A roller type ironing and shaping cloth belt machine
Through the design of the transmission component, the rotating shaft and the transmission flexible shaft are used to connect the belt feed mechanism, the belt discharge mechanism and the roller to realize the drive of a single power device, which solves the high cost and high energy consumption problems caused by multiple power devices and achieves the effect of reducing costs and energy consumption.
Patent Information
- Application Number
- CN202310103456.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-02-09
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2043-02-09
AI Technical Summary
The existing drum-type belt cloth machine requires multiple power devices to drive the belt feeding mechanism, belt discharging mechanism and drum part respectively, resulting in high production costs and large energy consumption, which does not meet environmental protection requirements.
A transmission assembly, including a rotating shaft and a transmission flexible shaft, is used to connect the belt feed mechanism, the belt discharge mechanism and the roller through a single power device to achieve power transmission and reduce the layout of the power device.
It reduces production costs and, while ensuring the continued operation of all parts, reduces energy consumption and achieves the goal of environmental protection.
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Figure CN116002431B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of textile processing equipment, and in particular to a roller-type ironing and shaping cloth belt machine. Background Art
[0002] Zippers are widely used in our daily lives. One of the essential components of a zipper is the tape, a flexible tape woven from cotton yarn, chemical fiber, or a blend of chemical fibers. Its characteristic is that it shrinks when heated. To prevent shrinkage after the zipper is sewn onto clothing, which would affect the appearance of the clothing, a roller tape machine is used during the zipper production process to pre-shrink the zipper or tape. Furthermore, the tape is still wet after dyeing and needs to be ironed and dried.
[0003] The existing roller type tape cloth machine consists of several parts, including a tape feed mechanism, a tape discharge mechanism and a roller group. However, the existing roller type tape cloth machine requires multiple power devices to drive the tape feed mechanism, the tape discharge mechanism and the roller parts respectively to ensure that it can drive the tape to be processed continuously, which increases the production cost. At the same time, the use of multiple power devices is very energy-consuming and does not conform to the concept of environmental protection. Summary of the Invention
[0004] The present invention provides a roller type ironing and shaping tape machine, so as to reduce the layout of power devices and reduce the production cost and energy consumption of the tape machine.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a roller-type ironing and shaping tape machine, comprising a frame, a roller being arranged inside the frame, a tape feed mechanism being arranged at one end of the frame, and a tape discharge mechanism being arranged at the other end, a power device being arranged on the frame, the power device being respectively connected to the roller, the tape feed mechanism and the tape discharge mechanism through a transmission assembly, and the transmission assembly comprising a rotating shaft and a transmission flexible shaft connected to each other.
[0006] Furthermore, the transmission flexible shaft includes a pipe sleeve and a spring bar, the spring bar is rotatably connected to the pipe sleeve, and connecting shafts are provided at both ends of the spring bar.
[0007] Furthermore, the belt feeding mechanism and the belt discharging mechanism both include a flexible shaft connector that is transmission-connected to the flexible shaft, and an action wheel that is connected to the flexible shaft connector via a transmission belt.
[0008] Furthermore, the flexible shaft connector includes a rotating head that is transmission-connected to the connecting shaft, and the rotating head is provided with a connecting groove.
[0009] Furthermore, the belt feed mechanism and the belt outlet mechanism both include a constant tension mechanism, and the constant tension mechanism includes a roller, an adjusting rod and a fixed seat. The rollers are swingably connected to the belt feed mechanism and the belt outlet mechanism through swing arms. One end of the adjusting rod is rotatably connected to the swing arm, and the other end is provided with an inverted triangle-shaped tilting rod, and the two sides of the tilting rod are respectively abutted against the action wheel and the fixed seat.
[0010] Furthermore, the power device is connected to one end of the drum through a transmission bar, the other end of the drum is connected to the rotating shaft through the transmission bar, and the rotating shaft is connected to the belt discharging mechanism through a transmission flexible shaft.
[0011] Compared with the existing technology, the beneficial effects of the present invention are: through the setting of the transmission component, the power device uses the rotating shaft and the transmission flexible shaft to respectively connect the belt feeding mechanism, the belt discharging mechanism and the roller parts, thereby reducing production costs, and while ensuring the sustainable operation and processing of each part, reducing energy consumption and achieving the purpose of environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional view from the front angle of the present invention.
[0013] Figure 2 It is a three-dimensional view from the back side of the present invention.
[0014] Figure 3 It is a three-dimensional diagram of the transmission assembly in the present invention.
[0015] Figure 4 It is a three-dimensional diagram of the belt feeding mechanism in the present invention.
[0016] Figure 5 It is a three-dimensional diagram of the belt discharging mechanism in the present invention.
[0017] Figure 6 It is a connection diagram of the constant tension mechanism, the flexible shaft connector and the action wheel in the present invention.
[0018] Figure 7 It is an exploded view of the transmission flexible shaft in the present invention.
[0019] Figure 8 This is a structural diagram of Example 2.
[0020] Figure 9 This is a structural diagram of Example 3.
[0021] In the figure: frame 1, roller 2, belt feed mechanism 3, belt discharge mechanism 4, power unit 5, transmission assembly 6, rotating shaft 61, transmission flexible shaft 62, roller 71, adjusting rod 72, fixing seat 73, swing arm 74, connecting rod 75, tilting rod 76, flexible shaft connector 81, action wheel 82, transmission belt 83, rotating head 84, transmission bar 500, sleeve 621, spring bar 622, protective layer 623, connecting shaft 624, spring 721, wheel disc 821, connecting groove 840. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] As shown in the accompanying drawings, the present invention is a roller type ironing and shaping tape machine, comprising a frame 1, wherein a roller 2 is provided in the frame 1. Figure 1 and 2 As shown, there are four rollers 2, which are symmetrically arranged in pairs in the frame 1. Due to the angle problem Figure 1 Only two rollers 2 are shown. A belt feed mechanism 3 is provided at one end of the frame 1, and a belt discharge mechanism 4 is provided at the other end. Two belt feed mechanisms 3 and two belt discharge mechanisms 4 are provided, and are symmetrically arranged on the left and right. Two cloth belts can be processed at the same time. The upper and lower rollers 2 are a group. The two cloth belts enter from the two belt feed mechanisms 3 respectively, wrap around a corresponding group of rollers 2, and then go to the belt discharge mechanism 4. A power device 5 is provided on the frame 1. The power device 5 can be a motor, etc. The power device 5 is connected to the roller 2, the belt feed mechanism 3 and the belt discharge mechanism 4 respectively through a transmission assembly 6. The transmission assembly 6 includes a rotating shaft 61 and a transmission soft shaft 62 connected to each other. Figure 1 、 2 As shown in FIG8 , the number of the rotating shaft 61 and the transmission flexible shaft 62 is set to 2 or more. The rotating shaft 61 is set on the frame 1 and is rotatably connected to the frame 1. The number of the transmission flexible shaft 62 corresponds to the sum of the belt feed mechanism 3 and the belt discharge mechanism 4. The transmission assembly 6 also includes a transmission gear and a transmission bar 500. The transmission bar 500 can adopt a transmission chain or a transmission belt. One end of the multiple rollers 2 is connected to each other by the transmission bar 500. The rollers 2 are connected to the power device 5 through the transmission bar 500. Figure 3The power device 5 is used to connect the transmission component 6 of the belt feed mechanism 3. By driving the roller 2, the belt feed mechanism 3 and the belt discharge mechanism 4 together through a single power device 5, it can also prevent the speed of each part from being inconsistent, thereby preventing the cloth belt from being too loose or too tight. Protective shells are also provided on both sides of the frame 1. The power device 5 is first connected to the rotating shaft 61 through the transmission bar 500, and then connected to the transmission soft shaft 62 through the rotating shaft 61. The other end of the transmission soft shaft 62 is connected to the belt feed mechanism 3.
[0024] The present invention relates to a roller type ironing and shaping tape machine. The power unit 5 is connected to the tape feed mechanism 3, the tape discharge mechanism 4 and the drum 2 by means of a transmission assembly 6. The flexibility of the transmission shaft 62 replaces the conventional gear transmission, shaft transmission or belt transmission to transmit the power of the power unit 5. The power unit 5 can drive the various parts placed in the front, middle and rear of the frame 1, thereby reducing production costs and ensuring the sustainable operation and processing of each part while reducing energy consumption and achieving the purpose of environmental protection. It should be noted that in the past, due to the characteristics of the power transmission of the power unit 5, direct connection methods such as gear transmission, shaft transmission or belt transmission were generally used. Such transmission methods can only achieve axial or radial transmission of the power unit 5. Therefore, multiple power units 5 can only be used to drive the various parts separately. However, the present invention, through the arrangement of the transmission assembly 6, allows a single power unit to complete the drive of the tape feed mechanism 3, the tape discharge mechanism 4 and the drum 2, and can keep the tape speed of the tape machine consistent.
[0025] In this embodiment, the transmission flexible shaft 62 includes a sleeve 621 and a spring bar 622, and the spring bar 622 is rotatably connected to the sleeve 621. Connecting shafts 624 are provided at both ends of the spring bar 622, and the connecting shaft 624 is fixedly connected to the spring bar 622. The connecting shaft 624 is square and can also be set to other polygons. A protective layer 623 is provided between the sleeve 621 and the spring bar 622. The protective layer 623 can be made of a copper tube. The protective layer 623 is provided on the inner side of the sleeve 621, and the spring bar 622 is provided in the sleeve 621, and both ends extend to the outside for connection. One end is fixedly connected to the transmission flexible shaft 62 and rotates with the transmission flexible shaft 62, and the other end is fixedly connected to the belt feed mechanism 3 and the belt discharge mechanism 4.
[0026] refer to Figure 4 and 5 As shown, the belt feeding mechanism 3 and the belt discharging mechanism 4 both include a flexible shaft connecting member 81 that is transmission-connected to the transmission flexible shaft 62, and an action wheel 82 that is connected to the flexible shaft connecting member 81 through a transmission belt 83, and also include a plurality of guide wheels. The flexible shaft connecting member 81 includes a rotating head 84 that is transmission-connected to the connecting shaft 624, and the rotating head 84 is provided with a connecting groove 840, as shown in FIG. Figure 6As shown, the connecting groove 840 is square and is connected to the connecting shaft 624. The spring strip 622 in the transmission flexible shaft 62 rotates, and the square connecting shaft 624 drives the rotating head 84 to rotate. The flexible shaft connector 81 includes a transmission wheel connected to the action wheel 82. The cloth belt is wound around the action wheel 82 and other guide wheels. The cloth belt is driven to move by the action wheel 82. The belt feeding mechanism 3 and the belt discharging mechanism 4 both include a constant tension mechanism, such as Figure 6 As shown, Figure 6 The constant tension mechanism is taken from the belt feed mechanism 3. The constant tension mechanism includes a roller 71, an adjusting rod 72 and a fixing seat 73. The roller 71 is swingably connected to the belt feed mechanism 3 and the belt discharge mechanism 4 through a swing arm 74. One end of the adjusting rod 72 is rotatably connected to the swing arm 74, and the other end is provided with an inverted triangle-shaped inclined rod 76. The setting height of one end of the adjusting rod 72 connected to the swing arm 74 is lower than the setting height of the inclined rod 76. The two sides of the inclined rod 76 respectively abut against the action wheel 82 and the fixing seat 73. The constant tension mechanism plays the role of automatically tensioning the cloth belts on the belt feed mechanism 3 and the belt discharge mechanism 4, and also includes a base frame. There are two swing arms 74, and one end of the two swing arms 74 is fixedly connected to a connecting rod. Rod 75, connecting rod 75 is rotatably connected to the base, roller 71 is rotatably connected to a swing arm 74, the other swing arm 74 is rotatably connected to the adjustment rod 72, the fixed seat 73 is arranged on the base, and is arranged on the same axis as the action wheel 82, one end of the action wheel 82 and the fixed seat 73 are provided with a wheel disc 821 that cooperates with the tilt rod 76, the wheel disc 821 is rotatably connected to the action wheel 82 and the fixed seat 73, and can rotate according to the axis, a groove is provided on the wheel disc 821, and a spring 721 is further provided at the bottom of the tilt rod 76, the spring 721 is passed through the adjustment rod 72, and the two ends are respectively pressed against the adjustment rod 72 and the base, so that the tilt rod 76 can press against the action wheel 82 and the wheel disc 821 of the fixed seat 73, wherein Figure 6 To facilitate the display of various parts, the tilting rod 76 shown does not cooperate with the groove of the wheel 821. In fact, the tilting rod 76 is arranged in the groove and is tightly pressed against the wheel 821. The transmission belt 83 can also be tensioned through the constant tension mechanism, thereby improving the transmission stability of the belt feeding mechanism 3 and the belt discharging mechanism 4.
[0027] refer to Figure 1 and 2 As shown, when the power device 5 is installed on one side of the frame 1 close to the belt feeding mechanism 3, the power device 5 is connected to one end of the roller 2 through the transmission bar 500, and the other end of the roller 2 is connected to the rotating shaft 61 through the transmission bar 500, as shown in FIG. Figure 2As shown, the rotating shaft 61 is connected to the tape discharge mechanism 4 through the transmission flexible shaft 62, mainly through the roller 2 acting as the rotating shaft 61 to transmit the kinetic energy of the power device 5 on the side close to the tape feed mechanism 3 from one end to the other end, and the other end of the roller 2 drives the two rotating shafts 61 through the transmission bar 500, which can first drive the gear through the transmission bar 500, and the two rotating shafts 61 are driven by the gear together, and then transmitted to the tape discharge mechanism 4 through the two transmission flexible shafts 62 connected to the two rotating shafts 61; the power device 5 can also be installed on the side of the frame 1 close to the tape discharge mechanism 4, and the power device 5 is connected to one end of the roller 2 close to the tape feed mechanism 3, and the other end of the roller 2 is connected to the tape feed mechanism 3 through the rotating shaft 61 and the transmission flexible shaft 62; as shown Figure 8 As shown, a dual power device 5 can also be provided, one power device 5 drives a corresponding belt feed mechanism 3, a belt discharge mechanism 4 and a group of rollers 2, and the dual power devices 5 are respectively connected to the rotating shaft 61, the rotating shaft 61 is provided on the top of the frame 1 and passes through the front and rear ends, the front end of the rotating shaft 61 is connected to the belt feed mechanism 3 through the transmission soft shaft 62, and the rear end is connected to the belt discharge mechanism 4 through the transmission soft shaft 62.
[0028] Embodiment 1, this is a single power device 5, which is arranged on the top of the frame 1 and close to one side of the belt feed mechanism 3, and is connected to one roller 2 thereof through a transmission bar 500, and multiple rollers 2 are connected to each other through the transmission bar 500. The transmission bar 500 can also be used to connect the power device 5 and multiple rollers 2 together. When the power device 5 is driven, it drives multiple rollers 2 to rotate together. The power device 5 is also connected to the rotating shaft 61, and the rotating shaft 61 is connected to the belt feed mechanism 3 through the transmission soft shaft 62. The power device 5 drives the rotating shaft 61 to rotate, and then drives the action wheel 82 of the belt feed mechanism 3 to rotate through the transmission soft shaft 62. The cloth belt is wound around the action wheel 82 and other guide wheels of the belt feed mechanism 3, and the cloth belt is driven to move by the action wheel 82. The other end of one of the rollers 2 directly connected to the power device 5 is connected to another rotating shaft 61, and is connected to the action wheel 82 of the belt discharge mechanism 4 through another transmission soft shaft 62, thereby driving the cloth belt to move through the action wheel 82.
[0029] Example 2, this is a dual power device 5, refer to Figure 8 , the dual power devices 5 are both arranged at the top of the frame 1 and close to one side of the belt feed mechanism 3, and are symmetrically arranged corresponding to the two belt feed mechanisms 3. A single power device 5 is used to drive a single belt feed mechanism 3, a belt discharge mechanism 4 and a group of rollers 2. A single power device 5 is connected to a corresponding group of rollers 2 and is connected to a transmission soft shaft 62 through a rotating shaft 61. The transmission soft shaft 62 is connected to and drives the belt feed mechanism 3 close to the power device 5. The rotating shaft 61 is set at the top of the frame 1 and extends to the rear end. The rear end of the rotating shaft 61 is connected to another transmission soft shaft 62, and is connected to and drives the corresponding belt discharge mechanism 4 through another transmission soft shaft 62. The purpose of setting up the dual power device 5 is that when one side stops cloth belt processing, the other side is not affected and can continue to work.
[0030] Example 3, reference Figure 9 In the prior art, the belt feed mechanism 3, the belt discharge mechanism 4 and the roller 2 are each provided with a power device, and each part is driven separately by a power device 5, wherein one power device 5 is placed on the top of the frame 1, for connecting multiple rollers 2 together, another power device 5 is provided on the belt feed mechanism 3 and directly connected to the action wheel 82 of the belt feed mechanism 3, and another power device 5 is provided on the belt discharge mechanism 4 and directly connected to the action wheel 82 of the belt discharge mechanism 4.
[0031] The above embodiments are preferred embodiments of the present invention. All structures similar to those of the present invention and equivalent changes made thereto should fall within the protection scope of the present invention.
Claims
1. A drum-type ironing and shaping tape machine, characterized in that: The invention comprises a frame (1), a roller (2) is arranged in the frame (1), a belt feed mechanism (3) is arranged at one end of the frame (1), and a belt discharge mechanism (4) is arranged at the other end, a power device (5) is arranged on the frame (1), and the power device (5) is respectively connected to the roller (2), the belt feed mechanism (3) and the belt discharge mechanism (4) through a transmission assembly (6), and the transmission assembly (6) includes a rotating shaft (61) and a transmission flexible shaft (62) connected to each other, and the rotating shaft (61) and the transmission flexible shaft (62) are arranged The number of the rotating shafts (61) is 2 or more, the rotating shafts (61) are arranged on the frame (1) and are rotatably connected to the frame (1), the number of the transmission flexible shafts (62) corresponds to the sum of the belt feeding mechanism (3) and the belt discharging mechanism (4), the transmission flexible shafts (62) include a pipe sleeve (621) and a spring bar (622), the spring bar (622) is rotatably connected to the pipe sleeve (621), and the two ends of the spring bar (622) are provided with connecting shafts (624), the power device (5) is a single power device, and the power device (5) is arranged at The power device (5) is connected to one end of the roller (2) through a transmission bar (500) on the top of the frame (1) and close to the side of the belt feeding mechanism (3). The other end of the roller (2) is connected to the rotating shaft (61) through the transmission bar (500). The rotating shaft (61) is connected to the belt discharging mechanism (4) through a transmission soft shaft (62). When the power device (5) is driven, the multiple rollers (2) are driven to rotate together. The power device (5) is also connected to the rotating shaft (61). The rotating shaft (61) is connected to the belt feeding mechanism (3) through the transmission soft shaft (62). ), the power device (5) drives the rotating shaft (61) to rotate, and then drives the action wheel (82) of the belt feeding mechanism (3) to rotate through the transmission flexible shaft (62), the cloth belt is wound around the action wheel (82) and other guide wheels of the belt feeding mechanism (3), and the action wheel (82) drives the cloth belt to move, and the other end of one of the rollers (2) directly connected to the power device (5) is connected to another rotating shaft (61), and is connected to the action wheel (82) of the belt discharging mechanism (4) through another transmission flexible shaft (62), so that the cloth belt is driven to move through the action wheel (82); The belt feed mechanism (3) and the belt discharge mechanism (4) both include a flexible shaft connector (81) drivingly connected to a flexible transmission shaft (62), and an action wheel (82) connected to the flexible shaft connector (81) via a transmission belt (83); the flexible shaft connector (81) includes a rotating head (84) drivingly connected to a connecting shaft (624); the rotating head (84) is provided with a connecting groove (840); The belt feed mechanism (3) and the belt discharge mechanism (4) both include a constant tension mechanism, and the constant tension mechanism includes a roller (71), an adjusting rod (72) and a fixing seat (73). The roller (71) is swingably connected to the belt feed mechanism (3) and the belt discharge mechanism (4) through a swing arm (74). One end of the adjusting rod (72) is rotatably connected to the swing arm (74), and the other end is provided with an inverted triangle-shaped tilting rod (76). The two sides of the tilting rod (76) are respectively in contact with the action wheel (82) and the fixing seat (73).
Citation Information
Patent Citations
Drum-type ironing and shaping cloth tape machine
CN219156039U