Mounting system, device and method

Abstract

A mounting system for use in conjunction with a standing seam has a first side member with a mounting interface, a first leg, and a first aperture. A second side member of the mounting system has a first spacer arm, a second spacer arm, a second leg, and a second aperture. The system can include a fastener extendable through the first and second apertures to secure the first side member to the second side member. One or more of the first and second spacer arms are in contact with an interior surface of the first side member when the first and second side members are secured together by the fastener to ensure at least a minimum spacing between the first and second legs.

Description

[0001] REFERENCE TO RELATED APPLICATIONS

[0002] This application claims the benefit of priority under 35 U.S.C. § 119(e) to U.S. Provisional Patent Application No. 63 / 049,991, filed July 9, 2020, the entire contents of which are incorporated herein by reference. TECHNICAL FIELD

[0003] The present disclosure relates generally to a mounting system, device, or method, and more particularly to a mounting system, device, or method for securing a hardware fitting to a roof and other surfaces of a building having standing seams. BACKGROUND

[0004] Metal roofs and other surfaces of a building can be formed by connecting a plurality of metal panels together, with the edges of adjacent metal panels being connected to one another in a manner that defines a joint or standing seam. In some configurations, each metal panel has a shaped portion on opposite sides thereof, each shaped portion being secured to an elongate clip that is in turn secured to an underlying surface. Each clip is adapted to receive the shaped portions of two adjacent metal panels, which overlap one another.

[0005] One or both of the adjacent metal panels can be secured to the clip with one or more fasteners. For example, the fasteners can pass through the panel and into the clip. However, the use of such fasteners requires one or more holes through the metal panel, which creates a risk of water seepage from the holes and damage to the underlying surface. To reduce or minimize this risk, in some embodiments the underlying panel can be secured to the clip without the use of fasteners or with one or more fasteners, while the overlying panel can be configured to cover the one or more fasteners, thereby protecting them from at least direct exposure to rain, snow, and other weather events. In such embodiments, the overlapping panel can be secured to the clip by press or friction fit, snap fit, or any other method of attachment that does not require a hole in the respective metal panel.

[0006] One such system is the System, which is shown and described in U.S. Patent Application Publication No. 2016 / 0130815, entitled “Covering for Roofs and the Like,” filed May 9, 2013, the entire contents of which are incorporated herein by reference.

[0007] Solar panels, HVAC equipment, water tanks, and other appliances, as well as snow guards and other hardware, are often mounted on roofs and other surface coverings, whether for operational or functional reasons, convenience, safety, or other reasons. Various mounting systems or devices are available for securing such appliances and / or hardware to standing seam roofs or surface coverings, such as those described above. Summary of the Invention

[0008] The present disclosure relates to mounting systems and devices configured for use with standing seam roofing and other surface coverings. The mounting systems and devices of at least some embodiments of the present disclosure are configured to avoid puncturing, crushing, or otherwise damaging the metal panels of such coverings while still firmly gripping the standing seams to help ensure that any appliances or hardware mounted thereon are stable and secure.

[0009] A first aspect of the present disclosure provides a clamp comprising: (1) a first component comprising: (a) a first lifter having a top, a bottom and a first aperture therethrough; (b) a mounting interface extending from the top of the first lifter, the mounting interface including the mounting aperture and having a first end separated by a first length from a second end opposite thereto; and (c) a first leg extending from the bottom of the first lifter and away from the mounting interface, the first leg having a first heel proximate the bottom of the first lifter and terminating at a first toe; and (2) a second component comprising: (i) a second lifter having a top, a bottom and a second aperture therethrough; (ii) a first arm extending from the top of the second lifter; (iii) a second leg extending from the bottom of the second lifter and away from the first arm, the second leg having a second heel proximate the bottom of the second lifter and terminating at a second toe; and (iv) a second arm extending from the second lifter between the second aperture and the second leg.

[0010] In some embodiments, the mounting aperture is substantially cylindrical. In some embodiments, the mounting aperture is threaded.

[0011] Alternatively, in some embodiments, the mounting aperture comprises an elongated slot having a second length.

[0012] Optionally, the second length of the elongated slot is less than the first length of the mounting interface. Alternatively, the second length of the elongated slot is equal to the first length.

[0013] The clamp of the first aspect may include one or more of the aforementioned embodiments, and, optionally, the mounting interface further comprises a nut retaining slot having a third length.

[0014] In some embodiments, the third length of the nut retaining slot is less than the first length of the mounting interface. Alternatively, the third length of the nut retaining slot is equal to the first length of the mounting interface.

[0015] The clamp of the first aspect may include one or more of the aforementioned embodiments and, optionally, further include a fastener capable of passing through the first aperture and the second aperture to secure the first component to the second component.

[0016] The clamp of the first aspect may include one or more of the aforementioned embodiments, and, optionally, the first arm extends along a first axis that is approximately perpendicular to a first reference plane. Optionally, when the first component is secured to the second component, the first axis is approximately parallel to a second reference plane defined by an upper surface of the top portion.

[0017] Optionally, when the first component is secured to the second component, the first arm defines a plane that intersects the first lifter between the mounting interface and the first heel.

[0018] In some embodiments, the second arm extends along a second axis that is approximately perpendicular to the first reference plane and that is approximately parallel to the first axis.

[0019] The clamp of the first aspect may include one or more of the aforementioned embodiments, and the first arm and the second arm are optionally configured to maintain a predetermined distance between the first lifter and the second lifter when the fastener is used to secure the first component to the second component.

[0020] The clamp of the first aspect may include one or more of the aforementioned embodiments, and the first leg may optionally include one or more of the following components: (a) an upper bridge extending from an outer surface of the first lifter; (b) a joint extending from the upper bridge; (c) a lower bridge extending from the joint; (d) a first toe extending from the lower bridge; (e) a lower surface extending between the first toe and the first heel and including an arch; and (f) the first heel extending from the inner surface of the first lifter.

[0021] Optionally, the upper bridge is concave.The upper bridge may be defined by a first radius of curvature.

[0022] Alternatively or additionally, the lower bridge is concave.The lower bridge may be defined by a second radius of curvature that is different from the first radius of curvature.

[0023] Optionally, the first radius of curvature is greater than the second radius of curvature.

[0024] In some embodiments, the joint is convex.

[0025] The clamp of the first aspect may include one or more of the aforementioned embodiments, and the second leg may optionally include one or more of the following components: (a) an upper bridge extending from an outer surface of the second lifter; (b) a joint extending from the upper bridge; (c) a lower bridge extending from the joint; (d) a second toe extending from the lower bridge; (e) a lower surface extending between the second toe and the second heel and including an arch; and (f) the second heel extending from the inner surface of the second lifter.

[0026] In some embodiments, the clamp of the first aspect includes one or more of the aforementioned embodiments, and when the first component is secured to the second component: (1) the first lifter is oriented at a first angle relative to a second reference plane defined by an upper surface of the top, the first angle having a first magnitude; and (2) the second lifter is oriented at a second angle relative to the second reference plane, the second angle having a second magnitude approximately equal to the first magnitude.

[0027] Optionally, the clamp of the first aspect comprises one or more of the aforementioned embodiments, and one or more of the first component and the second component are made of metal.

[0028] In some embodiments, the metal is aluminum or an aluminum alloy.

[0029] The clamp of the first aspect may include one or more of the aforementioned embodiments, and, optionally, one of the first aperture and the second aperture is unthreaded. In some embodiments, the first aperture is unthreaded.

[0030] Optionally, one of the second orifice and the first orifice is threaded. In some embodiments, the second orifice is threaded.

[0031] A second aspect of the present disclosure provides a mounting system for use in conjunction with a standing seam, the mounting system comprising: (1) a first side member comprising: (a) a mounting interface; (b) a first leg; and (c) a first aperture between the mounting interface and the first leg; (2) a second side member comprising: (i) a first arm having a first end; (ii) a second arm having a second end; (iii) a second aperture between the first arm and the second arm; and (iv) a second leg; and (3) a fastener extending through the first aperture and the second aperture to secure the first side member to the second side member such that the first and second ends of the arms contact an inner surface of the first side member to provide a predetermined spacing between the first leg and the second leg.

[0032] The first side member has a first end and a second end separated from the first end by a first length.

[0033] In some embodiments, the first leg is configured to Alternatively or additionally, the second leg is configured to engage with a second channel of a second Riverclack metal panel. Optionally, the slot formed between the first side member and the second side member is configured to receive a Metal panel and second Metal panels define standing seams.

[0034] The mounting system of the second aspect may include one or more of the foregoing embodiments, and, optionally, the first foot includes a first heel portion and a first toe portion, the first toe portion being configured to engage with the first channel, the first heel portion being configured to engage with the first The embedded parts of the metal panels are joined.

[0035] In some embodiments, the mounting system of the second aspect includes one or more of the preceding embodiments, and, optionally, one of the first aperture and the second aperture is unthreaded. In at least one embodiment, the first aperture is unthreaded.

[0036] Alternatively or additionally, one of the second aperture and the first aperture may be threaded. In some embodiments, the second aperture is threaded.

[0037] The mounting system of the second aspect can include one or more of the aforementioned embodiments, and optionally, the first axis of the first aperture is spaced a first distance from the first toe of the first leg. Alternatively or additionally, the second axis of the second aperture can be spaced a second distance from the second toe of the second leg. In some embodiments, the second distance is approximately equal to the first distance.

[0038] In some embodiments, the mounting system of the second aspect includes one or more of the preceding embodiments and further includes a mounting aperture extending through the mounting interface.

[0039] Optionally, the mounting aperture is substantially cylindrical. In some embodiments, the mounting aperture is threaded.

[0040] Alternatively, in some embodiments, the mounting aperture comprises an elongated slot having a second length.

[0041] Optionally, the second length of the elongated slot is less than the first length of the first side member. Alternatively, the second length of the elongated slot is equal to the first length.

[0042] The mounting system of the second aspect may include one or more of the aforementioned embodiments, and one or more of the first side member and the second side member are constructed of metal. In some embodiments, the metal is aluminum or an aluminum alloy.

[0043] In some embodiments, one of the first aperture and the second aperture is unthreaded. Optionally, the first aperture is unthreaded.

[0044] Alternatively or additionally, one of the second aperture and the first aperture is threaded. In some embodiments, the second aperture is threaded.

[0045] The mounting system of the second aspect may include one or more of the aforementioned embodiments, and optionally further includes accessories interconnected with the mounting interface. In some embodiments, the accessories include: a mounting plate; a support; a clamp; and a clamping fastener.

[0046] In some embodiments, the mounting plate includes an unthreaded central hole, and an inner annular protrusion extends around the central hole. The inner annular protrusion may extend to a first height above the outer ring of the mounting plate.

[0047] Optionally, the outer annular protrusion extends around the inner annular protrusion. In some embodiments, the outer annular protrusion extends to a second height above the outer ring. Optionally, the second height is less than the first height.

[0048] In some embodiments, the support post includes a body having a first threaded hole and a first threaded shaft sized to pass through a central hole of the mounting plate and into a mounting aperture of the mounting interface to interconnect the support post and the mounting plate with the first side member.

[0049] The clamp may include an upper wall having a first edge and a second edge.

[0050] The upper wall has a first surface and a second surface substantially parallel to the first surface.

[0051] A central opening passes through the upper wall. Optionally, the central opening is not threaded.

[0052] The first sidewall extends from the upper wall near the second surface. In some embodiments, at least a portion of the first sidewall is substantially perpendicular to the second surface.

[0053] In some embodiments, the first sidewall is offset from the first edge to define a first clamping section of the clamp.

[0054] The second side wall extends from the upper wall near the second surface. Optionally, at least a portion of the second side wall is substantially perpendicular to the second surface.

[0055] The second side wall may include a slot extending from the first end of the second side wall to the second end of the second side wall.

[0056] In some embodiments, the second sidewall diverges from the second edge to define a second clamping segment of the clamp.

[0057] A space between the inner surfaces of the first and second sidewalls defines a stud-receiving portion.

[0058] Optionally, a clamping fastener comprising a second threaded shaft can extend through the central aperture of the clamp to engage with threads of the first threaded aperture of the stud.

[0059] The mounting system of the second aspect can include one or more of the preceding embodiments, and, optionally, the first foot further comprises a first joint. The first heel is spaced apart from the first joint by a first distance.

[0060] The first The inset portion of the metal panel is spaced apart from the first The curved portion of the metal panel by a second distance. In some embodiments, the second distance is less than the first distance.

[0061] A third aspect of the present disclosure provides a method of connecting a mounting system to a standing seam defined by a first metal panel and a second metal panel, the method comprising: (1) providing a first component of the mounting system, the first component comprising: (a) a mounting interface; (b) a first foot comprising a first toe and a first heel; and (c) a first aperture between the mounting interface and the first foot; (2) inserting the first toe into a first channel of the first metal panel; (3) placing the first heel in a first inset portion of the first metal panel; (4) providing a second component of the mounting system, the second component comprising: (i) a first arm having a first end; (ii) a second arm having a second end; (iii) a second aperture between the first arm and the second arm; and (iv) a second foot comprising a second toe and a second heel; (5) inserting the second toe into a second channel of the second metal panel; (6) placing the second heel in a second inset portion of the second metal panel; and (7) securing the first component to the second component with a fastener extending through the first aperture and the second aperture such that at least one of the first end and the second end of the arms of the second component engages an inner surface of the first component.

[0062] In some embodiments, the mounting system is the mounting system of the second aspect. Alternatively or additionally, the mounting system can comprise the clamp of the first aspect of the present disclosure.

[0063] The method of the third aspect can include one or more of the preceding embodiments, and, optionally, further comprises mounting an accessory to the mounting system by passing the fastener through a mounting aperture of the mounting interface.

[0064] Optionally, at least one of the first aperture and the second aperture is threaded.

[0065] The method of the third aspect optionally includes one or more of the aforementioned embodiments, and optionally, the first leg further includes a first joint. The first heel portion is separated from the first joint by a first distance. The first metal panel may include an embedded portion separated from the curved portion of the first metal panel by a second distance. In some embodiments, the second distance is less than the first distance.

[0066] A fourth aspect of the present disclosure provides a method for manufacturing a clamp, the method comprising: (1) extruding a first component of the clamp, the first component comprising: (a) a mounting interface; (b) a first side wall extending in a direction away from the mounting interface; and (c) a first leg extending in a direction away from the first side wall; (2) cutting the first component to a first length to define a first end and a second end of the clamp; (3) creating a first orifice through the first component; (4) extruding a second component of the clamp, the second component comprising: (i) a first arm; (ii) a second arm oriented approximately parallel to the first arm; (iii) a second side wall extending in a direction away from the second arm; and (iv) a second leg extending in a direction away from the second side wall; (5) cutting the second component to a second length approximately equal to the first length; and (6) creating a second orifice through the second component, the second orifice being located between the first arm and the second arm.

[0067] Optionally, the method of the fourth aspect includes forming threads in at least one of the first aperture and the second aperture.

[0068] The method of the fourth aspect optionally includes forming a mounting aperture through the mounting interface.

[0069] In some embodiments, the mounting aperture is an elongated slot.

[0070] Optionally, the mounting aperture has a slot length that is less than the first length.

[0071] Alternatively or additionally, the mounting aperture optionally extends to at least one of the first end and the second end of the clamp.

[0072] The method of the fourth aspect may include one or more of the aforementioned embodiments, and, optionally, the mounting interface includes a nut retaining slot. The nut retaining slot includes a first slot portion having a first width and a second slot portion having a second width less than the first width.

[0073] A fifth aspect of the present disclosure provides an apparatus for mounting an object to a standing seam, the apparatus comprising: (1) a mounting interface comprising an upper surface; (2) a first leg comprising a first heel and a first toe; (3) a second leg comprising a second heel and a second toe; (4) a first sidewall having a first aperture and extending from the mounting interface to the first leg; (5) a second sidewall having a second aperture and extending from the first arm to the second leg; and (6) a fastener for securing the first sidewall to the second sidewall via the first aperture and the second aperture.

[0074] Optionally, when the first side wall and the second side wall are fixed together, the first heel portion and the second heel portion point towards each other.

[0075] In some embodiments, the device further comprises a second arm extending from the second sidewall substantially parallel to the first arm.

[0076] The apparatus of the fifth aspect may include one or more of the aforementioned embodiments and, optionally, further comprising a slot for receiving the standing seam, the slot being defined by the first and second legs, a portion of the first side wall, a portion of the second side wall, and the second arm.

[0077] In some embodiments, the mounting interface further comprises a nut retaining slot extending parallel to the upper surface.

[0078] The apparatus of the fifth aspect may include one or more of the foregoing embodiments and, optionally, further comprises a mounting aperture extending through the upper surface and intersecting the nut retaining slot.

[0079] In some embodiments, the mounting aperture comprises an elongated slot having a first length.

[0080] Optionally, the nut retaining slot has a second length greater than the first length.

[0081] The apparatus of the fifth aspect may include one or more of the preceding embodiments, and, optionally, each foot further comprises an arched portion between the heel and the toe, the arched portion being concave.

[0082] In some embodiments, when the first side wall and the second side wall are secured together by a fastener: (1) the inner surface of the first side wall is oriented at a first oblique angle relative to the upper surface of the mounting interface; and (2) the inner surface of the second side wall is oriented at a second oblique angle relative to the upper surface of the mounting interface.

[0083] Optionally, the first inclination angle has a first magnitude and the second inclination angle has a second magnitude approximately equal to the first magnitude.

[0084] The mounting system of at least one embodiment of the present disclosure includes a first component and a second component. The first component includes a first lifter having a top, a bottom, and a first aperture therethrough; a mounting interface extending from the top of the first lifter, the mounting interface including the mounting aperture and having a first end separated by a first length from a second end opposite thereto; and a first leg extending from the bottom of the first lifter and away from the mounting interface, the first leg having a first heel proximate to the first lifter and terminating at a first toe. The second component includes a second lifter having a top, a bottom, and a second aperture therethrough; a first arm extending from the top of the second lifter; a second leg extending from the bottom of the second lifter and away from the first arm, the second leg having a second heel proximate to the second lifter and terminating at a second toe; and a second arm extending from the second lifter between the second aperture and the second leg.

[0085] The mounting aperture may include an elongated slot having a second length less than the first length. The mounting interface may further include a nut retaining slot extending from the first end to the second end. The first arm may be substantially parallel to the second arm. A fastener may extend through the first aperture and the second aperture to secure the first component to the second component. When the first component is secured to the second component, the first arm may define a plane between the mounting interface and the first heel that intersects the first lifter.

[0086] The first arm and the second arm can be configured to maintain a predetermined distance between the first lifter and the second lifter when the first component is secured to the second component using a fastener. The first leg can extend away from the second lifter, and the second leg can extend away from the first lifter. The first leg can include a first bow-shaped portion, and the second leg can include a second bow-shaped portion. The first lifter can include a first planar portion substantially perpendicular to the upper surface of the mounting interface and a second planar portion angled relative to the first planar portion.

[0087] At least another embodiment of the present disclosure provides an apparatus for mounting an object to a standing seam, comprising: a mounting interface including an upper surface; a pair of legs, each leg including a heel and a toe; a first sidewall having a first aperture and extending from the mounting interface to a first of the pair of legs; a second sidewall having a second aperture and extending from the first arm to a second of the pair of legs; and a fastener for securing the first sidewall to the second sidewall via the first aperture and the second aperture.

[0088] The heels of the pair of legs may point toward each other. The device may further include a second arm extending from the second sidewall substantially parallel to the first arm. The device may further include a standing seam slot defined by the pair of legs, a portion of the first sidewall, a portion of the second sidewall, and the second arm. The mounting interface may further include a mounting aperture extending through the upper surface and a nut retaining slot extending parallel to the upper surface. The mounting aperture may include an elongated slot having a first length, and the nut retaining slot may include a second length greater than the first length. Each leg may further include an arched portion between the heel and the toe.

[0089] At least another embodiment of the present disclosure provides a mounting system for a standing seam, generally comprising: a first side member including a mounting interface, a first leg, and a first aperture; a second side member including a first spacer arm, a second spacer arm, a second leg, and a second aperture; and a fastener engaging the first aperture and the second aperture to secure the first side member to the second side member. The first spacer arm and the second spacer arm ensure at least a minimum spacing between the first leg and the second leg.

[0090] The first leg may be configured to The second leg may be configured to engage with the second The slot formed between the first side member and the second side member may be configured to receive the first Metal panel with second The first leg may include a first heel portion and a first toe portion. The first toe portion may be configured to engage with the first channel, and the first heel portion may be configured to engage with the first The embedded parts of the metal panels are joined.

[0091] The phrases "at least one," "one or more," and "and / or" are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions "at least one of A, B, and C," "at least one of A, B, or C," "one or more of A, B, and C," "one or more of A, B, or C," and "A, B, and / or C" refers to only A, only B, only C, A and B, A and C, B and C, or A, B, and C. When each of A, B, and C in the above expressions refers to an element (e.g., X, Y, and Z) or a class of elements (e.g., X1-Xn, Y1-Ym, and Z1-Zo), the phrase means a single element selected from X, Y, and Z, a combination of elements selected from the same class (e.g., X1 and X2), and a combination of elements selected from two or more classes (e.g., Y1 and Zo).

[0092] The term "a" or "an" entity refers to one or more entities. Thus, the terms "a," "one or more," and "at least one" are used interchangeably herein. It should also be noted that the terms "including," "comprising," and "having" are used interchangeably.

[0093] Unless otherwise indicated, all numerical values ​​used in the specification and claims to express quantities, dimensions, conditions, ratios, ranges, etc. should be understood as being modified in all instances by the term "about" or "approximately." Therefore, unless otherwise indicated, all numerical values ​​used in the specification and claims to express quantities, dimensions, conditions, ratios, ranges, angles, relationships, etc. may be increased or decreased by approximately 10% in order to achieve satisfactory results. In addition, if the meaning of the terms "about" or "approximately" as used herein is not obvious to one of ordinary skill in the art, the terms "about" and "approximately" should be interpreted as meaning within ±10% of the stated value.

[0094] Unless otherwise indicated, the term "parallel" refers to an orientation of two objects at an angle within ±0° to 5°. Similarly, unless otherwise indicated, the term "perpendicular" refers to an orientation of two objects at an angle between 85° and 95°.

[0095] All ranges described herein may be narrowed to any subrange or portion of that range, or to any value within that range, without departing from the invention. For example, the range "5 to 55" includes, but is not limited to, the subranges "5 to 20" and "17 to 54."

[0096] The foregoing is a simplified overview of the present disclosure to provide an understanding of some aspects of the present disclosure. This overview is not an extensive or exhaustive overview of the present disclosure and its various aspects, embodiments, and configurations. This overview is not intended to identify key or important elements of the present disclosure or to define the scope of the present disclosure, but rather to present selected concepts of the present disclosure in a simplified form as an introduction to the more detailed description presented below. It should be understood that other aspects, embodiments, and configurations of the present disclosure may utilize one or more features set forth above or described in detail below, alone or in combination. BRIEF DESCRIPTION OF THE DRAWINGS

[0097] The accompanying drawings are incorporated in and constitute a part of this specification and illustrate several examples of the present disclosure. The drawings are not to be construed as limiting the present disclosure to only the examples shown and described.

[0098] FIG1 is a front elevational view of a standing seam defined by two metal panels and clips for securing the metal panels to a building surface;

[0099] Figure 2A is a front elevational view of a mounting system including a clamp according to at least one embodiment of the present disclosure, the clamp having an accessory mounted thereto;

[0100] Figure 2B yes Figure 2A Another front elevation of the clamp without the accessories mounted thereto;

[0101] Figure 2C is joined to a standing seam defined by two metal panels Figure 2B A perspective view of the fixture;

[0102] Figure 2D is at least one embodiment of the present disclosure Figure 2B A top plan view of the fixture;

[0103] Figure 2E yes Figure 2B side elevation of the fixture and metal panel;

[0104] Figure 2F yes Figure 2A A front elevational view of a second component of the clamp;

[0105] Figure 2G yes Figure 2A A front elevational view of a first component of a clamp;

[0106] Figure 2H is a front elevational view of an accessory that may be interconnected with the mounting system of the present invention;

[0107] Figure 3 is a flow chart of a method according to at least one embodiment of the present disclosure.

[0108] The following is a list of components of various embodiments of the present disclosure as shown in the accompanying drawings:

[0109] Reference numeral components

[0110] 10 Vertical size

[0111] 12 lateral dimensions

[0112] 14 Vertical size

[0113] 16 Reference Planes

[0114] 100 Installation System

[0115] 102 Building Surface

[0116] 103 Clip

[0117] 104 Metal Panel

[0118] 105 free end

[0119] 106 Standing Seams

[0120] 107 concave part

[0121] 108 Metal Panel

[0122] 109 Free End

[0123] 110 base

[0124] 111 protrusion

[0125] 112 channels

[0126] 113 Standing seam sidewalls

[0127] 114 Embedded part

[0128] 115A Maximum width of standing seams

[0129] 115B Minimum width of standing seams

[0130] 116 Bend of metal panel

[0131] 117 Turning

[0132] 118 fixture

[0133] 120 First Part

[0134] 121A First end of the first component

[0135] 121B Second end of the first component

[0136] 122 First orifice

[0137] 123 Axis of the first orifice

[0138] 124 Second Part

[0139] 125A First end of the second component

[0140] 125B Second end of the second component

[0141] 126 Second orifice

[0142] 127 Axis of the second orifice

[0143] 128 First lifting piece

[0144] 129 Lower portion of the first lifting member

[0145] 130 Nut retaining slot

[0146] 132 Second lifting member

[0147] 133 Lower portion of the second lifting member

[0148] 134 Flange nuts or fasteners

[0149] 135 Flange nut body

[0150] 136 Installation interface

[0151] 137 Flange of flange nut

[0152] 138 upper wall

[0153] 139 Angle between the lower part of the second lifter and the reference plane

[0154] 140 upper surface

[0155] 142 lower surface

[0156] 144 First side

[0157] 146 Upper portion of the first lifting member

[0158] 147 Angle between the lower part of the first lifting member and the reference plane

[0159] 148 First shoulder or protrusion

[0160] 152 upper slot portion

[0161] 153 Slot sidewall

[0162] 154 lower wall of slot

[0163] 156 Lower slot part

[0164] 160 Second Shoulder

[0165] 164 Second side

[0166] 168 First Leg

[0167] 169A Outer surface of the first component

[0168] 169B Inner surface of the first component

[0169] 170 Second leg

[0170] 171A Outer surface of the second component

[0171] 171B Inner surface of the second component

[0172] 172 Heel

[0173] 173 bottom surface of the support leg

[0174] 174 front of the bottom

[0175] 175 front angle

[0176] 176 arch

[0177] 180 Go up the bridge

[0178] 181 Width between bends of panel

[0179] 182 slots

[0180] 183A The first width (or maximum width) of the slot

[0181] 183B Local minimum width of the slot

[0182] 184 joints

[0183] 186 Distance between heel and joint

[0184] 188 Under the Bridge

[0185] 190 bolts

[0186] 191 shaft

[0187] 192 Toe

[0188] 194 Upper portion or spacer portion of second component

[0189] 195 Attachments

[0190] 196 First Arm

[0191] 197 First end of the first arm

[0192] 198 Second Arm

[0193] 199 Second end of the second arm

[0194] 200 First length of first arm

[0195] 201 First Axis

[0196] 202 The second length of the second arm

[0197] 203 Second Axis

[0198] 204 Length of mounting system

[0199] 208 Length of mounting hole

[0200] 212 Width of mounting hole

[0201] 216 Mounting hole

[0202] 216A Round Mounting Holes

[0203] 216B Slim Slot Mounting Orifice

[0204] 217 Slot end

[0205] 218 Install fasteners

[0206] 220 First height of the first component

[0207] 222 The second height of the second component

[0208] 224 Distance from the first hole axis to the toe

[0209] 226 Distance from the second hole axis to the toe

[0210] 228 Depression

[0211] 240 Mounting Plate

[0212] 242 center opening

[0213] 244 inner annular protrusion

[0214] 246 outer annular protrusion

[0215] 248 ground protrusion

[0216] 250 Pillar

[0217] 252 Main part

[0218] 254 First threaded hole

[0219] 256 First threaded shaft

[0220] 258 PV fixture

[0221] 260 upper wall

[0222] 262 Orifice

[0223] 264 First Surface

[0224] 266 Second Surface

[0225] 268 First Edge

[0226] 270 Second Edge

[0227] 272 First side wall

[0228] 274 Second side wall

[0229] 276 First clamping section

[0230] 278 Second clamping section

[0231] 280 channels

[0232] 282 Pillar receiving part

[0233] 284 Clamping Fasteners

[0234] 286 threaded shaft

[0235] 300 Methods

[0236] 304 Insert the first component into the first metal panel 308 Insert the second component into the second metal panel

[0237] 312 Fixing the first component to the second component

[0238] 316 Optional attachment of accessories to the mounting system DETAILED DESCRIPTION

[0239] Before explaining any embodiments of the present disclosure in detail, it should be understood that the implementation of the present disclosure is not limited to the construction and arrangement details of the components set forth in the following description or shown in the accompanying drawings. The present disclosure may have other embodiments and may be implemented in a variety of ways. It is understood that other embodiments can be achieved by using one or more of the features described above or described in detail below, alone or in combination. For example, it is contemplated that the various features and devices shown and / or described with respect to one aspect, embodiment, or figure may be combined or substituted with features or devices of other aspects, embodiments, or figures, regardless of whether such combination or substitution is explicitly shown or described herein. Furthermore, it should be understood that the words or terms used herein are for illustrative purposes only and do not constitute any limitation. The use of words such as "comprise," "include," or "have," and variations thereof, is intended to encompass the items listed thereafter and equivalent items, as well as additional items. In addition, the present disclosure may use examples to illustrate one or more aspects thereof. Unless otherwise expressly stated, the use or listing of one or more examples (which may be represented by "for example," "for example," "such as," or similar language) is not intended to limit the scope of the present disclosure. The terms "mounting device" and "clamp" are used interchangeably herein.

[0240] Unless otherwise indicated, directional terms used herein (e.g., up, down, above, below, top, bottom) are used to describe the position of one or more aspects of a mounting system or device described herein relative to another one or more aspects of the mounting system or device (e.g., using a coordinate system defined by the system or device) and are not intended to and should not be interpreted as referring to directions relative to any coordinate system independent of the mounting system or device.

[0241] Now refer to FIG1, two prior art The metal panels 104 and 108 are generally shown joined together to form a standing seam 106. The standing seam is approximately bisected by a reference plane 16. The reference plane is defined by a vertical dimension 10 that is orthogonal to the longitudinal dimension 14.

[0242] Each of the metal panels 104, 108 generally includes a base 110 that extends inwardly toward the reference plane 16 in the lateral dimension 12 to a protrusion 111. The protrusion 111 extends above the base in a vertical dimension 10 orthogonal to the lateral dimension 12.

[0243] The panel extends in a vertical dimension from the protrusion 111 downwardly and towards the reference plane to a bend 116. The bend 116 is defined by a turn that is substantially 90° away from the reference plane 16.

[0244] After bend 116, panels 104, 108 extend away from reference plane 16 to bend 117. The bend extends approximately 180° and defines a channel 112 for each panel. From bend 117, panels 104, 108 continue to extend upward in the vertical dimension 10 toward reference plane 16 to an inset 114. Inset 114 is defined by the approximately 90° bend of panels 104, 108 away from reference plane 16. Inset 114 of each panel has a first radius of curvature.

[0245] Each panel has a side wall 113 extending upwardly from an upper end of an inset 114. Standing seam 106 has a maximum width 115A measured along lateral dimension 12 at a point between inset 114 and the lower end of side wall 113.

[0246] Sidewalls 113 are generally planar and are oriented at an oblique angle relative to reference plane 16. Thus, standing seam 106 has a minimum width 115B at the upper end of the sidewalls that is less than maximum width 115A. In some embodiments, sidewalls 113 are each oriented at an angle of approximately 13° relative to reference plane 16.

[0247] Metal panel 108 continues from its side wall 113B through reference plane 16 to a free end 109 located within standing seam 106. Similarly, metal panel 104 continues from its side wall 113A through reference plane 16 to a free end 105. However, free end 105 of metal panel 104 is located outside of standing seam 106 and adjacent to the outer surface of side wall 113B of metal panel 108. Between free end 105 and side wall 113A, metal panel 104 may include a channel or concave portion 107 that defines the upper surface of standing seam 106.

[0248] The metal panels 104, 108 are configured to engage with a clip 103 secured to a building surface 102. For example, the protrusions of the panel formed by the channel 112 and the bend 117 can fit into corresponding slots of the clip. The clip 103 can be secured to the building surface 102 in any orientation by any suitable means known to those skilled in the art. Although the building surface 102 is shown as being approximately horizontal, the building surface can be in an approximately vertical orientation to define a wall or other surface of a building.

[0249] Now refer to Figures 2A-2H , the mounting system 100 of the embodiment of the present disclosure includes a clamp 118 having a first component 120 and a second component 124. The first component 120 may also be described as, for example, a first side wall, a first side member, a first part, or a first member. The second component 124 may also be described as, for example, a second side wall, a second side member, a second part, or a second member.

[0250] The mounting system 100 is used to secure an accessory, such as accessory 195, to a standing seam where two metal panels meet, such as standing seam 106 between metal panels 104 and 108. More specifically, in an embodiment, the mounting system 100 is configured to be attached to a first metal panel. Metal panel 104 and second Standing seams between metal panels 108 are used in conjunction with, e.g. Figures 2A-2C shown.

[0251] The clamp 118 can be formed from any suitable material. In some embodiments, the first component 120 and the second component 124 are formed from a metal (e.g., aluminum or an aluminum alloy). The first component 120 and the second component 124 can be described as rigid, with little relative movement between portions of the first component and the second component.

[0252] In some embodiments, the clamp 118 and its first and second components are configured to be easy to manufacture to reduce costs. In addition, in an embodiment, the size of the clamp and its first and second components is minimized to limit material requirements and manufacturing costs.

[0253] Optionally, the first component 120 is integrally formed from a single piece of material (i.e., the first component is a unitary structure without any type of joints). Alternatively or additionally, the second component 124 can also be integrally formed from a single piece of material, such that the second component can be described as having a unitary structure without any type of joints. Thus, the first component and the second component can each be described as a unitary structure.

[0254] In some embodiments, one or more of the first and second components are formed by an extrusion process. For example, the first and second components can be formed as extrusions and subsequently cut to desired lengths. Orifices 122, 216 can then be formed through the first component. Similarly, orifice 126 can be formed through the second component.

[0255] Now refer to Figure 2G The first component 120 includes a first lifter 128 extending between the mounting interface 136 and the first leg 168. The first component 120 includes a first or outer surface 169A and a facing Figure 2G The second or inner surface 169B of the reference plane 16 in FIG.

[0256] Mounting interface 136 includes a first shoulder or protrusion 148 on a first side of reference plane 16 , a first side 144 , an upper wall 138 having an upper surface 140 , a second side 164 , and a second shoulder 160 disposed opposite first shoulder 148 on a second side of reference plane 16 .

[0257] In some embodiments, the upper surface 140 is generally planar, which facilitates interfacing with accessories (e.g., Figure 2A Annex 195A as shown or Figure 2H The upper surface 140 may be oriented approximately perpendicular to the reference plane 16 (or approximately parallel to the lateral dimension 12).

[0258] In some embodiments, the open space between the first side portion 144 and the second side portion 164 defines the upper slot portion 152. The upper slot portion 152 has a first slot width measured along the lateral dimension 12. In some embodiments, the mounting aperture 216 extends through the upper wall 138 to the upper slot portion 152.

[0259] The upper slot portion 152 is defined by two opposing slot sidewalls 153A, 153B. In some embodiments, the sidewalls 153 are approximately parallel to the reference plane 16.

[0260] The slot sidewall 153 extends in the vertical dimension 10 in a direction away from the lower surface 142 of the upper wall 138. Optionally, the slot sidewall 153 extends between the lower surface 142 and the lower walls 154A, 154B. When present, the lower wall 154 can be oriented approximately perpendicular to the reference plane 16. Thus, the upper slot portion 152 can be described as extending approximately parallel to the longitudinal dimension 14.

[0261] Optionally, the hollow space between the first shoulder 148 and the second shoulder 160 defines a lower slot portion 156. The lower slot portion 156 has a second slot width measured along the lateral dimension 12 between the first shoulder 148 and the second shoulder 160. The second slot width is less than the first slot width of the upper slot portion 152.

[0262] The lower slot portion 156 has an open upper end. Therefore, the lower slot portion 156 is accessible from the mounting aperture 216 and the upper slot portion 152.

[0263] In some embodiments, the lower slot portion 156 has an open lower end opposite the lower surface 142 of the upper wall 138, as shown in FIG. Figure 2G Alternatively, the lower slot portion 156 may have a closed lower end defined by a lower wall disposed opposite the upper wall 138 .

[0264] The upper slot portion 152 and the lower slot portion 156 together form the nut retaining slot 130. The nut retaining slot 130 is shaped to receive a flange nut or other fastener 134, such as Figure 2A 、 2B As shown in the figure.

[0265] Optionally, the upper slot portion 152 is sized to receive the flange 137 of a flange nut or other fastener 134. More specifically, the height and first slot width of the upper slot portion 152 are at least equal to the height (or thickness) and width of the flange 137.

[0266] In some embodiments, the lower slot portion 156 is sized to receive the body 135 of a flange nut or other fastener 134. For example, the second slot width of the lower slot portion can be approximately equal to (or greater than) the width of the fastener 134 measured between two opposing flat sides of the body 135.

[0267] In some embodiments, the nut retaining slot 130 may extend along the length 204 of the first component 120 (eg, Figure 2D For example, in an embodiment, the nut retaining slot 130 extends from the first end 121A to the second end 121B of the first component 120. Thus, the nut retaining slot 130 may have two open ends, such as Figure 2G shown.

[0268] Alternatively, in other embodiments, the nut retaining slot 130 may extend along only a portion of the length 204 of the first component 120 in the longitudinal dimension 14. Thus, in some embodiments, the nut retaining slot 130 has one or both closed ends.

[0269] The flange 137 of the flange nut or other fastener 134 can be located in the upper narrow slot portion 152 and rest on the lower wall 154A, 154B above the first shoulder 148 and the second shoulder 160 to facilitate the engagement of the mounting fastener 218 (inserted through the mounting aperture 216 through the upper wall 138) with the flange nut or other fastener 134.

[0270] The width of the second slot between the first shoulder 148 and the second shoulder 160 can be large enough to receive the body 135 of the flange nut or other fastener 134, but not large enough to allow rotation of the flange nut or other fastener 134. Thus, the nut retaining slot 130 advantageously secures the flange nut or other fastener 134 during engagement of the mounting fastener 218 with the nut retaining slot 130, eliminating the need for a user of the mounting system 100 to manually or with tools retain the flange nut or other fastener 134.

[0271] The first lift member 128 generally includes an upper portion 146 that extends away from the mounting interface 136 . The lower portion 129 extends from the upper portion 146 to a first leg 168 .

[0272] In some embodiments, the upper portion 146 is oriented at an oblique angle relative to the lower portion 129. Optionally, at least a portion of the upper portion 146 (eg, an inner surface 169B thereof) is oriented approximately parallel to the reference plane 16.

[0273] In some embodiments, lower portion 129 is oriented at angle 147 relative to reference plane 16. Optionally, angle 147 has a magnitude between about 10° and about 16°, or is about 13°, relative to reference plane 16.

[0274] First leg 168 includes a heel portion 172A extending from inner surface 169B. The heel portion is generally convex and faces reference plane 16. In some embodiments, heel portion 172A is defined by a second radius of curvature. This second radius of curvature is slightly smaller than the first radius of curvature of inset portion 114 of metal panel 104. In this manner, first member 120 can pivot relative to inset portion 114 when clamp 118 is secured to standing seam 106.

[0275] Lower or bottom surface 173A extends from heel portion 172A in a direction away from reference plane 16. Optionally, at least a front portion 174A of bottom surface 173A is generally planar.

[0276] Front portion 174A is oriented at a predetermined angle 175A relative to reference plane 16. In some embodiments, angle 175A is an angle of inclination relative to one or more of reference plane 16 and inner surface 169B of first lifter 128. Optionally, angle 175A has a magnitude between approximately 48° and approximately 56°, or is approximately 52°, relative to reference plane 16.

[0277] In some embodiments, the bottom surface includes an arcuate portion 176A. The arcuate portion can be generally concave and extend away from the plane defined by the front portion 174A.

[0278] Bottom surface 173A extends generally between heel portion 172A and toe portion 192 A. In some embodiments, toe portion 192A defines the lowest portion of first component 120.

[0279] The first leg 168 extends from the toe 192A to a lower bridge 188A opposite the front portion 174A of the bottom surface. The lower bridge 188A is generally concave. In some embodiments, the lower bridge 188A is curved with a substantially constant radius of curvature.

[0280] Optionally, lower bridge 188A is defined by a third radius of curvature. In some embodiments, the third radius of curvature is greater than the second radius of curvature of heel 172A.

[0281] The lower bridge extends to a joint 184A. The joint is convex and extends outwardly from the front portion 174A of the bottom surface 173A.

[0282] The upper bridge 180A extends between the joint 184A and the lower portion of the outer surface 169A of the first lifter 128. The upper bridge can be defined by a fourth radius of curvature. Optionally, the fourth radius of curvature is greater than one or more of the second radius of curvature and the third radius of curvature.

[0283] In some embodiments, portions of the first component 120 that will contact the metal panel (e.g., the inner surface 169B and components of the first leg 168) are designed to have smooth or rounded edges to prevent or reduce damage or scratches to the metal panel 104 during installation or use of the clamp 118.

[0284] Now refer to Figure 2B , the various elements of the first leg 168 are intended to reduce the likelihood of the first component 120 shifting relative to the metal panel 104 when the mounting system 100 is installed. More specifically, the heel portion 172A is configured to reside in the embedded portion 114 of the panel 104, thereby reducing the likelihood of the first component 120 shifting along the vertical dimension 100.

[0285] The toe 192A is inserted into the channel 112 of the metal panel 104 and the first component 120 is secured to the second component 124 by tightening the bolt 190. The heel 172A also acts as a pivot point. By studying Figure 2A 、 2B It can be appreciated that tightening the bolt 190 pulls the upper portions 146, 194 of the first and second components 120, 124 closer together. Since the heel 172A of the first component 120 cannot be moved closer to the second component 124 due to the metal panel 104 (more specifically, the inset portion 114 of the metal panel 104), the heel 172A becomes a pivot point and movement of the upper portion 146 of the first component 120 toward the second component 124 causes the toe 192A of the first component 120 to move away from the second component 124 (thereby increasing the security of the fit between the first leg 168 and the metal panel 104). In some embodiments, the heel 172A of the first component presses the first side wall 113A of the metal panel 104 toward the clip 103 that is between the metal panel and the building surface.

[0286] The arcuate portion 176A of the first leg 168 has a shape that is configured to match the profile of the metal panel 104, thereby increasing the surface area of contact and the amount of friction that resists movement of the first component 120 along the longitudinal dimension 14 (or perpendicular to the plane of Figure 2B The gently curved upper bridge 180A advantageously reduces stress risings in the transition between the first riser 128 and the joint 184A. The joint 184A is configured to press against the curved portion 116 of the metal panel 104.

[0287] Referring again to Figure 2G In some embodiments, the distance 186A between the heel 172A and the joint 184A of the first leg 168 can be slightly greater than the distance between the inset portion 114 and the curved portion 116 of the metal panel 104. In this way, engagement of the first leg 168 with the metal panel 104 causes a slight deflection of the metal panel 104. This can introduce a bias into the metal panel 104 (e.g., due to the elasticity of the material from which the metal panel 104 is formed) that pushes the metal panel 104 toward the first leg 168, thereby further increasing the frictional force between the metal panel 104 and the first leg 168.

[0288] The lower bridge 188A closely matches the profile of the curved portion 116 of the metal panel 104, and thus also increases the surface area of contact and the amount of friction that resists movement of the first component 120 relative to the metal panel 104. The toe 192A is shaped to extend into and fit closely within the channel 112.

[0289] As will be apparent from the above description, the first leg 168 is formed to engage the contoured surface of the metal panel 104, thereby reducing the likelihood of accidental or inadvertent movement of the first component 120 relative to the metal panel 104, whether along the vertical dimension 10, the lateral dimension 12, or the longitudinal dimension 14.

[0290] In some embodiments, the first member 120 can have a first height 220 (measured from the bottom of the toe 192A of the first leg 168 to the upper surface 140 in the vertical dimension 10) between 2 inches and 5 inches. In some embodiments, the first height 220 of the first member 120 can be between 2.5 inches and 4 inches. In other embodiments, the height of the first member 120 can be between 3 inches and 3.5 inches.

[0291] In some embodiments, the first aperture 122 is formed through the upper portion 146 of the lift member 128. A fastener, such as a bolt 190, may extend through the first aperture to connect the first component 120 to the second component 124.

[0292] Although only one first aperture 122 is shown, the first component 120 may have one or more first apertures 122. For example, in some embodiments, the first component 120 has two or more first apertures 122.

[0293] The first aperture 122 can be generally cylindrical. Alternatively, the first aperture 122 can be elongated in one or more dimensions. In some embodiments, the first aperture 122 is elongated in the vertical dimension 10 to define a slot.

[0294] In some embodiments, the first opening 122 is threaded. Alternatively, in other embodiments, the first opening 122 is not threaded.

[0295] In an embodiment, the first aperture 122 is unthreaded and has a width or diameter that is larger than the shaft 191 of the bolt 190 passing therethrough. In this manner, relative movement between the first component 120 and the bolt is permitted in more than one dimension (i.e., in addition to movement of the bolt relative to the first component along the axis 123 when the bolt is installed). Generally, this size difference permits at least some relative movement between the bolt 190 and the first component in more than one dimension (e.g., in addition to the axis along which the bolt's shaft 191 extends), which may be beneficial when securing the clamp 118 to the standing seam 106.

[0296] Optionally, the first aperture 122 extends along a first aperture axis 123. More specifically, the first aperture 122 can optionally be concentrically aligned with the first aperture axis 123. In some embodiments, the first aperture axis 123 is oriented approximately parallel to the lateral dimension 12. The first aperture axis 224 is spaced a distance 224 from the toe 192A.

[0297] The first orifice axis 123 may be oriented approximately perpendicular to the reference plane 16. Alternatively, the orifice axis 123 may be oriented at an oblique angle relative to the reference plane.

[0298] Furthermore, in some embodiments, the first component 120 may optionally include one or more recesses 228 extending into the inner surface 169B. The one or more recesses 228 are positioned and oriented to receive the free ends 197, 199 of one or both of the arms 196 and 198 of the second component 124.

[0299] The first component 120 can have a first recess 228A located above the first orifice 122. Alternatively or additionally, a second recess 228B can be located below the first orifice. In some embodiments, the recess 228 is an elongated groove extending in the longitudinal dimension 14. Optionally, the groove 228 extends from the first end 121A to the second end 121B of the first component 120.

[0300] Now refer to Figure 2F , the second component 124 includes a second lifter 132 extending between an upper portion or spacer 194 and the second leg 170. The second lifter 132 includes a lower portion 133, an outer surface 171A, and an inner surface 171B.

[0301] In some embodiments, lower portion 133 is optionally oriented at an angle 139 relative to reference plane 16. In some embodiments, angle 139 is an oblique angle. For example, in some embodiments, the magnitude of angle 139 between inner surface 171B of second lifter 132 and reference plane 16 is between approximately 10° and approximately 16°, or is approximately 13°. Optionally, the magnitude of angle 139 is approximately equal to the magnitude of angle 147 between lower portion 129 of first lifter and reference plane 16.

[0302] In some embodiments, the spacer 194 includes a second aperture 126 through which the shaft 191 of the bolt 190 can extend. The second aperture can be generally cylindrical. Alternatively, the second aperture 126 can be elongated in the vertical dimension 10 to define a slot.

[0303] Although only one second aperture 126 is shown, the second component may have one or more second apertures. For example, in some embodiments, the second component 124 has two or more second apertures 126.

[0304] Like the first aperture 122, in some embodiments, the second aperture 126 is threaded. Alternatively, in other embodiments, the second aperture 126 is not threaded.

[0305] In some embodiments, the second aperture 126 extends along a second aperture axis 127. More specifically, the second aperture 126 can optionally be concentrically aligned with the second aperture axis 127. In some embodiments, the second aperture axis 127 is oriented approximately parallel to the lateral dimension 12. The second aperture axis 127 can be oriented approximately perpendicular to the reference plane 16.

[0306] The spacer portion 194 of the second component 124 optionally includes one or more of a first arm 196 having a first end 197 and a second arm 198 having a second end 199. The first arm 196 may be referred to as a first spacer arm. The second arm 198 may be referred to as a second spacer arm.

[0307] The first arm 196 generally extends along a first axis 201 in a direction away from the inner surface 171B of the second component 124. The second arm 196 extends from the inner surface along a second axis 203. In some embodiments, the first axis 201 and the second axis 203 are approximately parallel. Therefore, the first arm 196 and the second arm 198 can be described as being approximately parallel.

[0308] Optionally, one or more of the first axis 201 and the second axis 203 are approximately perpendicular to the vertical dimension 10. Alternatively or additionally, in some embodiments, one or more of the axes 201 , 203 are approximately parallel to the axis 127 of the second aperture 126 .

[0309] First arm 196 has a first length 200 measured in the lateral dimension 120, and second arm 198 has a second length 202 measured in the lateral dimension 122. In some embodiments, first length 200 and second length 202 are substantially equal. Alternatively, first length 200 and second length 202 may correspond to width 115B of the upper portion of standing seam 106 formed by metal panels 104 and 108. In this manner, when bolt 190 is tightened, ends 197, 199 of arms 196, 198 contact inner surface 169B of first lifter 128 to prevent second component 124 from moving too close to first component 120, thereby preventing damage to standing seam 106.

[0310] The first arm 196 and the second arm 198 can be spaced apart by a width (or diameter) of the second aperture 126. In some embodiments, the first arm and the second arm are spaced apart by a distance that is greater than the width of the second aperture. In some embodiments, the free ends 197, 199 of the arms 196, 198 can be flat to facilitate engagement with the first lift 128 as the bolt 190 or other fastener pulls the second component 124 toward the first component 120. In other embodiments, the first ends of the arms 196, 198 can be curved.

[0311] Like the first foot 168, the second foot 170 also includes one or more of a heel 172B, a bottom surface 173B with an arch 176B and a front 174B, a toe 192B, a lower bridge 188B, a joint 184B, and an upper bridge 180B facing away from the heel 172B. In some embodiments, the components of the second foot 170 are similar or identical to the components of the first foot 168, and provide the same benefits with respect to the metal panel 108 as the components of the first foot 168 provide with respect to the metal panel 104. Additionally, the components of the second foot 170 can have the same or similar orientation and dimensions as the corresponding components of the first foot.

[0312] For example, the distance 186B between the heel 172B and the joint 184B of the second foot 170 can be approximately equal to the distance 186A of the first foot. Thus, the distance 186B can be slightly greater than the distance between the inset 114 and the curved portion 116 of the metal panel 108. In this way, engagement of the second foot 170 with the metal panel 108 causes the metal panel 108 to deflect slightly. This can introduce a bias into the metal panel 108 (e.g., due to the elasticity of the material forming the metal panel 108) that pushes the metal panel 108 toward the second foot, thereby further increasing the frictional force between the metal panel 108 and the second foot.

[0313] Additionally, the front 174B of the bottom surface 173B is oriented at an angle 175B with respect to the reference axis that has the same or similar magnitude as the angle 175A of the first foot. For example, in some embodiments, the angle 175B can have a magnitude between about 48° and about 56°, or a magnitude of about 52°, with respect to the reference plane 16.

[0314] Again referring to Figures 2A-2B , the second component 124 interfaces with the second side wall 113B of the rib 106, opposite the first component 120 on the first side wall 113A of the rib. In some embodiments, the heel 172B of the second component presses the second side wall 113B of the metal panel 108 against the clip 103 when the clip 103 is present and positioned beneath the metal panel.

[0315] As Figure 2FAs generally shown, the second member 124 can have a second height 222 (measured in the vertical dimension 10) from the bottom of the toe 192B of the second leg 170 to the top surface of the first arm 196. In some embodiments, the second height 222 is less than the first height 220 of the first member. Alternatively, the second height 222 is between 1.5 inches and 4.5 inches. In some embodiments, the second height 222 of the second member 124 can be between 2 inches and 3.5 inches. In other embodiments, the second height 222 of the second member 124 can be between 2 inches and 2.5 inches.

[0316] Second aperture axis 127 is spaced from toe 192B by a distance 226. In some embodiments, distance 226 is approximately equal to distance 224 between first aperture axis 123 and toe 192A. Furthermore, axes 123, 127 can be substantially concentrically aligned when the first and second components are interconnected.

[0317] Reference again Figure 2A 、 2B , the first component 120 and the second component 124 can be fixed to each other with a bolt 190. The bolt 190 can first pass through the first hole 122 of the first component 120 and then pass through the second hole 126 of the second component 124, as shown in FIG. Figure 2A and 2B Alternatively, the bolt 190 may first pass through the second aperture 126 of the second component 124 and then through the first aperture 122 of the first component 120. Figure 2A As shown, the bolt 190 may be threaded and may be threadably engaged in one or both of the apertures 122 , 126 of the first component 120 and the second component 124 .

[0318] In some embodiments, mechanical fasteners other than bolts 190 may be used to secure first component 120 to second component 124. Furthermore, in some embodiments, first component 120 and second component 124 may each include a plurality of apertures, and mounting system 100 may include a plurality of bolts 190 or other fasteners, each passing through an aperture in first component 120 and an aperture in second component 124.

[0319] Now refer to Figure 2A, with the first component 120 secured to the second component 124 by bolts 190 or other fasteners, the mounting system 100 includes a slot 182 sized to receive the standing seam 106 at the junction of the metal panels 104 and 108. The slot 182 can have a width 183 in the lateral dimension 12 that varies as the width 115 of the standing seam 106 decreases generally in the vertical dimension 10. For example, the slot 182 can include a lower portion having a first width 183A (e.g., in the vertical dimension 10) and an upper portion having a second width that is less than the first width 183A. The first width 183A can be measured between the ends of the toes 192A, 192B.

[0320] Note that the width 181 between the bends 116 of the panels 104, 108 may be less than the first width 183A. Thus, when the clamp 118 is placed on the seam 106, engagement of the toe 192 within the channel 112 of the panels prevents or reduces unintended movement of the clamp 118 in the vertical dimension.

[0321] The slot 182 can narrow to a local minimum width 183B at least between the heels 172A, 172B. The local minimum width 183B is less than the first width 183A. In some embodiments, the minimum width 183B is less than the maximum width 115A of the standing seam 106. Figure 2A Thus, engagement of the heel portion 172 with the inset portion 114 of the metal panels 104, 108 prevents or limits movement of the clamp 118 in the vertical dimension 10. When the mounting system 100 is secured to the standing seam 106, the mounting interface 136 provides a stable mounting point for securing an accessory 195 (e.g., a clamp, mounting kit, or other hardware or device) to the standing seam 106.

[0322] Figure 2D 1. A top plan view of the clamp 118 of an embodiment of the present disclosure is shown. The figure generally illustrates a mounting aperture 216 extending through the upper wall 138 of the first component 120. Optionally, the mounting aperture 216 extends along an axis oriented approximately parallel to the vertical dimension 10.

[0323] Although only one mounting aperture 216 is shown, the first component 120 may have any number of mounting apertures 216. For example, one to six mounting apertures 216 may be formed through the upper wall 138.

[0324] In some embodiments, the mounting aperture 216A can be generally circular. Alternatively, in other embodiments, the mounting aperture 216B is elongated in the longitudinal direction 14 orthogonal to the vertical dimension 10 and the horizontal dimension 12. The elongated mounting aperture 216B can have any desired length. In some embodiments, the length 208 of the elongated mounting aperture 216B is less than the length 204 of the first component 120. Thus, the elongated mounting aperture 216B can have one or two closed ends 217 spaced apart from the first end 121A and the second end 121B of the first component 120. Alternatively, the elongated mounting aperture 216C can extend to one or more of the first end 121A and the second end 121B of the first component 120.

[0325] The mounting aperture 216 may be sized to receive a mounting fastener 218 (in Figure 2B ), the mounting fastener 218 engages the flange nut or other fastener 134 located within the nut retaining slot 130 to secure the accessory 195 to the mounting system 100 and thereby to the standing seam 106. For example, the mounting aperture 216 has a predetermined width 212 to receive the shaft of the mounting fastener 218.

[0326] In some embodiments, mounting aperture 216A may or may not be threaded. In at least some embodiments of the present disclosure, mounting aperture 216A is circular and threaded, and mounting interface 136 does not include a nut retaining slot. Instead, a threaded mounting fastener simply engages mounting aperture 216 to secure accessory 195 or another device to clamp 118.

[0327] In other embodiments, the mounting aperture 216B is elongated and unthreaded. Alternatively, the first component 120 does not include one or more of the first shoulder 148 and the second shoulder 160, and may not include the second side 164. In such an embodiment, a bolt or other mechanical mounting fastener can be inserted into the mounting aperture 216 from below the upper wall 138, such that the head of the bolt or other mechanical mounting fastener is positioned between the upper wall 138 and the first arm 196, and the shank of the bolt or other mechanical mounting fastener protrudes upwardly above the upper surface 140, where it can be engaged by an accessory (e.g., accessory 195). In such an embodiment, a nut or other complementary fastener can be threaded onto or otherwise engaged with the shank of the bolt or other mechanical mounting fastener from above the upper surface 140.

[0328] In other embodiments, the upper wall 138 includes a plurality of mounting apertures 216. In some embodiments, one or more mounting apertures 216B can extend to the ends 121A, 121B of the upper wall 138. In such embodiments, a bolt or other mechanical mounting fastener can be inserted into the mounting aperture 216 from the ends 121A, 121B of the mounting interface 136 along the longitudinal dimension 14. In this manner, the head of the bolt or other mechanical mounting fastener can be placed in the nut retaining slot 130, and the shank of the bolt or other mechanical mounting fastener can pass through the aperture 216B and protrude upwardly above the upper surface 140, where it can be engaged by an accessory (e.g., accessory 195).

[0329] Figure 2D Dimensions of various aspects of the mounting system 100 comprising at least one embodiment of the present disclosure. For example, the width 212 of the mounting aperture 216 can be between 0.25 inches and 1 inch, or between 0.3 inches and 0.8 inches, or between 0.35 inches and 0.6 inches. The mounting aperture 216 can have a length 208 equal to its width 212 (in embodiments where the mounting aperture 216A is circular). Alternatively, the elongated mounting aperture 216B can have a length 208 between 0.5 inches and 2 inches, or between 0.75 inches and 1.75 inches, or between 0.9 inches and 1.2 inches. The mounting system 100 can have an overall length 204 between 1 inch and 4 inches, or between 1.5 inches and 3 inches, or between 2 inches and 3 inches.

[0330] Now refer to Figure 2G , which generally illustrates the elements of one embodiment of an accessory 195B suitable for use with the clamp 118. The accessory 195 generally includes a mounting plate 240, a post 250, a PV clamp 258 for engaging a PV module, and a clamp fastener 284.

[0331] The mounting plate 240 generally includes a central aperture 242 that can be aligned with the mounting aperture 216 of the fixture 118. The central aperture is unthreaded. An inner annular protrusion 244 can extend around the central aperture. The inner annular protrusion extends above the outer ring of the mounting plate 240 to a first height. An outer annular protrusion 246 optionally surrounds the inner annular protrusion. The outer annular protrusion 246 extends above the outer ring to a second height that is less than the first height. A grounding protrusion 248 can extend upward from the surface of the mounting plate. In some embodiments, the mounting plate is generally circular.

[0332] The post 250 generally includes a body portion 252 having a first threaded hole 254 and a first threaded shaft 256. The first threaded shaft 256 is sized to extend through the central aperture 242 of the mounting plate 240 and the mounting aperture 216 to interconnect the post and the mounting plate with the clamp 118.

[0333] PV clamp 258 includes an upper wall 260 with an aperture 262, a first surface 264, and a second surface 266. Upper wall 260 extends from a first edge 268 to a second edge 270. In some embodiments, aperture 262 is unthreaded.

[0334] The first sidewall 272 extends from the second surface 266. The first sidewall 272 is spaced or offset from the first edge 268 to form a first clamping section 276. At least a portion of the first sidewall 272 can be approximately perpendicular to the second surface 266.

[0335] The second sidewall 274 extends from the second surface. At least a portion of the second sidewall can be approximately perpendicular to the second surface 266. In some embodiments, a channel 280 is formed in the second sidewall. Alternatively, the second sidewall 274 is spaced or offset from the second edge 270 to form a second clamping section 278, such as Figure 2A shown.

[0336] The space between the inner surfaces of the first side wall 272 and the second side wall 274 defines a post receiving portion 282. At least the bottom of the first side wall 272 is separated from the bottom of the second side wall 274 by the width of the post so that when the post is placed in the post receiving portion 282, at least a portion of each of the two side walls contacts the post 250 (e.g., Figure 2A (roughly shown in ).

[0337] A clamp fastener 284 may be used to interconnect the PV clamp 258 with the post 250. The clamp fastener 284 has a threaded shaft 286 that is configured to extend through the aperture 262 of the PV clamp 258 and engage with threads within the first threaded hole 254.

[0338] Now go to Figure 3 The installation method 300 of the installation system 100 includes inserting the first component of the installation system of the embodiment of the present disclosure into the first Panel (step 304). For example, the first leg 168 of the first component 120 can be inserted into the first The first component 120 of the mounting system 100 is inserted into the channel 112 of the plate 104. The plate 104 is positioned such that the joint 184A engages the bend 116 and the heel 172A is positioned in the inset 114 .

[0339] The method 300 also includes inserting a second component of the mounting system into the second (Step 308). For example, the second leg 170 of the second component 124 may be inserted into the second The second component 124 of the mounting system 100 is inserted into the channel 112 of the panel 104. Panel 108 is positioned so that joint 184B engages bend 116 and heel 172B is positioned within inset 114. In some embodiments, step 308 is performed before step 304.

[0340] The method 300 also includes securing the first component to the second component with a mechanical fastener (step 312). For example, the first component 120 can be secured to the second component 124 using a bolt 190. In various embodiments of the present disclosure, the mechanical fastener can be a bolt, a U-bolt / pin, a screw, a clamp, or any other mechanical fastener. In some embodiments, the mechanical fastener can be a threaded fastener that engages with threads in the first aperture 122 of the first component and / or threads in the second aperture 126 of the second component. In other embodiments, the mechanical fastener can extend through unthreaded apertures 122, 126 in the first and second components.

[0341] The mechanical fastener may be first inserted through the first aperture 122 of the first component. Alternatively, the mechanical fastener may be first inserted through the second aperture 126 of the second component. In other embodiments (e.g., where the mechanical fastener is a clamp), the mechanical fastener may not utilize apertures in one or both of the first and second components. In embodiments where the mechanical fastener is a bolt, a nut may be threaded onto the bolt to secure the first component to the second component.

[0342] As the portion of the first component 120 above the heel 172A of the first leg 168 is pulled toward the portion of the second component 124 above the heel 172B of the second leg 170, each of the first component 120 and the second component 124 rotates slightly about a pivot point at or near the respective heels 172A, 172B of the first and second legs 168, 170. This rotation pushes the first leg 168 against the first leg 168. The panel 104 is more tightly engaged and pushes the second leg 170 to the second The panels 108 engage more tightly, thereby increasing the resistance of the mounting system 100 to its relative The ability of the panel to move.

[0343] In addition, due to The panel is mounted in the clip 103 which is located adjacent to the The use of the mounting system 100 advantageously improves The panel is engaged with the clip below, while the main The force is applied to a portion of the panel that is well supported (e.g., by the clips below) and largely avoids contact with (and thereby any damage to) the standing seam itself (which extends upwardly into the slot 182 formed below the second arm 198 of the second member 124).

[0344] Method 300 optionally includes attaching an accessory (e.g., a clamp, mounting kit, or other hardware or device) to the mounting interface of the first component (step 316). For example, accessory 195 may be attached to mounting interface 136 of first component 120. The accessory may be attached to the mounting interface in any manner described herein. In some embodiments, step 316 may occur after inserting the first component into the first component. Before in panel.

[0345] Ranges are discussed and used in the foregoing description. It will be understood by those skilled in the art that any subrange within the stated range is appropriate, as are any numbers and values ​​within the broad ranges, without departing from the present disclosure. In addition, if the meaning of the term "approximately" as used herein is not obvious to one of ordinary skill in the art, the term "approximately" should be interpreted as meaning within ±5% of the stated value.

[0346] Various embodiments are disclosed in the present disclosure. Components described in connection with one embodiment are the same or similar to like-numbered components described in connection with another embodiment.

[0347] In various aspects, embodiments and / or configurations, the present disclosure includes components, methods, processes, systems and / or devices substantially as shown and described herein, including various aspects, embodiments, configuration embodiments, subcombinations and / or subsets thereof. After understanding the present disclosure, those skilled in the art will understand how to implement and use the disclosed aspects, embodiments and / or configurations. The present disclosure, in various aspects, embodiments and / or configurations, includes providing apparatus and processes in the absence of items not shown and / or described herein or in the various aspects, embodiments and / or configurations of the present disclosure, including in the absence of items that may have been used in previous apparatus or processes to improve performance, achieve ease of use and / or reduce implementation costs.

[0348] The above discussion is exemplary and illustrative only. The foregoing is not intended to limit the present disclosure to the forms specifically disclosed herein. For example, in the foregoing detailed description, various features of the present disclosure are combined together in one or more aspects, embodiments and / or configurations for the purpose of simplifying the present disclosure. The features of the various aspects, embodiments and / or configurations of the present disclosure may be combined in other aspects, embodiments and / or configurations in addition to the aspects, embodiments and / or configurations discussed above. This method of disclosure should not be interpreted as reflecting an intention that the claims require more features than those explicitly recited in each claim. On the contrary, as reflected in the following claims, the inventive aspects are less than all the features of a single foregoing disclosed aspect, embodiment and / or configuration. Therefore, the following claims are hereby incorporated into the detailed description, with each claim itself representing an independent preferred embodiment of the present disclosure.

[0349] In addition, although the specification has included descriptions of one or more aspects, embodiments and / or configurations and certain variations and modifications, other variations, combinations and modifications are also within the scope of the present disclosure, such as may be within the skill and knowledge of those skilled in the art after understanding the present disclosure. The present invention is intended to include, to the extent permitted, alternative aspects, embodiments and / or configurations, including claimed alternative, interchangeable and / or equivalent structures, functions, ranges or steps, whether or not such alternative, interchangeable and / or equivalent structures, functions, ranges or steps are disclosed herein, and is not intended to publicly dedicate any patentable subject matter.

[0350] To provide additional background and contextual information, and to further satisfy the written description requirement of 35 U.S.C. §112, the following references are incorporated herein by reference in their entirety: U.S. Patent No. 6,718,718; U.S. Patent No. 7,703,256; U.S. Patent No. 7,712,278; U.S. Patent No. 7,758,011; U.S. Patent No. 8,844,234; U.S. Patent No. 9,611,652; U.S. Patent No. 9,920,958; U.S. Patent No. 10,054,336; U.S. Patent No. 10,077,562; U.S. Patent No. 10,903,785; U.S. Patent Application Publication No. 2016 / 0130815; and U.S. Patent Application Publication No. 2018 / 0128295.

Claims

1. A clamp comprising: A first component comprising: a first lift member having a top, a bottom, and a first aperture therethrough; a mounting interface extending from a top portion of the first lifter, the mounting interface including a mounting aperture and having a first end separated by a first length from an opposing second end; and a first leg extending from a bottom portion of the first lifter and away from the mounting interface, the first leg having a first heel portion proximate the bottom portion of the first lifter and terminating in a first toe portion, wherein the first leg comprises: an upper bridge extending from an outer surface of the first lift member; joints extending from the upper bridge; the lower bridge extending from the joint; a first toe extending from the lower bridge; a lower surface extending between the first toe and the first heel and including an arch; and a first heel extending from an inner surface of the first lifter; and The second component comprises: a second lift member having a top, a bottom, and a second aperture therethrough; a first arm extending from a top portion of the second lift; and A second leg extends from the bottom of the second lifter and away from the first arm, the second leg having a second heel portion proximate the bottom of the second lifter and terminating in a second toe portion.

2. The clamp of claim 1, wherein the mounting aperture comprises an elongated slot having a second length that is less than the first length of the mounting interface.

3. The clamp of claim 1 , wherein the mounting interface further comprises a nut retaining slot extending from the first end to the second end.

4. The clamp of claim 1 , further comprising a second arm extending from the second lifter between the second aperture and the second leg, wherein: The first arm extends along a first axis approximately perpendicular to the reference plane; as well as The second arm extends along a second axis approximately perpendicular to the reference plane and approximately parallel to the first axis.

5. The clamp of claim 1 further comprising a fastener extendable through the first aperture and the second aperture to secure the first component to the second component.

6. The clamp according to claim 5, wherein The first arm defines a plane that intersects the first lifter between the mounting interface and the first heel when the first component is secured to the second component.

7. The clamp of claim 1 further comprising a second arm extending from the second lifter between the second aperture and the second leg, wherein The first arm and the second arm are configured to maintain a predetermined distance between the first lifter and the second lifter when the first component is secured to the second component using a fastener.

8. The clamp according to claim 1, wherein When the first component is secured to the second component, a first width between the first toe portion and the second toe portion is greater than a second width between the first heel portion and the second heel portion.

9. The clamp of claim 1, wherein: The upper bridge is concave; The joint is convex; and The lower bridge is concave.

10. The clamp according to claim 1, wherein When the first component is secured to the second component: the first lifter is oriented at a first angle relative to a reference plane, the first angle having a first magnitude; and The second lifter is oriented at a second angle relative to the reference plane, the second angle having a second magnitude approximately equal to the first magnitude.

11. The clamp of any one of claims 1 to 10, wherein the first component and the second component are made of metal.

12. The clamp according to claim 1, wherein By the First Riverclack Metal Panels and Second Riverclack The metal panels define a standing seam wherein when the first leg is inserted into the first Riverclack The first member is self-supporting in a first vertical direction when the metal panel is in a state of being supported by the second leg and the second leg being inserted into the second Riverclack In the case of a metal panel, the second component is self-supporting in the second vertical direction.

13. The clamp of claim 12, wherein: The first leg is configured to be inserted into the first Riverclack First channel of metal panel; The second leg is configured to be inserted into the second Riverclack A second channel of metal panels; and The slot formed between the first and second components is configured to receive a Metal Panels and Second Riverclack Metal panels define standing seams.

14. The clamp of claim 13, wherein the first toe is configured to engage the first channel and the first heel is configured to engage the first Riverclack. The first inlay portion of the metal panel is engaged, wherein the second toe portion is configured to engage with the second channel and the second heel portion is configured to engage with the second Riverclack The second embedded portion of the metal panel is engaged.

15. An apparatus for attaching an object to a standing seam, comprising: Installation interface; a first foot comprising a first heel portion, a first toe portion, and a first concave arch portion between the first heel portion and the first toe portion; a second foot including a second heel, a second toe, and a second concave arch between the second heel and the second toe; a first sidewall having a first aperture and extending from the mounting interface to the first leg; a second sidewall having a second aperture and extending from an end proximate the mounting interface to the second leg; as well as A fastener for securing the first sidewall to the second sidewall via the first aperture and the second aperture.

16. The apparatus of claim 15, wherein: The first heel portion and the second heel portion point toward each other when the first side wall and the second side wall are secured together.

17. The apparatus of claim 15, further comprising a first arm and a second arm extending from the second sidewall substantially parallel to the first arm.

18. The apparatus of claim 17, further comprising a slot for receiving the standing seam, the slot being defined by the first and second legs, a portion of the first side wall, a portion of the second side wall, and the second arm.

19. The apparatus of claim 15, wherein the mounting interface further comprises: a nut retaining slot extending parallel to the upper surface of the mounting interface; as well as A mounting aperture extends through the upper surface and intersects the nut retaining slot.

20. The apparatus of claim 19, wherein: The mounting aperture comprises an elongated slot having a first length; and The nut retaining slot has a second length greater than the first length.

21. The device according to any one of claims 15 to 20, wherein: When the first side wall and the second side wall are fastened together by the fasteners: The inner surface of the first side wall is oriented at a first oblique angle relative to the upper surface of the mounting interface; and The inner surface of the second side wall is oriented at a second oblique angle relative to the upper surface of the mounting interface.

22. The apparatus of claim 21, wherein the first tilt angle has a first magnitude and the second tilt angle has a second magnitude approximately equal to the first magnitude.

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