Figure 7 Schematic cross-sectional structural diagram of the processing cartridge of this invention;

[0026] Figure 8 This invention Figure 7 Schematic structural diagram of part E;

[0027] Figure 9 This invention Figure 7 Schematic structural diagram of part F.

[0028] In the figure: 1 - processing box, 2 - processing cartridge, 3 - fan, 4 - branch pipeline, 5 - main pipeline, 6 - metal debris collection device, 601 - pipe body, 602 - metal debris filter plate, 603 - valve, 604 - fixing plate, 605 - connecting bolt, 7 - support plate, 8 - electric telescopic rod, 9 - limiting sliding frame, 10 - limiting sliding groove, 11 - connecting rod, 12 - light debris filter plate, 13 - sliding rod, 14 - floating block, 15 - first scraper, 16 - gooseneck tube, 17 - first clamping block, 18 - guiding column, 19 - second clamping plate, 20 - fastening bolt, 21 - positioning baffle, 22 - friction pad, 23 - through hole, 24 - processing motor, 25 - first gear, 26 - second gear, 27 - pulley, 28 - belt, 29 - support block, 30 - swing rod, 31 - second scraper, 32 - compression spring, 33 - roller, 34 - retaining bar, 35 - side door, 36 - handle, 37 - handle sleeve, 38 - air outlet hose. Detailed implementation manners

[0029] Embodiment:

[0030] Please refer to Figures 1-9 , this invention provides a technical solution:

[0031] An automobile component cutting waste chip treatment structure, including a treatment box 1 and a treatment box 2. A blower 3 is installed on the upper end surface of the treatment box 1. One end of a branch pipeline 4 is connected to the treatment box 2 through a connecting piece. The other end of the branch pipeline 4 is communicated with one end of a main pipeline 5. The other end of the main pipeline 5 is connected to the air inlet of the blower 3. One end of an air outlet hose 38 is communicated with the air outlet of the blower 3. The other end of the air outlet hose 38 extends to the inside of the treatment box 1. The bottom of the treatment box 1 is communicated with a metal chip collection device 6. A support plate 7 is fixedly connected at a position slightly above the inner side of the right end surface of the treatment box 1. An electric telescopic rod 8 is fixedly connected to the lower end surface of the support plate 7. A limit sliding frame 9 is installed on the lower end surface of the electric telescopic rod 8. A limit sliding groove 10 is opened on the limit sliding frame 9. One end of a connecting rod 11 is fixedly connected to the lower end surface of the limit sliding frame 9. The other end of the connecting rod 11 is fixedly connected to a light chip filter plate 12. A sliding rod 13 is slidably connected to the inside of the limit sliding groove 10. A floating block 14 is fixedly connected to the outer side of the sliding rod 13. A first scraper 15 is fixedly connected to the lower end surface of the floating block 14. The bottom of the first scraper 15 is in contact with the upper end surface of the light chip filter plate 12. In this way, the negative pressure suction of the blower 3 can be used to suck the chips generated by cutting into the liquid inside the bottom of the treatment box 1. Then, at this time, the light materials will float under the buoyancy of water, while the metal chips will sink to the bottom of the treatment box 1. Then, the electric telescopic rod 8 is turned on. At this time, the electric telescopic rod 8 drives the limit sliding frame 9 and the light chip filter plate 12 to rise. Then, the floating block 14 and the sliding rod 13 will slide down under the action of inclination and gravity, and the light chips will be scraped off by the first scraper 15. Finally, the side door 35 is opened for cleaning, which solves the problem that it is difficult to separate light chips and metal chips during the cutting process of traditional cutting devices. The metal chip collection device 6 includes a pipe body 601. A metal chip filter plate 602 is fixedly connected to the inside of the pipe body 601. A valve 603 is installed at the lower part of the pipe body 601. A fixing plate 604 is fixedly connected to the outer end surface of the upper part of the pipe body 601. The fixing plate 604 is connected and fixed to the treatment box 1 through a connecting bolt 605. A sealing device is arranged between the pipe body 601 and the treatment box 1. In this way, the convenient disassembly of the connecting bolt 605 can be used to make the collection of metal chips more convenient and improve the efficiency of waste chip treatment. One end of a gooseneck tube 16 is fixedly connected to the outside of the treatment box 2. The other end of the gooseneck tube 16 is fixedly connected to a first clamping plate 17. One end of the first clamping plate 17 is fixedly connected to a guiding column 18. A second clamping plate 19 is slidably connected to the outside of the guiding column 18. The second clamping plate 19 is connected and fixed to the first clamping plate 17 through a fastening bolt 20. In this way, the clamping of the first clamping block 17 and the second clamping block 19, as well as the convenient turning of the gooseneck tube 16, can be used to clamp the treatment box 2 to the cutting device conveniently and can be adjusted conveniently according to needs. A positioning baffle 21 is fixedly connected to the end of the guiding column 18 away from the first clamping plate 17. Friction pads 22 are fixedly connected to the inner sides of the first clamping plate 17 and the second clamping plate 19.The friction pad 22 is arranged in an arc shape and is fixedly connected to the arc-shaped depressions of the first clamping plate 17 and the second clamping plate 19. The thickness of the friction pad 22 is 3 millimeters, which can make the clamping and fixing of the cutting device more stable. A through hole 23 is provided on the processing box 2, and the through hole 23 communicates with the branch pipeline 4. A processing motor 24 is fixedly connected to the inner side of the rear end face of the processing box 2. A first gear 25 is fixedly connected to the outer side of the main shaft of the processing motor 24. A second gear 26 is meshed and connected to the outer side of the first gear 25. The second gear 26 is rotationally connected to the processing box 2 through a rotating shaft. Belt pulleys 27 are installed on the outer sides of the rotating shafts of the second gear 26 and inside the processing box 2. A belt 28 is sleeved on the outer sides of the belt pulleys 27. The thickness of the belt 28 is 4 millimeters. A support block 29 is fixedly connected to the inner side of the processing box 2. One end of a swing rod 30 is rotationally connected to the inner side of the support block 29 through a rotating shaft. The other end of the swing rod 30 is fixedly connected to a second scraper 31. The outer side of the second scraper 31 is in contact with the outer surface of the belt 28. One end of a compression spring 32 is fixedly connected to the outer side of the swing rod 30, and the other end of the compression spring 32 is fixedly connected to the support block 29. In this way, driven by the processing motor 24, the belt 28 can rotate driven by the belt pulleys 27, which can solve the problem that metal debris will move at high speed during cutting, thus easily hitting the inner wall of the processing box 2 and adhering to it. Over time, it will form a dirt layer that is difficult to clean. Roller wheels 33 are rotationally connected to the inner sides of both ends of the lightweight debris filter plate 12 through rotating shafts. The outer sides of the roller wheels 33 are in contact with the inner wall of the processing box 1. Bars 34 are fixedly connected to the upper parts of both ends of the lightweight debris filter plate 12. The outer sides of the bars 34 are in contact with the inner wall of the processing box 1. In this way, the movement of the lightweight debris filter plate 12 can be smoother. A side door 35 is hinge-connected to the side of the processing box 1. A handle 36 is installed on the side door 35. A handle sleeve 37 is fixedly connected to the outer side of the handle 36. The thickness of the handle sleeve 37 is 3 millimeters. This can facilitate the operation of the overall device. The limiting sliding frame 9 and the lightweight debris filter plate 12 are both inclined. The inclination angles of the limiting sliding frame 9 and the lightweight debris filter plate 12 are both 20 degrees, which can make the overall device more reasonable.

[0032] Workflow: When each component needs power, it is connected to an external power supply. The device is controlled by a controller. When a cutting operation is required during the repair of an accident vehicle, first, water is injected into the inner side of the treatment tank 1, the main pipeline 5 is connected to the blower 3, and then the fastening bolt 20 is loosened. At this time, the distance between the first clamping plate 17 and the second clamping plate 19 is adjusted according to the size of the cutting device's position-holding. Then, the fastening bolt 20 is screwed on again. Then, the treatment box 2 is moved to a suitable position near the cutting blade of the cutting device by the universal adjustment of the gooseneck tube 16. Then, the cutting device, the treatment motor 24, and the blower 3 are turned on. During the cutting process, the blower 3 will discharge the light debris and metal debris generated by the cutting through the treatment box 2, the branch pipeline 4, the main pipeline 5, the blower 3, and the air outlet hose 38. At this time, the light debris will float under the buoyancy of the water, and then the metal debris will sink under its own gravity and flow into the inner side of the pipe body 601 through the inclined part provided at the bottom of the treatment tank 1 and be filtered and collected above the metal debris filter plate 602. At the same time, the treatment motor 24 rotates, drives the pulley 27 to rotate through the meshing of the first gear 25 and the second gear 26, and thus drives the belt 28 to rotate. At this time, when the metal debris hitting at high speed hits the belt 28, the metal debris will be scraped off under the action of the second scraper 31 and sucked away under the action of the through hole 23 and the branch pipeline 4 and effectively collected. When the cutting is completed, the first clamping plate 17 and the second clamping plate 19 are reset, the cutting device is removed, the handle sleeve 37 is held, the handle 36 is pulled, the side door 35 is opened, and then the electric telescopic rod 8 is turned on. At this time, the electric telescopic rod 8 will drive the limit sliding frame 9 and the light debris filter plate 12 to rise. At this time, the floating block 14 will float under its own buoyancy and be located in the upper right of the limit sliding groove 10. As the electric telescopic rod 8 rises, when the floating block 14 leaves the water surface, the first scraper 15 will slide left and down under the gravity of the floating block 14 and the sliding rod 13 and the inclined setting of the limit sliding groove 10, and effectively scrape off the light debris filtered on the light debris filter plate 12, and then it can be collected and cleaned. Finally, the collection bucket is placed under the pipe body 601, the valve 603 is opened to drain the water, then the connection bolt 605 is loosened, the pipe body 601 is removed, and the metal debris on the metal debris filter plate 602 is collected and cleaned.

[0033] In this text, specific examples are used to illustrate the principles and implementation modes of the present invention. The description of the above examples is only for helping to understand the method and its core idea of the present invention. The above description is only the preferred implementation mode of the present invention. It should be noted that due to the limitation of literal expression and objectively there are infinite specific structures. For those of ordinary skill in the art in this technical field, without departing from the principle of the present invention, several improvements, refinements or changes can also be made, or the above technical features can be combined in an appropriate manner; these improvements, refinements, changes or combinations, or directly applying the concept and technical solution of the invention to other occasions without improvement, shall all be regarded as the protection scope of the present invention.

Claims

1. An automobile part cutting waste chip treatment structure, including a treatment box (1) and a treatment box (2), a blower (3) is installed on the upper end surface of the treatment box (1), and it is characterized in that: The processing cartridge (2) is connected to one end of a branch pipeline (4) through a connecting member. The other end of the branch pipeline (4) communicates with one end of a main pipeline (5). The other end of the main pipeline (5) is connected to the air inlet of a fan (3). The air outlet of the fan (3) communicates with one end of an air outlet hose (38). The other end of the air outlet hose (38) extends to the inside of the processing box (1). The bottom of the processing box (1) communicates with a metal debris collection device (6). At a position slightly above the inner side of the right end face of the processing box (1), a support plate (7) is fixedly connected. The lower end face of the support plate (7) is fixedly connected with an electric telescopic rod (8). The lower end face of the electric telescopic rod (8) is provided with a limit sliding frame (9). A limit sliding groove (10) is formed in the limit sliding frame (9). One end of a connecting rod (11) is fixedly connected to the lower end face of the limit sliding frame (9). The other end of the connecting rod (11) is fixedly connected with a light debris filter plate (12). A sliding rod (13) is slidably connected to the inside of the limit sliding groove (10). A floating block (14) is fixedly connected to the outer side of the sliding rod (13). A first scraping plate (15) is fixedly connected to the lower end face of the floating block (14). The bottom of the first scraping plate (15) is in contact with the upper end face of the light debris filter plate (12). A through hole (23) is formed in the processing cartridge (2). The through hole (23) communicates with the branch pipeline (4). A processing motor (24) is fixedly connected to the inner side of the rear end face of the processing cartridge (2). A first gear (25) is fixedly connected to the outer side of the main shaft of the processing motor (24). A second gear (26) is meshed and connected to the outer side of the first gear (25). The second gear (26) is rotationally connected to the processing cartridge (2) through a rotating shaft. Belt pulleys (27) are installed on the outer sides of the rotating shafts of the second gear (26) and the rotating shafts arranged inside the processing cartridge (2). A belt (28) is sleeved on the outer sides of the belt pulleys (27). The thickness of the belt (28) is 4 mm. A support block (29) is fixedly connected to the inner side of the processing cartridge (2). One end of a swing rod (30) is rotationally connected to the inner side of the support block (29) through a rotating shaft. A second scraping plate (31) is fixedly connected to the other end of the swing rod (30). The outer side of the second scraping plate (31) is in contact with the outer surface of the belt (28). One end of a compression spring (32) is fixedly connected to the outer side of the swing rod (30). The other end of the compression spring (32) is fixedly connected to the support block (29).

2. The cutting waste treatment structure of an automotive component according to claim 1, wherein: The metal debris collection device (6) includes a pipe body (601). A metal debris filter plate (602) is fixedly connected to the inner side of the pipe body (601). A valve (603) is installed at the lower part of the pipe body (601). A fixing plate (604) is fixedly connected to the outer end face of the upper part of the pipe body (601). The fixing plate (604) is connected and fixed to the processing box (1) through a connecting bolt (605). A sealing device is arranged between the pipe body (601) and the processing box (1).

3. A cutting waste treatment structure for an automotive component according to claim 1, characterized in that: One end of a gooseneck tube (16) is fixedly connected to the outside of the processing cartridge (2), the other end of the gooseneck tube (16) is fixedly connected to a first clamping plate (17), one end of the first clamping plate (17) is fixedly connected to a guide post (18), a second clamping plate (19) is slidably connected to the outside of the guide post (18), and the second clamping plate (19) and the first clamping plate (17) are connected and fixed by a fastening bolt (20).

4. A cutting waste treatment structure for an automotive component according to claim 3, characterized in that: A positioning baffle (21) is fixedly connected to one end of the guide post (18) away from the first clamping plate (17), friction pads (22) are fixedly connected to the inner sides of the first clamping plate (17) and the second clamping plate (19), the friction pads (22) are arranged in an arc shape, the friction pads (22) are fixedly connected to the arc-shaped depressions of the first clamping plate (17) and the second clamping plate (19), and the thickness of the friction pads (22) is 3 millimeters.

5. A cutting waste treatment structure for an automotive component according to claim 1, characterized in that: Rollers (33) are rotatably connected to the inner sides of both ends of the lightweight debris filter plate (12) through rotating shafts, the outside of the rollers (33) is in contact with the inner wall of the processing box (1), blocking strips (34) are fixedly connected to the upper parts of both ends of the lightweight debris filter plate (12), and the outside of the blocking strips (34) is in contact with the inner wall of the processing box (1).

6. A cutting waste treatment structure for an automotive component according to claim 1, characterized in that: A side door (35) is connected to the side of the processing box (1) through a hinge, a handle (36) is installed on the side door (35), a handle sleeve (37) is fixedly connected to the outside of the handle (36), and the thickness of the handle sleeve (37) is 3 millimeters.

7. A cutting waste treatment structure for an automotive component according to claim 1, characterized in that: Both the limit sliding frame (9) and the lightweight debris filter plate (12) are inclined, and the inclination angles of both the limit sliding frame (9) and the lightweight debris filter plate (12) are 20 degrees.

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