Intelligent detection equipment for neutral borosilicate ampoule production

By combining a conveying mechanism and a light detection mechanism, the problems of cumbersome light source adjustment and incomplete detection in the detection of neutral borosilicate ampoules are solved, achieving precise light source adjustment and impurity removal, thus improving the accuracy and efficiency of ampoule detection.

CN116037513BActive Publication Date: 2025-12-05JIANGSU BAIYITE GLASS TECH
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Patent Information

Application Number
CN202211633740.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-19
Publication Date
2025-12-05
Estimated Expiration
2042-12-19

AI Technical Summary

Technical Problem

In the existing technology, the light source adjustment during the detection of neutral borosilicate ampoules is cumbersome and inaccurate, the fixed position of the reflector causes the light to not be fully refracted, resulting in incomplete detection of ampoules, and the disc with the slot can easily block the side wall of the ampoule, affecting the detection effect.

Method used

The system employs a conveying mechanism and a light detection mechanism. The distance between the light source and the ampoule, as well as the angle of the reflector, are adjusted by a distance adjustment group and an angle adjustment group. Combined with an electric slider and an electromagnet, the system ensures stable conveying and detection of the ampoule. A camera is used for image acquisition and analysis, and an electric telescopic rod removes defective products.

Benefits of technology

It enables precise adjustment of the distance and angle between the light source and the ampoule, ensuring that the ampoule receives sufficient light, avoiding incomplete detection, improving detection accuracy, and removing ampoules with impurities.

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Patent Text Reader

Abstract

The present application relates to ampoule production detection technical field, especially to a kind of neutral borosilicate ampoule production intelligent detection equipment, including base, conveying mechanism, illumination detection mechanism and conveying mechanism.The illumination detection mechanism used in the present application can adjust the distance between light source and ampoule according to the size of ampoule, while the distance between lampshade and ampoule is adjusted, the height of lampshade is adjusted synchronously, avoid the problem of tedious and inaccurate adjustment caused by multiple adjustment of lampshade, at the same time, the angle adjusting group in illumination detection mechanism can also adjust the angle of reflector according to the size of ampoule, so that the ampoule can be fully irradiated by light, avoid the problem of insufficient light source when ampoule is irradiated, rotating shaft drives disc rotation, so that disc drives ampoule rotation, so that lampshade can comprehensively irradiate and detect ampoule, avoid the problem of inadequate detection of ampoule.
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Description

TECHNICAL FIELD

[0001] The present application relates to ampoule production detection technical field, especially to a kind of neutral borosilicate ampoule production intelligent detection equipment. BACKGROUND

[0002] Neutral borosilicate ampoule is used to hold liquid medicine small glass container, often used to store injection medicine and vaccine, serum etc.;Liquid medicine is filled into ampoule and sterilized by high temperature and cooled, and then ampoule is detected to avoid the phenomenon that impurities enter ampoule due to poor sealing of ampoule, and ampoule with impurities is rejected by detection.

[0003] The existing technology in ampoule impurity detection, more using disc with slot to ampoule detection, then through light detection ampoule, when the distance between light source and ampoule is adjusted, light source needs to be moved many times to achieve the effect of adjustment, resulting in the following problems in the process of detecting neutral borosilicate ampoule: 1. After the distance between light source and ampoule is adjusted, the height of light source needs to be adjusted according to the height of ampoule, and the height of light source needs to be adjusted many times, which causes the complexity of light source adjustment, and the problem of inaccurate light source adjustment is easy to appear, the size of ampoule is different, and the position of reflector is fixed, which is easy to cause the reflector can't fully refract light to ampoule.

[0004] 2. Ampoule is easy to be blocked by disc with slot when light is irradiated, which causes the problem of incomplete detection of ampoule. SUMMARY

[0005] In order to solve the above problems, the present application provides a kind of neutral borosilicate ampoule production intelligent detection equipment, including base, conveying mechanism, light detection mechanism and conveying mechanism, the upper end surface of base is provided with conveying mechanism, and base is provided with central control mechanism, the upper end surface of base is installed with light detection mechanism and conveying mechanism, and conveying mechanism is located below light detection mechanism.

[0006] The conveying mechanism comprises a support plate, a conveying table, a displacement groove, a displacement plate, an electric sliding block, a sliding groove, an inverted L-shaped clamping plate, a support plate, a clamping seat, a return spring and an electromagnet, symmetrically arranged support plates are installed on the upper end face of the base, conveying tables are jointly installed on the upper end face of the support plates, a plurality of ampoules are placed on the upper end face of the conveying table and arranged at equal distances from left to right, every four ampoules form a group, displacement grooves are symmetrically arranged on the front and rear end faces of the conveying table, displacement plates are slidingly arranged in each displacement groove, the displacement plates are installed in the displacement grooves through electric sliding blocks, sliding grooves are formed in the upper end face of the displacement plates, inverted L-shaped clamping plates are slidingly arranged in the sliding grooves, return springs are installed between the end face of the sliding groove close to the displacement groove and the lower end of the vertical section of the inverted L-shaped clamping plate, the upper ends of the inverted L-shaped clamping plates on the left and right sides are symmetrically arranged, support plates are installed on the opposite faces of the upper ends of the inverted L-shaped clamping plates on the front and rear sides, clamping seats are installed on the opposite faces of the front and rear support plates and arranged at equal distances from left to right, every four clamping seats form a group, there are two groups of clamping seats on each support plate, electromagnets are installed on the opposite faces of the middle portions of the front and rear support plates, the electromagnets are located between the left and right groups of clamping seats, the magnetic properties of the front and rear electromagnets are opposite, the left electric sliding block drives the clamping seats to move to the right, thereby avoiding the problem that the clamping seats on the left block the light source of the ampoule and affect the detection of the ampoule.

[0007] The light detection mechanism comprises a vertical plate, a triangular table, a distance adjusting group, a support, a fixed plate, a lampshade, a horizontal plate, a mounting seat, a camera, a vertical plate, a mountain-shaped plate, a reflector and an angle adjusting group, the upper end face of the base is provided with front and rear symmetrically arranged vertical plates, the vertical plates are located on the front side of the conveying table, the upper end faces of the two vertical plates are jointly provided with a triangular table, the upper end face of the triangular table is a rearwardly inclined structure, the upper end face of the triangular table is provided with a distance adjusting group, the upper end face of the triangular table is slidingly provided with a support, the upper end face of the support is provided with a fixed plate, the rear end face of the fixed plate is provided with a lampshade, the lampshade is located in front of the middle group of ampoules, the rear end face of the fixed plate is provided with a horizontal plate, the upper end face of the horizontal plate is provided with a mounting seat, the mounting seat is rotatably connected with a camera, the upper end face of the base is provided with left and right symmetrically arranged vertical plates, the vertical plates are located on the rear side of the conveying table, the front end faces of the two vertical plates are each provided with a mountain-shaped plate with an opening facing backward, the mountain-shaped plates are located on the rear side of the conveying table, two reflectors are installed between the mountain-shaped plates on the left and right sides, the two reflectors are arranged in a V shape with openings facing forward, the rear ends of the two reflectors are hingedly connected, an angle adjusting group is arranged between the two mountain-shaped plates, the light detection mechanism avoids the problem that impurities in the ampoule containing liquid medicine cause the produced medicine to be unqualified.

[0008] As a preferred technical scheme of the present application, the distance adjusting group comprises a mounting groove, an adjusting rod, a rotating handle and a driving plate, the upper end surface of the triangular table is provided with the mounting groove, the adjusting rod is rotatably connected in the mounting groove, the adjusting rod penetrates through the front end of the triangular table and is provided with the rotating handle, the lower end surface of the support is provided with the driving plate, the driving plate is slidably arranged in the mounting groove, the driving plate and the adjusting rod are connected through screw thread cooperation, the fixed plate moves along the slope of the triangular table to adjust the distance between the lampshade and the ampoule and the height of the lampshade, thereby avoiding the problem that the height needs to be adjusted after the distance is adjusted.

[0009] As a preferred technical scheme of the present application, the angle adjusting group comprises a limiting groove, a limiting strip, a moving groove, a driving frame, a threaded rod, a supporting plate and an adjusting cap, the opposite surfaces of the vertical segments of the two mountain-shaped plates are provided with the limiting grooves arranged symmetrically in up and down directions, the limiting strips are slidably connected between the opposite limiting grooves, the upper and lower limiting strips are hingedly connected to the front ends of the upper and lower reflecting plates respectively, the opposite surfaces of the horizontal segments of the two mountain-shaped plates are provided with the moving grooves, the driving frames are slidably connected in the moving grooves, the two reflecting plates are hingedly connected to the driving frames, the rear end surface of the driving frame is rotatably connected with the threaded rod, the supporting plate is arranged between the two vertical plates, the adjusting cap is arranged on the threaded rod after penetrating through the supporting plate, the threaded rod and the supporting plate are connected through screw thread cooperation, the ampoule can be fully irradiated, and the problem that the ampoule cannot be detected is avoided.

[0010] As a preferred technical scheme of the present application, the end surfaces of the two mountain-shaped plates away from the reflecting plates are provided with the supporting frames, the supporting frames are T-shaped structures, the vertical segments of the supporting frames are provided with the abutting spring rods at the lower end surfaces, the lower ends of the two abutting spring rods are provided with the abutting plate, the lower end surface of the abutting plate is provided with the arc-shaped grooves penetrating left and right, the arc-shaped grooves abut against the upper ends of the ampoules, the abutting plate abuts against the ampoules on the conveying table under the action of the abutting spring rods, and the phenomenon that the ampoules are placed on the conveying table and then fall is avoided.

[0011] As a preferred technical scheme of the present application, the middle part of the lower end surface of the conveying table is provided with the placing groove, the lower end of the placing groove is provided with the end cover, the upper end surface of the conveying table is provided with the circular holes communicating with the placing groove, the circular holes are arranged equidistantly from left to right, the circular holes are rotatably provided with the discs, the discs are located below the middle group of ampoules, the lower end of the disc is fixedly provided with the rotating shaft, the lower end of the rotating shaft is rotatably connected with the end cover, the upper end surface of the end cover is provided with the motor, the output shaft of the motor is connected with one of the rotating shafts, the rotating shafts are fixedly provided with the sprockets, and the sprockets are drivingly connected through the chains.

[0012] As a preferred technical scheme of the present application, the upper end face of the arc-shaped groove is provided with circular grooves arranged equidistantly from left to right, an arc-shaped cap is rotatably connected in the circular groove, and the arc-shaped cap corresponds to the disc one by one, so that the lamp shade can comprehensively irradiate and detect the ampoule, avoiding the problem of incomplete detection of the ampoule, and the abutting of the arc-shaped cap makes the rotation of the ampoule more convenient.

[0013] As a preferred technical scheme of the present application, the upper end face of the arc-shaped groove is provided with circular grooves arranged equidistantly from left to right, an arc-shaped cap is rotatably connected in the circular groove, and the arc-shaped cap corresponds to the disc one by one, so that the lamp shade can comprehensively irradiate and detect the ampoule, avoiding the problem of incomplete detection of the ampoule, and the abutting of the arc-shaped cap makes the rotation of the ampoule more convenient.

[0014] As a preferred technical scheme of the present application, the arc-shaped groove is provided with rolling balls arranged equidistantly from left to right, the rolling balls are uniformly arranged along the arc surface of the arc-shaped groove, and the rolling balls are used to reduce the friction between the ampoule and the arc-shaped groove.

[0015] As a preferred technical scheme of the present application, the central control mechanism comprises a central control module installed on the base, a motor control module is electrically connected to the central control module, the motor control module is electrically connected with the motor, an image acquisition and analysis module is electrically connected to the central control module, the image acquisition and analysis module is electrically connected with the camera, a telescopic rod control module is electrically connected to the central control module, the telescopic rod control module is electrically connected with the electric telescopic rod, a light control module is electrically connected to the central control module, the light control module is electrically connected with the lamp shade, a movement control module is electrically connected to the central control module, the movement control module is electrically connected with the electric sliding block, a magnet control module is electrically connected to the central control module, and the magnet control module is electrically connected with the electromagnet.

[0016] The beneficial effects of the present application are: 1. The light detection mechanism adopted by the present application can adjust the distance between the light source and the ampoule according to the size of the ampoule, and the height of the lampshade is adjusted synchronously while the distance between the lampshade and the ampoule is adjusted, avoiding the problem of tediousness and inaccurate adjustment caused by multiple adjustments of the lampshade, and the angle adjusting group in the light detection mechanism can also adjust the angle of the reflector according to the size of the ampoule, so that the ampoule can be fully irradiated by light, avoiding the problem of insufficient light source when the ampoule is irradiated.

[0017] 2. The rotating shaft drives the disc to rotate, so that the disc drives the ampoule to rotate, so that the lampshade can comprehensively irradiate and detect the ampoule, avoiding the problem of incomplete detection of the ampoule.

[0018] 3. The electric telescopic rod pushes the ampoule with impurities downward through the lower pressing cap, and the corresponding sector plate is turned downward when the ampoule is pressed downward, so that the ampoule with impurities falls downward from the discharging hole, thereby achieving the effect of rejection. BRIEF DESCRIPTION OF DRAWINGS

[0019] The present application will be further described below in combination with the drawings and examples.

[0020] Figure 1 is the first perspective view of the present application.

[0021] Figure 2 is the perspective view of the base and the light detection mechanism of the present application.

[0022] Figure 3 is the second perspective view of the present application.

[0023] Figure 4 is the enlarged view of A of the present application. Figure 3

[0024] Figure 5 is the third perspective view of the present application.

[0025] Figure 6 is the enlarged view of B of the present application. Figure 5

[0026] is the top view of the present application. Figure 7

[0027] is the C-C sectional view of the present application. Figure 8 Figure 7 is the enlarged view of D of the present application. Figure 8 Figure 7

[0028] Figure 9 Figure 8

[0029] Figure 10 ​is an enlarged view of E of the present application. Figure 8

[0030] Figure 11 is a schematic view of the central control mechanism of the present application.

[0031] In the figure: 1, base; 10, ampoule; 2, conveying mechanism; 20, support plate; 21, conveying table; 210, blanking hole; 211, sector plate; 212, blanking hopper; 213, baffle; 214, downward moving hole; 215, rectangular groove; 216, placing box; 217, electric telescopic rod; 218, cap pressing-down device; 220, placing groove; 221, end cap; 222, circular hole; 223, rotating shaft; 224, electric motor; 225, chain; 226, disc; 22, displacement slot; 23, displacement plate; 24, electric sliding block; 25, sliding slot; 26, inverted L-shaped clamping plate; 27, support plate; 28, clamping seat; 29, electromagnet; 291, return spring; 3, illumination detection mechanism; 30, vertical plate; 31, triangular table; 32, distance adjusting group; 320, mounting groove; 321, adjusting rod; 322, rotating handle; 323, driving plate; 33, support; 34, fixed plate; 35, lampshade; 36, horizontal plate; 37, mounting seat; 38, camera; 39, vertical plate; 301, triangular plate; 302, reflecting plate; 303, angle adjusting group; 310, limiting slot; 311, limiting strip; 312, moving slot; 313, driving frame; 314, threaded rod; 315, support plate; 316, adjusting cap; 330, support frame; 331, abutting spring rod; 332, abutting plate; 333, arc-shaped groove; 340, circular groove; 341, arc-shaped cap; 345, ball bearing; 4, conveying mechanism; 50, central control module; 51, motor control module; 52, image acquisition and analysis module; 53, telescopic rod control module; 54, light control module; 55, magnet control module; 56, movement control module. DETAILED DESCRIPTION

[0032] The embodiments of the present application are described in detail below with reference to the accompanying drawings, but the present application can be implemented in various different ways limited and covered by the claims.

[0033] Reference Figure 1 , an intelligent detection equipment for neutral borosilicate ampoule production, comprising a base 1, a conveying mechanism 2, an illumination detection mechanism 3 and a conveying mechanism 4, the upper end face of the base 1 is provided with the conveying mechanism 2, the base 1 is provided with a central control mechanism, the upper end face of the base 1 is installed with the illumination detection mechanism 3 and the conveying mechanism 4, and the conveying mechanism 4 is located below the illumination detection mechanism 3.

[0034] ​When working, the conveying mechanism 2 in the application conveys the ampoule 10 to the right so that the light detection mechanism 3 detects the ampoule 10 containing the liquid medicine, detects whether the inner wall of the ampoule 10 or the liquid medicine contains impurities through the light reflection of the light detection mechanism 3, and then transmits the detection result of the light detection mechanism 3 to the image acquisition and analysis module 52 connected to the central control mechanism for comparison, so as to screen out the ampoule 10 with impurities detected by the light detection mechanism 3.

[0035] Referring to Figure 1 With Figure 4 , the conveying mechanism 2 comprises a support plate 20, a conveying table 21, a displacement groove 22, a displacement plate 23, an electric sliding block 24, a sliding groove 25, an inverted L-shaped clamping plate 26, a support plate 27, a clamping seat 28, a reset spring 291 and an electromagnet 29, the upper end surface of the base 1 is provided with the support plates 20 arranged symmetrically left and right, the upper end surfaces of the support plates 20 are jointly provided with the conveying table 21, the upper end surface of the conveying table 21 is placed with a plurality of ampoules 10 arranged equidistantly from left to right, every four ampoules 10 form a group, the front and rear end surfaces of the conveying table 21 are both provided with the displacement grooves 22 arranged symmetrically left and right, each displacement groove 22 is slidably provided with the displacement plate 23, the displacement plate 23 is installed in the displacement groove 22 through the electric sliding block 24, the upper end surface of the displacement plate 23 is provided with the sliding groove 25, the sliding groove 25 is slidably provided with the inverted L-shaped clamping plate 26, the end surface of the sliding groove 25 close to the displacement groove 22 and the lower end of the vertical section of the inverted L-shaped clamping plate 26 are both provided with the reset springs 291 arranged symmetrically left and right, the upper ends of the inverted L-shaped clamping plates 26 on the front and rear sides are both provided with the support plates 27, the opposite surfaces of the front and rear support plates 27 are both provided with the clamping seats 28 arranged equidistantly from left to right, every four clamping seats 28 form a group, there are two groups of clamping seats 28 on each support plate 27, the middle parts of the opposite surfaces of the front and rear support plates 27 are both provided with the electromagnets 29, the electromagnets 29 are located between the left and right groups of clamping seats 28, and the magnetism of the front and rear electromagnets 29 is opposite; the left and right sides of the conveying table 21 are both provided with auxiliary conveying devices such as electric transmission belts, the electric transmission belts can sequentially convey the four ampoules 10 in a group, so that the clamping seats 28 on the two support plates 27 corresponding in position clamp the ampoules 10 to the appropriate positions, the ampoules 10 are first detected by the light detection mechanism 3, and then the ampoules 10 with the detection completed are moved to the right by the conveying mechanism 2.

[0036] When working, firstly, the left electric sliding block 24 drives the supporting plate 27 to move left, so that the clamping seat 28 on the left two supporting plates 27 can transfer two groups of ampoules 10 on the electric transmission belt to the appropriate position on the conveying table 21, so that a group of ampoules 10 on the right side is located at the detection position, after the detection of the group of ampoules 10, the right electric sliding block 24 drives the supporting plate 27 to move left, so as to convey the group of ampoules 10 after detection to the rejection position, so that the unqualified products in the group of ampoules 10 can be rejected, and the group of ampoules 10 after rejection is transferred to the right electric transmission belt through the right electric sliding block 24, and the above detection action completes one beat; the opening and closing action of the supporting plate 27 can be controlled by whether the two electromagnets 29 in front and back positions are powered on or not, so that the clamping seat 28 cooperates to clamp and convey the ampoule 10, or the clamping seat 28 is loosened to make the ampoule 10 smoothly placed on the external electric transmission belt, and the above detection method can make the supporting plate 27 and the clamping seat 28 not affect the detection of the ampoule 10, thereby increasing the detection precision of the ampoule 10 of the application.

[0037] Referring to Figure 2 and Figure 6 , the light detection mechanism 3 comprises a vertical plate 30, a triangular table 31, a distance adjusting group 32, a support 33, a fixed plate 34, a lampshade 35, a horizontal plate 36, a mounting seat 37, a camera 38, a vertical plate 39, a mountain-shaped plate 301, a reflecting plate 302 and an angle adjusting group 303, the upper end face of the base 1 is provided with the vertically arranged vertical plate 30, the vertical plate 30 is located on the front side of the conveying table 21, the upper end faces of the two vertical plates 30 are jointly provided with the triangular table 31, the upper end face of the triangular table 31 is a backward inclined structure, the upper end face of the triangular table 31 is provided with the distance adjusting group 32, the upper end face of the triangular table 31 is slidingly provided with the support 33, the upper end face of the support 33 is provided with the fixed plate 34, the rear end face of the fixed plate 34 is provided with the lampshade 35, the lampshade 35 is located in front of the middle group of ampoules 10, the rear end face of the fixed plate 34 is provided with the horizontal plate 36, the upper end face of the horizontal plate 36 is provided with the mounting seat 37, the mounting seat 37 is rotatably connected with the camera 38, the upper end face of the base 1 is provided with the vertically arranged vertical plate 39, the vertical plate 39 is located on the rear side of the conveying table 21, the front end faces of the two vertical plates 39 are both provided with the mountain-shaped plate 301 which is open backward, the mountain-shaped plate 301 is located on the rear side of the conveying table 21, the two mountain-shaped plates 301 between the left and right sides are provided with two reflecting plates 302, the two reflecting plates 302 are arranged in a V shape with the opening forward, the rear ends of the two reflecting plates 302 are hingedly connected, and the angle adjusting group 303 is arranged between the two mountain-shaped plates 301.

[0038] When working, before the ampoule 10 is detected by the light detection mechanism 3, the distance adjusting group 32 and the angle adjusting group 303 are used to respectively adjust the light cover 35 and the reflecting plate 302, so that the distance between the light cover 35 and the ampoule 10 is adjusted to an appropriate position, and the angle between the two reflecting plates 302 is adjusted according to the size of the ampoule 10. Then, when the conveying mechanism 2 conveys a group of ampoules 10 to the rear of the light cover 35, the light emitted by the light cover 35 is reflected on the reflecting plate 302, so as to be reflected on the ampoule 10, so as to detect whether there is impurity in the ampoule 10. When the impurity in the ampoule 10 is detected, the camera 38 quickly transmits the image of the group of ampoules 10 to the image acquisition and analysis module 52 connected to the control mechanism, so as to compare and take out the ampoule 10 with impurity, thereby avoiding the problem that the ampoule 10 with liquid medicine contains impurity, resulting in unqualified medicine.

[0039] Referring to Figure 2 The distance adjusting group 32 comprises a mounting groove 320, an adjusting rod 321, a rotating handle 322 and a driving plate 323. The upper end surface of the triangular table 31 is provided with the mounting groove 320, and the adjusting rod 321 is rotatably connected in the mounting groove 320. The adjusting rod 321 penetrates the front end of the triangular table 31 and is provided with the rotating handle 322 at the rear end. The lower end surface of the support 33 is provided with the driving plate 323, which is slidingly arranged in the mounting groove 320 and connected with the adjusting rod 321 through screw thread cooperation.

[0040] When working, before the ampoule 10 with liquid medicine is detected, the positions of the reflecting plate 302 and the light cover 35 are adjusted according to the size of the ampoule 10. Specifically, the rotating handle 322 drives the adjusting rod 321 to rotate, and the adjusting rod 321 drives the fixed plate 34, the light cover 35 and the camera 38 on the support 33 through screw thread cooperation between the adjusting rod 321 and the driving plate 323. The fixed plate 34 moves along the inclined surface of the triangular table 31, so as to adjust the distance between the light cover 35 and the ampoule 10, and also adjust the height of the light cover 35, thereby avoiding the problem that the height of the light cover 35 needs to be adjusted after the distance adjustment.

[0041] Referring to Figure 2 and Figure 5The angle adjusting group 303 comprises limiting grooves 310, limiting strips 311, moving grooves 312, driving frames 313, threaded rods 314, supporting plates 315 and adjusting caps 316, opposite faces of vertical sections of the two mountain-shaped plates 301 are symmetrically provided with limiting grooves 310, limiting strips 311 are slidably connected between the opposite limiting grooves 310, the two limiting strips 311 are respectively hingedly connected to front ends of the two reflecting plates 302, opposite faces of horizontal sections of the two mountain-shaped plates 301 are provided with moving grooves 312, driving frames 313 are slidably connected in the moving grooves 312, the two reflecting plates 302 are hingedly connected to the driving frames 313, rear end faces of the driving frames 313 are rotatably connected with the threaded rods 314, the supporting plates 315 are arranged between the two vertical plates 39, the threaded rods 314 are arranged through the supporting plates 315 and are provided with the adjusting caps 316, and the threaded rods 314 are connected with the supporting plates 315 in a threaded manner.

[0042] When the distance adjustment of the lampshade 35 is completed, the threaded rods 314 are driven to rotate by the adjusting caps 316, the threaded rods 314 are moved while rotating on the supporting plates 315, the moving frames are driven to move by the threaded rods 314, the two reflecting plates 302 are adjusted in angle by the moving frames, the front ends of the two reflecting plates 302 are moved up and down between the two mountain-shaped plates 301 by the limiting strips 311, the angle between the two reflecting plates 302 is adjusted, the ampoule 10 can be fully irradiated, and the problem that the ampoule 10 cannot be detected is avoided.

[0043] Referring to Figure 2 End faces of the two mountain-shaped plates 301 away from the reflecting plates 302 are respectively provided with supporting frames 330, the supporting frames 330 are T-shaped structures, lower end faces of vertical sections of the supporting frames 330 are provided with abutting spring rods 331, lower ends of the two abutting spring rods 331 are jointly provided with an abutting plate 332, a left-right through arc-shaped groove 333 is formed in a lower end face of the abutting plate 332, and the arc-shaped groove 333 abuts against the upper end of the ampoule 10.

[0044] When working, the abutting plate 332 abuts against the ampoule 10 on the conveying table 21 under the action of the abutting spring rods 331, and the phenomenon that the ampoule 10 is placed on the conveying table 21 and then falls is avoided.

[0045] Referring to Figure 9 The arc-shaped groove 333 is provided with rolling balls 345 arranged at equal distances from left to right, and the rolling balls 345 are uniformly arranged along the arc-shaped face of the arc-shaped groove 333.

[0046] When working, the rolling balls 345 are used to reduce the friction between the ampoule 10 and the arc-shaped groove 333.

[0047] Referring toFigure 8 With Figure 10 The lower end of the conveying table 21 is provided with a placing groove 220 in the middle of the lower end face, and the lower end of the placing groove 220 is provided with an end cover 221. The upper end face of the conveying table 21 is provided with a circular hole 222 in communication with the placing groove 220. The circular holes 222 are arranged at equal distances from left to right, and the number of the circular holes 222 is four. A disc 226 is rotatably arranged in the circular hole 222. The disc 226 is located at the lower end of the middle group of ampoules 10. The lower end of the disc 226 is fixedly provided with a rotating shaft 223. The lower end of the rotating shaft 223 is rotatably connected with the end cover 221. The upper end face of the end cover 221 is provided with a motor 224. The output shaft of the motor 224 is connected with one of the rotating shafts 223. A chain wheel is fixedly sleeved on the rotating shaft 223. The chain wheels are drivingly connected through a chain 225.

[0048] Referring to Figure 10 The upper end face of the arc-shaped groove 333 is provided with circular grooves 340 arranged at equal distances from left to right. An arc-shaped cap 341 is rotatably connected in the circular groove 340. The arc-shaped cap 341 corresponds to the disc 226 one by one.

[0049] When the ampoule 10 with liquid medicine is conveyed to the disc 226, the arc-shaped cap 341 tightly abuts the ampoule 10 on the disc 226 under the action of the abutting plate 332. Then the motor 224 is started. The motor 224 drives the rotating shaft 223 connected therewith to rotate. The rotating shaft 223 is synchronously rotated through the meshing of the chain 225 and the chain wheel. The rotating shaft 223 drives the disc 226 to rotate. The disc 226 drives the ampoule 10 to rotate, so that the lampshade 35 can comprehensively irradiate and detect the ampoule 10, avoiding the problem that the ampoule 10 cannot be detected. The tight abutment of the arc-shaped cap 341 makes the rotation of the ampoule 10 more convenient.

[0050] Referring to Figure 3 , Figure 4 With Figure 9The upper end surface of the conveying table 21 is provided with the blanking holes 210 arranged equidistantly from left to right, the blanking holes 210 are located at the right side of the circular hole 222, a plurality of sector plates 211 are hinged in the blanking holes 210, the plurality of sector plates 211 form a circle, torsion springs are installed between the sector plates 211 and the blanking holes 210, the lower end surface of the conveying table 21 is provided with the blanking hopper 212 which is in communication with the blanking holes 210, the blanking hopper 212 is located above the conveying mechanism 4, the front end surface of the blanking hopper 212 is hinged with the baffle 213, the upper end surface of the abutting plate 332 is provided with the rectangular recess 215, the lower end surface of the rectangular recess 215 is provided with a plurality of downward moving holes 214 arranged equidistantly from left to right, the downward moving holes 214 correspond to the blanking holes 210 one by one, the rectangular recess 215 is provided with the placing box 216, the lower end surface of the placing box 216 is provided with the electric telescopic rods 217 arranged equidistantly from left to right, the telescopic ends of the electric telescopic rods 217 are provided with the pressing caps 218 after penetrating through the downward moving holes 214, the blanking holes 210 are the rejection position of the ampoule bottles, so that one or more unqualified ampoule bottles can slide downward from the blanking holes 210.

[0051] When working, the torsion springs on the sector plates 211 can support the ampoule bottles 10, when the image acquisition and analysis module 52 sends the instruction to the central control module 50 when the image does not meet the requirements, the central control module 50 sends the instruction to the telescopic rod control module 53, so that the telescopic rod control module 53 can control the corresponding electric telescopic rods 217 to move, so that the electric telescopic rods 217 on the upper end of the ampoule bottles 10 with impurities push the ampoule bottles 10 with impurities downward through the pressing caps 218, when the ampoule bottles 10 are pressed downward, the corresponding sector plates 211 are turned downward, so that the ampoule bottles 10 with impurities fall downward from the blanking holes 210, the ampoule bottles 10 with impurities fall to the conveying belt of the conveying mechanism 4 through the blanking hopper 212 for conveying, and the baffle 213 avoids the problem of tilting when the ampoule bottles 10 with impurities fall.

[0052] Referring to Figure 11The central control mechanism includes a central control module 50 installed on the base 1, the central control module 50 is electrically connected with a motor control module 51, the motor control module 51 is electrically connected with the motor 224, the central control module 50 is electrically connected with an image acquisition and analysis module 52, the image acquisition and analysis module 52 is electrically connected with the camera 38, the central control module 50 is electrically connected with a telescopic rod control module 53, the telescopic rod control module 53 is electrically connected with the electric telescopic rod 217, the central control module 50 is electrically connected with a light control module 54, the light control module 54 is electrically connected with the light cover 35, the central control module 50 is electrically connected with a moving control module 56, the moving control module 56 is electrically connected with the electric sliding block 24, the central control module 50 is electrically connected with a magnet control module 55, the magnet control module 55 is electrically connected with the electromagnet 29, the central control module 50 sends instructions to the motor control module 51, so that the motor control module 51 can control the motor 224 to open and close, the camera 38 transmits the image of the ampoule bottle to the image acquisition and analysis module 52, the image acquisition and analysis module 52 can automatically analyze the image, the image that meets the requirements will not send instructions to the central control module 50, when the image that does not meet the requirements appears, the image acquisition and analysis module 52 sends instructions to the central control module 50, so that the ampoule bottle that does not meet the requirements is removed at the removal position, preventing the unqualified ampoule bottle from being conveyed to the next process, when the image that does not meet the requirements appears, the image acquisition and analysis module 52 sends instructions to the central control module 50, the central control module 50 sends instructions to the telescopic rod control module 53, so that the telescopic rod control module 53 can control the corresponding electric telescopic rod 217 to move, thereby removing the ampoule bottle that does not meet the requirements at the removal position, the central control module 50 sends instructions to the light control module 54, so that the light control module 54 can control the power-on and power-off of the light cover 35, the central control module 50 sends instructions to the moving control module 56, so that the moving control module 56 can control the movement and stop of the electric sliding block 24, the central control module 50 sends instructions to the magnet control module 55, so that the magnet control module 55 can control the power-on and power-off of the electromagnet 29.

[0053] In specific work, first, according to the size of the ampoule bottle 10, the position of the reflector plate 302 and the light cover 35 is adjusted, the adjusting rod 321 is rotated by rotating the handle 322, the adjusting rod 321 is matched with the driving plate 323 through the thread, thereby driving the fixed plate 34, the light cover 35 and the camera 38 on the support 33 to move, the fixed plate 34 moves along the inclined surface of the triangular table 31, so as to adjust the distance between the light cover 35 and the ampoule bottle 10, and the height of the light cover 35 is also adjusted.

[0054] Second step, when the distance adjustment of the lampshade 35 is completed, the threaded rod 314 is rotated by adjusting the cap 316, and the threaded rod 314 moves while rotating on the support plate 315, the threaded rod 314 drives the moving frame to move, and the two upper and lower reflecting plates 302 are pushed to adjust the angle by the moving frame, so that the front ends of the two reflecting plates 302 move up and down between the two mountain-shaped plates 301 through the limiting strips 311, so as to achieve the effect of angle adjustment between the reflecting plates 302.

[0055] Third step, the left and right sides of the conveying table 21 are provided with auxiliary conveying devices such as electric transmission belts, the electric transmission belts can sequentially convey the four ampoules 10 in groups, so that the clamping seats 28 on the two support plates 27 corresponding in front and back positions clamp the ampoules 10 to the appropriate positions, first, the ampoules 10 are detected by the light detection mechanism 3, then the ampoules 10 after detection are moved to the right by the conveying mechanism 2, first, the electric sliding block 24 on the left side drives the support plate 27 to move to the left, so that the clamping seats 28 on the two support plates 27 on the left side can transfer the two groups of ampoules 10 on the electric transmission belt to the appropriate positions on the conveying table 21, so that a group of ampoules 10 on the right side is located at the detection position, after the detection of the group of ampoules 10, the electric sliding block 24 on the right side drives the support plate 27 to move to the left, so as to convey the group of ampoules 10 after detection to the rejection position, so that the unqualified products in the group of ampoules 10 can be rejected, and the group of ampoules 10 after rejection is transferred to the electric transmission belt on the right side by the electric sliding block 24 on the right side, the above detection action is completed in one beat; the opening and closing actions of the support plate 27 can be controlled by whether the electromagnets 29 corresponding in front and back positions are energized, so that the clamping seats 28 cooperate to clamp and convey the ampoules 10, or the clamping seats 28 are loosened to smoothly place the ampoules 10 on the external electric transmission belt, and the above detection method can make the support plate 27 and the clamping seat 28 not affect the detection of the ampoules 10, thereby increasing the detection accuracy of the ampoules 10 by the present application.

[0056] Fourth step, when the ampoule 10 containing the liquid medicine is conveyed to the disc 226, the arc-shaped cap 341 abuts against the plate 332 to abut the ampoule 10 against the disc 226, then the motor 224 is started, the motor 224 drives the rotating shaft 223 connected thereto to rotate, the rotating shaft 223 rotates synchronously with the chain wheel through the chain 225, the rotating shaft 223 drives the disc 226 to rotate, and the disc 226 drives the ampoule 10 to rotate, so that the lampshade 35 can comprehensively irradiate and detect the ampoule 10.

[0057] Fifth, the light emitted by the light cover 35 will ampoule 10 irradiation on the light board 302, the light board 302 is convenient to refract the light source on the ampoule 10, in order to detect whether there is impurity in the ampoule 10, when the irradiation of the ampoule 10 exists in the impurity, the camera 38 quickly the image of this group of ampoule 10 under the shooting is transmitted to the image acquisition and analysis module 52 connected to the central control mechanism contrast, after the image acquisition and analysis module 52 to the central control module 50 sends instruction, the central control module 50 to the telescopic rod control module 53 sends instruction, so that the telescopic rod control module 53 can control the corresponding electric telescopic rod 217 movement, so that the electric telescopic rod 217 with impurities on the upper end of the ampoule 10 through the lower pressure cap 218 with impurities ampoule 10 is pushed down, the ampoule 10 down pressure corresponding to the sector plate 211 down, so that the ampoule 10 with impurities from the hole 210 down, with impurities ampoule 10 through the drop hopper 212 fall on the conveyor belt of the conveying mechanism 4 transmission, so as to achieve the detection of ampoule 10 rejection effect.

[0058] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, the description of the specification is only for the sake of clarity, the skilled in the art should be regarded as a whole, the technical solution in each embodiment can also be combined appropriately, form other embodiments that the skilled in the art can understand.

Claims

1. A kind of neutral borosilicate ampoule production intelligent detection equipment, including base, conveying mechanism, illumination detection mechanism and conveying mechanism, it is characterized in that: The upper end surface of the base is provided with a conveying mechanism, the base is provided with a central control mechanism, the upper end surface of the base is provided with a light detection mechanism and a conveying mechanism, and the conveying mechanism is located below the light detection mechanism; The conveying mechanism comprises support plates, a conveying table, displacement grooves, displacement plates, electric sliding blocks, sliding grooves, inverted L-shaped clamping plates, support plates, clamping seats, return springs and electromagnets, the upper end surfaces of the base are provided with left-right symmetrical support plates, the upper end surfaces of the support plates are jointly provided with the conveying table, a plurality of ampoule bottles arranged at equal distances from left to right are placed on the upper end surface of the conveying table, every four ampoule bottles form a group, left-right symmetrical displacement grooves are formed in the front and rear end surfaces of the conveying table, displacement plates are slidably arranged in each displacement groove, the displacement plates are arranged in the displacement grooves through the electric sliding blocks, sliding grooves are formed in the upper end surfaces of the displacement plates, the inverted L-shaped clamping plates are slidably arranged in the sliding grooves, left-right symmetrical return springs are arranged between the end surfaces of the sliding grooves close to the displacement grooves and the lower ends of the vertical sections of the inverted L-shaped clamping plates, the upper ends of the inverted L-shaped clamping plates on the front and rear sides are provided with support plates, the opposite surfaces of the front and rear support plates are provided with clamping seats arranged at equal distances from left to right, every four clamping seats form a group, there are two groups of clamping seats on each support plate, electromagnets are arranged on the opposite surfaces of the front and rear support plates, and the magnetic properties of the electromagnets on the front and rear sides are opposite; The light detection mechanism comprises vertical plates, triangular tables, distance adjustment groups, support seats, fixed plates, lamp covers, horizontal plates, mounting seats, cameras, vertical plates, mountain-shaped plates, light-reflecting plates and angle adjustment groups, the upper end surfaces of the base are provided with front-rear symmetrical vertical plates, the vertical plates are located on the front side of the conveying table, the upper end surfaces of the two vertical plates are jointly provided with triangular tables, the upper end surface of the triangular table is a rearwardly inclined structure, the upper end surface of the triangular table is provided with a distance adjustment group, a support seat is slidably arranged on the upper end surface of the triangular table, the upper end surface of the support seat is provided with a fixed plate, the rear end surface of the fixed plate is provided with a lamp cover, the lamp cover is located in front of the middle group of ampoule bottles, the rear end surface of the fixed plate is provided with a horizontal plate, the upper end surface of the horizontal plate is provided with a mounting seat, the mounting seat is rotatably connected with a camera, the upper end surfaces of the base are provided with left-right symmetrical vertical plates, the vertical plates are located on the rear side of the conveying table, the front end surfaces of the two vertical plates are provided with mountain-shaped plates with rear openings, the mountain-shaped plates are located on the rear side of the conveying table, two light-reflecting plates are arranged between the mountain-shaped plates on the left and right sides, the two light-reflecting plates are arranged in a V-shaped structure with front openings, the rear ends of the two light-reflecting plates are hingedly connected, and an angle adjustment group is arranged between the two mountain-shaped plates; The end surfaces of the two mountain-shaped plates away from the light-reflecting plates are provided with support frames, the support frames are T-shaped structures, the lower end surfaces of the vertical sections of the support frames are provided with abutting spring rods, the lower ends of the two abutting spring rods are jointly provided with an abutting plate, an arc-shaped groove penetrating left and right is formed in the lower end surface of the abutting plate, the arc-shaped groove is in abutment with the upper end of the ampoule bottle; Rolling balls arranged at equal distances from left to right are arranged in the arc-shaped groove.

2. The intelligent detection equipment for producing neutral borosilicate ampoules according to claim 1, characterized in that: The distance adjusting group comprises a mounting groove, an adjusting rod, a rotating handle and a driving plate, the upper end face of the triangular table is provided with the mounting groove, the adjusting rod is rotatably connected in the mounting groove, the adjusting rod penetrates through the front end of the triangular table and is provided with the rotating handle, the lower end face of the support is provided with the driving plate which is slidably arranged in the mounting groove, and the driving plate is connected with the adjusting rod through screw thread cooperation.

3. The intelligent detection equipment for producing neutral borosilicate ampoules according to claim 1, characterized in that it comprises: The angle adjusting group comprises a limiting groove, a limiting strip, a moving groove, a driving frame, a threaded rod, a supporting plate and an adjusting cap, the opposite faces of the vertical segments of the two mountain-shaped plates are provided with the limiting grooves which are symmetrically arranged upward and downward, the limiting strips are slidably connected between the opposite limiting grooves, the upper and lower limiting strips are hingedly connected with the front ends of the upper and lower reflecting plates respectively, the opposite faces of the horizontal segments of the two mountain-shaped plates are provided with the moving grooves, the driving frames are slidably connected in the moving grooves, the two reflecting plates are hingedly connected on the driving frames, the rear end face of the driving frame is rotatably connected with the threaded rod, the supporting plate is arranged between the two vertical plates, the adjusting cap is arranged on the threaded rod after penetrating through the supporting plate, and the threaded rod is connected with the supporting plate through screw thread cooperation.

4. The intelligent detection equipment for producing neutral borosilicate ampoules according to claim 1, characterized in that: The middle part of the lower end face of the conveying table is provided with a placing groove, the lower end of the placing groove is provided with an end cover, the upper end face of the conveying table is provided with circular holes which are in communication with the placing groove, the circular holes are equidistantly arranged from left to right, a disc is rotatably arranged in the circular hole, the disc is located below the middle group of ampoules, a rotating shaft is fixedly arranged at the lower end of the disc, the lower end of the rotating shaft is rotatably connected with the end cover, an electric motor is arranged on the upper end face of the end cover, the output shaft of the electric motor is connected with one of the rotating shafts, chain wheels are fixedly arranged on the rotating shafts, and the chain wheels are drivingly connected through chains.

5. The intelligent detection device for producing neutral borosilicate ampoules according to claim 4, characterized in that it comprises: The upper end face of the arc-shaped groove is provided with circular grooves which are equidistantly arranged from left to right, and arc-shaped caps are rotatably connected in the circular grooves.

6. The intelligent detection device for producing neutral borosilicate ampoules according to claim 5, characterized in that it comprises: The upper end face of the conveying table is provided with discharging holes which are equidistantly arranged from left to right, the discharging holes are located to the right of the circular holes, a plurality of sector-shaped plates are hingedly arranged in the discharging holes, the sector-shaped plates form a circle, torsional springs are arranged between the sector-shaped plates and the discharging holes, a discharging hopper which is in communication with the discharging holes is arranged on the lower end face of the conveying table, the discharging hopper is located above the conveying mechanism, a baffle is hingedly arranged on the front end face of the discharging hopper, a rectangular groove is arranged on the upper end face of the baffle, a plurality of downward moving holes are equidistantly arranged from left to right on the lower end face of the rectangular groove, the downward moving holes correspond to the discharging holes in position, a placing box is arranged on the rectangular groove, electric telescopic rods are equidistantly arranged from left to right on the lower end face of the placing box, and downward pressing caps are arranged on the telescopic ends of the electric telescopic rods after penetrating through the downward moving holes.

7. The intelligent detection device for producing neutral borosilicate ampoules according to claim 1, characterized in that it comprises: The balls are uniformly arranged along the arc-shaped faces of the arc-shaped grooves.

8. The intelligent detection device for producing neutral borosilicate ampoules according to claim 6, characterized in that it comprises: The central control mechanism includes a central control module installed on a base, the central control module is electrically connected with a motor control module, the motor control module is electrically connected with a motor, the central control module is electrically connected with an image acquisition and analysis module, the image acquisition and analysis module is electrically connected with a camera, the central control module is electrically connected with a telescopic rod control module, the telescopic rod control module is electrically connected with an electric telescopic rod, the central control module is electrically connected with a light control module, the light control module is electrically connected with a light cover, the central control module is electrically connected with a movement control module, the movement control module is electrically connected with an electric sliding block, the central control module is electrically connected with a magnet control module, and the magnet control module is electrically connected with an electromagnet.

Citation Information

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