A spraying device for fiber composite materials
By designing a flower spraying device for fiber composite materials, including ash cleaning and collection mechanism and a scratching and blowing mechanism, the problem of dust on the surface of the fabric affecting the spraying effect is solved, the centralized separation and collection of dust is achieved, and the quality of spraying is improved. Fabric quality.
Patent Information
- Application Number
- CN202211262275.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-14
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2042-10-14
AI Technical Summary
When carbon fiber fabrics are digitally sprayed, dust and particles on the surface of the fabric are prone to adhere and sprayed with the spray, resulting in the loss of paint and affecting the spray effect.
A flower spraying device for fiber composite materials is designed, including a cleaning and collecting mechanism and a scratch and blowing mechanism. The dust cleaning and collection mechanism uses the V-shaped top view angle of the long scraper and magnetic pole to achieve concentrated separation and collection of dust through the design of the long scraper and the magnetic blocks attracted by magnetic poles. The scraping and soot blowing mechanism combines the slider and airbag to blow off and clean the dust on the surface of the scraper.
It effectively prevents dust from existing between the bottom of the long scraper and the fabric for a long time, prevents dust from rolling and wear on the surface of the fabric, protects the quality of the fabric, and improves the cleaning effect and spray quality of the fabric.
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Figure CN115976814B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spray printing and dyeing, in particular to a spray device for fiber composite materials. Background Art
[0002] Fiber composite materials are composite materials formed by long fibers and polymer resins. Commonly used long fibers include synthetic fibers, glass fibers, carbon fibers, metal fibers, etc.
[0003] At present, when carbon fiber fabrics are digitally sprayed, the dust and particles remaining on the surface of the fabric are easily adhered to the surface of the fabric and sprayed together with the spraying. When the dust particles fall off later, the paint on the sprayed part of the fabric surface is lost and the spraying effect of the fabric is affected. Therefore, it is necessary to design a practical spraying device for fiber composite materials. Summary of the invention
[0004] The object of the present invention is to provide a spraying device for fiber composite materials to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: A spraying device for fiber composite materials, comprising a box, a motor is fixedly connected to the outer wall of the box, a rotating shaft is fixedly connected to the output end of the motor, one end of the rotating shaft is rotatably connected to one side of the inner wall of the box through a bearing, a roller B is fixedly connected to the outer wall of the rotating shaft, the number of the rollers B and the rotating shaft is two, the two rollers B are in contact, a base is fixedly connected to the bottom of the inner wall of the box, digital spraying machines are fixedly connected to both sides of the inner wall of the box, the inner wall of the box is rotatably connected to the roller A, the outer wall of the roller A is in contact with the inner wall of the box, and a dust cleaning and collection mechanism is arranged inside the box;
[0006] The dust cleaning and collecting mechanism comprises a long scraper, the outer wall of the long scraper contacts the inner wall of the box, the inner wall of the box is fixedly connected with a collecting plate, the top of the long scraper is fixedly connected with a spring, one end of the spring is fixedly connected with a fixing plate, the outer wall of the fixing plate is fixedly connected with the inner wall of the box, the outer wall of the long scraper is fixedly connected with a magnetic block A, the outer wall of the magnetic block A contacts with a magnetic block B, the outer wall of the magnetic block B is fixedly connected with the inner wall of the box, and a scraping and dust blowing mechanism is arranged outside the long scraper;
[0007] I The scraping and blowing mechanism includes a slider, the outer wall of the long scraper is provided with a slot B and a slot A, the outer wall of the slider is slidably connected to the top of the long scraper through the slot A, and the outer wall of the slider is fixedly connected with a fixed block;
[0008] According to the above technical solution, the scraping and blowing mechanism includes a limiting sleeve, the inner wall of the limiting sleeve is provided with a square groove, the outer wall of the fixed block is slidably connected to the inner wall of the limiting sleeve through the square groove, the bottom of the square groove is fixedly connected to the top of the scraper, the outer wall of the scraper is slidably connected to the outer wall of the long scraper through the card groove B, the outer wall of the long scraper is fixedly connected with an air bag, and the bottom of the air bag is fixedly connected with a jet pipe.
[0009] According to the above technical solution, an air hole is opened on the top of the airbag, a one-way valve A is fixedly connected to the inside of the jet tube, a one-way valve B is fixedly connected to the inside of the air hole, and the inside of the air hole is connected to the inside of the jet tube.
[0010] According to the above technical solution, the top of the long scraper is in an inclined shape that is higher in the middle and gradually descends on both sides.
[0011] According to the above technical solution, the magnetism between the magnetic block A and the magnetic block B is that opposite poles attract each other, and the outer wall of the airbag is made of rubber material and has elasticity.
[0012] According to the above technical solution, the roller A contacts the inner wall of the box body and has friction.
[0013] According to the above technical solution, the long scraper is V-shaped when viewed from above.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0015] (1) The present invention provides a dust collection mechanism. When the fabric is scraped by the long scraper, the long scraper itself has a V-shaped top view. Therefore, after the dust on the fabric is scraped by the long scraper, it will continuously roll to the two sides of the long scraper along the inclined surface of the outer wall of the long scraper, and fall off the fabric and onto the collection plate, so that the dust is concentratedly separated and collected, thereby avoiding the problem of dust being present for a long time between the bottom of the long scraper and the fabric, causing the granular dust to continuously roll and wear on the surface of the fabric, thereby protecting the quality of the fabric itself and avoiding scratches caused by long-term scraping and cleaning.
[0016] (2) The present invention sets a dust collection mechanism. When the cloth is stretched, it pushes the bottom of the long scraper and pushes the long scraper upward. The long scraper squeezes the spring on the top to deform it. The long scraper is used to press and scrape the surface of the fabric in real time, thereby improving the cleaning effect of the fabric before it passes through the digital spray machine and avoiding dust, residue particles on the surface of the fabric that affect the spraying effect of the digital spray machine. The long scraper is pushed upward after the cloth is stretched, thereby adapting to the tension of different fabrics and avoiding the situation where the scraping force is too strong when the fabric is stretched and scraped by the long scraper, thereby wearing the surface of the fabric.
[0017] (3) The present invention provides a dust cleaning and collecting mechanism. When the fabric is scraped by the long scraper, the long scraper itself has a V-shaped top view. Therefore, after the dust on the fabric is scraped by the long scraper, it will continuously roll to the two sides of the long scraper along the inclined surface of the outer wall of the long scraper, and fall off the fabric and onto the collecting plate, so that the dust is concentratedly separated and collected, thereby avoiding the problem of dust existing for a long time between the bottom of the long scraper and the fabric, which causes the dust particles to continuously roll and wear on the surface of the fabric. The quality of the fabric itself is protected, and scratches caused by long-term scraping and cleaning are avoided.
[0018] (4) The present invention provides a scraping and blowing mechanism. When the slider slides to the middle position of the top of the long scraper, it will hit the air bag on the top of the long scraper, and the air inside the air bag will be squeezed and ejected through the jet pipe and the internal one-way valve A. At this time, air is blown to the scraper surface that slides to the middle position of the bottom of the long scraper, so as to blow away the dust scraped by the scraper, and prevent the dust from being pushed by the scraper and accumulating and adhering to itself, thereby affecting the cleaning effect of the subsequent sliding scraping of the scraper. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the overall principle of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure of the present invention;
[0022] Figure 3 It is a structural schematic diagram of the dust cleaning and collection mechanism of the present invention;
[0023] Figure 4 It is a structural schematic diagram of the scraping sootblowing mechanism of the present invention;
[0024] Figure 5 The present invention Figure 3 Enlarged view of point A.
[0025] In the figure: 1 roller A, 2 box body, 3 dust cleaning and collecting mechanism, 301 long scraper, 302 collecting plate, 303 spring, 304 fixed plate, 305 magnetic block A, 306 magnetic block B, 4 scraping and blowing mechanism, 401 slider, 402 fixed block, 403 limit sleeve, 404 square groove, 405 scraper, 406 air bag, 407 jet tube, 408 slot A, 409 slot B, 5 motor, 6 roller B, 7 digital spray machine, 8 base, 9 rotating shaft. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] See also Figure 1-5 The present invention provides a technical solution: a spraying device for fiber composite materials, including a box body 2, a motor 5 is fixedly connected to the outer wall of the box body 2, a rotating shaft 9 is fixedly connected to the output end of the motor 5, one end of the rotating shaft 9 is rotatably connected to one side of the inner wall of the box body 2 through a bearing, a roller B6 is fixedly connected to the outer wall of the rotating shaft 9, the number of rollers B6 and the rotating shaft 9 is two, the two rollers B6 are in contact, a base 8 is fixedly connected to the bottom of the inner wall of the box body 2, digital spraying machines 7 are fixedly connected to both sides of the inner wall of the box body 2, a roller A1 is rotatably connected to the inner wall of the box body 2, and the outer wall of the roller A1 is in contact with the inner wall of the box body 2, and a dust cleaning and collecting mechanism 3 is arranged inside the box body 2;
[0028] The dust cleaning and collecting mechanism 3 includes a long scraper 301, the outer wall of the long scraper 301 contacts the inner wall of the box body 2, the inner wall of the box body 2 is fixedly connected with a collecting plate 302, the top of the long scraper 301 is fixedly connected with a spring 303, one end of the spring 303 is fixedly connected with a fixing plate 304, the outer wall of the fixing plate 304 is fixedly connected with the inner wall of the box body 2, the outer wall of the long scraper 301 is fixedly connected with a magnetic block A305, the outer wall of the magnetic block A305 contacts with a magnetic block B306, the outer wall of the magnetic block B306 is fixedly connected with the inner wall of the box body 2, and a scraping and blowing mechanism 4 is arranged outside the long scraper 301; the scraping and blowing mechanism 4 includes a slider 401, the outer wall of the long scraper 301 is provided with a card slot B409 and a card slot A408, the outer wall of the slider 401 is slidably connected to the top of the long scraper 301 through the card slot A408, and the outer wall of the slider 401 is fixedly connected with a fixing block 402;
[0029] The scraping and blowing mechanism 4 includes a limiting sleeve 403, the inner wall of the limiting sleeve 403 is provided with a square groove 404, the outer wall of the fixed block 402 is slidably connected with the inner wall of the limiting sleeve 403 through the square groove 404, the bottom of the square groove 404 is fixedly connected with the top of the scraper 405, the outer wall of the scraper 405 is slidably connected with the outer wall of the long scraper 301 through the card groove B409, the outer wall of the long scraper 301 is fixedly connected with an air bag 406, and the bottom of the air bag 406 is fixedly connected with a jet pipe 407.
[0030] An air hole is opened on the top of the air bag 406 , a one-way valve A is fixedly connected to the inside of the air jet tube 407 , a one-way valve B is fixedly connected to the inside of the air hole, and the inside of the air hole is communicated with the inside of the air jet tube 407 .
[0031] The top of the long scraper 301 is in an inclined shape with a higher middle and gradually descending on both sides.
[0032] The magnetism between the magnet block A305 and the magnet block B306 is that opposite poles attract each other, and the outer wall of the airbag 406 is made of rubber material and has elasticity.
[0033] The roller A1 contacts the inner wall of the box body 2 and has friction.
[0034] The long scraper 301 is V-shaped when viewed from above;
[0035] When in use, the textile fabric of the fiber composite material is placed into the roller A1 from the left side of the roller A1, and then pulled out from the right side of the roller A1. The two rollers A1 are fitted and clamped to each other, and then the fabric is pulled through the bottom of the long scraper 301, and passes between the base 8 and the digital spray machine 7, and is placed inside the two rollers B6, and pulled out from the right side of the roller B6, and then the motor 5 is started to drive the rotating shaft 9 and the roller B6 to start rotating, so as to transmit the fabric, and then the digital spray machine 7 is started to digitally spray the fabric;
[0036] As the fabric is continuously transported, when it passes between the two rollers A1, the outer wall of roller A1 will be subject to the friction of the inner wall of box 2, thereby limiting the rotation of roller A1. Therefore, when the fabric passes between rollers A1, there will be resistance. When roller B6 drives the fabric to be transported, the fabric between rollers A1 and B6 will be tightened.
[0037] When the fabric is stretched tight, it pushes the bottom of the long scraper 301, pushing the long scraper 301 upward, and the long scraper 301 squeezes the spring 303 on the top to deform it, and the long scraper 301 is used to press and scrape the fabric surface in real time, thereby improving the cleaning effect of the fabric before it passes through the digital spraying machine 7, and avoiding dust, residue particles, etc. on the fabric surface that affect the spraying effect of the digital spraying machine 7. In addition, by pushing the long scraper 301 upward after the fabric is stretched tight, it can adapt to the stretched state of different fabrics, and avoid the situation that the fabric surface is worn due to the large scraping force when the fabric is stretched and scraped by the long scraper 301;
[0038] When the fabric is slid and scraped by the long scraper 301, the long scraper 301 itself is in a V-shape when viewed from above. Therefore, after the dust on the fabric is scraped by the long scraper 301, it will continuously roll to the two sides of the long scraper 301 along the inclined surface of the outer wall of the long scraper 301, and fall off the fabric and onto the collecting plate 302, so that the dust is concentratedly separated and collected, thereby avoiding the problem of dust particles constantly rolling and wearing on the surface of the fabric due to the dust existing between the bottom of the long scraper 301 and the fabric for a long time, thereby protecting the quality of the fabric itself and avoiding scratches caused by long-term scraping and cleaning;
[0039] When the long scraper 301 is pushed up by the tightened fabric, the magnetic block A305 on the outer wall of the long scraper 301 will be pushed by the fabric until the fabric is continuously tightened, and the magnetic attraction between the magnetic block A305 and the magnetic block B306 is smaller than the force of the fabric pushing the long scraper 301, so that the magnetic block A305 on the outer wall of the long scraper 301 is separated from the magnetic attraction between the magnetic block B306, and the long scraper 301 is quickly pushed up by the force of the tightened fabric, and vibrates for a short period of time under the elastic force of the spring 303, so as to shake off the dust adhered to the outer wall of the long scraper 301 that has been placed for a long time;
[0040] When the long scraper 301 rises and vibrates rapidly, the top of the long scraper 301 is an inverted V-shape when viewed from the front, with low heights on both sides of the top of the long scraper 301 and high heights in the middle of the top of the long scraper 301. Therefore, when the long scraper 301 rises rapidly, the slider 401 will slide to both sides of the top of the long scraper 301 due to its own inertia, and when the long scraper 301 rises and the squeezing spring 303 stops compressing and starts to rebound, the long scraper 301 starts to fall, and at this time, the slider 401 instead maintains its previous upward inertia, and slides on the inclined surface of the top of the long scraper 301 to approach the middle of the top of the long scraper 301;
[0041] When the slider 401 slides through the fixed block 402 and slides in the square groove 404 inside the limiting sleeve 403 and drives the limiting sleeve 403 and the scraper 405 to move synchronously, the scraper 405 slides inside the card slot B409 to limit the scraper 405. Therefore, as the slider 401 slides and rises on the top of the long scraper 301 and approaches the middle of the top of the long scraper 301, it can also drive the scraper 405 to slide horizontally on the inner wall of the card slot B409 synchronously, thereby sliding and scraping the outer wall of the long scraper 301. When the fabric is tightened, the surface of the long scraper 301 is automatically slid and scraped. When the surface of the long scraper 301 that has been placed for a long time starts to be fully scraped and cleaned, the cleaning of the long scraper 301 is ensured, and the scraping efficiency of the subsequent fabric passing through is further improved.
[0042] When the slider 401 slides to the middle position at the top of the long scraper 301, it will hit the airbag 406 at the top of the long scraper 301, and the air inside the airbag 406 will be squeezed and ejected through the jet pipe 407 and the internal one-way valve A, blowing air to the surface of the scraper 405 that slides to the middle position at the bottom of the long scraper 301 at the same time, blowing away the dust scraped by the scraper 405, and preventing the dust from being pushed by the scraper 405 and then accumulating and adhering to itself, thereby affecting the cleaning effect of the subsequent sliding scraping of the scraper 405.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A spraying device for fiber composite materials, comprising a housing (2), characterized in that: The outer wall of the box (2) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a rotating shaft (9), one end of the rotating shaft (9) is rotatably connected to one side of the inner wall of the box (2) via a bearing, the outer wall of the rotating shaft (9) is fixedly connected to a roller B (6), the number of the rollers B (6) and the rotating shaft (9) is two, the two rollers B (6) are in contact with each other, the bottom of the inner wall of the box (2) is fixedly connected to a base (8), the two sides of the inner wall of the box (2) are fixedly connected to a digital spray machine (7), the inner wall of the box (2) is rotatably connected to a roller A (1), the outer wall of the roller A (1) is in contact with the inner wall of the box (2), and a dust collection mechanism (3) is provided inside the box (2); The dust cleaning and collecting mechanism (3) comprises a long scraper (301), the outer wall of the long scraper (301) contacts the inner wall of the box body (2), the inner wall of the box body (2) is fixedly connected to a collecting plate (302), the top of the long scraper (301) is fixedly connected to a spring (303), one end of the spring (303) is fixedly connected to a fixing plate (304), the outer wall of the fixing plate (304) is fixedly connected to the inner wall of the box body (2), the outer wall of the long scraper (301) is fixedly connected to a magnetic block A (305), the outer wall of the magnetic block A (305) contacts a magnetic block B (306), the outer wall of the magnetic block B (306) is fixedly connected to the inner wall of the box body (2), and a scraping and dust blowing mechanism (4) is arranged outside the long scraper (301); The scraping and blowing mechanism (4) comprises a slider (401), the outer wall of the long scraper (301) is provided with a slot B (409) and a slot A (408), the outer wall of the slider (401) is slidably connected to the top of the long scraper (301) via the slot A (408), and the outer wall of the slider (401) is fixedly connected to a fixing block (402); The scraping and blowing mechanism (4) comprises a limiting sleeve (403), the inner wall of the limiting sleeve (403) is provided with a square groove (404), the outer wall of the fixed block (402) is slidably connected to the inner wall of the limiting sleeve (403) through the square groove (404), the bottom of the square groove (404) is fixedly connected to the top of the scraper (405), the outer wall of the scraper (405) is slidably connected to the outer wall of the long scraper (301) through a slot B (409), the outer wall of the long scraper (301) is fixedly connected to an air bag (406), and the bottom of the air bag (406) is fixedly connected to an injection pipe (407).
2. A spraying device for fiber composite materials according to claim 1, characterized in that: The top of the air bag (406) is provided with an air hole, the inside of the air jet tube (407) is fixedly connected with a one-way valve A, the inside of the air hole is fixedly connected with a one-way valve B, and the inside of the air hole is communicated with the inside of the air jet tube (407).
3. A spraying device for fiber composite materials according to claim 2, characterized in that: The top of the long scraper (301) is in an inclined shape that is higher in the middle and gradually descends on both sides.
4. A spraying device for fiber composite materials according to claim 3, characterized in that: The magnetism between the magnetic block A (305) and the magnetic block B (306) is that opposite poles attract each other, and the outer wall of the airbag (406) is made of rubber material and has elasticity.
5. A spraying device for fiber composite materials according to claim 4, characterized in that: The roller A (1) is in contact with the inner wall of the box (2) and has friction force.
6. A spraying device for fiber composite materials according to claim 5, characterized in that: The long scraper (301) is V-shaped when viewed from above.
Citation Information
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