Synchronous acquisition and drawing device for pumping unit dynamometer card and electric power card
Through the split wireless power indicator and synchronous power diagram drawing device, the problems of large measurement errors and poor data synchronization in the prior art are solved, and high-precision synchronous acquisition and real-time analysis of the load and displacement data of the oil pump are realized, and accurate point working conditions are supported at the production site.
Patent Information
- Application Number
- CN202111265187.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-28
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2041-10-28
AI Technical Summary
The existing oil pumping engine power diagram and electric power diagram acquisition device cannot meet the testing requirements of long strokes, high impulse and large loads. There are problems such as large measurement errors, poor data synchronization, and unintuitive analysis, so it is impossible to achieve accurate point working conditions analysis.
A split wireless power indicator is adopted, including a wireless load sensor, a wireless laser displacement sensor and a magnetic reflector, to realize the synchronous acquisition and processing of load and displacement data. Combined with a synchronous power diagram and an electric power diagram to draw and display the power diagram and electric power diagram in real time.
It improves measurement accuracy and range, realizes synchronous collection of load and displacement data, supports accurate point working conditions diagnosis in real time at the production site, and enhances analysis capabilities and intuitiveness.
Smart Images

Figure CN116044380B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of enhanced oil and gas production, and particularly to a device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit. Background Art
[0002] At present, in portable monitoring instruments for dynamometer cards, displacement measurement uses a wire rope sensor or an acceleration sensor. The stroke range that the wire rope sensor can measure is less than 8 meters, and it cannot test long-stroke (such as vertical) pumping units. Moreover, for working conditions with high stroke frequencies and large loads, breakage and disconnection are likely to occur, causing personal injuries and instrument damage. The displacement value of the acceleration sensor is calculated by measuring the acceleration, and the calculation error is relatively large. Especially at low stroke frequencies, the acceleration at the dead point position is small, resulting in the inability to determine the dead point position, and it is not suitable for energy-saving monitoring. At the same time, during testing, the load sensor is clamped at the suspension clamp. During the long-term field operation of the pumping unit, the clamping surface of the suspension clamp is likely to be uneven or the two sides are not parallel. With the current contact structure of the load sensor, inaccurate load data is likely to be measured during testing.
[0003] Currently, the load and displacement sensors of commonly used dynamometer card testing devices adopt an integrated design. When vibration and the phenomenon of "twisting the braid" occur, it is easy to cause displacement measurement deviation and calculation error. Currently, commonly used energy-saving monitoring devices and systems can no longer meet the testing requirements of the dynamometer cards of some long-stroke, high-stroke-frequency, and large-load pumping units. Energy-saving monitoring of pumping units requires instrument devices with a wider application range, higher accuracy, and stronger reliability.
[0004] The beam pumping unit belongs to an equipment that operates periodically under variable working conditions during the up and down strokes. During the operation of the pumping unit, the working conditions also change greatly in the same time period. In current pumping unit tests, test data such as the suspension point load displacement, current, and power are collected separately by different instruments, and data synchronization cannot be achieved. When the dynamometer card and the electrical parameter data are not synchronized, it affects the accurate calculation of energy-saving monitoring data such as the balance degree. At the same time, only periodic working condition analysis can be carried out, and accurate point working condition analysis cannot be carried out.
[0005] At the same time, the existing production and monitoring instruments and equipment cannot obtain the electric power card of the pumping unit operation at the production site. The electrical parameter test data needs to be read by professional personnel using special software after returning to the base, and the graph is drawn using software such as spreadsheets. The drawn graph cannot be associated with the suspension point displacement and the dynamometer card of the pumping unit. Manual analysis is not intuitive and has poor timeliness, which is not conducive to studying the mutual relationship and combined diagnosis of the dynamometer card and the electric power card. In addition, the working condition analysis and diagnosis overly rely on the quality and experience of the test personnel and technical personnel. It is also a management and technical problem that needs to be solved urgently in the current oilfield mechanical production system that it is impossible to obtain the dynamometer card for some pumping wells and new pumping units (such as ultra-long stroke pumping units), and the experience of manual downhole working condition diagnosis based on the electric power card is insufficient.
[0006] The prior art has at least the following deficiencies:
[0007] 1. For displacement measurement, a wire rope sensor, an acceleration sensor, and an angular displacement sensor are used. The stroke range that the wire rope sensor can measure is less than 8 meters, and it cannot test long-stroke (such as vertical) pumping units. Moreover, in the working conditions of high stroke frequency and large load, it is easy to have problems such as breakage and disconnection, which may cause personal injuries and instrument damage. At the same time, the number of acquisition points of the wire rope sensor is relatively low. In one operating cycle of the pumping unit, the maximum number of acquisition points is 256, and the acquisition accuracy is ±1% F.S., which has a certain impact on the accurate analysis of the working conditions. The displacement values of the acceleration sensor and the angular displacement sensor are calculated by measuring the acceleration, and the calculation error is relatively large, which does not meet the acquisition quality requirements of the national standard for energy-saving monitoring of pumping units and is not suitable for energy-saving monitoring.
[0008] 2. For load measurement, a compressive stress sensor is used. The two compressive stress sensing contacts on the sensor are flat tops. During the test, the sensor is clamped at the suspension clamp. When the pumping unit operates in the wild for a long time, the clamping surface of the suspension clamp is likely to be uneven or the two sides are not parallel, resulting in the compressive stress sensing contact not contacting or having poor contact with the clamping surface, which affects the quality of load measurement.
[0009] 3. When the pumping unit is operating, the pony rod and the suspension clamp always bear the tensile force of the lower alternating load, and it is difficult to avoid the phenomenon of "twisting the pony rod". In the prior art, the load and displacement sensors are integrated, and the sensor is clamped at the suspension clamp. When using laser ranging for displacement measurement, when the pumping unit has the phenomenon of "twisting the pony rod", the laser point will have a large offset, resulting in the displacement value not being measured or having a large error, which affects the quality of displacement measurement.
[0010] 4. The load and displacement sensors are used in combination with the main unit of the oil well comprehensive tester. The device is calibrated and verified in a complete set. If it is misused during the test, it will cause errors in the acquisition of test data. The calculated values such as the integration of the dynamometer card area are completed by the built-in program of the main unit of the oil well comprehensive tester. When an error occurs, it must be sent back to the factory for correction.
[0011] 5. The test data of load displacement and electrical parameters (including active power, current, voltage, power factor, etc.) required for energy-saving monitoring are independently collected, calculated, and output by the oil well comprehensive tester and the electrical energy comprehensive tester respectively, and synchronous control and synchronous data acquisition cannot be carried out; at the production site, it is impossible to obtain the electrical dynamometer card (active power-displacement diagram) of the pumping unit and other electrical parameter-displacement diagrams such as current and power factor.
[0012] 6. The manually drawn electrical dynamometer card cannot be associated with the data and graphics of the indicator diagram. Only the periodic working condition analysis (maximum value, minimum value, average value) of load and electrical parameters can be carried out separately, and the point working condition analysis (a set of load and electrical parameter data corresponding to each displacement point) cannot be carried out, which affects the fine analysis and diagnosis of the working conditions. The analysis is not intuitive and the timeliness is poor. Summary of the Invention
[0013] To solve the problems existing in the prior art, the present invention provides a device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit. The device uses a split-type wireless dynamometer to collect data, which includes a wireless load sensor, a wireless laser displacement sensor, and a magnetic adsorption reflector. The wireless load sensor is clamped between the upper clamping plate and the lower clamping plate of the suspension rope device. The wireless laser displacement sensor is placed between the wellhead device or the ground and the reflector, and the reflector is arranged on the suspension rope device. The induction contact of the wireless load sensor adopts a hemispherical top structure. The collected data is transmitted to the component for synchronously drawing the dynamometer card and the electric power card. After the component for synchronously drawing the dynamometer card and the electric power card performs noise reduction processing on the data, it outputs the data between the starting point and the ending point, selects a smoothing method for the processed data to perform graphic smoothing processing, and synchronously draws and displays the dynamometer card and the electric power card. The present invention synchronously collects data through the wireless load sensor, the wireless laser displacement sensor, and the magnetic adsorption reflector, can synchronously draw the graphics of the dynamometer card and the electric power card on-site, perform accurate point working condition diagnosis in real time, and give adjustment suggestions.
[0014] The present invention provides a device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit, including: a split-type wireless dynamometer, a radio parameter collector, and a component for synchronously drawing the dynamometer card and the electric power card;
[0015] The split-type wireless dynamometer and the radio parameter collector are respectively connected to the component for synchronously drawing the dynamometer card and the electric power card;
[0016] The split-type wireless dynamometer includes a wireless load sensor, a wireless laser displacement sensor, and a reflector;
[0017] The wireless load sensor is clamped between the upper clamping plate and the lower clamping plate of the suspension rope device. The wireless laser displacement sensor is placed between the wellhead device or the ground and the reflector, and the reflector is arranged on the suspension rope device. The induction contact of the wireless load sensor adopts a hemispherical top structure;
[0018] The component for synchronously drawing the dynamometer card and the electric power card is respectively connected to the split-type wireless dynamometer and the radio parameter collector;
[0019] The wireless load sensor and the wireless laser displacement sensor are respectively connected to the radio parameter collector;
[0020] The component for synchronously drawing the dynamometer card and the electric power card performs the following operations:
[0021] Control the split-type wireless dynamometer and the radio parameter collector to synchronously collect data;
[0022] Process the collected data to obtain the data of one operating cycle of the pumping unit;
[0023] According to the data of one operating cycle of the pumping unit, synchronously form and display the dynamometer card and the electric power card in real time.
[0024] Preferably, the reflector is a magnetic adsorption reflector.
[0025] Preferably, the reflector is arranged at one end of the suspension device.
[0026] Preferably, the laser displacement sensor is arranged at one end of the wellhead heat preservation box (or on the ground).
[0027] Preferably, the synchronous dynamometer card and electric power card drawing component includes a sensor synchronous acquisition control module, a multi-parameter timing matching module, a data processing and rule storage module, a running cycle automatic judgment module, and a synchronous dynamometer card and electric power card real-time drawing output and graphic interaction module;
[0028] The synchronous acquisition control module is respectively connected to the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector; the synchronous acquisition control module is connected to the multi-parameter timing matching module and the data processing and rule storage module; the multi-parameter timing matching module is connected to the data processing and rule storage module; the data processing and rule storage module is connected to the running cycle automatic judgment module; the running cycle automatic judgment module is connected to the synchronous dynamometer card and electric power card real-time drawing output and graphic interaction module;
[0029] The sensor synchronous acquisition control module controls the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector to perform synchronous parameter acquisition, and inputs the acquired data into the multi-parameter timing matching module and the data processing and rule storage module;
[0030] The multi-parameter timing matching module obtains synchronous data at the same counting point according to the acquired data and outputs it to the data processing and rule storage module;
[0031] The data processing and rule storage module performs synchronous processing and storage on the acquired data input by the sensor synchronous acquisition control module and the data input by the multi-parameter timing matching module, and outputs it to the running cycle automatic judgment module;
[0032] The running cycle automatic judgment module obtains the data of one running cycle of the pumping unit according to the data input by the data processing and rule storage module, and inputs it into the synchronous dynamometer card and electric power card real-time drawing output and graphic interaction module;
[0033] The synchronous dynamometer card and electric power card real-time drawing output and graphic interaction module performs real-time display output and data query of the synchronous grouping of the dynamometer card and the electric power card according to the data input by the running cycle automatic judgment module.
[0034] Preferably, the synchronously acquired data includes load, displacement, active power, current, power factor, and voltage data.
[0035] Preferably, the sensor synchronous acquisition control module simultaneously sends instructions to the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector through a wireless transmission network. After receiving the instructions, the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector perform at least one of the following operations:
[0036] Enable and stop the initialization of synchronous testing and synchronous measurement;
[0037] Perform clock synchronization and acquisition frequency setting;
[0038] Start collecting external data, store it at high speed, and stop collecting after reaching the set number of data points.
[0039] Preferably, the multi-parameter time sequence matching module matches the collected data into groups according to the time sequence to obtain the synchronous numbers at the same counting point.
[0040] Preferably, the data processing and rule warehousing module processes, marks, and stores the acquisition data input by the sensor synchronous acquisition control module and the data input by the multi-parameter time sequence matching module, and performs real-time noise reduction processing on the synchronous group diagrams of the indicator diagram and the electric work diagram.
[0041] Preferably, the operation cycle automatic judgment module automatically judges the starting point, the top dead center, the bottom dead center, the up stroke, and the down stroke of the operation cycle according to the data input by the data processing and rule warehousing module through the displacement magnitude and the numerical change situation, and obtains the data of one operation cycle of the pumping unit.
[0042] Preferably, the processing steps of the operation cycle automatic judgment module include:
[0043] Input all the collected data to form an array;
[0044] Judge whether the first point of the collected displacement data is a dead point. If not, set the first point as the starting point A; if so, move backward by multiple points to find the first moving point and set this moving point as the starting point A;
[0045] Search for the first inflection point B and the second inflection point C sequentially backward from the starting point A;
[0046] Judge whether the first inflection point B is the top dead center or the bottom dead center, and mark it; judge whether the second inflection point C is the top dead center or the bottom dead center, and mark it; calculate the displacement values and time values of the top and bottom dead centers, and output the stroke and the number of strokes per minute;
[0047] Continue to search backward after the second inflection point C to find the point D closest to the starting point A as the termination point;
[0048] Output all the data between the starting point A and the termination point D. The interval between the starting point A and the termination point D is one operation cycle.
[0049] Preferably, for the synchronous dynamometer card and electric power card real-time plotting output and graph interaction module, after performing graph smoothing processing on a set of data for one period input by the operation cycle automatic judgment module, graph plotting is carried out to output the dynamometer card and electric power card of the pumping unit, and data query is performed through interaction.
[0050] Preferably, the synchronous dynamometer card and electric power card real-time plotting output and graph interaction module includes a graph processing and display unit and a graph interaction unit;
[0051] The graph processing and display unit performs smoothing processing on the noise-reduced data and outputs the synchronous graph plotting result;
[0052] The graph interaction unit automatically queries the coordinate value data of the same displacement data point of the synchronous group graph according to the mouse position and outputs it.
[0053] Preferably, the processing steps of the graph processing and display unit include:
[0054] Input data for one period;
[0055] Perform N times of smoothing and noise reduction processing on the data by using the five-point linear sliding smoothing method, and output the processed data file; N takes values from 3 to 6;
[0056] For the processed data file, with displacement as the abscissa and load, active power, current, power factor, and voltage as the ordinates, perform synchronous image plotting and output the synchronous graph plotting result, and display it in different colors according to the upstroke and downstroke data marked by the operation cycle automatic judgment module.
[0057] Preferably, when performing synchronous image plotting, graph processing is performed by using graph association, including the following steps:
[0058] When the mouse is operated to move on any dynamometer card, electric power card, and electrical parameter graph, the mouse coordinate value is automatically recognized, and the load, active power, current, power factor, and voltage data of the same displacement point are automatically searched from the data for one period, and the data values are displayed on the graph.
[0059] Preferably, the graph interaction unit also performs associated query on the graph by using key point capture, including the following steps:
[0060] When the mouse is operated to move on any dynamometer card, electric power card, and electrical parameter graph, the mouse coordinate value is automatically recognized, and all data points within the preset threshold range of the mouse position are searched according to the set acquisition frequency;
[0061] Judge the inflection point data point where the value becomes larger or smaller, and take this inflection point as the key point;
[0062] Display the captured key points and display the data values of displacement, load, active power, current, power factor, and voltage;
[0063] Mark the key points in the database through the mouse confirmation key.
[0064] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0065] 1. The present invention uses a laser rangefinder (laser displacement sensor) to test the displacement parameters of the pumping unit, and the measurable stroke range can reach 12 meters; the number of acquisition points is increased from 256 working condition points in one operating cycle of the pumping unit to more than 400 working condition points, and the displacement acquisition accuracy is improved from ±1% F.S to ±0.03% F.S, expanding the measurable range and test accuracy of the pumping unit.
[0066] 2. In the present invention, the two compressive stress induction contacts on the load sensor are hemispherical tops, which expand the contact area and contact angle between the induction contact and the clamping surface of the suspension rope device, and improve the load test quality.
[0067] 3. In the present invention, the wireless dynamometer adopts a split structure. The laser emitted by the laser sensor projects upward from the wellhead, and the light spot is reflected by the reflector magnetically attached to the suspension rope device. When the "twisting braid" phenomenon occurs during the operation of the pumping unit, the offset value of the laser spot is very limited, improving the displacement test quality.
[0068] 4. In the present invention, the data collected by the load sensor and the displacement sensor are directly wirelessly transmitted to the on-site portable computer. The calibration and verification of the sensors are carried out independently, and the calibration information is retained on the single-chip microcomputer system of each sensor. The sensors do not need to be used in a matching manner, enhancing the compatibility of the equipment; the calculated values such as the integration of the dynamometer diagram area are completed by the supporting program of the portable computer and can be corrected automatically when an error occurs.
[0069] 5. In the present invention, through the synchronous dynamometer diagram and electric power diagram drawing component, the synchronous test control, synchronous acquisition, data processing, and graph drawing of the load sensor, displacement sensor, and electric energy comprehensive tester are realized. The electric power diagram of the pumping unit operation and other electric parameter-displacement diagrams such as current and power factor can be obtained in real time at the production site. The data and graphs such as the dynamometer diagram and electric power diagram can be associated, facilitating the analysis of point working conditions (each displacement point corresponds to a set of load and electric parameter data), enhancing the analysis and diagnosis capabilities, and having good intuitiveness and timeliness. Description of the Drawings
[0070] Figure 1 It is an application connection schematic diagram of the synchronous acquisition and drawing device of the pumping unit dynamometer diagram and electric power diagram according to an embodiment of the present invention.
[0071] Figure 2 It is an installation schematic diagram of the synchronous acquisition device according to an embodiment of the present invention.
[0072] Figure 3 It is the processing flowchart of the synchronous data processing unit of an embodiment of the present invention.
[0073] Figure 4 It is the processing flowchart of the graphics processing and display unit of an embodiment of the present invention.
[0074] Figure 5 It is the schematic diagram of the device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit, which is an embodiment of the present invention.
[0075] In the figure:
[0076] 1 - polished rod; 2 - upper splint of the hanger; 3 - wireless load sensor; 4 - lower splint of the hanger; 5 - magnetic absorption reflector; 6 - wireless laser displacement sensor; 7 - wellhead Christmas tree; 8 - distribution box; 9 - radio parameter collector. Specific embodiments
[0077] The following will make a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings.
[0078] The present invention provides a device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit, including: a split-type wireless dynamometer, a radio parameter collector, and a component for synchronously drawing the dynamometer card and electric power card; synchronization refers to the synchronous collection of load, displacement, and electrical parameters, and the formation of synchronous dynamometer cards and electric power cards;
[0079] The prior art can only draw the dynamometer card (load-displacement diagram) on-site and cannot draw the synchronous electric power card (active power-displacement diagram). Firstly, it is impossible to obtain synchronous electrical parameter values; secondly, for the electric power card, a computer, special software installation, and professional personnel are required to read the internal program to obtain data from the integrated electrical energy tester; thirdly, only the EXCEL spreadsheet of the computer can be used for graph drawing. Since the obtained data cannot be associated with the operating conditions of the up and down strokes of the pumping unit, the drawn graph is a curve graph of electrical parameters changing with time (the present invention is a closed curve graph changing with displacement). The present invention can achieve the synchronous collection and drawing of the dynamometer card and electric power card on-site;
[0080] The split-type wireless dynamometer and the radio parameter collector are respectively connected to the component for synchronously drawing the dynamometer card and electric power card;
[0081] The split-type wireless dynamometer includes a wireless load sensor, a wireless laser displacement sensor, and a reflector;
[0082] The wireless load sensor is clamped between the upper splint and the lower splint of the hanger, the wireless laser displacement sensor is placed between the wellhead device or the ground and the reflector, and the reflector is arranged on the hanger; the induction contact of the wireless load sensor adopts a hemispherical top structure;
[0083] There are three methods for displacement acquisition in the prior art: 1. Using a wire rope sensor, the stroke that can be measured is less than 8 meters, and the wire rope is prone to breakage and detachment, posing a safety hazard; 2. Using an acceleration sensor, the displacement is measured indirectly with large errors and cannot meet the accuracy requirements for energy-saving monitoring; 3. Simultaneously using a laser distance sensor and a wire rope sensor, but the displacement sensor is designed as an integral part with the load sensor and is installed on the suspension device of the pumping unit. The laser projects downward from the suspension device. When the pumping unit operates and the suspension device moves up and down with the walking beam of the pumping unit, different degrees of torsion will occur. When the torsion angle is too large, the reflecting point of the laser rangefinder will have a large offset, resulting in no displacement measurement or large measurement errors. All the dynamometers in the prior art adopt an integral structure and cannot all achieve the test of the dynamogram data that meets the quality requirements of the energy-saving monitoring data of the pumping unit with a stroke of more than 8 meters.
[0084] The present invention uses a laser distance sensor to measure displacement data, and the laser distance sensor and the load sensor are independent components. The wireless laser displacement sensor projects upward from the wellhead, and a reflector installed on the suspension device is used to assist in feedback of the light point position. It can test the pumping unit with a stroke of up to 12 meters, and the data accuracy and frequency are higher than those of the prior art.
[0085] The sensing contact of the load sensor in the prior art is a flat-top structure. The sensing contact of the load sensor of the present invention adopts a hemispherical-top structure and an included angle self-correction process. The sensing patches inside the hemispherical-top structure are also arranged in a hemispherical shape. When there is a certain angle between the sensing point and the sensing point in the exact middle of the spherical top, the supporting program automatically corrects the load to the sensing point in the exact middle. In the present invention, the load sensor is installed and clamped between the upper and lower clamping plates of the suspension device. The hemispherical-top structure can ensure that high-quality load data can still be obtained when the clamping surface is uneven, the contact area is small, or there is an included angle when the clamping surfaces are not parallel.
[0086] The wireless load sensor, the wireless laser displacement sensor, and the reflector of the present invention are three independent components. The wireless load sensor is clamped between the upper and lower clamping plates of the suspension device. The laser displacement sensor is placed above the wellhead device and below the reflector. The reflector is arranged at one end of the suspension device to assist the laser displacement sensor in collecting the position of the reflecting light point. The laser displacement sensor can also be placed on the ground.
[0087] The synchronous dynamogram and electrodynamogram drawing component is respectively connected to the split-type wireless dynamometer and the radio parameter collector;
[0088] The wireless load sensor and the wireless laser displacement sensor are respectively connected to the radio parameter collector;
[0089] The synchronous dynamogram and electrodynamogram drawing component performs the following operations:
[0090] Control the split - type wireless dynamometer and the radio parameter collector to collect data synchronously;
[0091] Process the collected data to obtain the data of one operating cycle of the pumping unit;
[0092] According to the data of one operating cycle of the pumping unit, synchronously form and display the dynamometer card and the electric - work card in real - time.
[0093] According to a specific embodiment of the present invention, the reflector is a magnetic - adsorption reflector.
[0094] According to a specific embodiment of the present invention, the reflector is arranged at one end of the suspension rope device.
[0095] According to a specific embodiment of the present invention, the laser displacement sensor is arranged at one end of the wellhead heat - preservation box (or on the ground).
[0096] According to a specific embodiment of the present invention, the synchronous dynamometer - card and electric - work - card drawing component includes a sensor synchronous acquisition control module, a multi - parameter timing matching module, a data processing and rule storage module, an operating - cycle automatic judgment module, and a synchronous dynamometer - card and electric - work - card real - time drawing output and graphic interaction module;
[0097] The synchronous acquisition control module is respectively connected to the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector; the synchronous acquisition control module is connected to the multi - parameter timing matching module and the data processing and rule storage module; the multi - parameter timing matching module is connected to the data processing and rule storage module; the data processing and rule storage module is connected to the operating - cycle automatic judgment module; the operating - cycle automatic judgment module is connected to the synchronous dynamometer - card and electric - work - card real - time drawing output and graphic interaction module;
[0098] The sensor synchronous acquisition control module controls the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector to perform synchronous parameter acquisition, and inputs the collected data into the multi - parameter timing matching module and the data processing and rule storage module;
[0099] The multi - parameter timing matching module obtains the synchronous data at the same counting point according to the collected data, and outputs it to the data processing and rule storage module;
[0100] The data processing and rule storage module performs synchronous processing and storage on the collected data input by the sensor synchronous acquisition control module and the data input by the multi - parameter timing matching module, and outputs it to the operating - cycle automatic judgment module;
[0101] The operating - cycle automatic judgment module obtains the data of one operating cycle of the pumping unit according to the data input by the data processing and rule storage module, and inputs it into the synchronous dynamometer - card and electric - work - card real - time drawing output and graphic interaction module;
[0102] The synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module automatically judges the data input to the module according to the operation cycle, and performs real-time display output and data query of the synchronous grouping of the indicator diagram and the electric power diagram.
[0103] According to a specific embodiment of the present invention, the synchronously collected data includes load, displacement, active power, current, power factor, and voltage data.
[0104] According to a specific embodiment of the present invention, the sensor synchronous acquisition control module sends instructions to the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector simultaneously through the wireless transmission network. After receiving the instructions, the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector perform at least one of the following operations:
[0105] Start and stop the synchronous test initialization and synchronous measurement;
[0106] Perform clock synchronization and acquisition frequency setting;
[0107] Start collecting external data and store it at high speed, and stop collecting after reaching the set number of points of data volume.
[0108] According to a specific embodiment of the present invention, the multi-parameter timing matching module matches the collected data into groups according to the timing to obtain the synchronous number at the same counting point.
[0109] According to a specific embodiment of the present invention, the data processing and rule warehousing module processes, marks, and stores the collected data input by the sensor synchronous acquisition control module and the data input by the multi-parameter timing matching module, and performs real-time noise reduction processing on the synchronous grouping of the indicator diagram and the electric power diagram.
[0110] According to a specific embodiment of the present invention, the operation cycle automatic judgment module automatically judges the starting point, top dead center, bottom dead center, up stroke, and down stroke of the operation cycle according to the data input by the data processing and rule warehousing module through the displacement size and numerical change situation, and obtains the data of one operation cycle of the pumping unit.
[0111] According to a specific embodiment of the present invention, the processing steps of the operation cycle automatic judgment module include:
[0112] Input all the collected data to form an array;
[0113] Judge whether the first point of the collected displacement data is a dead point. If not, set the first point as the starting point A; if so, move backward by multiple points to find the first moving point, and set this moving point as the starting point A;
[0114] Search backward from the starting point A in sequence to find the first inflection point B and the second inflection point C;
[0115] Judge whether the first inflection point B is the top dead center or the bottom dead center, and mark it; judge whether the second inflection point C is the top dead center or the bottom dead center, and mark it; calculate the displacement values and time values of the top and bottom dead centers, and output the stroke and the number of strokes per minute;
[0116] Continue to search backward after the second inflection point C to find the point D closest to the starting point A as the termination point;
[0117] Output all the data between the starting point A and the termination point D. The area between the starting point A and the termination point D is one operating cycle.
[0118] According to a specific embodiment of the present invention, for the synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module, after performing graphic smoothing processing on a set of data of one cycle input by the operating cycle automatic judgment module, perform graphic drawing, output the indicator diagram and electric power diagram of the pumping unit, and perform data query through interaction.
[0119] According to a specific embodiment of the present invention, the synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module includes a graphic processing display unit and a graphic interaction unit;
[0120] The graphic processing display unit performs smoothing processing on the noise-reduced data and outputs the synchronous graphic drawing result;
[0121] The graphic interaction unit automatically queries and outputs the coordinate values of the same displacement data points of the synchronous group diagram according to the mouse position.
[0122] According to a specific embodiment of the present invention, the processing steps of the graphic processing display unit include:
[0123] Input the data of one cycle;
[0124] Adopt the five-point linear sliding smoothing method to perform N times of smoothing and noise reduction processing on the data, and output the processed data file; N takes values from 3 to 6; the default is 5 times;
[0125] For the processed data file, with displacement as the abscissa and load, active power, current, power factor, and voltage as the ordinates, perform synchronous image drawing and output the synchronous graphic drawing result. According to the top and bottom stroke data marked by the operating cycle automatic judgment module, display them in different colors. For example, the bottom stroke is displayed as a black line, and the top stroke is displayed as a colored line.
[0126] According to a specific embodiment of the present invention, when performing synchronous image drawing, perform graphic processing by using graphic association, including the following steps:
[0127] When the mouse is operated to move on any indicator diagram, electric work diagram, and electrical parameter diagram, the mouse coordinate values are automatically recognized, and the load, active power, current, power factor, and voltage data of the same displacement point are automatically searched from the data of one cycle and displayed on the graph.
[0128] According to a specific implementation of the present invention, the graphic interaction unit also performs associated queries on the graph using key point capture, including the following steps:
[0129] When the mouse is operated to move on any indicator diagram, electric work diagram, and electrical parameter diagram, the mouse coordinate values are automatically recognized, and all data points within the preset threshold range of the mouse position are searched according to the set acquisition frequency;
[0130] Judge the inflection point data points where the value becomes larger or smaller, and use this inflection point as the key point;
[0131] Display the captured key points and display the displacement, load, active power, current, power factor, and voltage data values;
[0132] Mark the key points in the database through the mouse confirmation key.
[0133] Embodiment 1
[0134] According to a specific implementation of the present invention, in combination with the attached drawings, the synchronous acquisition and drawing device for the indicator diagram and electric work diagram of the pumping unit of the present invention is described in detail.
[0135] The present invention provides a synchronous acquisition and drawing device for the indicator diagram and electric work diagram of a pumping unit, including: a split-type wireless indicator, a radio parameter collector, and a synchronous indicator diagram and electric work diagram drawing component;
[0136] The split-type wireless indicator and the radio parameter collector are respectively connected to the synchronous indicator diagram and electric work diagram drawing component;
[0137] The split-type wireless indicator includes a wireless load sensor, a wireless laser displacement sensor, and a reflector;
[0138] The wireless load sensor is clamped between the upper and lower clamping plates of the suspension rope device, the wireless laser displacement sensor is placed between the wellhead heat preservation box (or the ground) and the reflector, and the reflector is arranged on the suspension rope device; the induction contact of the wireless load sensor adopts a hemispherical top structure;
[0139] The synchronous indicator diagram and electric work diagram drawing component is respectively connected to the split-type wireless indicator and the radio parameter collector;
[0140] The wireless load sensor and the wireless laser displacement sensor are respectively connected to the radio parameter collector;
[0141] The synchronous indicator diagram and electric work diagram drawing component performs the following operations:
[0142] Control the split-type wireless dynamometer and the radio parameter collector to collect data synchronously;
[0143] Process the collected data to obtain the data of one operating cycle of the pumping unit;
[0144] According to the data of one operating cycle of the pumping unit, synchronously form and display the dynamometer card and the electric power card in real time.
[0145] Embodiment 2
[0146] According to a specific implementation of the present invention, in conjunction with the drawings, the device for synchronously collecting and drawing the dynamometer card and the electric power card of the pumping unit of the present invention will be described in detail.
[0147] The present invention provides a device for synchronously collecting and drawing the dynamometer card and the electric power card of a pumping unit, including: a split-type wireless dynamometer, a radio parameter collector, and a component for synchronously drawing the dynamometer card and the electric power card;
[0148] The split-type wireless dynamometer and the radio parameter collector are respectively connected to the component for synchronously drawing the dynamometer card and the electric power card;
[0149] The split-type wireless dynamometer includes a wireless load sensor, a wireless laser displacement sensor, and a reflector; the reflector is a magnetic reflector;
[0150] The wireless load sensor is clamped between the upper clamping plate and the lower clamping plate of the suspension rope device, the wireless laser displacement sensor is placed between the wellhead heat preservation box (or the ground) and the reflector, the reflector is arranged on the suspension rope device, and in this embodiment, the reflector is arranged at one end of the suspension rope device; the induction contact of the wireless load sensor adopts a hemispherical top structure;
[0151] The component for synchronously drawing the dynamometer card and the electric power card is respectively connected to the split-type wireless dynamometer and the radio parameter collector;
[0152] The wireless load sensor and the wireless laser displacement sensor are respectively connected to the radio parameter collector;
[0153] The component for synchronously drawing the dynamometer card and the electric power card performs the following operations:
[0154] Control the split-type wireless dynamometer and the radio parameter collector to collect data synchronously; the synchronously collected data includes load, displacement, active power, current, power factor, and voltage data;
[0155] Process the collected data to obtain the data of one operating cycle of the pumping unit;
[0156] According to the data of one operating cycle of the pumping unit, synchronously form and display the dynamometer card and the electric power card in real time.
[0157] The synchronous dynamogram and electric power diagram drawing component includes a sensor synchronous acquisition control module, a multi-parameter timing matching module, a data processing and rule storage module, a running cycle automatic judgment module, and a synchronous dynamogram and electric power diagram real-time drawing output and graphic interaction module;
[0158] The synchronous acquisition control module is respectively connected to a wireless load sensor, a wireless laser displacement sensor, and a radio parameter collector; the synchronous acquisition control module is connected to the multi-parameter timing matching module and the data processing and rule storage module; the multi-parameter timing matching module is connected to the data processing and rule storage module; the data processing and rule storage module is connected to the running cycle automatic judgment module; the running cycle automatic judgment module is connected to the synchronous dynamogram and electric power diagram real-time drawing output and graphic interaction module;
[0159] The sensor synchronous acquisition control module controls the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector to perform synchronous parameter acquisition, and inputs the acquired data into the multi-parameter timing matching module and the data processing and rule storage module; the sensor synchronous acquisition control module simultaneously sends instructions to the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector through a wireless transmission network. After receiving the instructions, the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector perform at least one of the following operations:
[0160] Start and stop synchronous test initialization and synchronous measurement;
[0161] Perform clock synchronization and acquisition frequency setting;
[0162] Start collecting external data and store it at high speed, and stop collecting after reaching the set number of data points;
[0163] The multi-parameter timing matching module obtains synchronous data at the same counting point according to the acquired data and outputs it to the data processing and rule storage module; the multi-parameter timing matching module groups the acquired data according to timing to obtain synchronous data at the same counting point;
[0164] The data processing and rule storage module performs synchronous processing, marking, and storage on the acquisition data input by the sensor synchronous acquisition control module and the data input by the multi-parameter timing matching module, and outputs it to the running cycle automatic judgment module, and performs real-time noise reduction processing on the synchronous grouping of the dynamogram and the electric power diagram;
[0165] The running cycle automatic judgment module, according to the data input by the data processing and rule storage module, automatically judges the starting point, top dead center, bottom dead center, upstroke, and downstroke of the running cycle through the displacement size and numerical change situation, obtains the data of one running cycle of the pumping unit, and inputs it into the synchronous dynamogram and electric power diagram real-time drawing output and graphic interaction module; the specific processing steps of the running cycle automatic judgment module include:
[0166] Input all the collected data and form an array.
[0167] Determine whether the first point of the collected displacement data is a dead point. If not, set the first point as the starting point A; if so, move backward by multiple points to find the first moving point and set this moving point as the starting point A.
[0168] Sequentially search backward from the starting point A to find the first inflection point B and the second inflection point C.
[0169] Determine whether the first inflection point B is the top dead point or the bottom dead point and mark it; determine whether the second inflection point C is the top dead point or the bottom dead point and mark it; calculate the displacement values and time values of the top and bottom dead points and output the stroke and the number of strokes per minute.
[0170] Continue to search backward after the second inflection point C to find the point D closest to the starting point A as the termination point.
[0171] Output all the data between the starting point A and the termination point D. The section between the starting point A and the termination point D is one operating cycle.
[0172] The synchronous indicator diagram and electric work diagram real-time drawing output and graphic interaction module performs graphic smoothing processing on the grouped data of one cycle input by the operating cycle automatic judgment module, then performs graphic drawing, outputs the indicator diagram and electric work diagram of the pumping unit, and enables data query through interaction.
[0173] The synchronous indicator diagram and electric work diagram real-time drawing output and graphic interaction module includes a graphic processing and display unit and a graphic interaction unit.
[0174] The graphic processing and display unit performs smoothing processing on the noise-reduced data and outputs the synchronous graphic drawing result.
[0175] The graphic interaction unit automatically queries and outputs the coordinate values of the same displacement data points of the synchronous group diagram according to the mouse position.
[0176] The processing steps of the graphic processing and display unit include:
[0177] Input the data of one cycle.
[0178] Perform N times of smoothing and noise reduction processing on the data using the five-point linear sliding smoothing method and output the processed data file; N takes values from 3 to 6.
[0179] For the processed data file, with displacement as the abscissa and load, active power, current, power factor, and voltage as the ordinates, use the TeeChat control to draw synchronous images and output the results of synchronous graph drawing. Automatically judge the upstroke and downstroke data marked by the module according to the operating cycle and display them in different colors. It can also be implemented using other controls similar to TeeChat.
[0180] When performing synchronous graph drawing, use graph association to process the graph, including the following steps:
[0181] When the mouse is moved on any indicator diagram, electric work diagram, and electrical parameter diagram, automatically identify the mouse coordinate values, automatically search for the load, active power, current, power factor, and voltage data of the same displacement point from the data of one cycle, and display the data values on the graph.
[0182] The graph interaction unit also uses key point capture to perform associated queries on the graph, including the following steps:
[0183] When the mouse is moved on any indicator diagram, electric work diagram, and electrical parameter diagram, automatically identify the mouse coordinate values, and according to the set acquisition frequency, search for all data points within the preset threshold range of the mouse position;
[0184] Judge the inflection point data points where the value becomes larger or smaller, and use this inflection point as the key point;
[0185] Display the captured key points and display the displacement, load, active power, current, power factor, and voltage data values;
[0186] Mark the key points in the database through the mouse confirmation key.
[0187] Embodiment 3
[0188] According to a specific implementation scheme of the present invention, the synchronous acquisition and drawing process of the indicator diagram and electric work diagram of the present invention will be introduced in detail below.
[0189] (1) Synchronous control and data acquisition
[0190] In the design of the wireless transmission network, adopt a point-to-multipoint method, with the upper computer as the master station and other acquisition modules as slave stations. The master station controls the synchronous time-sharing reading of the data of electrical parameters, wireless indicator instruments, and moving liquid level devices. In the synchronous acquisition, design a complete and sound synchronous control communication message and message parsing mechanism to realize the synchronous control of the acquired data. The upper computer software uses wireless to control two data acquisition single-chip microcomputer systems (i.e., the wireless indicator instrument data acquisition single-chip microcomputer system and the 3169 electrical parameter instrument electrical parameter acquisition single-chip microcomputer system) to perform corresponding actions simultaneously, including operations such as synchronous test initialization, synchronous measurement, and stopping synchronous measurement.
[0191] (2) Full Stroke Judgment and Data Processing
[0192] First, the single-chip microcomputer system of the wireless dynamometer and the single-chip microcomputer system for collecting electrical parameters wait for the upper computer software to send a synchronous test initialization instruction to synchronize the clocks and set the acquisition frequency. When the single-chip microcomputer system of the wireless dynamometer and the single-chip microcomputer system for collecting electrical parameters of the 3169 electrical parameter instrument receive the synchronous measurement instruction simultaneously, they start data acquisition at the same time. The single-chip microcomputer system of the wireless dynamometer and the single-chip microcomputer system for collecting electrical parameters of the 3169 electrical parameter instrument collect according to the acquisition frequency issued by the upper computer, start collecting external data at the same time, and store it at high speed. After storing 800 points, it stops. The upper computer reads 800 points of data from each device, and matches and pairs the data of these two sets of data acquisition single-chip microcomputer systems. Judge the upper and lower dead points of the pumping unit and mark them, extract a complete stroke of data, and save it in a grouped and packaged manner.
[0193] (3) Color-Separated Same-Screen Display and Processing Output
[0194] Based on the grouped and packaged data and marks, with displacement as the abscissa and load, current, active power, and power factor as the ordinates, graph plotting is carried out. The four main curves are displayed synchronously on the same screen, and the upper and lower strokes are displayed in different colors. The main characteristic values such as the maximum and minimum values, stroke, stroke frequency, and the area of the power diagram are automatically searched and calculated by the system and displayed at the bottom of the screen. When the mouse moves above the graph, the parameter values are synchronously displayed. Near the extreme value points, automatic capture can be performed, and the characteristic points can be confirmed by mouse click and marked in the database. For the convenience of intuitive manual analysis, the following different smoothing processing methods can be selected for curve smoothing, and the smoothing processing methods are as follows:
[0195] Smoothing processing is carried out using the linear sliding average method:
[0196] Specifically, the amplitude of a certain point is corrected according to the amplitudes of the sampling points adjacent to it, so as to achieve the purpose of noise reduction of the waveform. The five-point weighted average method is adopted, and the weighting factor {h} = {h -2 , h-1, h0, h1, h2} = (1, 2, 3, 2, 1), and the basic calculation formula is:
[0197]
[0198] In the formula:
[0199] x is the sampling data;
[0200] y is the data after smoothing processing;
[0201] m is the number of data points;
[0202] h is the weighting factor,
[0203] The calculation formula for single-time smoothing is:
[0204] y1 = 1 / 5(3x1 + 2x2 + x3 - x4);
[0205] y2 = 1 / 10(4x1 + 3x2 + 2x3 + x4);
[0206] y i = 1 / 9(x i-2 + 2x i-1 + 3x i + 2x i+1 + x i+2 );
[0207] y m-1 = 1 / 10(x m-3 + 2x m-2 + 3x m-1 + 4x m );
[0208] y m-2 = 1 / 5(-x m-3 + x m-2 + 2x m-1 + 3x m );
[0209] Better noise reduction effects can be obtained by multiple smoothing. The number of smoothing times can be set manually, and the default number of smoothing times is 5 times.
[0210] (4) According to the energy-saving monitoring calculation and evaluation program in the software system, automatically search for and calculate each characteristic value, compare it with the energy-saving limit and evaluation value automatically calculated by the supporting software system, output the calculation results and the compliance evaluation conclusion, and generate a monitoring result report in real time.
[0211] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, the present invention can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
Claims
1. A device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit, characterized in that, Including: A split-type wireless dynamometer, a radio parameter collector, and a synchronous indicator diagram and electric power diagram drawing component; The synchronous indicator diagram and electric power diagram drawing component includes a sensor synchronous acquisition control module, a multi-parameter timing matching module, a data processing and rule storage module, an operation cycle automatic judgment module, and a synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module; The synchronous acquisition control module is respectively connected to a wireless load sensor, a wireless laser displacement sensor, and a radio parameter collector; the synchronous acquisition control module is connected to the multi-parameter timing matching module and the data processing and rule storage module; the multi-parameter timing matching module is connected to the data processing and rule storage module; the data processing and rule storage module is connected to the operation cycle automatic judgment module; The operation cycle automatic judgment module is connected to the synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module; the sensor synchronous acquisition control module controls the wireless load sensor, the wireless laser displacement sensor, and the radio parameter collector to perform synchronous parameter acquisition, and inputs the acquired data into the multi-parameter timing matching module and the data processing and rule storage module; the multi-parameter timing matching module obtains synchronous data at the same counting point according to the acquired data and outputs it to the data processing and rule storage module; The data processing and rule storage module synchronously processes and stores the acquisition data input by the sensor synchronous acquisition control module and the data input by the multi-parameter timing matching module, and outputs it to the operation cycle automatic judgment module; the operation cycle automatic judgment module obtains the data of one operation cycle of the pumping unit according to the data input by the data processing and rule storage module and inputs it into the synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module; the synchronous indicator diagram and electric power diagram real-time drawing output and graphic interaction module performs real-time display output and data query of the synchronous grouping of the indicator diagram and the electric power diagram according to the data input by the operation cycle automatic judgment module; The split-type wireless dynamometer and the radio parameter collector are respectively connected to the synchronous indicator diagram and electric power diagram drawing component; the split-type wireless dynamometer includes a wireless load sensor, a wireless laser displacement sensor, and a reflector; the wireless load sensor is clamped between the upper and lower clamping plates of the suspension rope device, the wireless laser displacement sensor is placed between the wellhead device or the ground and the reflector, and the reflector is arranged on the suspension rope device; the induction contact of the wireless load sensor adopts a hemispherical top structure; The synchronous indicator diagram and electric power diagram drawing component is respectively connected to the split-type wireless dynamometer and the radio parameter collector; the wireless load sensor and the wireless laser displacement sensor are respectively connected to the radio parameter collector; the synchronous indicator diagram and electric power diagram drawing component performs the following operations: Controlling the split-type wireless dynamometer and the radio parameter collector to synchronously acquire data; Processing the acquired data to obtain the data of one operation cycle of the pumping unit; According to the data of one operation cycle of the pumping unit, synchronously form and display the indicator diagram and the electric power diagram in real time.
2. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 1, characterized in that, The reflector is a magnetic adsorption reflector.
3. The dynamometer card and electric power diagram synchronous acquisition and drawing device according to claim 1 or 2, characterized in that The reflector is arranged at one end of the suspension rope device.
4. The dynamometer card and electric power diagram synchronous acquisition and drawing device according to claim 1, characterized in that The synchronously acquired data includes load, displacement, and active power, current, power factor, and voltage data.
5. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 4, characterized in that, The sensor synchronization acquisition control module sends instructions to the wireless load sensor, wireless laser displacement sensor, and radio parameter collector simultaneously through the wireless transmission network. After receiving the instructions, the wireless load sensor, wireless laser displacement sensor, and radio parameter collector perform at least one of the following operations: Initiate and stop the synchronization test initialization and synchronization measurement; Perform clock synchronization and acquisition frequency setting; Start collecting external data and store it at high speed, and stop collecting after reaching the set number of data points.
6. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 4, characterized in that, The multi-parameter time sequence matching module matches the collected data into groups according to the time sequence to obtain the synchronous number at the same counting point.
7. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 4, characterized in that, The data processing and rule storage module processes, marks, and stores the acquisition data input by the sensor synchronization acquisition control module and the data input by the multi-parameter time sequence matching module, and performs real-time noise reduction processing on the synchronous group diagrams of the indicator diagram and electric work diagram.
8. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 4, characterized in that, The operation cycle automatic judgment module automatically judges the starting point, top dead center, bottom dead center, upstroke, and downstroke of the operation cycle based on the data input by the data processing and rule storage module through the displacement magnitude and numerical change, and obtains the data of one operation cycle of the pumping unit.
9. The device for synchronously collecting and drawing the dynamometer card and electric power card of a pumping unit according to claim 8, characterized in that, The processing steps of the operation cycle automatic judgment module include: Input all the collected data to form an array; Judge whether the first point of the collected displacement data is a dead point. If not, set the first point as the starting point A; if so, move backward by multiple points to find the first moving point and set this moving point as the starting point A; Sequentially search backward from the starting point A to find the first inflection point B and the second inflection point C; Judge whether the first inflection point B is the top dead center or the bottom dead center and mark it; judge whether the second inflection point C is the top dead center or the bottom dead center and mark it; calculate the displacement values and time values of the top and bottom dead centers, and output the stroke and strokes per minute; Continue to search backward after the second inflection point C to find the point D closest to the starting point A as the termination point; Output all the data between the starting point A and the termination point D. The data between the starting point A and the termination point D is one operation cycle.
10. The dynamometer card and electric power diagram synchronous acquisition and drawing device according to claim 9, wherein, The synchronous indicator diagram and electric work diagram real-time drawing output and graphic interaction module performs graphic smoothing processing on the grouped data of one cycle input by the operation cycle automatic judgment module, then performs graphic drawing, outputs the indicator diagram and electric work diagram of the pumping unit, and performs data query through interaction.
11. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 10, characterized in that, The synchronous indicator diagram and electric work diagram real-time drawing output and graphic interaction module includes a graphic processing display unit and a graphic interaction unit; The graphic processing display unit performs smoothing processing on the noise-reduced data and outputs the synchronous graphic drawing result; The graphic interaction unit automatically queries and outputs the coordinate value data of the same displacement data point of the synchronous group diagram according to the mouse position.
12. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 11, characterized in that, The processing steps of the graphic processing display unit include: Input the data of one cycle; Perform N times of smoothing and noise reduction processing on the data using the five-point linear sliding smoothing method, and output the processed data file; N takes values from 3 to 6; For the processed data file, with displacement as the abscissa and load, active power, current, power factor, and voltage as the ordinates, synchronously draw the images and output the results of the synchronous graph drawing. Automatically judge the upstroke and downstroke data marked by the module according to the operating cycle and display them in different colors.
13. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 12, characterized in that, When performing synchronous graph drawing, the graph is processed using graph association, including the following steps: When the mouse is moved on any indicator diagram, electric work diagram, and electrical parameter diagram, the mouse coordinate values are automatically recognized, and the load, active power, current, power factor, and voltage data of the same displacement point are automatically searched from the data of one cycle and the data values are displayed on the graph.
14. The device for synchronously collecting and drawing the dynamometer card and electric power card of the pumping unit according to claim 13, characterized in that, The graph interaction unit also performs associated queries on the graph using key point capture, including the following steps: When the mouse is moved on any indicator diagram, electric work diagram, and electrical parameter diagram, the mouse coordinate values are automatically recognized, and all data points within the preset threshold range of the mouse position are searched according to the set acquisition frequency; Judge the inflection point data points where the numerical value becomes larger or smaller, and use the inflection point as the key point; Display the captured key points and display the displacement, load, active power, current, power factor, and voltage data values; mark the key points in the database through the mouse confirmation key.
Citation Information
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