A method for producing a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material

Abstract

This invention discloses a method for producing a high-strength integrated alloy steel-based cast ceramic wear-resistant material, relating to the field of processing equipment. The method includes a cutting assembly comprising a base plate with two symmetrical clamping assemblies at its top. Each clamping assembly includes a base with a telescopic block extending from one side inside the base. The telescopic block also has a threaded screw extending from the other side of the base. A motor is mounted at the top of the base. This invention uses the clamping assemblies to clamp and fix the object. The cutting disc rotates at high speed via the driving motor to cut the object. After cutting, the telescopic blocks on both sides retract, causing the first rack to move, which in turn rotates the unidirectional gear, causing the second rack to move upward. Finally, one end of the pad tilts and lifts, allowing the object to slide off automatically, effectively improving work efficiency and reducing labor costs.

Description

Technical Field

[0001] This invention relates to the field of processing and production equipment, specifically to a method for producing a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material. Background Technology

[0002] Wear-resistant materials are a large class of new materials with special electrical, magnetic, optical, acoustic, thermal, mechanical, chemical, and biological functions. They are important basic materials for high-tech fields such as information, biology, and energy, as well as for national defense construction. They also play a very important role in transforming certain traditional industries. Currently, wear-resistant materials mainly include the following categories: wear-resistant balls, wear-resistant steel plates, wear-resistant welding rods, wear-resistant ceramics, wear-resistant flooring, wear-resistant rubber, wear-resistant pipes, wear-resistant bearings, wear-resistant welding materials, wear-resistant castings, cast stone, polymer and composite wear-resistant materials, etc.

[0003] When manufacturing and processing wear-resistant pipes, the use of cutting equipment is usually indispensable. However, the current method of cutting wear-resistant pipes is usually to manually hold the cutting machine, which can easily cause arm pain after a long time and thus affect the processing efficiency. Summary of the Invention

[0004] Based on this, the purpose of the present invention is to provide a method for producing a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material, so as to solve the technical problems mentioned in the background above.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a method for producing a high-strength integrated alloy steel-based cast ceramic wear-resistant material, comprising a cutting assembly, the cutting assembly comprising a base plate, a pad plate being provided at the top of the base plate, and the rear end of the pad plate being rotatably connected to the base plate, two sets of symmetrical clamping assemblies being provided at the top of the base plate, the clamping assembly comprising a base, a telescopic block extending out of one side of the base being fitted inside the base, a threaded screw extending out of the other side of the base being provided inside the telescopic block, a motor being installed at the top of the base, a rotating assembly being provided at the bottom of the telescopic block, the rotating assembly comprising a base rod, a gear being fixed to the outer wall of one end of the base rod, and a second rack fixed to the pad plate being meshed on one side of the gear, and a one-way gear being fixed to the outer wall of the other end of the base rod, and a first rack fixed to the bottom of the telescopic block being meshed on the upper part of the one-way gear.

[0006] Preferably, the top of the base plate is provided with a pad, and one side of the pad is provided with a guide strip extending into the inside of the pad. The top of the guide strip is provided with several sets of balls. The guide strip is fixedly connected to the second rack. A limit rod is welded to one side of the top of the base plate. A limit ring is fixed to the outer wall of the limit rod. A moving rod is sleeved on the top of the limit rod. A return spring is provided between the bottom end of the moving rod and the limit ring. A connecting block is sleeved on the outer wall of the moving rod. A drive motor is installed at the bottom end of the connecting block. A cutting disc is provided at the output end of the drive motor. A bolt is provided at the top of the connecting block. A threaded hole that matches the bolt is provided at the top of the connecting block.

[0007] Preferably, a through hole is provided at the contact position between the moving rod and the limiting rod, and the top end of the limiting rod extends into the through hole.

[0008] Preferably, the output end of the motor is fixed with a first pulley, and the end of the threaded screw is fixed with a second pulley, and the outer walls of the first and second pulleys are connected by a belt.

[0009] Preferably, the threaded rod is rotatably connected to the base via a bearing at the contact position, and a matching blind threaded hole is provided at the contact position between the telescopic block and the threaded rod.

[0010] Preferably, the outer wall of the base rod is fitted with a support arm via a bearing, and the bottom end of the support arm is welded and fixed to the top end of the base plate.

[0011] Preferably, the right end of the telescopic block is fixed with a screw, and a rubber pad is attached to the inside of the clamp.

[0012] Preferably, a matching rectangular groove is provided at the contact position between the base and the telescopic block, and a receiving groove that matches the first rack is provided on the inner wall of the rectangular groove.

[0013] A method for producing a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material includes the following steps:

[0014] S1. Control the two sets of clamping components, drive the motor to work and drive the threaded screw to rotate through the belt, so that the telescopic blocks move closer to each other until the two sets of clamping blocks clamp the object.

[0015] S2. The rotatable bolt adjusting connecting block is located on the outer wall of the moving rod, thus making it suitable for cutting at multiple locations;

[0016] S3. The drive motor drives the cutting disc to rotate at high speed and applies a vertical downward force to the moving rod, causing the cutting disc to cut the object.

[0017] S4. After cutting, the motor output reverses, causing the telescopic block to move backward and driving the first rack to move, causing the one-way gear to rotate. Through the action of the base rod and the gear, the second rack moves upward and drives the guide bar to rise, causing the object to slide forward automatically until the top of the pad slides off.

[0018] In summary, the present invention has the following main beneficial effects:

[0019] This invention uses a clamping assembly to clamp and fix the object, and a drive motor to make the cutting disc rotate at high speed to cut it. After cutting, the telescopic blocks on both sides move backward, which moves the first rack and causes the one-way gear to rotate, which in turn moves the second rack upward. Finally, one end of the pad tilts up, causing the object to slide off automatically, which effectively improves work efficiency and reduces labor. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the cutting component of the present invention;

[0021] Figure 2 This is a front view of the cutting component of the present invention;

[0022] Figure 3 This is a schematic diagram of the rotating component of the present invention;

[0023] Figure 4 This is a perspective view of the pad of the present invention.

[0024] In the diagram: 100, cutting assembly; 110, base plate; 120, pad; 121, guide bar; 130, limit rod; 140, limit ring; 150, moving rod; 160, return spring; 170, connecting block; 171, bolt; 180, drive motor; 190, cutting disc.

[0025] Clamping assembly; 210, base; 220, telescopic block; 230, clamping block; 240, motor; 250, pulley No. 1; 260, belt; 270, pulley No. 2; 280, threaded screw.

[0026] 300, Rotating assembly; 310, First rack; 320, One-way gear; 330, Base rod; 340, Gear; 350, Second rack. Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0028] The embodiments of the present invention will now be described.

[0029] A method for producing a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material, such as... Figure 1-4 As shown, the device includes a cutting assembly 100, which includes a base plate 110. A pad 120 is provided at the top of the base plate 110, and the rear end of the pad 120 is rotatably connected to the base plate 110. Two sets of symmetrical clamping assemblies 200 are provided at the top of the base plate 110. Each clamping assembly 200 includes a base 210. A telescopic block 220 extending from one side of the base 210 is fitted inside the base 210. A threaded screw 280 extending from the other side of the base 210 is provided inside the telescopic block 220. A motor 240 is mounted at the top of the base 210. A rotating assembly 300 is provided at the bottom of the telescopic block 220. The rotating assembly 300 includes a base rod 330. A gear 340 is fixed to the outer wall of one end of the base rod 330, and a second rack 350 fixed to the pad 120 is meshed with one side of the gear 340. A one-way gear 320 is fixed to the outer wall of the other end of the base rod 330. The top of the 0 is connected to a first rack 310 fixed to the bottom of the telescopic block 220. The top of the base plate 110 is provided with a pad 120, and a guide strip 121 extending into the inside of the pad 120 is provided on one side of the pad 120. The top of the guide strip 121 is provided with several sets of balls. The guide strip 121 is fixedly connected to the second rack 350. A limit rod 130 is welded to one side of the top of the base plate 110. A limit ring 140 is fixed to the outer wall of the limit rod 130. A moving rod 150 is sleeved on the top of the limit rod 130. A return spring 160 is provided between the bottom of the moving rod 150 and the limit ring 140. A connecting block 170 is sleeved on the outer wall of the moving rod 150. A drive motor 180 is installed at the bottom of the connecting block 170. A cutting disc 190 is provided at the output end of the drive motor 180. A bolt 171 is provided at the top of the connecting block 170, and a threaded hole that matches the bolt 171 is provided at the top of the connecting block 170.

[0030] By manipulating two sets of clamping components 200, the motor 240 is driven to rotate the threaded screw 280 via the belt 260, causing the telescopic blocks 220 to move closer together until the two sets of clamping blocks 230 clamp the object. The position of the connecting block 170 on the outer wall of the moving rod 150 can be adjusted by rotating the bolt 171, thus enabling cutting at multiple locations. The drive motor 180 is started to make the cutting disc 190 rotate at high speed and apply a vertical downward force to the moving rod 150, causing the cutting disc 190 to cut the object. After cutting, the output end of the motor 240 reverses, causing the telescopic block 220 to move backward and drive the first rack 310 to move, causing the one-way gear 320 to rotate. Through the action of the base rod 330 and the gear 340, the second rack 350 is driven to move upward, ultimately causing the guide bar 121 to rise and causing the object to slide forward automatically until the top of the pad 120 slides off, thereby effectively improving work efficiency and reducing labor.

[0031] Please refer to this carefully. Figure 1 A through hole is provided at the contact position between the moving rod 150 and the limiting rod 130, and the top end of the limiting rod 130 extends to the through hole.

[0032] The moving rod is limited to 150 degrees, causing it to rise and fall linearly along a preset trajectory, thereby accurately completing the cutting.

[0033] Please refer to this carefully. Figure 1 and Figure 2 The output end of the motor 240 is fixed with a first pulley 250, and the end of the threaded screw 280 is fixed with a second pulley 270. The outer walls of the first pulley 250 and the second pulley 270 are connected by a belt 260.

[0034] The motor 240 provides power to rotate the lead screw 280 together, and a pulley is used to prevent slippage.

[0035] Please refer to this carefully. Figure 1 The threaded screw 280 is rotatably connected to the base 210 at the contact position via a bearing, and the telescopic block 220 is provided with a matching blind threaded hole at the contact position with the threaded screw 280.

[0036] This reduces wear between them and provides a fixed-point rotation purpose for the threaded screw 280, ensuring stable movement of the telescopic block 220.

[0037] Please refer to this carefully. Figure 3 The outer wall of the base rod 330 is fitted with a support arm through a bearing sleeve, and the bottom end of the support arm is welded and fixed to the top end of the base plate 110.

[0038] The base rod 330 is provided with a support point to enable stable rotation, thereby facilitating the removal of the cut object.

[0039] Please refer to this carefully. Figure 1 The right end of the telescopic block 220 is fixed with a screw to the clamping block 230, and a rubber pad is attached to the inside of the clamping block 230.

[0040] By replacing the clamp 230 according to the shape of the object, the applicability can be further expanded.

[0041] Please refer to this carefully. Figure 2 A matching rectangular groove is provided at the contact position between the base 210 and the telescopic block 220, and a receiving groove that matches the first rack 310 is provided on the inner wall of the rectangular groove.

[0042] Provide space for the first rack 310 to move, avoiding damage caused by collision.

[0043] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a method for producing a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material includes the following steps:

[0044] S1. Control the two sets of clamping components 200, drive the motor 240 to work and drive the threaded screw 280 to rotate through the belt 260, causing the telescopic block 220 to move closer to each other until the two sets of clamping blocks 230 complete the clamping of the object.

[0045] S2. The rotatable bolt 171 adjusts the position of the connecting block 170 on the outer wall of the moving rod 150, thus making it suitable for cutting at multiple locations;

[0046] S3. The drive motor 180 drives the cutting disc 190 to rotate at high speed and applies a vertical downward force to the moving rod 150, causing the cutting disc 190 to cut the object.

[0047] S4. After cutting, the output end of the motor 240 reverses, causing the telescopic block 220 to move backward and driving the first rack 310 to move, causing the one-way gear 320 to rotate. Through the action of the base rod 330 and the gear 340, the second rack 350 is driven to move upward, and the guide bar 121 is raised, causing the object to slide forward automatically until the top of the pad 120 slides off.

[0048] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the invention and are not intended to limit it. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the invention, but such modifications, substitutions, and variations are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A production apparatus of high strength integrated alloy steel based casted ceramic wear resistant material comprising a cutting assembly (100), characterized in that: The cutting assembly (100) includes a bottom plate (110), the top end of the bottom plate (110) is provided with two groups of symmetrical clamping assemblies (200), the clamping assembly (200) includes a base (210), the inside of the base (210) is sleeved with a telescopic block (220) extending out of one side of the base (210), the inside of the telescopic block (220) is provided with a threaded screw rod (280) extending out of the other side of the base (210), the top end of the base (210) is provided with a motor (240), the bottom end of the telescopic block (220) is provided with a rotating assembly (300), the rotating assembly (300) includes a base rod (330), one end of the outer wall of the base rod (330) is fixedly provided with a gear (340), one side of the gear (340) is hingedly connected with a second rack (350), the other end of the outer wall of the base rod (330) is fixedly provided with a one-way gear (320), and the upper side of the one-way gear (320) is hingedly connected with a first rack (310) fixedly connected with the bottom end of the telescopic block (220); The top end of the bottom plate (110) is provided with a backing plate (120), one side of the backing plate (120) is provided with a guide strip (121) extending into the inside of the backing plate (120), the top end of the guide strip (121) is provided with a plurality of groups of ball bearings, the guide strip (121) is fixedly connected with the second rack (350), one side of the top end of the bottom plate (110) is welded with a limiting rod (130), the outer wall of the limiting rod (130) is fixedly provided with a limiting ring (140), the top end of the limiting rod (130) is sleeved with a moving rod (150), the bottom end of the moving rod (150) and the limiting ring (140) are provided with a return spring (160), the outer wall of the moving rod (150) is sleeved with a connecting block (170), the bottom end of the connecting block (170) is provided with a driving motor (180), the output end of the driving motor (180) is provided with a cutting disc (190), the top end of the connecting block (170) is provided with a bolt (171), and the top end of the connecting block (170) is provided with a threaded hole matched with the bolt (171). The output end of the motor (240) is fixedly provided with a first belt pulley (250), the end of the threaded screw rod (280) is fixedly provided with a second belt pulley (270), and the outer walls of the first belt pulley (250) and the second belt pulley (270) are drivingly connected with a belt (260).

2. The apparatus for producing a high-strength integrated alloy steel-based cast ceramic wear-resistant material according to claim 1, characterized in that: The moving rod (150) and the limiting rod (130) are provided with a through hole at the contact position, and the top end of the limiting rod (130) extends into the through hole.

3. The production equipment of high strength integrated alloy steel based casted ceramic wear resistant material as claimed in claim 1, wherein: The threaded screw rod (280) and the base (210) are rotatably connected through a bearing at the contact position, and the telescopic block (220) is provided with a matching blind threaded hole at the contact position with the threaded screw rod (280).

4. The production equipment for a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material according to claim 1, characterized in that: The outer wall of the base rod (330) is sleeved with a supporting arm through a bearing, and the bottom end of the supporting arm is welded and fixed with the top end of the bottom plate (110).

5. The production equipment for a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material according to claim 1, characterized in that: The right end of the telescopic block (220) is fixedly provided with a clamping block (230) through a screw, and the inner side of the clamping block (230) is pasted with a rubber pad.

6. The production equipment for a high-strength integrated alloy steel-based fused cast ceramic wear-resistant material according to claim 1, characterized in that: The base (210) is provided with a matching rectangular groove at the contact position with the telescopic block (220), and the inner wall of the rectangular groove is provided with an accommodating groove matching the first rack (310).

7. A method of producing a high-strength integrated alloy steel-based cast ceramic wear material, characterized by, The method comprises the following steps: S1, control two sets of clamping assemblies (200), drive the motor (240) to work through the belt (260) to drive the threaded screw rod (280) to rotate, drive the telescopic block (220) to move relatively close, until two sets of clamping blocks (230) complete clamping of the object; S2, the rotatable bolt (171) adjusts the position of the connecting block (170) on the outer wall of the moving rod (150), and then applies to cutting at multiple positions; S3, drive the motor (180) to drive the cutting disc (190) to rotate at high speed, and exert a vertical downward force on the moving rod (150), so that the cutting disc (190) cuts the object; S4, after cutting, the motor (240) output end reverses to drive the telescopic block (220) to retreat, drive the first rack (310) to move to make the one-way gear (320) rotate, drive the second rack (350) to move upward through the action of the base rod (330) and the gear (340), and drive the guide bar (121) to rise to drive the object to slide automatically forward, until the object falls from the top of the base plate (120).

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