Automatic assembly equipment for vehicle-mounted camera connectors
By designing the automatic assembly equipment of vehicle camera connectors, the problems of low assembly efficiency and parts damage are solved, and the rapid and reliable assembly of parts is achieved.
Patent Information
- Application Number
- CN202310012931.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-05
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2043-01-05
AI Technical Summary
In the prior art, the assembly efficiency of vehicle-mounted camera connectors is low, and manual assembly can easily lead to damage to parts or improper installation position.
Design an automatic assembly equipment for on-board camera connectors, including a workbench, conveying line, rubber packing and loading mechanism, first rubber ring assembly mechanism, aluminum plate assembly mechanism, snap ring assembly mechanism and robot material collection mechanism, and use cylinders and robot components to realize automatic assembly and inspection of parts.
It realizes rapid assembly of vehicle-mounted camera connector components, reduces component damage caused by manual operation, and improves assembly efficiency and product quality.
Smart Images

Figure CN116053875B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of assembly, and in particular to automatic assembly equipment for a vehicle-mounted camera connector. Background Art
[0002] An on-board camera is a device installed on a car to capture and record images of the car's surrounding environment, such as when the car is parking, driving, and reversing. Since most on-board cameras are installed outside the cab, the on-board camera and the connector electrically connected to it must have waterproof performance requirements. Existing on-board camera connectors are mainly assembled manually.
[0003] In the process of implementing the prior art, the inventors found that:
[0004] Most of the parts of the vehicle-mounted camera connector are small in size. During the manual assembly process, the parts assembly takes a long time, and often the parts are damaged or the installation position is improper due to improper force when installing a certain workpiece, so that the parts are directly damaged or the installation of subsequent parts cannot be completed, resulting in low product assembly efficiency.
[0005] Therefore, it is necessary to provide a solution that can improve the assembly efficiency of the vehicle-mounted camera connector to solve the technical problem of low assembly efficiency of the vehicle-mounted camera connector in the prior art. Summary of the Invention
[0006] The main technical problem solved by the present invention is to solve the technical problem of low assembly efficiency of vehicle-mounted camera connectors in the prior art.
[0007] In order to solve the above technical problems, a technical solution adopted by the present invention is:
[0008] Provided is an automatic assembly device for a vehicle-mounted camera connector, comprising:
[0009] Workbench;
[0010] A conveying line provided on the workbench;
[0011] At least a rubber-coated part loading mechanism, a first rubber ring assembly mechanism, an aluminum plate assembly mechanism, a clamping ring assembly mechanism, a manipulator material taking mechanism, and a second rubber ring assembly mechanism are sequentially arranged along the conveying direction of the conveying line.
[0012] In a preferred embodiment of the present invention, the conveying line comprises at least a mold ejection assembly and a jig return assembly;
[0013] The ejection mold assembly includes: a plurality of jigs, a slide rail conveying assembly connected to the plurality of jigs, a plurality of push hook assemblies connected to the plurality of jigs, a push guide rail assembly connected to the plurality of push hook assemblies for pushing the plurality of jigs to slide on the slide rail conveying assembly, and a push guide rail driving assembly connected to the push guide rail assembly;
[0014] Wherein, the jig is used to place the rubber-coated part.
[0015] In a preferred embodiment of the present invention, the rubber-coated part feeding mechanism at least includes a rubber-coated part conveying mechanism and a rubber-coated part clamping mechanism;
[0016] The rubber-coated parts conveying mechanism includes: a chain sprocket conveying assembly, a plurality of connecting plate assemblies arranged on the chain sprocket conveying assembly, and a rubber-coated parts feeding jig arranged on the connecting plate assemblies;
[0017] The rubber-coated part clamping mechanism includes: a rubber-coated part clamping robot assembly arranged perpendicular to the direction of the rubber-coated part feeding fixture, a rubber-coated part first cylinder assembly connected to the rubber-coated part clamping robot assembly and used to move the rubber-coated part in the vertical direction, and a rubber-coated part second cylinder assembly connected to the first cylinder assembly and used to move the rubber-coated part in the horizontal direction.
[0018] In a preferred embodiment of the present invention, the first rubber ring assembly mechanism at least includes a first rubber ring vibration plate feeding mechanism and a first rubber ring installation mechanism;
[0019] The first rubber ring vibration plate feeding mechanism includes a first rubber ring vibration plate, a first rubber ring transmission channel connected to the first rubber ring vibration plate, and a first rubber ring material distribution component connected to the first rubber ring transmission channel. A first rubber ring direct vibration component is also provided below the first rubber ring transmission channel.
[0020] The first rubber ring installation mechanism includes a first rubber ring suction head assembly, a first rubber ring first cylinder assembly connected to the first rubber ring suction head assembly and used to move the first rubber ring in a vertical direction, and a first rubber ring second cylinder assembly connected to the first rubber ring first cylinder assembly and used to move the first rubber ring in a horizontal direction;
[0021] Wherein, the first rubber ring assembly mechanism is used to install the first rubber ring on the rubber-encapsulated component.
[0022] In a preferred embodiment of the present invention, the snap ring assembly mechanism includes a snap ring vibration plate feeding mechanism and a snap ring installation mechanism;
[0023] The clamp ring vibration plate feeding mechanism includes a clamp ring vibration plate, a clamp ring transmission channel connected to the clamp ring vibration plate, a clamp ring material distribution component connected to the clamp ring transmission channel, and a clamp ring direct vibration component is further provided below the clamp ring transmission channel;
[0024] The snap ring installation mechanism includes a snap ring suction head assembly, a snap ring first cylinder assembly connected to the snap ring suction head assembly and used to move the snap ring suction head assembly in a vertical direction, and a snap ring second cylinder assembly connected to the snap ring first cylinder assembly and used to move the snap ring in a horizontal direction;
[0025] Wherein, the moving direction of the second cylinder assembly of the clamping ring is not perpendicular to the conveying direction of the conveying line.
[0026] In a preferred embodiment of the present invention, the clamping ring installation mechanism further includes a pressing plate assembly for fixing the first rubber ring and the aluminum plate rubber-coated part assembled on the jig by the clamping ring first cylinder assembly and the clamping ring second cylinder assembly when installing the clamping ring;
[0027] Wherein, the pressure plate assembly at least includes a pressure plate and a pressure plate driving assembly connected to the pressure plate;
[0028] A U-shaped groove is provided on the pressure plate, and the opening direction of the U-shaped groove is opposite to the moving direction of the second cylinder assembly of the clamping ring.
[0029] In a preferred embodiment of the present invention, the workbench is also provided with a concentricity detection device, and the manipulator material picking mechanism includes at least a first manipulator and a second manipulator. The first manipulator is used to place the rubber-coated parts that have been assembled with the first rubber ring, aluminum plate, and clamping ring on the conveyor line on the concentricity detection device, and the second manipulator is used to place the rubber-coated parts that have been assembled with the first rubber ring, aluminum plate, and clamping ring placed on the detection device on the second rubber ring installation mechanism position.
[0030] In a preferred embodiment of the present invention, the workbench is further provided with an airtightness detection device behind the second rubber ring installation mechanism along the direction of the conveying line;
[0031] The air tightness detection device includes at least several air tightness detection jigs, an air tightness detection component arranged on the air tightness detection jig and capable of driving the air tightness detection jig to move vertically, and a cylinder component arranged under the air tightness detection jig and capable of driving the air tightness detection jig to move in the horizontal direction perpendicular to the direction of the conveyor line.
[0032] In a preferred embodiment of the present invention, a first rubber ring position detection component is further provided between the first rubber ring feeding mechanism and the aluminum plate feeding mechanism for determining the installation position of the first rubber ring.
[0033] The beneficial effects of the present invention are: through the automatic assembly equipment of the vehicle-mounted camera connector provided by the present application, the rapid assembly of the vehicle-mounted camera connector parts can be achieved, and the assembly equipment provided by the present application can eliminate manual labor as much as possible, thereby reducing the damage to the parts caused by manual assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a structural diagram of a preferred embodiment of the vehicle-mounted camera connector provided by the present invention;
[0035] Figure 2 This is a structural diagram of a preferred embodiment of the automatic assembly equipment for vehicle-mounted camera connectors provided by the present invention;
[0036] Figure 3 This is a structural diagram of a preferred embodiment of the conveyor line provided by the present invention;
[0037] Figure 4 This is a structural diagram of a preferred embodiment of the rubber-coated parts feeding mechanism provided by the present invention;
[0038] Figure 5 It is a structural schematic diagram of a preferred embodiment of the first rubber ring assembly mechanism provided by the present invention;
[0039] Figure 6 It is a structural schematic diagram of a preferred embodiment of the snap ring assembly mechanism provided by the present invention;
[0040] The markings of the components in the accompanying drawings are as follows:
[0041] Car camera connector automatic assembly equipment-100; Car camera connector-10; Rubber coated parts-101;
[0042] First rubber ring 102; aluminum plate 103; retaining ring 104; second rubber ring 105; workbench 11; conveyor line 12; ejector assembly 121; fixture 1210; slide rail conveyor assembly 1212; push hook assembly 1213; push rail assembly 1214; push rail drive assembly 1215; fixture reflow assembly 122; concentricity detection device 13; air tightness detection device 14; air tightness detection fixture 140; air tightness detection assembly 141; air tightness detection fixture cylinder assembly 142; first rubber ring position detection assembly 15; Rubber-coated parts feeding mechanism-20; rubber-coated parts conveying mechanism-21; chain and sprocket conveying assembly-210; connecting plate assembly-211; rubber-coated parts feeding fixture-212; rubber-coated parts clamping mechanism-22; rubber-coated parts clamping robot assembly-220; first cylinder assembly-221; second cylinder assembly-222; first rubber ring assembly-30; first rubber ring vibrating plate feeding mechanism-301; first rubber ring vibrating plate-3010; first rubber ring transmission channel-3011; first rubber ring distributing assembly-3012; first rubber ring direct vibration assembly-3013; first rubber ring installation mechanism-30 2; first rubber ring suction head assembly 3020; first rubber ring first cylinder assembly-3021; first rubber ring second cylinder assembly-3022; aluminum plate assembly mechanism-40; aluminum plate vibration plate feeding mechanism-401; aluminum plate vibration plate-4010; aluminum plate transmission channel-4011; aluminum plate material separation assembly-4012; aluminum plate direct vibration assembly-4013; aluminum plate installation mechanism-402; aluminum plate suction head assembly-4020; aluminum plate first cylinder assembly-4021; aluminum plate second cylinder assembly-4022; snap ring assembly mechanism-50; snap ring vibration plate feeding mechanism-501; snap ring vibration plate- 5010; snap ring transmission channel-5011; snap ring material distribution assembly-5012; snap ring direct vibration assembly-5013; snap ring installation mechanism-502; snap ring suction head assembly-5020; snap ring first cylinder assembly-5021; snap ring second cylinder assembly-5022; pressure plate assembly-5023; pressure plate-50230; pressure plate drive assembly-50231; U-shaped groove-50232; manipulator material picking mechanism-60; first manipulator-600; second manipulator-601; second rubber ring assembly mechanism-70; second rubber ring assembly fixture-700; conveyor belt-701. DETAILED DESCRIPTION
[0043] The preferred embodiments of the present invention are described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more precise definition of the protection scope of the present invention.
[0044] See also Figures 1 to 2The present invention applies for an automatic assembly device 100 for a vehicle-mounted camera connector, comprising: a workbench 11; a conveyor line 12 arranged on the workbench 11; at least a rubber-coated part loading mechanism 20, a first rubber ring assembly mechanism 30, an aluminum plate assembly mechanism 40, a clamping ring assembly mechanism 50, a robot picking mechanism 60, and a second rubber ring assembly mechanism 70 are arranged in sequence along the conveying direction of the conveyor line 12.
[0045] Specifically, the vehicle camera connector 10 is as follows Figure 1 As shown, the vehicle camera connector 10 includes a rubber cover 101, a first rubber ring 102, an aluminum plate 103, a snap ring 104, and a second rubber ring 105. The first rubber ring 102, the snap ring 104, and the second rubber ring 105 are all small components, which are time-consuming and labor-intensive to install manually. Furthermore, due to the installation position of the components or the fragility of their materials, the components often get installed incorrectly or get damaged during installation, resulting in low assembly efficiency for the vehicle camera connector 10.
[0046] like Figure 3 As shown, the workbench 11 is mainly used to set up a conveyor line 12 to facilitate the installation of the vehicle camera connector 10.
[0047] The conveyor line 12 is mainly used to realize the installation of various components of the vehicle-mounted camera through the conveyor line 12. It can be understood that the conveyor line is just a part of the conveyor line for conveying components. In another embodiment, the conveyor line 12 at least includes a push mold assembly 121 and a jig 1210 reflux assembly; the push mold assembly 121 includes: a number of jigs 1210, a slide rail conveying assembly 1212 connected to the number of jigs 1210, a number of push hook assemblies connected to the number of jigs 1210, a pushing guide rail assembly 1214 connected to the number of push hook assemblies for pushing the number of jigs 1210 to slide on the slide rail conveying assembly 1212, and a pushing guide rail drive assembly 1215 connected to the pushing guide rail assembly 1214; wherein, the jig 1210 is used to place the rubber-coated part 101.
[0048] Specifically, the jig 1210 of the ejection mold assembly 121 of the conveyor line 12 specifically includes a jig base plate and a special-shaped plate connected to the jig base plate, and two push rods are provided on the upper end surface of the special-shaped plate to fix the rubber-coated part 101. The slide rail conveying assembly 1212 of the ejection mold assembly 121 of the conveyor line 12 specifically includes a plurality of H-shaped support seats arranged at a predetermined distance, and slide rails arranged in pairs on the H-shaped support seats, and the jig 1210 is placed on the slide rails. The pushing guide rail assembly 1214 includes a pushing guide rail base provided between the plurality of H-shaped support seats, and a pushing guide rail provided on the pushing guide rail base that is lower than the slide rail. The pushing guide rail is connected to a guide rail drive assembly for driving the pushing guide rail. The pushing guide rail is also connected to a push hook assembly, and the push hook assembly includes a push hook connected to the jig 1210. The jig reflow assembly 122 is mainly used to move the jig 1210 back to its original position when the jig 1210 is pushed to a certain position.
[0049] The specific form of the push mold assembly 121 of the conveyor line 12 is that the guide rail driving assembly drives the guide rail assembly 1214 to move in the opposite direction of the assembly direction of the conveyor line 12, the push hook will retreat, and then the guide rail driving assembly drives the guide rail assembly 1214 to move in the same direction as the assembly direction of the conveyor line 12, and the push hook will push the fixture 1210 to move.
[0050] In another embodiment, Figure 4 As shown, the rubber-coated part feeding mechanism 20 at least includes a rubber-coated part conveying mechanism 21 and a rubber-coated part clamping mechanism 22; the rubber-coated part conveying mechanism 21 includes: a chain sprocket conveying assembly 210, a plurality of connecting plate assemblies 211 provided on the chain sprocket conveying assembly 210, and a rubber-coated part feeding fixture 212 provided on the connecting plate assembly 211; the rubber-coated part clamping mechanism 22 includes: a rubber-coated part clamping robot assembly 220 arranged perpendicular to the direction of the rubber-coated part feeding fixture 212, a rubber-coated part first cylinder assembly 221 connected to the rubber-coated part clamping robot assembly 220 and used for moving the rubber-coated part 101 in the vertical direction, and a rubber-coated part second cylinder assembly 222 connected to the first cylinder assembly 221 and used for moving the rubber-coated part 101 in the horizontal direction.
[0051] Specifically, the plastic-coated article conveying mechanism of the plastic-coated article loading mechanism 20 is primarily used to transport the plastic-coated article 101 to a predetermined location. The plastic-coated article gripping mechanism 22 then places the plastic-coated article 101 on a jig 1210 on the conveyor line 12. The chain-sprocket conveyor assembly 210 primarily comprises two sprockets spaced a certain distance apart, a chain mounted on the sprockets, and a connecting plate connected to the chain. A plastic-coated article loading jig 212 is mounted on the connecting plate to move the plastic-coated article 101. The plastic-coated article gripping mechanism 22 is primarily used to place the plastic-coated article 101 on the conveyor line 12.
[0052] In another embodiment, Figure 5 As shown, the first rubber ring assembly mechanism 30 at least includes a first rubber ring vibration disk feeding mechanism 301 and a first rubber ring installation mechanism 302; the first rubber ring vibration disk 3010 feeding mechanism 301 includes a first rubber ring vibration disk 3010, a first rubber ring transmission channel 3011 connected to the first rubber ring vibration disk 3010, and a first rubber ring distribution component 3012 connected to the first rubber ring transmission channel 3011. A first rubber ring direct vibration component 3012 is also provided below the first rubber ring transmission channel 3011. 13; The first rubber ring installation mechanism 302 includes a first rubber ring suction head assembly 3020, a first rubber ring first cylinder assembly 3021 connected to the first rubber ring suction head assembly 3020 and used for moving the first rubber ring 102 in the vertical direction, and a first rubber ring second cylinder assembly 3022 connected to the first rubber ring first cylinder assembly 3021 and used for moving the first rubber ring 102 in the horizontal direction; wherein, the first rubber ring assembly mechanism 30 is used to install the first rubber ring 102 on the rubber package 101.
[0053] Specifically, the first rubber ring vibration disk feeding mechanism 301 is mainly used to arrange the first rubber ring 102 in an orderly manner and move it to the position where the suction head of the first rubber ring 102 installation mechanism sucks it. The first rubber ring vibration disk 3010 is mainly used to achieve orderly arrangement of the smaller parts, and then transmit them to the position where the suction head of the first rubber ring installation mechanism 302 sucks them through the first rubber ring transmission channel 3011. It should be noted that a first rubber ring direct vibration component 3013 is provided below the first rubber ring transmission channel 3011, which is used to realize the movement of the first rubber ring 102 in the first rubber ring transmission channel 3011. And in order to ensure that the first rubber ring installation mechanism 302 does not suck too much when sucking, a first rubber ring distributing component 3012 is also provided, which is used to suck the first rubber ring 102 of the first rubber ring transmission channel 3011 one by one in sequence. The first rubber ring distributing component 3012 at least includes a distributing seat connected to the first rubber ring transmission channel 3011, a photoelectric sensor, a distributing seat induction adjustment block, etc. The first rubber ring suction head assembly 3020 of the first rubber ring installation mechanism 302 includes at least a suction head and a suction device for driving the suction head to suck. The first rubber ring first cylinder assembly 3021221 is used to move the first rubber ring 102 vertically, and the first rubber ring second cylinder assembly 3022 is used to move the first rubber ring 102 horizontally.
[0054] In another embodiment, the aluminum plate assembly mechanism 40 at least includes an aluminum plate vibration plate 4010 feeding mechanism 401 and an aluminum plate installation mechanism 402; the aluminum plate vibration plate 4010 feeding mechanism 401 includes an aluminum plate vibration plate 4010, an aluminum plate transmission channel 4011 connected to the aluminum plate vibration plate 4010, and an aluminum plate material separation component 4012 connected to the aluminum plate transmission channel 4011. An aluminum plate direct vibration is also provided below the aluminum plate transmission channel 4011. Component 4013; the aluminum plate installation mechanism 402 includes an aluminum plate suction head component 4020, an aluminum plate first cylinder component 4021 connected to the aluminum plate suction head component 4020 and used for moving the aluminum plate 103 in the vertical direction, and an aluminum plate second cylinder component 4022 connected to the aluminum plate first cylinder component 4021 and used for moving the aluminum plate 103 in the horizontal direction; wherein, the aluminum plate assembly mechanism 40 is used to install the aluminum plate 103 on the rubber-coated component 101.
[0055] Specifically, the aluminum plate vibration disk 4010 feeding mechanism 401 is mainly used to arrange the aluminum plates 103 in an orderly manner and move them to the position where the aluminum plate installation mechanism 402 suction head sucks. The aluminum plate vibration disk 4010 is mainly used to achieve orderly arrangement of the smaller parts, and then transmit them to the position where the aluminum plate installation mechanism 402 suction head sucks through the aluminum plate transmission channel 4011. It should be pointed out that an aluminum plate direct vibration component 4013 is provided under the aluminum plate transmission channel 4011, which is used to realize the movement of the aluminum plate 103 in the aluminum plate transmission channel 4011. And in order to ensure that the aluminum plate installation mechanism 402 does not suck too much when sucking, an aluminum plate dividing component 4012 is also provided, which is used to suck the aluminum plates 103 of the aluminum plate transmission channel 4011 one by one in sequence. The aluminum plate dividing component 4012 at least includes a dividing seat connected to the aluminum plate transmission channel 4011, a photoelectric sensor, a dividing seat induction adjustment block, etc. The aluminum plate suction head assembly 4020 of the aluminum plate mounting mechanism 402 includes at least a suction head and a suction device for driving the suction head to suck. The aluminum plate first cylinder assembly 4021 is used to move the aluminum plate 103 in the vertical direction, and the aluminum plate second cylinder assembly 4022 is used to move the aluminum plate 103 in the horizontal direction.
[0056] In another embodiment, Figure 6As shown, the clamping ring assembly mechanism 50 includes a clamping ring vibration plate 5010 feeding mechanism 501 and a clamping ring installation mechanism 502; the clamping ring vibration plate 5010 feeding mechanism 501 includes a clamping ring vibration plate 5010, a clamping ring transmission channel 5011 connected to the clamping ring vibration plate 5010, a clamping ring dividing component 5012 connected to the clamping ring transmission channel 5011, and a clamping ring direct vibration component 5013 is further provided below the clamping ring transmission channel 5011; the clamping ring The mounting mechanism 502 includes a snap ring suction head assembly 5020, a snap ring first cylinder assembly 5021221 connected to the snap ring suction head assembly 5020 and used for moving the snap ring suction head assembly 5020 in a vertical direction, and a snap ring second cylinder assembly 5022 connected to the snap ring first cylinder assembly 5021 and used for moving the snap ring 104 in a horizontal direction; wherein, the moving direction of the snap ring second cylinder assembly 5022 is not perpendicular to the conveying direction of the conveyor line 12.
[0057] It should be noted that the feeding mechanism 501 of the snap ring vibration plate 5010 and the snap ring installation mechanism 502 are similar to the feeding mechanism 401 and the aluminum plate installation mechanism 402 of the aluminum plate vibration plate 4010 described above. The difference is that the movement direction of the snap ring second cylinder assembly 5022 is not perpendicular to the conveying direction of the conveyor line 12. This is mainly due to the fact that the corresponding snap ring groove position is provided in the rubber-coated part 101. Only when the snap ring 104 is correctly installed in the snap ring groove position can the vehicle-mounted camera connector 10 be correctly installed. In addition, when installing the snap ring 104, the snap ring installation mechanism 502 first absorbs the snap ring 104 through the snap ring first cylinder assembly 5021, then moves to a certain position away from the rubber-coated part 101 through the snap ring second cylinder assembly 5022, stops moving, and then the snap ring first cylinder assembly 5021 moves toward the end face of the rubber-coated part 101 where the aluminum plate 103 is installed. Then, the snap ring second cylinder assembly 5022 moves again. It can be understood that the snap ring installation mechanism 502 does not directly install the snap ring 104, but moves it multiple times, and finally moves it to the snap ring groove corresponding to the rubber-coated component 101 on the end surface of the aluminum plate 103.
[0058] In another embodiment, the snap ring installation mechanism 502 also includes a pressure plate assembly 5023, which is used for the snap ring first cylinder assembly 5021 and the snap ring second cylinder assembly 5022 to fix the rubber-coated part 101 on the fixture 1210 that has been assembled with the first rubber ring 102 and the aluminum plate 103 when installing the snap ring 104; wherein, the pressure plate assembly 5023 at least includes a pressure plate 50230 and a pressure plate driving assembly 50231 connected to the pressure plate 50230; a U-shaped groove 50232 is opened on the pressure plate 50230, and the opening direction of the U-shaped groove 50232 is opposite to the moving direction of the snap ring second cylinder assembly 5022.
[0059] Specifically, in order to ensure that the snap ring 104 is installed in the snap ring groove of the rubber-coated part 101, during installation, the rubber-coated part 101 with the aluminum plate 103 is pressed by the pressure plate assembly 5023, thereby ensuring that the snap ring 104 has enough space in the vertical direction to be installed in the snap ring groove.
[0060] In another embodiment, a concentricity detection device 13 is further provided on the workbench 11, and the manipulator material picking mechanism 60 includes at least a first manipulator 600 and a second manipulator 601. The first manipulator 600 is used to place the rubber-coated part 101 assembled with the first rubber ring 102, aluminum plate 103, and snap ring 104 on the conveyor line 12 on the concentricity detection device 13, and the second manipulator 601 is used to place the rubber-coated part 101 assembled with the first rubber ring 102, aluminum plate 103, and snap ring 104 placed on the detection device on the second rubber ring installation mechanism position.
[0061] Specifically, the concentricity detection device 13 is mainly used to detect whether the aluminum plate 103 and the retaining ring 104 are missing, and whether the concentricity of the partially installed workpiece meets the predetermined requirements. In a preferred embodiment provided in this application, the concentricity detection is performed using CCD.
[0062] It should be noted that the manipulator material picking mechanism 60 includes a first manipulator 600 , a second manipulator 601 , a connecting plate connected to the first manipulator 600 and the second manipulator 601 , and a driving component that drives the first manipulator 600 and the second manipulator 601 .
[0063] The second rubber ring installation mechanism may include a conveyor belt 701 and a second rubber ring assembly jig 700 disposed on one side of the conveyor belt. In this embodiment, the rubber-coated component 101, which includes the first rubber ring 102, aluminum plate 103, and snap ring 104, is placed on the second rubber ring assembly jig 700 to thereby install the second rubber ring 105. It is understood that the second rubber ring assembly jig 700 may be provided with terminals for securing the second rubber ring 105. When the rubber-coated component 101, which includes the first rubber ring 102, aluminum plate 103, and snap ring 104, is placed on the second rubber ring assembly jig 700, the second rubber ring 105 is installed on the rubber-coated component 101, which includes the first rubber ring 102, aluminum plate 103, and snap ring 104, to form the vehicle-mounted camera connector 10.
[0064] In another embodiment, the workbench 11 is further provided with an airtightness detection device 14 behind the second rubber ring installation mechanism along the direction of the conveyor line 12; the airtightness detection device 14 includes at least a plurality of airtightness detection jigs 140, an airtightness detection component 141 provided on the airtightness detection jig 140 and capable of driving the airtightness detection jig 140 to move vertically, and an airtightness detection jig cylinder component 142 provided under the airtightness detection jig 140 and capable of driving the airtightness detection jig 140 to move in a horizontal direction perpendicular to the direction of the conveyor line 12.
[0065] Specifically, the air tightness testing device 14 includes a conveyor belt, a mechanical clamping component, an air tightness testing fixture 140, an air tightness testing fixture cylinder component 142, an air tightness testing component 141, another mechanical clamping component, and another conveyor belt.
[0066] The conveyor belt receives the vehicle-mounted camera connector 10, and the mechanical clamping component clamps the vehicle-mounted camera connector 10 to the airtightness testing jig 140. The airtightness testing jig cylinder assembly 142 conveys it to the bottom of the airtightness testing assembly 141. The airtightness testing assembly 141 moves vertically to press the vehicle-mounted camera connector 10 for testing. After the test is completed, the airtightness testing jig cylinder assembly 142 continues to convey, and then another mechanical clamping assembly conveys the vehicle-mounted camera connector 10 to another conveyor belt.
[0067] Furthermore, a first rubber ring position detection component 15 is provided between the first rubber ring feeding mechanism and the aluminum plate feeding mechanism for determining the installation position of the first rubber ring.
[0068] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention's description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automatic assembly device for a vehicle-mounted camera connector, characterized in that: include: Workbench; A conveying line provided on the workbench; At least a rubber-coated part loading mechanism, a first rubber ring assembly mechanism, an aluminum plate assembly mechanism, a clamping ring assembly mechanism, a manipulator material taking mechanism, and a second rubber ring assembly mechanism are sequentially arranged along the conveying direction of the conveying line; The conveyor line includes at least a mold ejection assembly and a jig return assembly; the mold ejection assembly includes: a plurality of jigs, a slide rail conveying assembly connected to the plurality of jigs, a plurality of push hook assemblies connected to the plurality of jigs, a push guide rail assembly connected to the plurality of push hook assemblies for pushing the plurality of jigs to slide on the slide rail conveying assembly, and a push guide rail drive assembly connected to the push guide rail assembly; wherein the jig is used to place the rubber-coated parts; The first rubber ring assembly mechanism at least includes a first rubber ring vibration disk feeding mechanism and a first rubber ring installation mechanism; the first rubber ring vibration disk feeding mechanism includes a first rubber ring vibration disk, a first rubber ring transmission channel connected to the first rubber ring vibration disk, a first rubber ring distribution assembly connected to the first rubber ring transmission channel, and a first rubber ring direct vibration assembly is further provided below the first rubber ring transmission channel; the first rubber ring installation mechanism includes a first rubber ring suction head assembly, a first rubber ring first cylinder assembly connected to the first rubber ring suction head assembly and used for moving the first rubber ring in the vertical direction, and a first rubber ring second cylinder assembly connected to the first rubber ring first cylinder assembly and used for moving the first rubber ring in the horizontal direction; wherein, the first rubber ring assembly mechanism is used to install the first rubber ring on the rubber package; The snap ring assembly mechanism includes a snap ring vibration plate feeding mechanism and a snap ring installation mechanism; The clamp ring vibration plate feeding mechanism includes a clamp ring vibration plate, a clamp ring transmission channel connected to the clamp ring vibration plate, a clamp ring material distribution component connected to the clamp ring transmission channel, and a clamp ring direct vibration component is further provided below the clamp ring transmission channel; The snap ring installation mechanism includes a snap ring suction head assembly, a snap ring first cylinder assembly connected to the snap ring suction head assembly and used to move the snap ring suction head assembly in a vertical direction, and a snap ring second cylinder assembly connected to the snap ring first cylinder assembly and used to move the snap ring in a horizontal direction; Wherein, the moving direction of the second cylinder assembly of the clamping ring is not perpendicular to the conveying direction of the conveying line; The clamping ring installation mechanism also includes a pressing plate assembly, which is used for the clamping ring first cylinder assembly and the clamping ring second cylinder assembly to fix the rubber-coated part of the first rubber ring and the aluminum plate assembled on the jig when installing the clamping ring; Wherein, the pressure plate assembly at least includes a pressure plate and a pressure plate driving assembly connected to the pressure plate; A U-shaped groove is provided on the pressure plate, and the opening direction of the U-shaped groove is opposite to the moving direction of the second cylinder assembly of the clamping ring.
2. The automatic assembly equipment for vehicle-mounted camera connectors according to claim 1, characterized in that: The rubber-coated parts feeding mechanism at least includes a rubber-coated parts conveying mechanism and a rubber-coated parts clamping mechanism; The rubber-coated parts conveying mechanism includes: a chain sprocket conveying assembly, a plurality of connecting plate assemblies arranged on the chain sprocket conveying assembly, and a rubber-coated parts feeding jig arranged on the connecting plate assemblies; The rubber-coated part clamping mechanism includes: a rubber-coated part clamping robot assembly arranged perpendicular to the direction of the rubber-coated part feeding fixture, a rubber-coated part first cylinder assembly connected to the rubber-coated part clamping robot assembly and used to move the rubber-coated part in the vertical direction, and a rubber-coated part second cylinder assembly connected to the first cylinder assembly and used to move the rubber-coated part in the horizontal direction.
3. The automatic assembly equipment for vehicle-mounted camera connectors according to claim 1, characterized in that: The workbench is also provided with a concentricity detection device, and the manipulator material picking mechanism includes at least a first manipulator and a second manipulator. The first manipulator is used to place the rubber-coated parts that have been assembled with the first rubber ring, aluminum plate, and clamping ring on the conveyor line on the concentricity detection device, and the second manipulator is used to place the rubber-coated parts that have been assembled with the first rubber ring, aluminum plate, and clamping ring placed on the detection device on the second rubber ring installation mechanism position.
4. The automatic assembly equipment for vehicle-mounted camera connectors according to claim 1, characterized in that: The workbench is further provided with an airtightness detection device behind the second rubber ring installation mechanism along the direction of the conveying line; The air tightness detection device includes at least several air tightness detection jigs, an air tightness detection component provided on the air tightness detection jig and capable of driving the air tightness detection jig to move vertically, and an air tightness detection jig cylinder component provided under the air tightness detection jig and capable of driving the air tightness detection jig to move in a horizontal direction perpendicular to the direction of the conveyor line.
5. The automatic assembly equipment for vehicle-mounted camera connectors according to claim 1, characterized in that: A first rubber ring position detection component is further provided between the first rubber ring feeding mechanism and the aluminum plate feeding mechanism, for determining the installation position of the first rubber ring.
Citation Information
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