Combined film processing system and method

Abstract

The present application discloses a composite film processing system, including a feeding module, a steel plate release film assembly machine, a dust removal assembly table, a pressing device, and a transfer module. The steel plate release film assembly machine is used to combine steel plates and release films into semi-finished products. The semi-finished products and the main film conveyed by the main film feeding mechanism are stacked and assembled on the dust removal assembly table. The products stacked and assembled on the dust removal assembly table pass through a waiting trolley, a first material transfer device, a feeding rack, and a second material transfer device in sequence, and enter the pressing device for pressing. After the products are pressed, they pass through the second material transfer device, the discharging rack, and the first material transfer device in sequence for discharge. In the composite film processing system of the present application, each processing step is closely connected, and a large amount of mechanical automation equipment is used for processing and production, which greatly improves the production and processing efficiency of the composite film.

Description

Technical Field

[0001] The present application relates to the field of film material processing, and in particular to a combined film processing system and a combined film processing method. Background Art

[0002] With the increasing popularity of electronic products and other products, the demand for various membrane materials used in electronic products is also increasing, and the production and processing efficiency requirements of membrane materials are also increasing. Currently, in the field of membrane material processing, each process is carried out independently, requiring a large number of people to process and transport, and the low degree of automation seriously restricts the production and processing efficiency of membrane materials. Summary of the Invention

[0003] In order to solve one of the technical problems existing in the prior art, the present application provides a combined membrane processing system with a high degree of integration and automation in the processing flow, which effectively improves the production and processing efficiency of the combined membrane.

[0004] In addition, the present application also provides a combined film processing method.

[0005] A combined film processing system according to a first embodiment of the present invention includes:

[0006] A feeding module, comprising a steel plate feeding mechanism, a lower release film feeding mechanism, and an upper release film feeding mechanism;

[0007] A steel plate release film assembly machine is respectively connected to the steel plate feeding mechanism, the lower release film feeding mechanism and the upper release film feeding mechanism. The steel plate release film assembly machine includes an assembly manipulator and a hoisting and transplanting mechanism. The assembly manipulator sequentially stacks and assembles the lower release film, the steel plate and the upper release film. The hoisting and transplanting mechanism is used to transport the semi-finished product after the steel plate release film is assembled.

[0008] A dust removal assembly table is provided on one side of the steel plate release film assembly machine. The dust removal assembly table includes a main film feeding mechanism, and a negative pressure dust removal mechanism is provided around the dust removal assembly table. The semi-finished products transported by the lifting and transplanting mechanism and the main film transported by the main film feeding mechanism are stacked and assembled on the dust removal assembly table.

[0009] Compacting equipment, used to compact and shape the stacked products;

[0010] The transfer module includes a waiting trolley, a first material transfer device, a second material transfer device, a feed rack and a discharge rack. The waiting trolley is respectively connected to the dust removal combination table and the first material transfer device. The feed rack and the discharge rack are arranged between the first material transfer device and the second material transfer device. The second material transfer device is connected to the compacting device. The products stacked and assembled on the dust removal combination table pass through the waiting trolley, the first material transfer device, the feed rack and the second material transfer device in sequence, and enter the compacting device for compaction. After the products are compacted, they pass through the second material transfer device, the discharge rack and the first material transfer device in sequence for discharge.

[0011] The composite film processing system according to the first embodiment of the present invention has at least the following beneficial effects: the composite film processing system of the present application uses a feed module to feed materials, and utilizes a robot to assist in stacking and assembling the materials on a steel plate release film assembly machine and a dust removal assembly table. The assembled product is then transported and compacted by a transfer module, and then discharged again through the transfer module after compaction. In the composite film processing system of the present application, each processing step is closely connected, and a large amount of mechanical automation equipment is used for processing and production, which greatly improves the production and processing efficiency of the composite film.

[0012] According to the combined membrane processing system of the first aspect of the present invention, the steel plate feeding mechanism includes a cleaning unit for cleaning the steel plates; and an air dryer, located behind the cleaning unit, for drying the cleaned steel plates. The cleaning unit cleans the steel plates to remove dust and then dries them to avoid affecting the membrane processing.

[0013] According to the combined film processing system described in the first aspect of the present invention, the lower release film feeding mechanism and the upper release film feeding mechanism are respectively provided with a reeling section and a cutting and conveying section. The reeling section is used to place the roll and unwind it, and the cutting and conveying section is used to cut the release film of appropriate size and convey the cut release film at the same time.

[0014] According to the combined film processing system described in the first aspect of the present invention, the first material transfer device includes a first guide rail and a first material transfer trolley, and the second material transfer device includes a second guide rail and a second material transfer trolley.

[0015] According to the combined film processing system of the first aspect of the present invention, the pressing device includes a cold pressing device and a hot pressing device. For different products, the cold pressing device or the hot pressing device can be selected for pressing according to actual needs. In addition, the cold pressing device can also be used for pre-pressing.

[0016] According to the combined membrane processing system described in the first aspect of the present invention, the combined membrane processing system also includes a plate dismantling and recycling device for recycling steel plates for reuse. The plate dismantling and recycling device is connected to the first material transfer device. The product sent out from the first material transfer device is removed from the steel plates in the plate dismantling and recycling device to obtain a combined membrane product. At the same time, the removed steel plates are recovered and recycled.

[0017] According to the combined membrane processing system described in the first aspect of the present invention, the plate dismantling and recovery device includes a lifting and transplanting equipment, a steel plate conveyor and a steel plate grinder arranged in sequence. The lifting and transplanting equipment is used to assist in dismantling the steel plates, the steel plate conveyor is used to transport the steel plates, and the steel plate grinder is used to grind the surface of the steel plates to ensure the flatness of the steel plate surface for recycling.

[0018] According to the combined membrane processing system described in the first aspect of the present invention, a recovery plate conveying mechanism is provided between the steel plate grinder and the steel plate feeding mechanism, the steel plate grinder is connected to the steel plate feeding mechanism through the recovery plate conveying mechanism, and the ground steel plate is conveyed to the steel plate feeding mechanism through the recovery plate conveying mechanism for recycling.

[0019] According to the combined membrane processing system described in the first aspect of the present invention, a turning conveying platform is provided between the recovery plate conveying mechanism and the steel plate feeding mechanism.

[0020] A composite film processing method according to a second embodiment of the present invention includes the following steps:

[0021] S1, clean and air-dry the steel plate, and transport it to the front of the steel plate release film assembly machine for standby;

[0022] S2. Unwind and cut the lower release film, and place the cut lower release film on the lifting and transplanting mechanism of the steel plate release film assembly machine. At the same time, the combined manipulator grabs the steel plate and stacks it on top of the lower release film.

[0023] S3, unwinding and cutting the upper release film, and using a combined robot to grab the cut upper release film and stack it on the steel plate;

[0024] S4. Use the lifting and transplanting mechanism to move the semi-finished products after the steel plate release film is assembled to the dust removal assembly table;

[0025] S5. Turn on the negative pressure dust removal mechanism around the dust removal assembly table, and alternately stack the semi-finished products after the steel plate release film is assembled, and the main film delivered by the main film feeding mechanism;

[0026] S6: The stacked products pass through the waiting trolley, the first material transfer device, the feeding rack and the second material transfer device in sequence, and enter the compacting device for compaction;

[0027] S7, after the product is compacted, it passes through the second material transfer device, the discharge rack and the first material transfer device in sequence and is transported to the board removal and recovery device;

[0028] S8. The steel plates are removed in the plate removal and recycling device to obtain a composite membrane product. The removed steel plates are recycled.

[0029] The combined membrane processing method according to the second embodiment of the present invention has at least the following beneficial effects: the combined membrane processing of the present application is based on the combined membrane processing system of the first embodiment, the various processing steps are closely connected, and a large amount of mechanical automation equipment is used for processing and production, which greatly improves the production and processing efficiency of the combined membrane.

[0030] Other features and advantages of the present application will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present application. The purposes and other advantages of the present application can be achieved and obtained through the structures particularly pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] The accompanying drawings are used to provide a further understanding of the technical solution of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the technical solution of the present application and do not constitute a limitation on the technical solution of the present application.

[0032] Figure 1 It is a structural block diagram of the combined membrane processing system of the present application.

[0033] Figure 2 It is a top view of the combined film processing system of the present application.

[0034] Description of Figure Numbers:

[0035] Steel plate feeding mechanism 100, steel plate release film assembly machine 101, lower release film feeding mechanism 102, upper release film waiting area 103, upper release film feeding mechanism 104, dust removal combination table 105, main film feeding mechanism 106, first transfer trolley 107, feeding rack 108, second transfer trolley 109, cold pressing device 110, hot pressing device 111, discharging rack 112, plate dismantling and recovery device 113, recovery plate conveying mechanism 114, steering conveying platform 115, waiting trolley 116. DETAILED DESCRIPTION

[0036] In order to make the purpose, technical solutions and advantages of this application more clearly understood, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.

[0037] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium or intermediate structure, and it can be internal connection between two elements, indirect connection, or an interactive relationship between two elements.

[0038] In the description of this application, it should be noted that "several" means one or more, "multiple" means more than two, "greater than," "less than," and "exceed" are understood to exclude the number itself, and "above," "below," and "within" are understood to include the number itself. The use of "first," "second," and the like in the description is solely for the purpose of distinguishing technical features and is not to be construed as indicating or implying relative importance, or implicitly indicating the number of the indicated technical features, or implicitly indicating the order of the indicated technical features.

[0039] The embodiments of the present application are further described below with reference to the accompanying drawings.

[0040] Reference Figure 1 、 Figure 2 The present application provides a combined film processing system, including a feeding module, a steel plate release film assembly machine 101, a dust removal assembly table 105, a pressing device, a transfer module and a plate removal recovery device 113.

[0041] Specifically, the feed module includes a steel plate feed mechanism 100, a lower release film feed mechanism 102, and an upper release film feed mechanism 104. The steel plate feed mechanism 100 includes a cleaning section and an air dryer. The cleaning section is used to clean the steel plate, and the air dryer is located behind the cleaning section to air dry the cleaned steel plate. The lower release film feed mechanism 102 and the upper release film feed mechanism 104 are respectively equipped with an unwinding section and a cutting and conveying section. The unwinding section is used to place and unwind the roll of release film, while the cutting and conveying section is used to cut the release film into appropriate sizes and simultaneously convey the cut release film.

[0042] The steel plate release film assembly machine 101 is respectively connected to the steel plate feeding mechanism 100, the lower release film feeding mechanism 102 and the upper release film feeding mechanism 104. The steel plate release film assembly machine 101 includes a combination robot and a lifting and transplanting mechanism. The combination robot takes the materials and stacks the lower release film, steel plate and upper release film in turn for combination. The lifting and transplanting mechanism is used to transport the semi-finished products after the steel plate release film is combined.

[0043] A dust removal assembly table 105 is located on one side of the steel plate release film assembly machine 101. It includes a main film feed mechanism 106 and is surrounded by at least one negative pressure dust removal mechanism. Semi-finished products transported by the lifting and transporting mechanism and main film delivered by the main film feed mechanism 106 are stacked and assembled on the dust removal assembly table 105.

[0044] The pressing device is used to compress and shape the stacked and assembled products. Furthermore, the pressing device includes a cold pressing device 110 and a hot pressing device 111. Depending on the product, the cold pressing device 110 or the hot pressing device 111 can be selected for pressing according to actual needs. Furthermore, the cold pressing device 110 can also be used for pre-pressing.

[0045] The transfer module includes a material-waiting trolley 116, a first material transfer device, a second material transfer device, a feed rack 108, and a discharge rack 112. The first material transfer device includes a first guide rail and a first material transfer trolley 107, and the second material transfer device includes a second guide rail and a second material transfer trolley 109. The material-waiting trolley 116 is respectively connected to the dust removal assembly table 105 and the first material transfer device. The feed rack 108 and the discharge rack 112 are arranged between the first and second material transfer devices. The second material transfer device is connected to the clamping device.

[0046] The plate dismantling and recovery device 113 is connected to the first material transfer device and the steel plate feeding mechanism 100. The plate dismantling and recovery device 113 includes a hoisting and transplanting device, a steel plate conveyor, and a steel plate grinder arranged in sequence. The product sent out from the first material transfer device is assisted by the hoisting and transplanting device at the plate dismantling and recovery device 113 to remove the steel plate to obtain a composite film product. At the same time, the removed steel plates are transported by the steel plate conveyor, and the steel plate surface is ground by the steel plate grinder to ensure the flatness of the steel plate surface, and then sent to the steel plate feeding mechanism 100 for recycling. Furthermore, a recovery plate conveying mechanism 114 is provided between the steel plate grinder and the steel plate feeding mechanism 100, and a steering conveying platform 115 is provided between the recovery plate conveying mechanism 114 and the steel plate feeding mechanism 100. The steel plate grinder is connected to the steel plate feeding mechanism 100 through the recovery plate conveying mechanism 114, and the ground steel plates are transported to the steel plate feeding mechanism 100 for recycling through the recovery plate conveying mechanism 114.

[0047] Furthermore, in order to save space, the recovery plate conveying mechanism 114 is made into a flip-up structure. After the recovery plate conveying mechanism 114 is flipped up, the material waiting trolley 116 can pass through the location of the recovery plate conveying mechanism 114, making the layout more reasonable and saving space.

[0048] The present application also provides a processing method of the above-mentioned combined film processing system, comprising the following steps:

[0049] S1, cleaning and air-drying the steel plate, and transporting it to the front of the steel plate release film assembly machine 101 for standby;

[0050] S2. The lower release film is unwound and cut, and the cut lower release film is placed on the lifting and transplanting mechanism of the steel plate release film assembly machine 101. At the same time, the steel plate is picked up by the combined manipulator and stacked on top of the lower release film;

[0051] S3, unwinding and cutting the upper release film, and using a combined robot to grab the cut upper release film and stack it on the steel plate;

[0052] S4, using the lifting and transplanting mechanism to move the semi-finished product after the steel plate release film is assembled to the dust removal assembly table 105;

[0053] S5. Turn on the negative pressure dust removal mechanism around the dust removal assembly table 105 to alternately stack the semi-finished products after the steel plate release film is assembled and the main film delivered by the main film feeding mechanism 106;

[0054] S6, the stacked products pass through the waiting trolley 116, the first material transfer device, the feeding rack 108 and the second material transfer device in sequence, and enter the compacting device for compaction;

[0055] S7: After the product is compacted, it passes through the second material transfer device, the discharge rack 112 and the first material transfer device in sequence and is transported to the board removal and recovery device 113;

[0056] S8. The steel plates are removed in the plate removal and recovery device 113 to obtain a composite membrane product, and the removed steel plates are recycled.

[0057] The composite film processing system of the present application uses a feed module to feed materials, and with the assistance of a robot, stacks and assembles the materials on a steel plate release film assembly machine 101 and a dust removal assembly table 105. The assembled product is then transported and compacted by a transfer module, and then discharged again through the transfer module after compaction. In the composite film processing system of the present application, each processing step is closely connected, and a large amount of mechanical automation equipment is used for processing and production, greatly improving the production efficiency of composite films.

[0058] The above is a specific description of the preferred implementation of the present application, but the present application is not limited to the above implementation mode. Technical personnel familiar with the art can also make various equivalent modifications or substitutions under the shared conditions that do not violate the spirit of the present application. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present application.

Claims

1. A combined film processing system, characterized in that: include: A feeding module, comprising a steel plate feeding mechanism, a lower release film feeding mechanism, and an upper release film feeding mechanism; A steel plate release film assembly machine is respectively connected to the steel plate feeding mechanism, the lower release film feeding mechanism and the upper release film feeding mechanism. The steel plate release film assembly machine includes an assembly manipulator and a hoisting and transplanting mechanism. The assembly manipulator sequentially stacks and assembles the lower release film, the steel plate and the upper release film. The hoisting and transplanting mechanism is used to transport the semi-finished product after the steel plate release film is assembled. A dust removal assembly table is provided on one side of the steel plate release film assembly machine. The dust removal assembly table includes a main film feeding mechanism, and a negative pressure dust removal mechanism is provided around the dust removal assembly table. The semi-finished products transported by the lifting and transplanting mechanism and the main film transported by the main film feeding mechanism are stacked and assembled on the dust removal assembly table. Compacting equipment, used to compact and shape the stacked products; The transfer module includes a material waiting trolley, a first material transfer device, a second material transfer device, a feeding rack and a discharging rack. The material waiting trolley is respectively connected to the dust removal combination table and the first material transfer device. The feeding rack and the discharging rack are arranged between the first material transfer device and the second material transfer device. The second material transfer device is connected to the pressing device. The products stacked and assembled on the dust removal combination table pass through the material waiting trolley, the first material transfer device, the feeding rack and the second material transfer device in sequence, and enter the pressing device for pressing. After the products are pressed, they pass through the second material transfer device, the discharging rack and the first material transfer device in sequence for discharge. The combined membrane processing system further includes a plate dismantling and recycling device for recycling steel plates, and the plate dismantling and recycling device is connected to the first material transfer device.

2. The combined film processing system according to claim 1, characterized in that: The steel plate feeding mechanism includes: Cleaning section, used for cleaning the steel plate; The air drying section is arranged behind the cleaning section and is used to dry the cleaned steel plate.

3. The combined film processing system according to claim 1, characterized in that: The lower release film feeding mechanism and the upper release film feeding mechanism are respectively provided with an unwinding portion and a cutting and conveying portion.

4. The combined film processing system according to claim 1, characterized in that: The first material transfer device includes a first guide rail and a first material transfer trolley, and the second material transfer device includes a second guide rail and a second material transfer trolley.

5. The combined film processing system according to claim 1, characterized in that: The pressing equipment includes a cold pressing device and a hot pressing device.

6. The combined film processing system according to claim 1, characterized in that: The plate dismantling and recovery device comprises a hoisting and transplanting device, a steel plate conveyor and a steel plate grinder which are arranged in sequence.

7. The combined film processing system according to claim 6, characterized in that: A recovery plate conveying mechanism is provided between the steel plate grinder and the steel plate feeding mechanism, and the steel plate grinder is connected to the steel plate feeding mechanism via the recovery plate conveying mechanism.

8. The combined film processing system according to claim 7, characterized in that: A turning conveying platform is provided between the recovery plate conveying mechanism and the steel plate feeding mechanism.

9. A composite film processing method, characterized in that: The following steps are involved: S1, clean and air-dry the steel plate, and transport it to the front of the steel plate release film assembly machine for standby; S2. Unwind and cut the lower release film, and place the cut lower release film on the lifting and transplanting mechanism of the steel plate release film assembly machine. At the same time, the combined manipulator grabs the steel plate and stacks it on top of the lower release film. S3, unwinding and cutting the upper release film, and using a combined robot to grab the cut upper release film and stack it on the steel plate; S4. Use the lifting and transplanting mechanism to move the semi-finished products after the steel plate release film is assembled to the dust removal assembly table; S5. Turn on the negative pressure dust removal mechanism around the dust removal assembly table, and alternately stack the semi-finished products after the steel plate release film is assembled, and the main film delivered by the main film feeding mechanism; S6: The stacked products pass through the waiting trolley, the first material transfer device, the feeding rack and the second material transfer device in sequence, and enter the compacting device for compaction; S7, after the product is compacted, it passes through the second material transfer device, the discharge rack and the first material transfer device in sequence and is transported to the board removal and recovery device; S8. The steel plates are removed in the plate removal and recycling device to obtain a composite membrane product. The removed steel plates are recycled.

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