Energy-saving circulating extraction system for preparing rutin

By coordinating the rotating shaft, pressure roller, and stirring components in the circulating extraction system, the problems of raw material extrusion and solid-liquid separation in rutin extraction equipment are solved, achieving efficient rutin extraction and simple waste residue treatment.

CN115999187BActive Publication Date: 2026-02-06GUANGXI CHANFANG PHARM CO LTD
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Patent Information

Application Number
CN202211686046.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-27
Publication Date
2026-02-06
Estimated Expiration
2042-12-27

AI Technical Summary

Technical Problem

Existing rutin extraction equipment cannot effectively compress the raw material during the soaking extraction process, resulting in low extraction efficiency and inconvenient solid-liquid separation.

Method used

An energy-saving circulating extraction system for rutin preparation is adopted. Through the cooperation of a rotating shaft, pressure roller and stirring assembly, the raw material is squeezed and stirred. Combined with a pressurizing mechanism and lifting structure, the extract is quickly discharged and the waste residue is easily separated.

Benefits of technology

It improves the extraction efficiency of rutin, shortens the extraction time, enhances the extraction degree of active ingredients, and simplifies the solid-liquid separation process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to the technical field of rutin extraction, and in particular to an energy-saving cyclic extraction system for preparing rutin, which aims at the problem that the existing rutin extraction equipment cannot effectively extrude raw materials and cannot conveniently separate solid and liquid during the soaking extraction process, and proposes the following scheme, which comprises a receiving bin and an extraction tank installed on the top of the receiving bin, a slag discharge groove is formed in the bottom of the extraction tank and communicates with the inside of the receiving bin, a detachable top cover is installed on the top of the extraction tank, a rotating shaft is rotatably connected to the inner wall of the top of the top cover, and a press roller and a stirring assembly are installed on the outside of the rotating shaft. The present application can roll and press the raw materials when the effective components in the extraction raw materials are extracted, so that the effective components in the raw materials are extruded out, then the rolled and pressed raw materials are spread apart to be fully absorbed and extracted again, and then they are rolled and pressed again, so that the rutin is fully extracted and the extraction time is shortened.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of rutin extraction, and particularly relates to a cyclic extraction system for energy-saving rutin preparation. BACKGROUND

[0002] Rutin is a natural flavonoid glycoside, which belongs to flavonol glycosides widely existing in plants, and has effects of anti-inflammatory, anti-oxidation, anti-allergy and anti-virus. Rutin exists in perilla leaf, tobacco leaf, orange peel, tomato and the like, and is particularly rich in sophora flower and buckwheat flower. Rutin used in medicine is extracted from sophora flower in China.

[0003] The extraction methods of sophora flower rutin include decoction method, percolation method, immersion extraction method, reflux extraction method, supercritical fluid extraction method, ultrasonic extraction method and microwave-assisted extraction method. The decoction method and the reflux extraction method need to be heated to extract, and a certain amount of hydrolysate is generated. The supercritical fluid extraction method, the ultrasonic extraction method and the microwave-assisted extraction method are not suitable for large-scale production. The percolation method is a dynamic leaching method compared with the immersion extraction method, has high solvent utilization rate, and can completely leach effective components. At present, most domestic rutin production enterprises use the percolation method to extract rutin.

[0004] The sophora flower rutin is extracted by using the percolation method. The sophora flower is crushed, scalded, loaded into a percolation tank, soaked and percolated. In the percolation process, the percolation speed may be slow or even unable to discharge liquid due to too fine crushing particle size of the medicinal material or compaction of the medicinal material, so that the column needs to be reloaded and the extraction time is prolonged.

[0005] The present application provides a cyclic extraction system for energy-saving rutin preparation. The sophora flower is continuously extruded in the extraction process, so that the solution is repeatedly absorbed and then extruded, thereby effectively extracting the effective components. After the extraction is completed, the extraction liquid and waste residue can be conveniently separated, thereby affecting the extraction efficiency. Therefore, the present application provides a cyclic extraction system for energy-saving rutin preparation. SUMMARY

[0006] The cyclic extraction system for energy-saving rutin preparation provided by the present application solves the problems that the raw materials cannot be effectively extruded and the solid-liquid separation cannot be conveniently performed in the soaking and extraction process of the rutin extraction equipment in the prior art.

[0007] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:

[0008] A cyclic extraction system for energy-saving rutin preparation, comprising a receiving bin and an extraction tank installed on the top of the receiving bin, wherein a residue discharge groove in communication with the inside of the receiving bin is formed in the bottom of the extraction tank, a detachable top cover is installed on the top of the extraction tank, a rotating shaft is rotatably connected to the inner wall of the top of the top cover, a press roller and a stirring assembly are installed on the outside of the rotating shaft, and a pressurizing mechanism for pressurizing the extraction tank is installed on the top of the top cover.

[0009] The receiving bin is internally provided with a storage bin and a sealing plate, the sealing plate is located directly below the slag discharge groove, and a blocking block that is consistent with the slag discharge groove is fixed on the top of the sealing plate, a discharge port that is in communication with the storage bin is formed on the outer wall of one side of the receiving bin, a moving plate is slidably connected to the inner wall of the bottom of the storage bin, a pull-out plate is slidably connected to the top of the moving plate, one end of the pull-out plate extends to the outside of the discharge port and is fixed with a baffle for sealing the discharge port, one end of the moving plate extends into the receiving bin, and a lifting mechanism for driving the sealing plate to lift and a turnover mechanism for driving the sealing plate to rotate after the blocking block enters the interior of the receiving bin are installed on the inner wall of the receiving bin.

[0010] A discharge port is formed on the bottom of one side of the extraction tank, a filter screen is installed in the discharge port, a discharge pipe is installed outside the discharge port, one end of the discharge pipe extends into the storage bin, and an electromagnetic valve is installed on the discharge pipe, and a receiving hopper that is located directly below the discharge pipe is placed on the top of the pull-out plate.

[0011] Through the above technical scheme, the raw material can be rolled when the effective component in the extraction raw material is extracted, so that the effective component in the raw material is extruded out, and then the rolled raw material is spread out to be fully absorbed by the extraction again, and then it is rolled again, which is a continuous cycle, thereby improving the extraction degree, and the waste residue left after extraction can be conveniently cleaned out.

[0012] As a further improvement of the above scheme, the top of the top cover is provided with a mounting bracket, and a motor is mounted on the mounting bracket, the top of the rotating shaft extends above the top cover and is in transmission connection with the output shaft of the motor, the pressurizing mechanism comprises an air cylinder mounted on the top of the top cover, a driven bevel gear rotatably connected to the top of the top cover, a first telescopic member mounted on the mounting bracket, and a driving bevel gear sleeved on the rotating shaft outside the top cover, the output end of the first telescopic member is vertically downward and fixed with a lifting plate, the top of the lifting plate is rotatably connected with a transmission bevel gear, the transmission bevel gear is located between the driving bevel gear and the driven bevel gear, and can be engaged with the driving bevel gear and the driven bevel gear after the first telescopic member is retracted, the piston rod is hinged to the position deviated from the center of the top surface of the driven bevel gear, the air cylinder is provided with an opening at one end close to the driven bevel gear, the air cylinder is internally provided with a piston plate movable in the axial direction, the other end of the piston rod extends into the air cylinder and is hinged to the outer wall of the piston plate, the air cylinder is provided with an air inlet pipe and an air outlet pipe on the side away from the opening, and one end of the air outlet pipe penetrates the top cover and extends below the top cover, and one-way valves are mounted on the air inlet pipe and the air outlet pipe.

[0013] Through the above technical scheme, the meshing relationship between the transmission bevel gear and the driving bevel gear and the driven bevel gear can be controlled to realize the purpose of rotating the rotating shaft while driving the pressurizing mechanism to work.

[0014] As a further improvement of the above-mentioned scheme, the rotating shaft is externally sleeved with a mounting sleeve axially movable, the compression roller is rotationally connected to the outer periphery of the mounting sleeve, and an adjusting assembly is mounted on the rotating shaft for adjusting the height of the mounting sleeve.

[0015] Through the above technical scheme, the height of the compression roller can be adjusted by adjusting the height of the mounting sleeve, so as to adjust the height of the compression roller according to the amount of material in the extraction tank.

[0016] As a further improvement of the above-mentioned scheme, the adjusting assembly comprises a threaded column and a mounting ring externally sleeved on the rotating shaft, the threaded column is externally threaded sleeved with a connecting ring, one side of the connecting ring is fixedly connected to the outer periphery of the mounting ring, the top of the threaded column extends above the top cover, and the threaded column is rotationally connected to the top cover, the top of the top cover is fixedly connected with a locking sleeve externally sleeved on the threaded column, the locking sleeve is externally threaded sleeved with a locking bolt, and one end of the locking bolt abuts against the outer wall of the threaded column, and the mounting ring is rotationally connected to the top of the mounting sleeve.

[0017] Through the above technical scheme, the height of the mounting sleeve can be adjusted by rotating the threaded column, and the threaded column can be locked by the static friction force between the locking bolt and the outer wall of the threaded column after the locking bolt is tightened.

[0018] As a further improvement of the above-mentioned scheme, the compression roller is externally sleeved with a fixed gear at the end away from the mounting sleeve, a fixed rod is fixedly connected to the outer wall of one side of the mounting ring, and a gear ring is fixedly connected to the bottom of the fixed rod and located at the bottom of the fixed gear, and the gear ring is engaged with the fixed gear.

[0019] Through the above technical scheme, the compression roller can rotate around the rotating shaft while rotating itself, so as to better roll the raw materials and reduce the resistance when the compression roller rolls over the raw materials.

[0020] As a further improvement of the above-mentioned scheme, the stirring assembly comprises a mounting plate fixedly connected to the outer wall of the rotating shaft, a plurality of stirring rods fixedly connected to the bottom surface of the mounting plate, and a scraper fixedly connected to the bottom of the plurality of stirring rods, and the bottom surface of the scraper abuts against the bottom surface of the extraction tank.

[0021] Through the above technical scheme, the raw materials in the extraction tank can be stirred while the rotating shaft is rotating, so as to speed up the extraction speed of the effective components in the raw materials.

[0022] As a further improvement of the above-mentioned scheme, the lifting mechanism comprises a telescopic member two mounted on the inner wall of the top of the material receiving bin, a fixed block fixedly connected to the output end of the telescopic member two, and a fixed plate fixedly connected to one end of the fixed block, one end of the sealing plate is fixedly connected with a connecting plate, the connecting plate is hingedly connected to the outer wall of the fixed plate, the outer wall of the connecting plate is fixedly connected with an abutting column, and one end of the abutting column abuts against the outer wall of the fixed plate while the sealing plate is parallel to the bottom surface of the slag discharge groove.

[0023] The above technical solution utilizes the extension and retraction of the telescopic component two to control the lifting and lowering of the sealing plate, thereby achieving the purpose of opening or sealing the slag discharge trough. The abutment column ensures that the sealing plate will not continue to rotate upward after it is parallel to the bottom surface of the slag discharge trough, thus ensuring that the block can be hydraulically inserted into the slag discharge trough when it is closed.

[0024] As a further improvement to the above solution, the top surface of the movable plate is provided with multiple toothed grooves along its length. The flipping mechanism includes a roller rotatably connected to the inner wall of the receiving bin, a connecting rod hinged to the top of the movable plate, a linkage gear sleeved outside the roller, a fixed cylinder fixed to the inner wall of one side of the receiving bin, and a movable column movably sleeved inside the fixed cylinder. One end of the movable column extends to the bottom of the fixed cylinder and is fixed with a connecting block, and the connecting block is located directly below the fixed block. The top of the movable column extends to the top of the fixed cylinder and is fixed with a connecting rope. Two guide wheels are rotatably connected to the outer wall of the receiving bin. The other end of the connecting rope is fixed to the outer periphery of the roller through the guidance of the two guide wheels. The linkage gear is located at the top of the movable plate and meshes with the toothed grooves on the top of the movable plate. The other end of the connecting rod is hinged to the bottom surface of the sealing plate. The bottom surface of the movable plate is connected to the bottom of the storage bin through an elastic element.

[0025] With the above technical solution, after the block is removed from the slag discharge trough and enters the receiving hopper, it drives the sealing plate to rotate downwards as the sealing plate descends, thereby tilting the sealing plate and the block and preventing them from blocking the fall of waste slag in the slag discharge trough.

[0026] As a further improvement to the above solution, the elastic element includes a straight plate fixed to the bottom surface of the movable plate, a movable rod fixed to the outer wall of the straight plate near the discharge port, and a limiting plate movably sleeved outside the movable rod. The limiting plate is fixed to the bottom of the storage compartment, and a spring is sleeved outside the movable rod. The spring is located between the straight plate and the limiting plate, with one end of the spring fixedly connected to the straight plate and the other end of the spring fixedly connected to the limiting plate.

[0027] The above technical solution enables the movable plate to automatically move into the receiving bin during the retraction of the telescopic component, thereby achieving the purpose of automatically lifting and flattening the receiving plate and retracting the pull-out plate into the storage bin.

[0028] As a further improvement to the above solution, two positioning plates are fixed on the top of the pull-out plate along its length direction, the receiving hopper is engaged between the two positioning plates, the top surface of the movable plate is provided with an installation groove along its length direction, a limiting rod along its length direction is fixed in the installation groove, a movable sleeve is movably sleeved on the outside of the limiting rod, and the top of the movable sleeve is fixedly connected to the bottom of the pull-out plate.

[0029] The above technical solution allows the receiving hopper to be easily pulled out of the receiving bin at any time.

[0030] Compared with the prior art, the present application has the beneficial effects that:

[0031] 1. By the cooperation between the rotating shaft, the compression roller and the stirring assembly, the raw material can be continuously extruded and stirred when the effective components in the raw material are soaked and extracted, so that the raw material can fully absorb the extraction solvent, and then under the extrusion of the compression roller, the effective components are extruded out, which not only helps to speed up the extraction speed of the effective components in the raw material, but also effectively improves the extraction degree of the effective components in the raw material

[0032] 2. By the cooperation between the rotating shaft, the compression roller and the pressure increasing mechanism, the extraction tank can be pressurized when the extraction liquid in the extraction tank is discharged, so as to speed up the discharge speed of the extraction liquid in the extraction tank, and at the same time, the compression roller is continuously extruded by the rotating shaft, so that the extraction liquid in the raw material can be fully extruded out.

[0033] 3. By the cooperation between the lifting structure and the overturning mechanism, after the blocking block is withdrawn into the receiving bin, the fixed plate contacts the connecting block, and then starts to drive the sealing plate to rotate while the sealing plate gradually descends, so as to avoid the residue staying on the sealing plate, and at the same time, the moving plate descends and drives the moving plate to move outward of the discharge port, so as to facilitate the receiving hopper to discharge the residue in the extraction tank and push the receiving hopper out of the receiving bin, thereby facilitating the staff to collect the extraction liquid. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 is a perspective view of the present application;

[0035] Figure 2 is a front view of the present application;

[0036] Figure 3 is Figure 2 a structure diagram of the pressure increasing mechanism;

[0037] Figure 4 is Figure 2 an enlarged view of A in the present application;

[0038] Figure 5 is Figure 2 an enlarged view of B in the present application;

[0039] Figure 6 is Figure 1 a structure diagram of the receiving hopper and the pulling plate in the present application;

[0040] Figure 7 is Figure 1 a structure diagram of the blocking plate when it is opened.

[0041] MAIN SYMBOL EXPLANATION:

[0042] 1, material receiving bin; 2, extraction tank; 3, top cover; 4, electric control box; 5, air cylinder; 6, driven bevel gear; 7, motor; 8, mounting frame; 9, sealing cover; 10, telescopic part one; 11, piston plate; 12, scraper; 13, air outlet pipe; 14, rotating shaft; 15, threaded column; 16, mounting plate; 17, stirring rod; 18, connecting ring; 19, mounting ring; 20, compression roller; 21, fixed rod; 22, gear ring; 23, block; 24, mounting sleeve; 25, sealing plate; 26, connecting rod; 27, moving plate; 28, movable rod; 29, limiting plate; 30, fixed plate; 31, linkage gear; 32, pull-out plate; 33, limiting rod; 34, moving sleeve; 35, discharge pipe; 36, baffle; 37, positioning plate; 38, driving bevel gear; 39, locking sleeve; 40, transmission bevel gear; 41, lifting plate; 42, piston rod; 43, fixed block; 44, connecting block; 45, connecting plate; 46, abutting column; 47, telescopic part two; 48, guide wheel; 49, connecting rope; 50, fixed cylinder; 51, movable column; 52, fixed gear; 53, mounting groove; 54, residue discharge groove; 55, storage bin. DETAILED DESCRIPTION

[0043] Hereinafter, the present application will be further described in conjunction with the drawings and specific embodiments, and it should be noted that the following described embodiments or technical features can be combined in any manner to form new embodiments without conflict.

[0044] Embodiment 1:

[0045] Please combine Figures 1-4 and Figure 7The embodiment of the energy-saving type rutin preparation circulating extraction system, including receiving bin 1 and installation in receiving bin 1 top extraction tank 2, extraction tank 2 is equipped with pressure gauge for detecting its internal pressure, extraction tank 2 bottom is provided with with receiving bin 1 internal communication's discharge slot 54, the top of extraction tank 2 is equipped with detachable top cover 3, top cover 3 top surface is provided with feed inlet, feed inlet top is equipped with detachable sealing cover 9, the top inner wall of top cover 3 is rotatably connected with shaft 14, the outside of shaft 14 is equipped with press roller 20 and stirring assembly, the top of top cover 3 is equipped with for the pressurization of extraction tank 2 pressurization mechanism, the top of top cover 3 is equipped with mounting bracket 8, mounting bracket 8 is equipped with motor 7, the top of shaft 14 extends to the above of top cover 3 and is transmissionally connected with the output shaft of motor 7, pressurization mechanism includes installation in the top of top cover 3 air cylinder 5, rotatably connected in the top of top cover 3 driven bevel gear 6, installation in mounting bracket 8 telescopic piece 10 and sleeve connection in the outside of shaft 14 in top cover 3 driving bevel gear 38, the output end of telescopic piece 10 is vertically downward and is fixed with lifting plate 41, and telescopic piece 10 is electric telescopic rod, the outer wall of extraction tank 2 is equipped with electric control box 4, electric control box 4 is equipped with the control button of telescopic piece 10 and the start-stop button of motor 7, lifting plate 41 top rotatably connected with transmission bevel gear 40, transmission bevel gear 40 is located between driving bevel gear 38 and driven bevel gear 6, and can be engaged with driving bevel gear 38 at the same time with driven bevel gear 6 after telescopic piece 10 contraction, the top surface of driven bevel gear 6 is hinged with piston rod 42 at the position deviating from the center, the end close to driven bevel gear 6 of air cylinder 5 is provided with opening, air cylinder 5 is equipped with piston plate 11 movable along its axial direction, the outer circle of piston plate 11 is consistent with the inner circle of air cylinder 5, the other end of piston rod 42 extends to air cylinder 5 and is hinged with the outer wall of piston plate 11, air cylinder 5 is equipped with air inlet pipe and air outlet pipe 13 on the side away from the opening, and the end of air outlet pipe 13 penetrates top cover 3 and extends to the below thereof, air inlet pipe and air outlet pipe 13 are all equipped with check valve, the control switch of motor 7 is installed on the outer wall of extraction tank 2, after telescopic piece 10 contraction makes transmission bevel gear 40 and driving bevel gear 38 and driven bevel gear 6 are engaged at the same time, shaft 14 will drive driven bevel gear 6 to rotate while rotating, thereby drive piston plate 11 repeatedly moves in air cylinder 5, finally can input the outside air to the inside of extraction tank 2 via air cylinder 5, and then increase the pressure in extraction tank 2, so not only can help the effective components in raw materials to be separated out, but also can be more rapid when discharging extraction liquid.

[0046] The receiving bin 1 is internally provided with a receiving bin 55 and a sealing plate 25, the sealing plate 25 is located directly below the residue discharge groove 54, and the top of the sealing plate 25 is fixed with a plug 23 matched with the residue discharge groove 54, the residue discharge groove 23 is arranged along the radial direction of the extraction tank 2, one end of the residue discharge groove 23 is tangent to the inner ring of the extraction tank 2, and the length of the residue discharge groove 23 is not less than the inner radius of the extraction tank 2. A discharge port is formed in one side of the outer wall of the receiving bin 1 and is in communication with the receiving bin 55, a moving plate 27 is slidably connected to the inner wall of the bottom of the receiving bin 55, a pull-out plate 32 is slidably connected to the top of the moving plate 27, one end of the pull-out plate 32 extends to the outside of the discharge port and is fixed with a baffle 36 for sealing the discharge port, one end of the moving plate 27 extends into the receiving bin 1, a lifting mechanism for driving the sealing plate 25 to lift and a turnover mechanism for driving the sealing plate 25 to rotate after the plug enters the inside of the receiving bin 1 are installed on the inner wall of the receiving bin 1, the lifting mechanism includes a telescopic member two 47 installed on the top inner wall of the receiving bin 1, a fixed block 43 fixed on the output end of the telescopic member two 47, and a fixed plate 30 fixed on one end of the fixed block 43, a control button of the telescopic member two 47 is installed on the outer wall of the receiving bin 1, one end of the sealing plate 25 is fixed with a connecting plate 45, the connecting plate 45 is hingedly connected to the outer wall of the fixed plate 30, an abutting column 46 is fixed on the outer wall of the connecting plate 45, and one end of the abutting column 46 abuts against the outer wall of the fixed plate 30 when the sealing plate 25 is parallel to the bottom surface of the residue discharge groove 54, the telescopic member two 47 is elongated to drive the sealing plate 25 to descend, so that the plug 23 gradually exits to the outside of the residue discharge groove 54, so that the waste residue in the extraction tank 2 can be discharged through the residue discharge hole 54, the bottom inner wall of the receiving bin 1 is in the form of a hole, and a residue discharge hole is formed in the center of the bottom.

[0047] The top surface of the moving plate 27 is provided with a plurality of tooth grooves along the length direction, the turnover mechanism comprises a winding shaft rotatably connected to the inner wall of the receiving bin 1, a connecting rod 26 hingedly connected to the top of the moving plate 27, a linkage gear 31 sleeved on the outside of the winding shaft, a fixed cylinder 50 fixed to the inner wall of one side of the receiving bin 1, and a movable column 51 movably sleeved in the fixed cylinder 50, one end of the movable column 51 extends below the fixed cylinder 50 and is fixed with a connecting block 44, the connecting block 44 is located directly below the fixed block 43, the top of the movable column 51 extends above the fixed cylinder 50 and is fixed with a connecting rope 49, two guide wheels 48 are rotatably connected to the outer wall of the receiving bin 1, the other end of the connecting rope 49 is guided through the two guide wheels 48 and is fixed to the outer periphery of the winding shaft, the linkage gear 31 is located on the top of the moving plate 27 and is engaged with the tooth grooves on the top of the moving plate 27, the other end of the connecting rod 26 is hingedly connected to the bottom surface of the sealing plate 25, the bottom surface of the moving plate 27 and the bottom of the storage bin 55 are connected by an elastic member, the elastic member comprises a straight plate fixed to the bottom surface of the moving plate 27, a movable rod 28 fixed to the outer wall of one side of the straight plate close to the discharge port, and a limiting plate 29 movably sleeved on the outside of the movable rod 28, the limiting plate 29 is fixed to the bottom of the storage bin 55, a spring is sleeved on the outside of the movable rod 28, the spring is located between the straight plate and the limiting plate 29, one end of the spring is fixed to the straight plate, and the other end of the spring is fixed to the limiting plate 29, when the fixed block 43 contacts with the connecting block 44, the sealing plate 25 continues to descend with the continuous elongation of the telescopic member two 47, and at the same time the movable column 51 also descends synchronously, and at the same time the movable column 51 descends, the linkage gear 31 is driven to rotate counterclockwise by the connecting rope, so that the moving plate 27 moves outward of the discharge port at a higher speed, and the sealing plate 25 starts to rotate under the influence of the accelerated movement of the moving plate 27, so as to appear in an inclined state.

[0048] The stirring assembly comprises a mounting plate 16 fixed to the outer wall of the rotating shaft 14, a plurality of stirring rods 17 fixed to the bottom surface of the mounting plate 16, and a scraper 12 fixed to the bottom of the plurality of stirring rods 17, the bottom surface of the scraper 12 abuts against the bottom surface of the extraction tank 2, and the length of the scraper 12 is greater than the length of the discharge groove, so as to avoid the scraper 12 from falling into the discharge groove. The stirring rods 17 play a role in stirring the raw materials during extraction, and the scraper 12 can scrape the waste slag in the extraction tank to the slag discharge groove 23 when the waste slag is discharged.

[0049] The bottom of one side of the extraction tank 2 is provided with a discharge port, a filter screen is installed in the discharge port, a discharge pipe 35 is installed outside the discharge port, one end of the discharge pipe 35 extends into the storage bin 55, an electromagnetic valve is installed on the discharge pipe 35, a receiving hopper located directly below the discharge pipe 35 is placed on the top of the pull-out plate 32, and a control switch of the electromagnetic valve is installed on the electric control box 4.

[0050] The implementation principle in the embodiment is that when extracting, the sophora fruit is put into the extraction tank 2 after being crushed, scalded and washed, and then borax-lime water is added into the extraction tank 2, so as to extract the effective components in the raw materials in the extraction tank 2. When extracting, the telescopic part one 10 is first started to contract until the transmission bevel gear 40 is engaged with the driving bevel gear 38 and the driven bevel gear 6, and then the telescopic part one 10 is stopped to contract, and then the motor 7 is started to rotate. After the motor 10 rotates, the rotating shaft 14 rotates, the compression roller 20 starts to continuously roll over the raw materials in the extraction tank 2 with the rotation of the rotating shaft 14, and the stirring assembly continuously stirs the rolled raw materials again, so that the raw materials can fully absorb the extraction solution again. At the same time, the rotation of the rotating shaft 14 drives the driven bevel gear 6 to rotate, and the driven bevel gear 6 rotates and then drives the piston plate 11 to move repeatedly in the air cylinder 5 through the piston rod 42, so that the air outside can be continuously sucked into the air cylinder 5 first, and then is squeezed into the extraction tank 2 from the air cylinder 5, so as to increase the pressure in the extraction tank 2. The pressure in the extraction tank 2 can be monitored in real time through the pressure gauge. When the pressure in the extraction tank 2 reaches the set value, the telescopic part one 10 is started to lengthen, so that the transmission bevel gear 40 is separated from the driving bevel gear 38. In this way, the rotation of the rotating shaft 14 will not drive the driven bevel gear 6 to rotate, and the pressure increasing mechanism will not increase the pressure in the extraction tank 2 again.

[0051] After the extraction is completed, the electromagnetic valve is opened again, and the extraction liquid in the extraction pipe 2 can enter the storage bin 55 inside through the discharge pipe 35, and finally falls into the receiving hopper. The raw material waste is intercepted in the extraction tank 2 by the filter screen. When the extraction liquid is discharged, the transmission bevel gear 40 can be engaged with the driven bevel gear 38 again, so that the extraction liquid can be discharged while the pressure in the extraction tank 2 is continuously increased, so as to speed up the discharge speed of the extraction liquid. In order to ensure that the effective components in the raw materials are extracted completely, the raw materials can be extracted twice or three times.

[0052] When the extraction liquid in the extraction tank 2 is emptied, the transmission bevel gear 40 is disengaged from the driving bevel gear 38, and then the second telescopic member 47 is extended, thereby driving the fixed block 43 to descend, and then the sealing plate 25 is lowered, so that the blocking block 23 can gradually exit to the outside of the slag discharge groove 54. During the descent of the sealing plate 25, the abutment column 46 is limited and the connecting rod 26 is limited, so that the sealing plate 25 always maintains a state of being parallel to the bottom surface of the slag discharge groove 54 before the blocking block 23 completely enters the receiving bin 1. After the sealing plate 25 is lowered, the connecting rod 26 is compressed to move the moving plate 27 outward of the discharge port, thereby gradually pushing the receiving hopper to the outside of the receiving bin 1. After the blocking block 23 completely enters the receiving bin 1 and the fixed block 23 touches the connecting block 44, the movable column 51 starts to descend synchronously with the sealing plate 25 as the second telescopic member 47 continues to extend. After the movable column 21 is lowered, the connecting rope 49 is pulled, so that the connecting rope 49 wound outside the reel is unwound, and the reel starts to rotate counterclockwise under the action of the stretching 49, thereby accelerating the moving speed of the moving plate 27 moving outward of the discharge port, so that the balance of the sealing plate 25 driving the moving plate 27 to move is broken, and the sealing plate 25 starts to rotate downward. Thus, the sealing plate 25 gradually tilts until the receiving hopper completely moves to the outside of the receiving bin 1, and then the extension of the second telescopic member 47 is stopped. Then the motor 7 rotates, and the scraper 12 rotates with the rotating shaft 14, thereby gradually scraping the waste slag in the extraction tank 2 into the slag discharge groove 54. Then the waste slag falls into the receiving bin 1 and is discharged from the slag discharge hole at the bottom of the receiving bin 1. During the movement of the moving plate 27 to the outside of the discharge port, the spring 2 is continuously compressed. When the second telescopic member 47 starts to contract, the spring 2 starts to recover and extend, thereby driving the moving plate 27 to move to the inside of the receiving bin 1, and also driving the sealing plate 25 to flip upward until one end of the abutment column 46 abuts against the outer wall of the fixed plate 30. At this time, the sealing plate 25 returns to a state of being parallel to the bottom surface of the slag discharge groove 54. Finally, as the second telescopic member 47 continues to contract, the sealing plate 25 continues to move upward until the blocking block 23 is reinserted into the slag discharge groove 54, and the moving plate 27 also returns to the original position with the upward movement of the sealing plate 25, thereby reinserting the receiving hopper into the receiving bin 55.

[0053] Example 2:

[0054] In combination Figure 1 and 5The further improvement of the embodiment is based on the embodiment 1, wherein the outer movable sleeve of the rotating shaft 14 is provided with an installation sleeve 24 which can move along the axial direction of the rotating shaft 14, the outer wall of the rotating shaft 14 is fixedly provided with a strip plate arranged along the axial direction of the rotating shaft 14, the inner ring of the installation sleeve 24 is provided with a limiting groove arranged along the axial direction of the installation sleeve 24, the long side of the strip plate extends into the limiting groove and is in sliding connection with the limiting groove, the limiting of the limiting groove and the strip plate enables the installation sleeve 24 to only move along the axial direction of the rotating shaft 14, the compression roller 20 is rotationally connected to the outer periphery of the installation sleeve 24, the rotating shaft 14 is provided with an adjusting assembly for adjusting the height of the installation sleeve 24, the adjusting assembly comprises a threaded column 15 and an installation ring 19 movably sleeved outside the rotating shaft 14, the outer thread of the threaded column 15 is sleeved with a connecting ring 18, one side of the connecting ring 18 is fixedly connected to the outer periphery of the installation ring 19, the top of the threaded column 15 extends above the top cover 3 and is rotationally connected to the top cover 3, the top of the top cover 3 is fixedly provided with a locking sleeve 39 movably sleeved outside the threaded column 15, the outer periphery of the locking sleeve 39 is sleeved with a locking bolt, and one end of the locking bolt abuts against the outer wall of the threaded column 15, the installation ring 19 is rotationally connected to the top of the installation sleeve 24, the end of the compression roller 20 away from the installation sleeve 24 is provided with a fixed gear 52, the outer wall of one side of the installation ring 19 is fixedly provided with a fixed rod 21, the bottom of the fixed rod 21 is fixedly provided with a gear ring 22 located at the bottom of the fixed gear 52, the gear ring 22 is in meshing connection with the fixed gear 52, the threaded column 15 can be used not only for adjusting the height of the installation ring 19, but also for avoiding the rotation of the installation ring 19 along with the rotating shaft 14, and the adjusting assembly can be used for adjusting the height of the compression roller 20 and the gear ring 22, so that the height of the compression roller 20 can be adjusted according to the amount of the raw materials in the extraction tank 2, and the compression roller 20 can ensure good rolling effect.

[0055] The implementation principle of the embodiment is that the height of the compression roller 20 is adjusted according to the amount of the raw materials in the extraction tank 2, so that the compression roller 20 can roll the raw materials on the top of the raw materials, when adjusting, the locking bolt is loosened, and then the threaded column 15 is rotated clockwise, so as to drive the installation ring 19 to descend, and then the height of the compression roller 20 and the gear ring 22 is lowered, conversely, the threaded column 15 is rotated counterclockwise, so as to drive the compression roller 20 and the gear ring 22 to move upwards, at the same time, the fixed gear 52 rotates along the top surface of the gear ring 22 while the compression roller 20 rotates along with the rotating shaft 14, so that the compression roller 20 can also rotate simultaneously, which is helpful for the raw materials to be rolled into the lower part of the compression roller 20, thereby achieving the purpose of rolling.

[0056] Embodiment 3

[0057] In combination Figure 1 And 6The embodiment is further improved on the basis of the embodiment 1, wherein the top of the pull-out plate 32 is fixed with two positioning plates 37 along the length direction of the pull-out plate 32, the receiving hopper is clamped between the two positioning plates 37, the top surface of the moving plate 27 is provided with a mounting groove 53 along the length direction of the moving plate 27, the mounting groove 53 is fixed with a limiting rod 33 along the length direction of the mounting groove 53, the limiting rod 33 is movably sleeved with a moving sleeve 34, and the top of the moving sleeve 34 is fixedly connected with the bottom of the pull-out plate 32.

[0058] The implementation principle of the embodiment is that the pull-out plate 32 is arranged in a sliding mode with the moving plate 27, so that the receiving hopper can be pulled out to the outside of the receiving bin 1 at any time.

[0059] The above-mentioned embodiments are only preferred embodiments of the present application, and cannot be used to limit the protection scope of the present application, and any non-essential changes and replacements made by those skilled in the art on the basis of the present application shall fall within the protection scope of the present application.

Claims

1. An energy-saving circulating extraction system for rutin preparation, comprising a receiving hopper and an extraction tank installed on top of the receiving hopper, characterized in that, The bottom of the extraction tank is provided with a slag discharge trough that communicates with the inside of the receiving hopper. The top of the extraction tank is equipped with a detachable top cover. A rotating shaft is rotatably connected to the inner wall of the top of the top cover. A pressure roller and a stirring assembly are installed on the outside of the rotating shaft. A pressurizing mechanism for pressurizing the extraction tank is installed on the top of the top cover. The receiving hopper is equipped with a storage bin and a sealing plate. The sealing plate is located directly below the slag discharge trough, and a block that matches the slag discharge trough is fixed on the top of the sealing plate. A discharge port communicating with the storage bin is opened on one side of the outer wall of the receiving hopper. A movable plate is slidably connected to the bottom inner wall of the storage bin. A pull-out plate is slidably connected to the top of the movable plate. One end of the pull-out plate extends to the outside of the discharge port and is fixed with a baffle for sealing the discharge port. One end of the movable plate extends into the receiving hopper. A lifting mechanism for driving the sealing plate to rise and fall and a flipping mechanism for driving the sealing plate to rotate after the block enters the receiving hopper are installed on the inner wall of the receiving hopper. The extraction tank has a discharge port on one side bottom, a filter screen is installed inside the discharge port, a discharge pipe is installed outside the discharge port, one end of the discharge pipe extends into the storage compartment, and a solenoid valve is installed on the discharge pipe. A receiving hopper located directly below the discharge pipe is placed on the top of the pull-out plate. A mounting bracket is installed on the top of the top cover, and a motor is mounted on the mounting bracket. The top of the rotating shaft extends above the top cover and is connected to the output shaft of the motor. The pressurizing mechanism includes an air cylinder mounted on the top of the top cover, a driven bevel gear rotatably connected to the top of the top cover, a telescopic component mounted on the mounting bracket, and a driving bevel gear sleeved on the rotating shaft outside the top cover. The output end of the telescopic component is vertically downward and fixed with a lifting plate. A transmission bevel gear is rotatably connected to the top of the lifting plate, and the transmission bevel gear is located between the driving bevel gear and the driven bevel gear. The cylinder can engage with the driving bevel gear and the driven bevel gear simultaneously after the telescopic component retracts. A piston rod is hinged to the top surface of the driven bevel gear at a position off-center. The cylinder has an opening at one end near the driven bevel gear. A piston plate that can move along its axial direction is installed inside the cylinder. The other end of the piston rod extends into the cylinder and is hinged to the outer wall of the piston plate. An air inlet pipe and an air outlet pipe are installed on the side of the cylinder away from the opening. One end of the air outlet pipe penetrates the top cover and extends below it. A one-way valve is installed on both the air inlet pipe and the air outlet pipe. The rotating shaft is movably fitted with an axially movable mounting sleeve. The pressure roller is rotatably connected to the outer periphery of the mounting sleeve. An adjustment assembly for adjusting the height of the mounting sleeve is installed on the rotating shaft. The adjustment assembly includes a threaded column and a mounting ring movably fitted outside the rotating shaft. A connecting ring is threaded onto the outer side of the threaded column. One side of the connecting ring is fixedly connected to the outer periphery of the mounting ring. The top of the threaded column extends to the top cover and is rotatably connected to the top cover. A locking sleeve is movably fitted outside the threaded column and fixed to the top of the top cover. A locking bolt is screwed onto the outside of the locking sleeve, and one end of the locking bolt abuts against the outer wall of the threaded column. The mounting ring is rotatably connected to the top of the mounting sleeve. The lifting mechanism includes a telescopic component 2 installed on the inner wall of the top of the receiving hopper, a fixed block fixed on the output end of the telescopic component 2, and a fixed plate fixed on one end of the fixed block. A connecting plate is fixed to one end of the sealing plate. The connecting plate is hinged to the outer wall of the fixed plate. An abutting post is fixed on the outer wall of the connecting plate. One end of the abutting post abuts against the outer wall of the fixed plate while the sealing plate is parallel to the bottom surface of the slag discharge trough. The top surface of the movable plate has multiple toothed grooves along its length. The flipping mechanism includes a roller rotatably connected to the inner wall of the receiving bin, a connecting rod hinged to the top of the movable plate, a linkage gear sleeved on the outside of the roller, a fixed cylinder fixed to one side of the inner wall of the receiving bin, and a movable column movably sleeved in the fixed cylinder. One end of the movable column extends to the bottom of the fixed cylinder and is fixed with a connecting block, and the connecting block is located directly below the fixed block. The top of the movable column extends to the top of the fixed cylinder and is fixed with a connecting rope. Two guide wheels are rotatably connected to the outer wall of the receiving bin. The other end of the connecting rope is guided by the two guide wheels and fixed to the outer periphery of the roller. The linkage gear is located at the top of the movable plate and meshes with the toothed grooves at the top of the movable plate. The other end of the connecting rod is hinged to the bottom surface of the sealing plate. The bottom surface of the movable plate is connected to the bottom of the storage bin by an elastic element.

2. The energy-saving circulating extraction system for rutin preparation according to claim 1, characterized in that, A fixed gear is installed at the end of the pressure roller away from the mounting sleeve. A fixed rod is fixed on one side of the outer wall of the mounting ring. A gear ring located at the bottom of the fixed gear is fixed at the bottom of the fixed rod. The gear ring meshes with the fixed gear.

3. The energy-saving circulating extraction system for rutin preparation according to claim 1, characterized in that, The stirring assembly includes a mounting plate fixed to the outer wall of the rotating shaft, multiple stirring rods fixed to the bottom surface of the mounting plate, and scrapers fixed to the bottom of the multiple stirring rods, with the bottom surface of the scrapers abutting against the bottom surface of the extraction tank.

4. The energy-saving circulating extraction system for rutin preparation according to claim 1, characterized in that, The elastic element includes a straight plate fixed to the bottom surface of the movable plate, a movable rod fixed to the outer wall of the straight plate near the discharge port, and a limiting plate movably sleeved outside the movable rod. The limiting plate is fixed to the bottom of the storage compartment. A spring is sleeved outside the movable rod. The spring is located between the straight plate and the limiting plate, with one end of the spring fixedly connected to the straight plate and the other end of the spring fixedly connected to the limiting plate.

5. The energy-saving circulating extraction system for rutin preparation according to claim 1, characterized in that, Two positioning plates are fixed on the top of the pull-out plate along its length. The receiving hopper is engaged between the two positioning plates. The top surface of the movable plate has an installation groove along its length. A limiting rod along its length is fixed in the installation groove. A movable sleeve is movably sleeved on the outside of the limiting rod. The top of the movable sleeve is fixedly connected to the bottom of the pull-out plate.

Citation Information

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