A rolling equipment for corn processing

By designing a crushing equipment driven by a servo motor, scraping and pasting corn flakes, shaking the assembly to separate water droplets, steam discharged from the steam outlet, cleaning the assembly to clean the tablet roller, the problem of uneven size of corn flakes and steam dispersed in the corn flake press is solved, and production safety and transportation efficiency are improved.

CN115969062BActive Publication Date: 2025-08-12ANHUI QIANYIGUYUAN BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310015643.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-01-04
Publication Date
2025-08-12
Estimated Expiration
2043-01-04

AI Technical Summary

Technical Problem

During the tableting process, existing corn tablet presses have problems such as uneven size, adhesion and steam spread, which affect production safety and transportation efficiency.

Method used

A crushing device including servo motor drive is designed, and corn flakes are scraped and pasted through a scraper, water droplets are separated by shaking components, steam discharge ports are set up to discharge steam, and the cleaning components are cleaned to ensure uniform size of corn flakes and safe equipment.

Benefits of technology

The uniformity of corn flakes is achieved, the risk of transportation fragmentation is reduced, and the steam is effectively discharged, ensuring the safety and efficiency of the production workshop.

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Abstract

The present invention relates to the technical field of corn flake processing, and more specifically discloses a crushing device for corn processing, including a fixed base, wherein the fixed base includes two legs, one side of the front side of the legs is fixedly connected to a first servo motor, the output shaft of the first servo motor is transmission-connected to a first roller, both sides of the inner sides of the two legs are movably connected to the first roller, and the outer sides of the two first rollers are sleeved with a first conveyor belt; the present invention drives the vibration shaft to rotate by the operation of a third servo motor, pushes the filter plate and the first rotating plate to shake up and down, so as to achieve the purpose of shaking the corn located on the top of the first rotating plate and the filter plate, and during the shaking process, water droplets condensed and liquefied on the surface of the corn will drip downward due to the shaking, and the water droplets will be separated from the corn after being filtered by the filter component, thereby reducing the water content of the corn, and the filtered water will be guided by the guide plate to flow out of the equipment.
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Description

Technical Field

[0001] The present invention relates to the technical field of corn flake processing, and more particularly to a rolling device for corn processing. Background Art

[0002] As a crop, corn has many uses. It can not only be used as a staple food for people, but also as feed for animal husbandry. Corn as feed can meet the nutritional needs of dairy cows, beef cattle, pigs and chickens in animal husbandry. However, when corn is fed directly to livestock, the nutritional utilization rate of livestock is generally not high. Therefore, when corn is used as the main feed for livestock, compressed corn is often chosen. Compressed corn can increase the digestibility of livestock's gastric starch and total intestinal starch, and can also promote the digestion and metabolism of other substances and reduce the excretion of nitrogen and phosphorus.

[0003] The processing steps of flaked corn mainly include passing the corn raw materials through a vibrating screen and an air selector into a permanent magnetic barrel, and then into a stone remover. Through the above steps, impurities such as unqualified corn, iron in the corn, and gravel are removed. After the corn is washed, it enters the soaking equipment, and hot water of 70-80 degrees Celsius is added. After 8-10 hours of soaking, the moisture content of the corn is increased, and then the gelatinization degree of the corn is increased through steam cooking. The corn is then rolled into flakes by a flaking machine, and the processing is completed after the final drying process.

[0004] There are some problems in the actual use of the tablet press in the processing of flaked corn, as follows:

[0005] First, the processing procedure of flaking corn requires soaking the corn to make its moisture content reach a certain value, and then steaming it before flaking it with a corn flaking machine. However, when the corn flaking machine flaks the corn, because the corn is soaked in water and steamed, the starch, colloid and other mixtures precipitated from the corn after being flaked by the flaking machine cause it to stick to the extrusion roller and not fall off easily. When the extrusion roller extrude the corn next time, the corn flakes stuck to the extrusion roller are squeezed together with the new corn, resulting in uneven size of the extruded corn flakes. Oversized corn flakes are more likely to break during transportation, making the product difficult to transport.

[0006] Secondly, because the temperature of corn increases during the cooking process, after the corn leaves the cooking equipment and comes into contact with the outside air at room temperature, the water vapor contained in the heat emitted from the surface of the corn will liquefy into water droplets adsorbed on the surface of the corn kernels, causing adjacent corn kernels to stick together. During the extrusion process, the pressed sheet area of the corn kernels that stick together will be larger, resulting in uneven size of the corn flakes. Oversized corn flakes will be more likely to break during transportation, making the product difficult to transport.

[0007] Third, when the corn tablet press is tableting corn, the temperature of the finished corn tablets is still relatively high. The steam outlet device of the existing tablet press only outlets the steam generated during the tableting process, resulting in a large amount of steam generated when the tableted corn leaves the tablet press. The steam cannot be discharged from the workshop in time, resulting in reduced visibility inside the production workshop, which is not conducive to safe production in the workshop. Summary of the Invention

[0008] In order to overcome the above-mentioned defects of the prior art, the present invention provides a corn processing rolling equipment to solve the problems existing in the above-mentioned background technology.

[0009] The present invention provides the following technical solution: a corn processing rolling device, comprising a fixed base, the fixed base comprising two legs, one side of the front side of the legs being fixedly connected to a first servo motor, the output shaft of the first servo motor being transmission-connected to a first roller, both sides of the inner sides of the two legs being movably connected to the first roller, the outer sides of the two first rollers being sleeved with a first conveyor belt, the top of the fixed base being fixedly connected to a tabletting assembly, one side of the top of the tabletting assembly being fixedly connected to a steam outlet, the other side of the top of the tabletting assembly being fixedly connected to a feeding assembly, and both sides of the interior of the tabletting assembly being fixedly connected to a cleaning assembly;

[0010] The sheet pressing assembly includes a U-shaped fixing seat, both sides of the U-shaped fixing seat are fixedly connected to a cover shell, a second servo motor is fixedly connected to the bottom inner side of the cover shell on one side of the U-shaped fixing seat, the output shaft of the second servo motor is transmission-connected to the first transmission wheel, the top of the front side of the cover shell on one side of the U-shaped fixing seat is movably sleeved with the second transmission wheel, the middle part of the top of the U-shaped fixing seat is fixedly connected to a cloth roller assembly, the cloth roller assembly includes two first fixing blocks, the front side of the first fixing block is fixedly sleeved with a first bearing, and the inner side of the first bearing is fixedly sleeved with a cloth roller body. The back of the cloth roller body is fixedly connected to the third transmission wheel, the front of the U-shaped fixed seat is fixedly connected to two sheeting roller assemblies, the sheeting roller assembly includes a second fixed block, the front of the second fixed block is fixedly sleeved with a second bearing, the inner side of the second bearing is fixedly connected and sleeved with the sheeting roller body, the back of the second fixed block is fixedly connected to a scraper, the top of the U-shaped fixed seat is fixedly connected to a top plate, the other side of the inside of the U-shaped fixed seat is fixedly connected to a guide plate, and the outer sides of the first transmission wheel, the second transmission wheel, the third transmission wheel and the fourth transmission wheel are sleeved with a first transmission belt;

[0011] The cleaning assembly includes a cleaning shell, one side of the cleaning shell is fixedly connected to a water spray assembly, the water spray assembly includes a water pump, the back of the water pump is fixedly connected to a water suction pipe), one side of the water pump is fixedly connected to a first water pipe, the front and back sides of the top of the first water pipe are fixedly connected to the second water pipe, the tops of the two second water pipes are fixedly connected to a third water pipe, one side of the third water pipe is fixedly connected to a spray port, one side of the cleaning shell is fixedly connected to a spring, the bottom of the cleaning shell is provided with a sliding groove plate, the top of the inner side of the cleaning shell is fixedly connected to a water suction transmission wheel assembly, the bottom of the inner side of the cleaning shell is fixedly connected to a corn residue cleaning assembly, the middle part of the inner side of the cleaning shell is fixedly connected to the water cleaning assembly, the bottom of the front side of the inner side of the cleaning shell is fixedly connected to a shaking assembly, the shaking assembly includes a fourth servo motor, the output shaft of the fourth servo motor is transmission-connected to the third rotating shaft, and the outer side of the third rotating shaft is fixedly connected to the second rotating plate.

[0012] Furthermore, the feeding assembly includes a feeding port, and the front and back sides of the inner wall of the feeding port are movably connected to the first rotating shaft, the outer side of the first rotating shaft is fixedly connected to the first rotating plate, the inner sides of the two first fixed blocks are movably sleeved with a filter assembly, the filter assembly includes a second rotating shaft, the outer side of the second rotating shaft is fixedly connected to the filter plate, the front side of the feeding port is fixedly connected to the third servo motor, the output shaft of the third servo motor is transmission-connected to the vibration shaft, and one side inside the feeding port is fixedly connected to a corn baffle.

[0013] Furthermore, the front and back sides of the scraper are fixedly connected to the inner sides of the two second fixed blocks, the bottom of the scraper groove fits the outer side of the sheet pressing roller body and is at the lowest point of the scraper, the front side of the sheet pressing roller body is fixedly connected to the back side of the fourth transmission wheel, the length of the cloth roller body is the same as that of the sheet pressing roller body, and an arc-shaped groove is provided on the outer side of the cloth roller body.

[0014] Furthermore, three grooves are provided on the outer sides of the first transmission wheel, the second transmission wheel, the third transmission wheel and the fourth transmission wheel, and the sizes of the grooves match those of the first transmission belt. The guide plate forms an angle of 15 degrees with the horizontal plane, and an inclined groove is provided on the guide plate corresponding to the position of the top plate. The length of the guide plate matches the size of the inside of the top plate.

[0015] Furthermore, the length of the spray port is adapted to the length of the interior of the cleaning shell, and two partitions are provided inside the cleaning shell to divide the space inside the cleaning shell into three equal parts.

[0016] Furthermore, one side of the sliding slot plate is fixedly connected to the inner wall of the cover shell, one side of the spring is fixed to the inner side of the cover shell for condensation, and a groove is provided on the top of the sliding slot plate and the size of the groove matches the size of the cleaning shell.

[0017] Furthermore, the water suction transmission wheel assembly, corn residue cleaning assembly and water cleaning assembly are all composed of three roller fixed transmission belts, the outer transmission belts of the water suction transmission wheel assembly and the water cleaning assembly are made of cotton cloth, the outer side of the corn residue cleaning assembly is a metal sheet and its direction is opposite to the rotation direction of the sheet pressing roller body, and the front of the active roller shaft of the water suction transmission wheel assembly, corn residue cleaning assembly and water cleaning assembly are all provided with transmission wheels and the three transmission wheels are connected to the sheet pressing roller body through a second transmission belt.

[0018] Furthermore, the length of the second rotating plate is greater than the distance from the outside of the third rotating shaft to the inside of the conveyor belt of the corn residue cleaning assembly and smaller than the distance from the outside of the third rotating shaft to the bottom of the inner side of the cleaning shell.

[0019] Furthermore, the connection between the first rotating shaft and the feed port is a movable connection through a bearing, and the connection between the second rotating shaft and the first fixed block is a movable connection through a bearing, three arc-shaped paddles are provided on the outer side of the vibration shaft, and the length of the paddles is matched with the length of the first rotating plate and the filter assembly, the end of the first rotating plate away from the first rotating shaft is located at the top of the filter plate away from the end of the second rotating shaft, and a through hole is provided on the top of the filter plate, the second rotating shaft and the outer side of the cloth roller body are in contact with each other and do not affect the rotation of the filter plate, one side of the guide plate is in contact with the outer side of the second rotating shaft and does not affect the rotation of the second rotating shaft, the size of the corn baffle is matched with the size formed between one side of the feed port and the cloth roller assembly, and the distance between the bottom of the corn baffle and the outer side of the cloth roller body is 0.5cm-1cm.

[0020] Technical effects and advantages of the present invention:

[0021] 1. The present invention drives the vibration shaft to rotate through the operation of the third servo motor, pushing the filter plate and the first rotating plate to shake up and down, so as to achieve the purpose of shaking the corn located on the first rotating plate and the top of the filter plate. During the shaking process, the water droplets condensed and liquefied on the surface of the corn will drip downward due to the shaking and be filtered by the filter assembly to separate the water droplets from the corn, thereby reducing the water content of the corn. The filtered water will be guided by the guide plate to flow out of the equipment.

[0022] 2. In the present invention, the steam generated when the corn passes through the steaming equipment is discharged through the steam exhaust port, and the steam exhaust port can be connected to an exhaust component such as an exhaust fan to prevent the steam from spreading in the workshop and affecting the visibility in the workshop.

[0023] 3. The present invention scrapes off the corn flakes stuck to the flaking roller body due to rolling by a scraper, drives the second transmission belt to rotate through the rotation of the flaking roller body, and then drives the water absorption transmission wheel assembly, corn residue cleaning assembly and water cleaning assembly to rotate, scrapes off the fine corn residue on the outside of the flaking roller body through the corn residue cleaning assembly, and drives the second rotating plate to rotate through the rotation of the fourth servo motor to make the conveyor belt outside the corn residue cleaning assembly shake, shake off the corn residue, spray clean water on the conveyor belt outside the water cleaning assembly through the operation of the water spray assembly to further clean the outside of the flaking roller body, and absorb moisture through the water absorption transmission wheel assembly to ensure that the outside of the flaking roller body is dry, thereby avoiding the corn flakes sticking to the flaking roller body, resulting in repeated crushing of corn kernels and uneven size of pressed corn flakes, and oversized corn flakes will be more easily broken during transportation, making the product difficult to transport. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0025] Figure 2 It is a schematic cross-sectional view of the overall structure of the present invention.

[0026] Figure 3 It is a schematic diagram of the fixed base structure of the present invention.

[0027] Figure 4 It is a schematic structural diagram of the tablet pressing assembly of the present invention.

[0028] Figure 5 It is a schematic structural diagram of the cloth roller assembly of the present invention.

[0029] Figure 6 It is a schematic structural diagram of the sheeting roller assembly of the present invention.

[0030] Figure 7 It is a schematic structural diagram of the feeding assembly of the present invention.

[0031] Figure 8 It is a schematic diagram of the structure of the filter component of the present invention.

[0032] Figure 9 It is a schematic structural diagram of the cleaning component of the present invention.

[0033] Figure 10 It is a schematic diagram of the cross-sectional structure of the cleaning component of the present invention.

[0034] Figure 11 It is a schematic diagram of the cross-sectional plan structure of the cleaning component of the present invention.

[0035] Figure 12 It is a schematic structural diagram of the water spray assembly of the present invention.

[0036] Figure 13Schematic diagram of the structure of the dither component of the present invention.

[0037] 1. The drawing is marked as follows: 1. Fixed base; 101. Support leg; 102. First servo motor; 103. First roller; 104. First conveyor belt; 2. Tablet assembly; 201. U-shaped fixed seat; 202. Cover; 203. Second servo motor; 204. First transmission wheel; 205. Second transmission wheel; 206. Clothing roller assembly; 2061. First fixed block; 2062. Clothing roller body; 2063. First bearing; 2064. Third transmission wheel; 207. Tablet roller assembly; 2071. Second fixed block; 2072. Tablet roller body; 2073. Scraper; 2074. Second bearing; 2075. Fourth transmission wheel; 208. Guide plate; 209. First transmission belt; 2010. Top plate; 3. Feeding assembly; 301. Feeding port; 302. 1. Rotating shaft; 303. First rotating plate; 304. Third servo motor; 305. Vibrating shaft; 306. Filter assembly; 3061. Second rotating shaft; 3062. Filter plate; 307. Corn baffle; 4. Steam outlet; 5. Cleaning assembly; 501. Cleaning shell; 502. Water spray assembly; 5021. Water pump; 5022. Suction pipe; 5023. First water pipe; 5024. Second water pipe; 5025. Third water pipe; 5026. Spray port; 503. Spring; 504. Second transmission belt; 505. Sliding groove plate; 506. Water suction transmission wheel assembly; 507. Corn residue cleaning assembly; 508. Water cleaning assembly; 509. Shaking assembly; 5091. Fourth servo motor; 5092. Third rotating shaft; 5093. Second rotating plate. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The corn processing crushing equipment involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0039] Reference Figure 1-3The present invention provides a crushing device for corn processing, including a fixed base 1, the fixed base 1 includes two legs 101, one side of the front of the leg 101 is fixedly connected to a first servo motor 102, the output shaft of the first servo motor 102 is transmission-connected to a first roller 103, both sides of the inner sides of the two legs 101 are movably connected to the first roller 103, the outer sides of the two first rollers 103 are sleeved with a first conveyor belt 104, the top of the fixed base 1 is fixedly connected to a tabletting assembly 2, one side of the top of the tabletting assembly 2 is fixedly connected to a steam exhaust port 4, the other side of the top of the tabletting assembly 2 is fixedly connected to a feeding assembly 3, and both sides of the inside of the tabletting assembly 2 are fixedly connected to a cleaning assembly 5.

[0040] Reference Figure 4-6The pressing assembly 2 includes a U-shaped fixing seat 201, and both sides of the U-shaped fixing seat 201 are fixedly connected to a cover 202. The bottom of the inner side of the cover 202 on one side of the U-shaped fixing seat 201 is fixedly connected to a second servo motor 203. The output shaft of the second servo motor 203 is transmission-connected to the first transmission wheel 204. The top of the cover 202 on one side of the U-shaped fixing seat 201 is movably sleeved with a second transmission wheel 205. The middle part of the top of the U-shaped fixing seat 201 is fixedly connected to a cloth roller assembly 206. The cloth roller assembly 206 includes two first fixed blocks 2061, the first fixed The front of the block 2061 is fixedly connected with a first bearing 2063, the inner side of the first bearing 2063 is fixedly connected with a cloth roller body 2062, the back of the cloth roller body 2062 is fixedly connected with a third transmission wheel 2064, the front of the U-shaped fixed seat 201 is fixedly connected with two pressing roller assemblies 207, the pressing roller assembly 207 includes a second fixed block 2071, the front of the second fixed block 2071 is fixedly connected with a second bearing 2074, the inner side of the second bearing 2074 is fixedly connected with the pressing roller body 2072, the back of the second fixed block 2071 is fixedly connected with a scraper The scraper 2073 is fixedly connected to the top of the U-shaped fixed seat 201 with a top plate 2010, and the other side of the U-shaped fixed seat 201 is fixedly connected to the guide plate 208. The outer sides of the first transmission wheel 204, the second transmission wheel 205, the third transmission wheel 2064 and the fourth transmission wheel 2075 are sleeved with the first transmission belt 209. The front and back sides of the scraper 2073 are fixedly connected to the inner sides of the two second fixed blocks 2071. The bottom of the groove of the scraper 2073 is in contact with the outer side of the sheeting roller body 2072 and is at the lowest point of the scraper 2073. The front side of the sheeting roller body 2072 is in contact with the fourth transmission wheel 2075. The back of the roller 2075 is fixedly connected, the length of the cloth roller body 2062 is the same as that of the sheet pressing roller body 2072, and an arc-shaped groove is provided on the outer side of the cloth roller body 2062. The outer sides of the first transmission wheel 204, the second transmission wheel 205, the third transmission wheel 2064 and the fourth transmission wheel 2075 are each provided with three grooves, and the sizes of the grooves match those of the first transmission belt 209. The guide plate 208 forms an angle of 15 degrees with the horizontal plane, and an inclined groove is provided on the guide plate 208 corresponding to the position of the top plate 2010. The length of the guide plate 208 matches the size of the inside of the top plate 2010.

[0041] In this embodiment, specifically, the distance between the two sheeting roller bodies 2072 can be adjusted by any one of a hydraulic mechanism, a screw driving mechanism or an electromagnetic mechanism. Its main purpose is to be able to adjust the distance between the two sheeting roller bodies 2072, that is, to achieve this purpose. This embodiment does not specifically limit its specific adjustment method. When the second servo motor 203 drives the first transmission wheel 204 to rotate and move, the two sheeting roller bodies 2072 are driven by the first transmission belt 209 to rotate toward the inner side of the sheeting roller body 2072 at the same time to achieve the purpose of squeezing corn, and the first transmission belt 209 simultaneously drives the cloth roller body 2062 to rotate to evenly transport the corn kernels to between the two sheeting roller bodies 2072 for squeezing. The steam outlet 4 can be connected to the exhaust pipe and the exhaust fan to discharge the steam generated by the corn kernels.

[0042] Reference Figure 7 and Figure 8 The feeding component 3 includes a feeding port 301, and the front and back sides of the inner wall of the feeding port 301 are movably connected with the first rotating shaft 302, and the outer side of the first rotating shaft 302 is fixedly connected to the first rotating plate 303, and the inner sides of the two first fixed blocks 2061 are movably sleeved with a filter component 306, and the filter component 306 includes a second rotating shaft 3061, and the outer side of the second rotating shaft 3061 is fixedly connected to the filter plate 3062, and the front side of the feeding port 301 is fixedly connected to the third servo motor 304, and the output shaft of the third servo motor 304 is transmission-connected to the vibration shaft 305, and a corn baffle 307 is fixedly connected to one side of the feeding port 301. The connection between the first rotating shaft 302 and the feeding port 301 is movably connected through a bearing, and the connection between the second rotating shaft 3061 and the first fixed block 2061 is movably connected through a bearing. The outer side of the vibration shaft 305 is provided with three arc-shaped paddles, and the length of the paddles matches the length of the first rotating plate 303 and the filter assembly 306. The end of the first rotating plate 303 away from the first rotating shaft 302 is located at the top of the filter plate 3062 away from the end of the second rotating shaft 3061. A through hole is opened on the top of the filter plate 3062. The second rotating shaft 3061 and the outer side of the cloth roller body 2062 fit together and do not affect the rotation of the filter plate 3062. One side of the guide plate 208 fits together with the outer side of the second rotating shaft 3061 and does not affect the rotation of the second rotating shaft 3061. The size of the corn baffle 307 matches the size formed between one side of the feed port 301 and the cloth roller assembly 206. The distance between the bottom of the corn baffle 307 and the outer side of the cloth roller body 2062 is 0.5cm-1cm.

[0043] In this embodiment, specifically, when the third servo motor 304 rotates, it will drive the vibration shaft 305 and the paddle on the outside of the vibration shaft 305 to rotate. The rotation of the paddle will drive the first rotating plate 303 and the filter plate 3062 to vibrate. The distance between the bottom of the corn baffle 307 and the outside of the cloth roller body 2062 is to ensure that when the cloth roller assembly 206 does not rotate, the outer groove will not expose the corn located on the inside of the feed port 301. That is, this embodiment does not specifically limit the distance between the bottom of the corn baffle 307 and the outside of the cloth roller body 2062.

[0044] Reference Figure 9-13The cleaning component 5 includes a cleaning shell 501, a water spray component 502 is fixedly connected to one side of the cleaning shell 501, and the water spray component 502 includes a water pump 5021, and a water suction pipe 5022 is fixedly connected to the back of the water pump 5021. A first water pipe 5023 is fixedly connected to one side of the water pump 5021, and a second water pipe 5024 is fixedly connected to the front and back of the top of the first water pipe 5023. The tops of the two second water pipes 5024 are fixedly connected to a third water pipe 5025. One side of the third water pipe 5025 is fixedly connected to a spray port 5026. The length of the spray port 5026 is the same as that of the cleaning shell 501. The lengths of the parts are adapted to each other. Two partitions are provided inside the cleaning shell 501 to divide the space inside the cleaning shell 501 into three parts. A spring 503 is fixedly connected to one side of the cleaning shell 501. A sliding groove plate 505 is provided at the bottom of the cleaning shell 501. One side of the sliding groove plate 505 is fixedly connected to the inner wall of the cover shell 202. One side of the spring 503 is fixed to the inner side of the cover shell 202 to condense. A groove is provided on the top of the sliding groove plate 505 and the size of the groove matches the size of the cleaning shell 501. A water suction transmission wheel assembly 506 is fixedly connected to the top of the inner side of the cleaning shell 501. The bottom of the side is fixedly connected with a corn residue cleaning component 507, and the middle part of the inner side of the cleaning shell 501 is fixedly connected with a water cleaning component 508. The water suction transmission wheel component 506, the corn residue cleaning component 507 and the water cleaning component 508 are all composed of three roller fixed transmission belts. The outer transmission belts of the water suction transmission wheel component 506 and the water cleaning component 508 are made of cotton cloth. The outer side of the corn residue cleaning component 507 is a metal sheet and its direction is opposite to the rotation direction of the pressing roller body 2072. The front of the active roller shaft of the water suction transmission wheel component 506, the corn residue cleaning component 507 and the water cleaning component 508 are all provided with transmission wheels and The three transmission wheels are all connected to the sheeting roller body 2072 through the second transmission belt 504. The bottom of the inner front side of the cleaning housing 501 is fixedly connected with a shaking assembly 509. The shaking assembly 509 includes a fourth servo motor 5091. The output shaft of the fourth servo motor 5091 is connected to the third rotating shaft 5092. The outer side of the third rotating shaft 5092 is fixedly connected with a second rotating plate 5093. The length of the second rotating plate 5093 is greater than the distance from the outer side of the third rotating shaft 5092 to the inner side of the conveyor belt of the corn residue cleaning assembly 507 and smaller than the distance from the outer side of the third rotating shaft 5092 to the inner bottom of the cleaning housing 501.

[0045] In this embodiment, specifically, the connection method between the sliding groove plate 505 and the inner side of the cover shell 202 is any one of welding or bolt fixed connection, which is mainly to express the state of fixed connection between the sliding groove plate 505 and the cover shell 202, that is, this embodiment does not make specific restrictions on its connection method. When the sheet pressing roller body 2072 rotates, the second transmission belt 504 drives the water suction transmission wheel assembly 506 and the belt on the outside of the corn residue cleaning assembly 507 to rotate, and the direction is opposite to the rotation direction of the sheet pressing roller body 2072. A flange for connection is provided on the back of the water suction pipe 5022, which can be directly connected to a water pipe or a water source.

[0046] The working principle of the present invention: the feed port 301 of the present invention is connected to the cooking equipment so that the corn after cooking can directly enter the rolling equipment after leaving the cooking equipment, and the second servo motor 203, the first servo motor 102, the third servo motor 304, the water pump 5021 and the fourth servo motor 5091 work at the same time. The third servo motor 304 drives the vibration shaft 305 to rotate, pushing the filter plate 3062 and the first rotating plate 303 to shake up and down, so as to achieve the purpose of shaking the corn located on the top of the first rotating plate 303 and the filter plate 3062. In the process of shaking, the water droplets condensed and liquefied on the surface of the corn will drip down due to the shaking. The filtering component 306 separates the water droplets from the corn, reducing the water content of the corn. The filtered water will flow out of the device through the guide plate 208. The second servo motor 203 drives the first transmission wheel 204 to rotate, and the first transmission belt 209 drives the second transmission wheel 205, the third transmission wheel 2064 and the fourth transmission wheel 2075 to rotate. The rotation of the third transmission wheel 2064 drives the distribution roller body 2062 to rotate. The corn kernels located inside the feeding port 301 are transported to between the two sheeting roller bodies 2072 through the grooves on the outside of the distribution roller body 2062. Since the two sheeting roller bodies 2072 rotate toward their common inner side, the corn kernels located inside the feeding port 301 are transported to between the two sheeting roller bodies 2072. The corn kernels can be crushed into flakes, and then the scraper 2073 is used to scrape off the corn flakes stuck to the flaking roller body 2072 due to crushing. The rotation of the flaking roller body 2072 drives the second transmission belt 504 to rotate, and then drives the water absorption transmission wheel assembly 506, the corn residue cleaning assembly 507 and the water cleaning assembly 508 to rotate. The corn residue cleaning assembly 507 scrapes off the fine corn residue on the outside of the flaking roller body 2072, and the rotation of the fourth servo motor 5091 drives the second rotating plate 5093 to rotate, causing the conveyor belt outside the corn residue cleaning assembly 507 to shake, thereby shaking off the corn residue. The water cleaning assembly 508 is cleaned by the water spraying assembly 502. 8 The outer conveyor belt sprays clean water to further clean the outside of the sheeting roller body 2072, and allows the dog to absorb moisture through the water absorption transmission wheel assembly 506 to ensure that the outside of the sheeting roller body 2072 is dry. The corn flakes squeezed into sheets will pass through the conveyor device of the fixed base 1 to enter the next process. The steam generated when the corn passes through the cooking equipment is discharged through the steam outlet 4. When adjusting the sheet thickness, the distance between the two sheeting roller assemblies 207 will change, and the spring 503 will push the cleaning shell 501 to make the water absorption transmission wheel assembly 506, the corn residue cleaning assembly 507 and the water cleaning assembly 508 always stick to the outside of the sheeting roller body 2072.

Claims

1. A corn processing rolling device, comprising a fixed base (1), characterized in that: The fixed base (1) comprises two legs (101), one side of the front of the legs (101) is fixedly connected to a first servo motor (102), the output shaft of the first servo motor (102) is transmission-connected to a first roller (103), both sides of the inner sides of the two legs (101) are movably connected to the first roller (103), the outer sides of the two first rollers (103) are sleeved with a first conveyor belt (104), the top of the fixed base (1) is fixedly connected to a tabletting assembly (2), one side of the top of the tabletting assembly (2) is fixedly connected to a steam outlet (4), the other side of the top of the tabletting assembly (2) is fixedly connected to a feeding assembly (3), and both sides of the inside of the tabletting assembly (2) are fixedly connected to a cleaning assembly (5); The pressing assembly (2) comprises a U-shaped fixing seat (201), both sides of the U-shaped fixing seat (201) are fixedly connected to a cover shell (202), a second servo motor (203) is fixedly connected to the bottom of the inner side of the cover shell (202) located on one side of the U-shaped fixing seat (201), an output shaft of the second servo motor (203) is transmission-connected to a first transmission wheel (204), a second transmission wheel (205) is movably sleeved on the top of the front side of the cover shell (202) located on one side of the U-shaped fixing seat (201), a cloth roller assembly (206) is fixedly connected to the middle of the top of the U-shaped fixing seat (201), the cloth roller assembly (206) comprises two first fixing blocks (2061), a first bearing (2063) is fixedly sleeved on the front side of each of the first fixing blocks (2061), a cloth roller body (2062) is fixedly sleeved on the inner side of the first bearing (2063), and the cloth roller body The back of (2062) is fixedly connected to a third transmission wheel (2064), the front of the U-shaped fixed seat (201) is fixedly connected to two sheeting roller assemblies (207), the sheeting roller assembly (207) comprises a second fixed block (2071), the front of the second fixed block (2071) is fixedly sleeved with a second bearing (2074), the inner side of the second bearing (2074) is fixedly sleeved with a sheeting roller body (2072), the back of the second fixed block (2071) is fixedly connected to a scraper (2073), the top of the U-shaped fixed seat (201) is fixedly connected to a top plate (2010), the other side of the inside of the U-shaped fixed seat (201) is fixedly connected to a guide plate (208), and the outer sides of the first transmission wheel (204), the second transmission wheel (205), the third transmission wheel (2064) and the fourth transmission wheel (2075) are sleeved with a first transmission belt (209); The cleaning assembly (5) comprises a cleaning shell (501), one side of the cleaning shell (501) is fixedly connected to a water spray assembly (502), the water spray assembly (502) comprises a water pump (5021), the back side of the water pump (5021) is fixedly connected to a water extraction pipe (5022), one side of the water pump (5021) is fixedly connected to a first water delivery pipe (5023), the front and back sides of the top of the first water delivery pipe (5023) are fixedly connected to second water delivery pipes (5024), the tops of the two second water delivery pipes (5024) are fixedly connected to third water delivery pipes (5025), one side of the third water delivery pipe (5025) is fixedly connected to a spray port (5026), and one side of the cleaning shell (501) is fixedly connected to a spring (5 03), a sliding groove plate (505) is provided at the bottom of the cleaning shell (501), a water suction transmission wheel assembly (506) is fixedly connected to the top of the inner side of the cleaning shell (501), a corn residue cleaning assembly (507) is fixedly connected to the bottom of the inner side of the cleaning shell (501), a water cleaning assembly (508) is fixedly connected to the middle of the inner side of the cleaning shell (501), a shaking assembly (509) is fixedly connected to the bottom of the inner front side of the cleaning shell (501), and the shaking assembly (509) includes a fourth servo motor (5091), an output shaft of the fourth servo motor (5091) is transmission-connected to a third rotating shaft (5092), and a second rotating plate (5093) is fixedly connected to the outer side of the third rotating shaft (5092).

2. The corn processing rolling equipment according to claim 1, characterized in that: The feeding assembly (3) comprises a feeding port (301), the front and back sides of the inner wall of the feeding port (301) are movably connected to a first rotating shaft (302), the outer side of the first rotating shaft (302) is fixedly connected to a first rotating plate (303), the inner sides of the two first fixed blocks (2061) are movably sleeved with a filter assembly (306), the filter assembly (306) comprises a second rotating shaft (3061), the outer side of the second rotating shaft (3061) is fixedly connected to a filter plate (3062), the front side of the feeding port (301) is fixedly connected to a third servo motor (304), the output shaft of the third servo motor (304) is transmission-connected to a vibration shaft (305), and one side inside the feeding port (301) is fixedly connected to a corn baffle (307).

3. The corn processing rolling equipment according to claim 1, characterized in that: The front and back sides of the scraper (2073) are fixedly connected to the inner sides of the two second fixed blocks (2071); the bottom of the groove of the scraper (2073) fits the outer side of the sheet pressing roller body (2072) and is at the lowest point of the scraper (2073); the front side of the sheet pressing roller body (2072) is fixedly connected to the back side of the fourth transmission wheel (2075); the length of the material distributing roller body (2062) is the same as that of the sheet pressing roller body (2072); and an arc-shaped groove is provided on the outer side of the material distributing roller body (2062).

4. The corn processing rolling equipment according to claim 1, characterized in that: The outer sides of the first transmission wheel (204), the second transmission wheel (205), the third transmission wheel (2064) and the fourth transmission wheel (2075) are each provided with three grooves, and the sizes of the grooves are matched with the first transmission belt (209); the guide plate (208) forms an angle of 15 degrees with the horizontal plane; the guide plate (208) is provided with an inclined groove at a position corresponding to the top plate (2010); and the length of the guide plate (208) is matched with the size inside the top plate (2010).

5. The corn processing rolling equipment according to claim 1, characterized in that: The length of the spray port (5026) is adapted to the length of the interior of the cleaning housing (501), and two partitions are provided inside the cleaning housing (501) to divide the space inside the cleaning housing (501) into three equal parts.

6. The corn processing rolling equipment according to claim 1, characterized in that: One side of the sliding slot plate (505) is fixedly connected to the inner wall of the cover shell (202), and one side of the spring (503) is fixed to the inner side of the cover shell (202) for condensation. A groove is provided on the top of the sliding slot plate (505) and the size of the groove matches the size of the cleaning shell (501).

7. The corn processing rolling equipment according to claim 1, characterized in that: The water suction drive wheel assembly (506), the corn residue cleaning assembly (507) and the water cleaning assembly (508) are all composed of three roller fixed transmission belts, the outer transmission belts of the water suction drive wheel assembly (506) and the water cleaning assembly (508) are made of cotton cloth, the outer side of the corn residue cleaning assembly (507) is a metal sheet and its direction is opposite to the rotation direction of the sheet pressing roller body (2072), and the front sides of the active roller shafts of the water suction drive wheel assembly (506), the corn residue cleaning assembly (507) and the water cleaning assembly (508) are all provided with transmission wheels, and the three transmission wheels are all connected to the sheet pressing roller body (2072) through the second transmission belt (504).

8. The corn processing rolling equipment according to claim 1, characterized in that: The length of the second rotating plate (5093) is greater than the distance from the outside of the third rotating shaft (5092) to the inside of the conveyor belt of the corn residue cleaning assembly (507) and smaller than the distance from the outside of the third rotating shaft (5092) to the bottom of the inside of the cleaning shell (501).

9. The corn processing rolling equipment according to claim 2, characterized in that: The first rotating shaft (302) and the feeding port (301) are connected in a manner that they are movable through bearings, and the second rotating shaft (3061) and the first fixed block (2061) are connected in a manner that they are movable through bearings. Three arc-shaped paddles are provided on the outer side of the vibration shaft (305), and the lengths of the paddles are coordinated with the lengths of the first rotating plate (303) and the filter assembly (306). The end of the first rotating plate (303) away from the first rotating shaft (302) is located at the top of the end of the filter plate (3062) away from the second rotating shaft (3061). The filter plate (306 2) is provided with a through hole at the top, the second rotating shaft (3061) and the outer side of the cloth roller body (2062) are in contact with each other without affecting the rotation of the filter plate (3062), one side of the guide plate (208) and the outer side of the second rotating shaft (3061) are in contact with each other without affecting the rotation of the second rotating shaft (3061), the size of the corn baffle (307) and the size formed between one side of the feed port (301) and the cloth roller assembly (206) are matched with each other, and the distance between the bottom of the corn baffle (307) and the outer side of the cloth roller body (2062) is 0.5 cm-1 cm.

Citation Information

Patent Citations

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