A transfer process and a transfer structure for a component processing production line
Automatic transfer and assembly of parts is achieved through AGV trolleys and automation components, which solves the problem of manual handling between processes in plunger pump parts processing and improves production efficiency.
Patent Information
- Application Number
- CN202211706042.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-12-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2042-12-29
AI Technical Summary
During the processing of plunger pump parts, the space span between the processes is large and the time difference is large, which causes workers to frequently transport parts, affecting production efficiency.
The AGV cart is used to automatically disengage the conveyor belt, transport the parts to the processing site of the next process, and use the upper tray assembly and auxiliary components to achieve automatic assembly of the pallets and automatic pouring of the parts, reducing manual handling.
Improve production efficiency, save workers' working time, avoid workers' walking back and forth between workstations, and simplify material transfer operations.
Smart Images

Figure CN116062490B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of part processing equipment, and particularly to a part processing production line transfer process and its transfer structure. Background Art
[0002] The plunger pump is an important device in the hydraulic system. It relies on the reciprocating movement of the plunger in the cylinder block to change the volume of the sealed working chamber to achieve oil suction and oil pressure. The plunger pump has the advantages of high rated pressure, compact structure, high efficiency, and convenient flow regulation. The plunger pump is widely used in occasions such as high pressure, large flow, and flow regulation requirements, such as hydraulic presses, construction machinery, and ships.
[0003] Currently, when processing a relatively complex plunger pump part, multiple processes are usually required. For example, during the forming process of general steel or aluminum parts, the following basic steps are mostly required: turning of the blank, deburring, finish milling, deburring, cleaning, etc.; and when the spatial span between two process equipment is large, or the time difference between the completion of two processes is large, and the previous process only requires less time while the next process requires longer time, the parts processed in the previous process will accumulate. At this time, it is not very suitable to use the conveyor belt on the assembly line for transfer. Therefore, it is generally necessary to manually collect and transport these trays containing parts to the designated position for processing, which is rather troublesome. At the same time, workers need to walk back and forth between the two workstations, affecting production efficiency. For this reason, we propose a part processing production line transfer process and its transfer structure. Summary of the Invention
[0004] The purpose of the present invention is to provide a part processing production line transfer process and its transfer structure to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A part processing production line transfer process for transfer operations during the processing of plunger pump components, including the following steps: S1. Use a collection box to collect the parts processed in the previous process conveyed by the conveyor belt;
[0006] S2. The AGV cart is docked with the conveyor belt;
[0007] S3. Install the tray on the AGV cart;
[0008] S4. Tilt the collection box to make the parts fall into the tray;
[0009] S5. The AGV cart detaches from the conveyor belt to transport parts. Different from the prior art, during actual use, the AGV cart automatically detaches from the conveyor belt and transports the parts to the processing location of the next process, thus avoiding the need for workers to walk back and forth between two workstations to carry parts, which is more convenient. At the same time, it saves the working time of workers and improves production efficiency. When the AGV cart returns to the storage space after feeding, the upper tray assembly automatically completes the assembly operation of the tray, which is more convenient. At the same time, when the AGV cart returns to the storage space after feeding, the auxiliary assembly is used to deflect and dump the parts in the collection box, thereby automatically completing the feeding operation of the AGV cart, which is more convenient.
[0010] A material transfer structure for a parts processing production line, including a conveyor belt, and further including a collection box, the collection box is arranged at the end of the conveyor belt;
[0011] A mounting frame, the mounting frame is arranged at one end of the conveyor belt, and the collection box is connected to the mounting frame;
[0012] A tray storage box, the tray storage box is arranged on one side of the mounting frame;
[0013] An AGV cart, the gap between the tray storage box and the mounting frame forms a storage space for receiving the AGV cart;
[0014] An upper tray assembly, when the AGV cart returns to the storage space, the upper tray assembly is used to move the tray onto the AGV cart;
[0015] An auxiliary assembly, after the AGV cart returns to the storage space, the auxiliary assembly is used to deflect and dump the parts in the collection box into the tray of the AGV cart.
[0016] Preferably, the upper tray assembly includes rectangular guide rails arranged on both sides of the top of the tray storage box. Sliding blocks are arranged on the rectangular guide rails. An electromagnet is arranged at the bottom end of the sliding block, and pressing switches are arranged at both ends of the sliding block. The pressing switches are electrically connected to the electromagnet. After adsorbing the tray with the electromagnet, the sliding block is moved to displace the tray onto the AGV cart;
[0017] A placement groove is formed on the AGV cart, and a limiting plate is arranged on the rectangular guide rail. The sliding block is moved to make the limiting plate press the pressing switch to cut off the power supply of the electromagnet, so that the tray falls into the placement groove;
[0018] A shaft one is arranged on one side of the rectangular guide rail. A gear disk one is arranged on the shaft one. A rack one meshing with the gear disk one is arranged on one side of the sliding block. Rotating the shaft one drives the sliding block to move;
[0019] One end of the shaft is provided with a second gear disc. A second shaft is arranged in the tray storage box. A third gear disc meshing with the second gear disc is arranged on the second shaft. Two third shafts are symmetrically arranged in the tray storage box. Synchronous belt pulleys are arranged on both of the third shafts. A synchronous belt pulley is also arranged on the second shaft. The synchronous belt pulley on the second shaft is connected to the synchronous belt pulley on one of the third shafts through a synchronous belt. A synchronous belt pulley is also arranged on the other first shaft. The synchronous belt pulley on the other first shaft is connected to the synchronous belt pulley on the other third shaft through a synchronous belt. Rotating the two third shafts drives the two first shafts to rotate synchronously;
[0020] A fourth shaft is arranged in the tray storage box. A fourth gear disc is arranged on the fourth shaft. Fifth gear discs meshing with the fourth gear disc are arranged on both of the third shafts. Rotating the fourth gear disc drives the two third shafts to rotate;
[0021] A plurality of first tooth grooves meshing with the fourth gear disc are evenly arranged at equal intervals on the AGV cart. Moving the AGV cart drives the fourth gear disc to rotate;
[0022] A tray lifting assembly is arranged in the tray storage box. The tray lifting assembly is used to dock the tray with the electromagnet.
[0023] Preferably, the tray lifting assembly includes a plurality of arc-shaped guide plates arranged in the tray storage box. The plurality of arc-shaped guide plates are used for guiding and limiting the tray;
[0024] A fifth shaft is arranged in the tray storage box. A first screw rod is arranged on the fifth shaft. A first screw rod is also arranged on the fourth shaft. A moving bracket is arranged between the two first screw rods. The moving bracket contacts the bottom of the tray. A synchronous belt pulley is arranged on the fifth shaft. A synchronous belt pulley is also arranged on the fourth shaft. The two synchronous belt pulleys are connected through a synchronous belt. Rotating the fourth shaft drives the moving bracket to move;
[0025] A ratchet and pawl assembly is arranged between the fourth gear disc and the fourth shaft. The AGV cart exits the storage space and the ratchet and pawl assembly drives the fourth shaft to rotate;
[0026] A driving motor is arranged in the tray storage box. The output shaft of the driving motor is fixed to the fifth shaft. Starting the driving motor drives the moving bracket to move and retract.
[0027] Preferably, the auxiliary assembly includes a sixth shaft arranged on the collection box. The sixth shaft is connected to the mounting frame. Two support rods are symmetrically arranged on the mounting frame. The tops of the two support rods contact the collection box. A linkage assembly is arranged on the mounting frame. The AGV cart enters the storage space and the linkage assembly drives the support rods to move downward to cancel the support;
[0028] A locking component for restricting the deflection of the collection box is provided on the mounting frame. After the AGV cart enters the storage space, the locking of the collection box is released by using the locking component so that it deflects and dumps the parts.
[0029] Preferably, the linkage component includes two seventh shafts provided on the mounting frame. Screw rods II are provided on both of the two seventh shafts. A movable plate is provided between the two screw rods II. The movable plate is fixed to the two support rods, and synchronous belt pulleys III are provided on both of the two seventh shafts. The two synchronous belt pulleys III are connected by a synchronous belt. Rotating the seventh shaft drives the support rod to move;
[0030] A sixth gear disc is provided on one of the seventh shafts. A seventh gear disc meshing with the sixth gear disc is provided on the mounting frame, and a second rack meshing with the seventh gear disc is provided on the AGV cart. Moving the AGV cart drives the seventh shaft to rotate.
[0031] Preferably, the locking component includes a convex projection provided on the collection box. A locking plate is provided on the mounting frame. One end of the locking plate is located on one side of the convex projection to restrict the deflection of the collection box. An injection barrel I is provided on the mounting frame. A piston I is provided in the injection barrel I. One end of the piston I is provided with a first round rod. One end of the locking plate is also provided with a first round rod. One ends of the two first round rods are fixed. Air is filled into the injection barrel I to move the locking plate away from the convex projection;
[0032] A force-bearing plate is provided on the mounting plate. An injection barrel II is provided on the force-bearing plate. A piston II is provided in the injection barrel II. A second round rod is provided on one side of the piston II. The injection barrel II is connected to the injection barrel I through a conduit. After the AGV cart enters the storage space, the second round rod is pushed to move so that air is filled into the injection barrel I;
[0033] A return spring is provided in the injection barrel II, and one end of the return spring is connected to the piston II. Moving the piston II, and at the same time the return spring is stressed and contracted to provide self-return ability for the piston II.
[0034] Preferably, one end of the collection box is designed with an opening, and a baffle plate is provided therein. The baffle plate is fixed to the mounting bracket of the conveyor belt;
[0035] Blocking plates are provided on both sides of the conveyor belt. A partition plate is provided between the two blocking plates. A synchronization component is provided on the mounting frame. The collection box is deflected and dumped, and the synchronization component is used to drive the partition plate to deflect and block the conveyor belt.
[0036] Preferably, the synchronization component includes a shaft ten provided at one end of the partition plate. The shaft ten is connected to the material blocking plate. A gear disk ten is provided on the shaft ten. A rack four meshing with the gear disk ten is provided on the conveyor belt. Moving the rack four drives the partition plate to flip;
[0037] A shaft eleven is provided on the mounting frame. A gear disk ten is also provided on the shaft eleven. A rack five meshing with the gear disk ten is provided on the mounting frame. The rack five is connected to the rack four. Rotating the shaft eleven drives the rack four to move;
[0038] A gear disk eleven is provided on the shaft eleven. An arc plate is provided on the shaft six. A plurality of tooth grooves two meshing with the arc plate are evenly and equidistantly opened on the arc plate. Rotating the shaft six drives the shaft eleven to rotate.
[0039] The present invention has at least the following beneficial effects:
[0040] Different from the prior art, during actual use, different from the prior art, during actual use, by using the AGV cart to automatically separate from the conveyor belt and transport the parts to the processing location of the next process, it is thus avoided that workers need to walk back and forth between two workstations to carry the parts, which is relatively convenient. At the same time, it saves the working time of the workers and improves the production efficiency. When the AGV cart delivers materials and retreats to the storage space, the upper tray component automatically completes the assembly operation of the tray, which is relatively convenient. At the same time, when the AGV cart delivers materials and retreats to the storage space, the auxiliary component is used to deflect and pour the parts in the collection box, thereby automatically completing the feeding operation of the AGV cart, which is relatively convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of the material transfer process of a parts processing production line of the present invention;
[0042] Figure 2 It is a schematic diagram of the material transfer structure of a parts processing production line of the present invention;
[0043] Figure 3 For the present invention Figure 2 Another orientation structure diagram;
[0044] Figure 4 For the present invention Figure 3 Partial cross-sectional structure diagram;
[0045] Figure 5 For the present invention Figure 4 Partial cross-sectional structure diagram;
[0046] Figure 6 For the present invention Figure 5 Partial cross-sectional structure diagram;
[0047] Figure 7 For the present invention Figure 6 Partial sectional structure schematic diagram;
[0048] Figure 8 It is a schematic diagram of the enlarged structure of area A of the present invention.
[0049] In the figure: 1 - conveyor belt; 2 - collection box; 3 - mounting frame; 4 - tray storage box; 5 - AGV cart; 6 - upper tray assembly; 7 - auxiliary assembly; 61 - rectangular guide rail; 62 - sliding block; 63 - electromagnet; 64 - push switch; 65 - placement groove; 66 - limiting plate; 67 - shaft one; 68 - gear disk one; 69 - rack one; 71 - gear disk two; 72 - shaft two; 73 - gear disk three; 74 - shaft three; 75 - synchronous pulley one; 76 - shaft four; 77 - gear disk four; 78 - gear disk five; 79 - tooth groove one; 81 - tray lifting assembly; 82 - arc guide plate; 83 - shaft five; 84 - screw one; 85 - synchronous pulley two; 86 - ratchet and pawl assembly; 87 - drive motor; 88 - shaft six; 89 - support rod; 91 - linkage assembly; 92 - locking assembly; 93 - shaft seven; 94 - screw two; 95 - movable plate; 96 - synchronous pulley three; 97 - gear disk six; 98 - gear disk seven; 99 - rack two; 101 - convex; 102 - locking plate; 103 - injection barrel one; 104 - piston one; 105 - round rod one; 106 - force - receiving plate; 107 - injection barrel two; 108 - piston two; 109 - round rod two; 111 - return spring; 112 - baffle plate; 113 - material - blocking plate; 114 - partition plate; 115 - synchronous assembly; 116 - shaft ten; 117 - gear disk ten; 118 - rack four; 119 - shaft eleven; 121 - rack five; 122 - gear disk eleven; 123 - arc plate; 124 - tooth groove two; 125 - moving bracket. Specific embodiments
[0050] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0051] Embodiment 1
[0052] Please refer to Figure 1 , the present invention provides a technical solution: a material transfer process for a part processing production line, used for the material transfer operation during the processing of plunger pump parts, including the following steps: S1. Use the collection box 2 to collect the parts processed in the previous process conveyed by the conveyor belt 1;
[0053] S2. The AGV cart 5 is docked with the conveyor belt 1;
[0054] S3. Install the tray onto the AGV cart 5;
[0055] S4. Tilt the collection box 2 so that the parts fall into the tray;
[0056] S5. The AGV cart 5 detaches from the conveyor belt 1 to transport the parts. Specifically, first use the collection box 2 to collect the parts processed in the previous process conveyed by the conveyor belt 1, then control the AGV cart 5 to dock with the end of the conveyor belt 1, then install the empty tray onto the AGV cart 5, then tilt the collection box 2 to pour the parts inside into the tray, and then the AGV cart 5 automatically detaches from the conveyor belt 1 and transports the parts to the processing location of the next process, thus avoiding the need for workers to walk back and forth between two workstations to carry the parts, which is more convenient. At the same time, it saves the working time of workers and improves production efficiency.
[0057] Please refer to Figures 2 - 8 , the present invention provides a technical solution: a material transfer structure for a part processing production line, including a conveyor belt 1, and further including a collection box 2, the collection box 2 is arranged at the end of the conveyor belt 1;
[0058] An installation frame 3, the installation frame 3 is arranged at one end of the conveyor belt 1, and the collection box is connected to the installation frame 3;
[0059] A tray storage box 4, the tray storage box 4 is arranged on one side of the installation frame 3, and the tray is made of iron;
[0060] An AGV cart 5, the space between the tray storage box 4 and the installation frame 3 forms a storage space for accommodating the AGV cart 5;
[0061] An upper tray assembly 6, after the AGV cart 5 completes the part conveying operation, it retracts into the storage space, and at the same time uses the upper tray assembly 6 to move the tray onto the AGV cart 5, thus automatically completing the assembly operation of the tray, which is more convenient;
[0062] An auxiliary assembly 7, after the AGV cart 5 retracts into the storage space, use the auxiliary assembly 7 to tilt the collection box 2 to pour the parts into the tray of the AGV cart 5, thus automatically completing the feeding operation of the AGV cart 5, which is more convenient. Then, the AGV cart 5 automatically detaches from the conveyor belt 1 and transports the parts to the processing location of the next process, thus avoiding the need for workers to walk back and forth between two workstations to carry the parts, which is more convenient. At the same time, it saves the working time of workers and improves production efficiency.
[0063] The upper plate assembly 6 includes rectangular guide rails 61 fixedly connected to both sides of the top end of the tray storage box 4. A sliding block 62 is slidably connected to the rectangular guide rails 61. An electromagnet 63 is fixedly connected to the bottom end of the sliding block 62, and pressing switches 64 are installed at both ends of the sliding block 62. The pressing switches 64 and the electromagnet 63 are electrically connected by wires. After adsorbing the tray with the electromagnet 63, the sliding block 62 is moved to displace the tray above the AGV cart 5.
[0064] A placement groove 65 is provided on the AGV cart 5, and limit plates 66 are fixedly connected to both ends of the rectangular guide rails 61. The sliding block 62 is moved so that the limit plates 66 press the pressing switches 64 to cut off the power supply of the electromagnet 63, causing the tray to fall into the placement groove 65. On the contrary, the sliding block 62 is moved and recycled above the tray storage box 4, and at the same time, the limit plates 66 are made to press the pressing switches 64 to re-energize the electromagnet 63, so as to suck another tray and prepare for the next tray loading.
[0065] A shaft one 67 is provided on one side of the rectangular guide rail 61. A plurality of bearing seats are fixedly connected to the tray storage box 4. The shaft one 67 and the bearing seats are rotationally connected by bearings. A gear disk one 68 is fixedly connected to one end of the shaft one 67. A rack one 69 meshing with the gear disk one 68 is fixedly connected to one side of the sliding block 62. Rotating the shaft one 67 drives the gear disk one 68 to rotate, thereby driving the rack one 69 to move, and further driving the sliding block 62 to move.
[0066] A gear disk two 71 is fixedly connected to one end of a shaft one 67. A shaft two 72 is rotationally connected to the tray storage box 4 through a bearing. A gear disk three 73 meshing with the gear disk two 71 is fixedly connected to the shaft two 72. Two shaft three 74 are symmetrically arranged in the tray storage box 4, and both shaft three 74 are rotationally connected to the tray storage box 4 through bearings. Synchronous belt wheels one 75 are fixedly connected to both shaft three 74, and a synchronous belt wheel one 75 is also fixedly connected to the shaft two 72. The synchronous belt wheel one 75 on the shaft two 72 and the synchronous belt wheel one 75 on one shaft three 74 are connected by a synchronous belt, and a synchronous belt wheel one 75 is also fixedly connected to the other shaft one 67. The synchronous belt wheel one 75 on the other shaft one 67 and the synchronous belt wheel one 75 on the other shaft three 74 are connected by a synchronous belt. Rotating the two shaft three 74 and using the cooperation of the synchronous belt wheel one 75 and the synchronous belt drives the shaft two 72 and one shaft one 67 to rotate, thereby driving the gear disk three 73 to rotate, and further driving the gear disk two 71 to rotate, so as to drive the two shaft one 67 to rotate synchronously.
[0067] A shaft four 76 is rotationally connected to the tray storage box 4 through a bearing. A gear disk four 77 is provided on the shaft four 76. Gear disks five 78 meshing with the gear disk four 77 are fixedly connected to both shaft three 74. Rotating the gear disk four 77 drives the two gear disks five 78 to rotate, thereby driving the two shaft three 74 to rotate.
[0068] A plurality of equally spaced and uniformly arranged tooth grooves one 79 meshing with the fourth gear disk 77 are provided on the AGV cart 5, and the AGV cart 5 is moved into the storage space to drive the fourth gear disk 77 to rotate;
[0069] A tray lifting assembly 81 is arranged in the tray storage box 4, and the tray lifting assembly 81 is used to lift the next tray and dock it with the electromagnet 63.
[0070] The tray lifting assembly 81 includes a plurality of arc-shaped guide plates 82 fixedly connected to the inner wall of the tray storage box 4, and the plurality of arc-shaped guide plates 82 are used for guiding and limiting the tray;
[0071] A fifth shaft 83 is rotatably connected to the tray storage box 4 through a bearing. A first screw 84 is fixedly connected to the fifth shaft 83, and a first screw 84 is also fixedly connected to the fourth shaft 76. A moving bracket 125 is arranged between the two first screws 84, and both first screws 84 pass through the moving bracket 125 and are threadedly connected thereto. The moving bracket 125 contacts the bottom of the tray. A second synchronous pulley 85 is fixedly connected to the fifth shaft 83, and a second synchronous pulley 85 is also fixedly connected to the fourth shaft 76. The two second synchronous pulleys 85 are connected by a synchronous belt. The fourth shaft 76 is rotated, and the second synchronous pulley 85 and the synchronous belt are used to drive the fifth shaft 83 to rotate, thereby driving the two first screws 84 to rotate, and thus driving the moving bracket 125 to move to lift the tray;
[0072] A ratchet and pawl assembly 86 is arranged between the fourth gear disk 77 and the fourth shaft 76. When the AGV cart 5 exits the storage space, the fourth gear disk 77 is driven to rotate, so as to drive the fourth shaft 76 to rotate by using the ratchet and pawl assembly 86;
[0073] A driving motor 87 is fixedly connected to the tray storage box 4. The output shaft of the driving motor 87 is fixedly connected to the fifth shaft 83. The staff starts the driving motor 87 to drive the fifth shaft 83 to rotate, thereby driving the first screw 84 to rotate, and further driving the moving bracket 125 to move back, so as to facilitate the staff to load the tray into the tray storage box.
[0074] The auxiliary assembly 7 includes a sixth shaft 88 fixedly connected to one end of the upper part of the collection box 2. The sixth shaft 88 is rotatably connected to the mounting bracket 3 through a bearing. Two support rods 89 are symmetrically slidably connected to the mounting bracket 3. The tops of the two support rods 89 contact the collection box 2. A linkage assembly 91 is arranged on the mounting bracket 3. The AGV cart 5 enters the storage space and drives the support rods 89 to move downwards by using the linkage assembly 91 to cancel the support for the collection box 2;
[0075] A locking component 92 for restricting the deflection of the collection box 2 is provided on the mounting bracket 3. When the AGV cart 5 enters the storage space, the locking of the collection box 2 is released by using the locking component 92 so that it deflects to pour out parts. On the contrary, when the AGV cart 5 exits the storage space, the linkage component 91 is used to drive the support rod 89 to move upward to re-support the collection box 2 and lock it again by the locking component 92.
[0076] The linkage component 91 includes two seventh shafts 93 provided on the mounting bracket 3. Both seventh shafts 93 are rotatably connected to the mounting bracket 3 through bearings. Screw rods two 94 are fixedly connected to both seventh shafts 93. An activity plate 95 is provided between the two screw rods two 94. Both screw rods two 94 pass through the activity plate 95 and are threadedly connected thereto. The activity plate 95 is fixedly connected to the two support rods 89. Synchronous belt pulleys three 96 are fixedly connected to both seventh shafts 93. The two synchronous belt pulleys three 96 are connected by a synchronous belt. Rotating the seventh shaft 93 drives the screw rod two 94 to rotate, thereby driving the activity plate 95 to move, and further driving the support rod 89 to move.
[0077] A sixth gear disc 97 is fixedly connected to one seventh shaft 93. A seventh gear disc 98 meshing with the sixth gear disc 97 is rotatably connected to the mounting bracket 3 through a rotating shaft. A second rack 99 meshing with the seventh gear disc 98 is fixedly connected to the AGV cart 5. Moving the AGV cart 5 drives the seventh gear disc 98 to rotate, thereby driving the sixth gear disc 97 to rotate, and further driving the seventh shaft 93 to rotate.
[0078] The locking component 92 includes a clamping projection 101 fixedly connected to the side wall of the collection box 2. A locking plate 102 is slidably connected to the mounting bracket 3. One end of the locking plate 102 is located on one side of the clamping projection 101 to restrict the deflection of the collection box 2. An injection barrel one 103 is fixedly connected to the mounting bracket 3. A piston one 104 is slidably connected in the injection barrel one 103. One end of the piston one 104 is fixedly connected to a first round rod 105. One end of the locking plate 102 is also fixedly connected to the first round rod 105. The two first round rods 105 are fixedly connected at one end. Filling air into the injection barrel one 103 to push the piston one 104 to move, thereby driving the two first round rods 105 to move, so that the locking plate 102 moves away from the clamping projection 101.
[0079] A stress plate 106 is fixedly connected to the mounting plate. An injection barrel two 107 is fixedly connected to the stress plate 106. A piston two 108 is slidably connected in the injection barrel two 107. One side of the piston two 108 is fixedly connected to a second round rod 109. The injection barrel two 107 is connected to the injection barrel one 103 through a conduit. When the AGV cart 5 enters the storage space, the second round rod 109 is pushed to move, thereby driving the piston two 108 to move, so that air is filled into the injection barrel one 103.
[0080] A return spring 111 is installed inside the injection barrel II 107, and one end of the return spring 111 is fixedly connected to the piston II 108. Moving the piston II 108, at the same time the return spring 111 is stressed and contracted to provide the piston II 108 with self - restoring ability. At the same time, both the clamping protrusion 101 and the end of the locking plate 102 are designed with an arc shape to be used for the automatic cooperation and locking of the reset collection box 2.
[0081] One end of the collection box 2 is designed with an opening, and a baffle plate 112 is slidably connected inside it. The baffle plate 112 is fixedly connected to the mounting bracket of the conveyor belt 1, and is used to block the parts from falling off when the collection box 2 is locked, while the baffle plate 112 is opened passively when the collection box 2 is deflected.
[0082] Blocking plates 113 are arranged on both sides of the conveyor belt 1. The blocking plates 113 are fixedly connected to the mounting bracket of the conveyor belt 1. A partition plate 114 is arranged between the two blocking plates 113. A synchronization component 115 is arranged on the mounting frame 3. The collection box 2 is deflected and tilted, and the synchronization component 115 is used to drive the partition plate 114 to deflect and block the conveyor belt 1, for temporarily blocking the parts on the conveyor belt 1 from falling off.
[0083] The synchronization component 115 includes a shaft ten 116 fixedly connected to one end of the partition plate 114. The shaft ten 116 is rotatably connected to the blocking plate 113 through a bearing. A gear disk ten 117 is fixedly connected to the shaft ten 116. A rack four 118 meshing with the gear disk ten 117 is slidably connected to the mounting between the conveyor belt 1. Moving the rack four 118 drives the gear disk ten 117 to rotate, thereby driving the shaft ten 116 to rotate, and further driving the partition plate 114 to flip.
[0084] A shaft eleven 119 is rotatably connected to the mounting frame 3 through a bearing. A gear disk ten 117 is also fixedly connected to the shaft eleven 119. A rack five 121 meshing with the gear disk ten 117 is slidably connected to the mounting frame 3. The rack five 121 is fixedly connected to the rack four 118. One end of the rack four 118 is fixedly connected to a connecting rod fixedly connected to the rack five 121, and a sliding sleeve is fixedly connected to the mounting frame of the conveyor belt 1. The connecting rod slides through the sliding sleeve. Rotating the shaft eleven 119 drives the gear disk ten 117 to rotate, thereby driving the rack five 121 to move, and further driving the rack four 118 to move.
[0085] A gear disk eleven 122 is fixedly connected to the shaft eleven 119. An arc - shaped plate 123 is fixedly connected to the shaft six 88. A plurality of tooth grooves two 124 meshing with the arc - shaped plate 123 are evenly and equidistantly arranged on the arc - shaped plate 123. Rotating the shaft six 88 drives the arc - shaped plate 123 to rotate, thereby driving the gear disk eleven 122 to rotate, and further driving the shaft eleven 119 to rotate.
[0086] During the normal operation of the material transfer structure of the part processing production line, the AGV cart 5 automatically detaches from the conveyor belt 1 and transports the parts to the processing location of the next process, thus avoiding the need for workers to walk back and forth between two workstations to carry the parts, which is more convenient. At the same time, it saves the working time of the workers and improves the production efficiency. When the AGV cart 5 returns to the storage space after feeding, the first tooth groove 79 drives the fourth gear 77 to rotate, which in turn drives the fifth gear 78 to rotate, thereby driving the two third shafts 74 to rotate and using the first synchronous pulley 75 to cooperate with the synchronous belt to drive the second shaft 72 and one first shaft 67 to rotate, thereby driving the third gear 73 to rotate, which in turn drives the second gear 71 to rotate, thereby driving the two first shafts 67 to rotate synchronously, which in turn drives the first gear 68 to rotate, thereby driving the first rack 69 to move, which in turn drives the sliding block 62 to move, thereby driving the tray to displace above the AGV cart 5. At the same time, the limit plate 66 presses the push switch 64 to cut off the power supply of the electromagnet 63, so that the tray falls into the placement groove 65, thus automatically completing the assembly operation of the tray, which is more convenient. At the same time, when the AGV cart 5 returns to the storage space after feeding, it drives the seventh gear 98 to rotate, which in turn drives the sixth gear 97 to rotate, thereby driving the seventh shaft 93 to rotate, which in turn drives the second screw 94 to rotate, thereby driving the movable plate 95 to move, which in turn drives the support rod 89 to move downward to cancel the support for the collection box 2. At the same time, when the AGV cart 5 completely enters the storage space, it pushes the second round rod 109 to move, which in turn drives the second piston 108 to move, so that air is filled into the first injection barrel 103, thereby driving the first piston 104 to move, which in turn drives the two first round rods 105 to move, so that the locking plate 102 moves away from the convex block 101, thereby releasing the lock on the collection box 2, so that it deflects and dumps the parts, thus automatically completing the feeding operation of the AGV cart 5, which is more convenient.
[0087] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "including" - "comprising" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process - method - article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process - method - article or device.
[0088] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A material transfer structure for a part processing production line, including a conveyor belt (1), characterized in that: It also includes a collection box (2), and the collection box (2) is arranged at the end of the conveyor belt (1); a mounting frame (3), the mounting frame (3) is arranged at one end of the conveyor belt (1), and the collection box (2) is connected to the mounting frame (3); a tray storage box (4), the tray storage box (4) is arranged on one side of the mounting frame (3); an AGV vehicle (5), and a storage space for receiving the AGV vehicle (5) is formed by the gap between the tray storage box (4) and the mounting frame (3); an upper tray assembly (6), when the AGV vehicle (5) retracts into the storage space, the upper tray assembly (6) is used to move the tray onto the AGV vehicle (5); an auxiliary assembly (7), when the AGV vehicle (5) retracts into the storage space, the auxiliary assembly (7) is used to deflect and pour the parts in the collection box (2) into the tray of the AGV vehicle (5); The upper tray assembly (6) includes rectangular guide rails (61) arranged on both sides of the top of the tray storage box (4), sliding blocks (62) are arranged on the rectangular guide rails (61), electromagnets (63) are arranged at the bottom ends of the sliding blocks (62), and pressing switches (64) are arranged at both ends of the sliding blocks (62), the pressing switches (64) are electrically connected to the electromagnets (63), and the sliding blocks (62) are moved after adsorbing the tray by the electromagnets (63) to displace the tray onto the AGV vehicle (5); a placement groove (65) is formed on the AGV vehicle (5), and a limiting plate (66) is arranged on the rectangular guide rail (61), and the sliding block (62) is moved to squeeze the pressing switch (64) by the limiting plate (66) to cut off the power supply of the electromagnet (63) so that the tray falls into the placement groove (65); a first shaft (67) is arranged on one side of the rectangular guide rail (61), a first gear disk (68) is arranged on the first shaft (67), a first rack (69) meshing with the first gear disk (68) is arranged on one side of the sliding block (62), and the first shaft (67) is rotated to drive the sliding block (62) to move; a second gear disk (71) is arranged at one end of one of the first shafts (67), a second shaft (72) is arranged in the tray storage box (4), a third gear disk (73) meshing with the second gear disk (71) is arranged on the second shaft (72), two third shafts (74) are symmetrically arranged in the tray storage box (4), first synchronous belt wheels (75) are arranged on both of the third shafts (74), and a first synchronous belt wheel (75) is also arranged on the second shaft (72), the first synchronous belt wheel (75) on the second shaft (72) is connected to the first synchronous belt wheel (75) on one of the third shafts (74) through a synchronous belt, and a first synchronous belt wheel (75) is also arranged on the other first shaft (67), the first synchronous belt wheel (75) on the other first shaft (67) is connected to the first synchronous belt wheel (75) on the other third shaft (74) through a synchronous belt, and the two third shafts (74) are rotated to drive the two first shafts (67) to rotate synchronously; A shaft four (76) is arranged inside the tray storage box (4), and a gear disc four (77) is arranged on the shaft four (76). Gear discs five (78) meshing with the gear disc four (77) are arranged on both of the two shafts three (74). Rotating the gear disc four (77) drives the two shafts three (74) to rotate; A plurality of equally spaced and evenly distributed tooth grooves one (79) meshing with the gear disc four (77) are formed in the AGV cart (5). Moving the AGV cart (5) drives the gear disc four (77) to rotate; A tray lifting assembly (81) is arranged inside the tray storage box (4), and the tray lifting assembly (81) is used to dock the tray with the electromagnet (63).
2. The transfer structure of a part processing production line according to claim 1, characterized in that: The tray lifting assembly (81) includes a plurality of arc-shaped guide plates (82) arranged inside the tray storage box (4), and the plurality of arc-shaped guide plates (82) are used to guide and limit the tray; A shaft five (83) is arranged inside the tray storage box (4), a screw rod one (84) is arranged on the shaft five (83), and a screw rod one (84) is also arranged on the shaft four (76). A moving bracket (125) is arranged between the two screw rods one (84), and the moving bracket (125) contacts the bottom of the tray. A synchronous pulley two (85) is arranged on the shaft five (83), and a synchronous pulley two (85) is also arranged on the shaft four (76). The two synchronous pulleys two (85) are connected by a synchronous belt. Rotating the shaft four (76) drives the moving bracket (125) to move; A ratchet and pawl assembly (86) is arranged between the gear disc four (77) and the shaft four (76). The AGV cart (5) exits the storage space and drives the shaft four (76) to rotate by using the ratchet and pawl assembly (86); A driving motor (87) is arranged inside the tray storage box (4), the output shaft of the driving motor (87) is fixed to the shaft five (83), and starting the driving motor (87) drives the moving bracket (125) to move and retract.
3. A material transfer structure of a part processing production line according to claim 2, characterized in that: The auxiliary assembly (7) includes a shaft six (88) arranged on the collection box (2), the shaft six (88) is connected to the mounting bracket (3), two support rods (89) are symmetrically arranged on the mounting bracket (3), the tops of the two support rods (89) contact the collection box (2), and a linkage assembly (91) is arranged on the mounting bracket (3). The AGV cart (5) enters the storage space and drives the support rods (89) to move downward to cancel the support by using the linkage assembly (91); A locking assembly (92) for restricting the deflection of the collection box (2) is arranged on the mounting bracket (3). After the AGV cart (5) enters the storage space, the locking of the collection box (2) is released by using the locking assembly (92) so that it deflects and dumps the parts.
4. A material transfer structure for a part processing production line according to claim 3, characterized in that: The linkage assembly (91) includes two seventh shafts (93) arranged on the mounting frame (3). Screw rods two (94) are arranged on both of the two seventh shafts (93). A movable plate (95) is arranged between the two screw rods two (94). The movable plate (95) is fixed to the two support rods (89). Synchronous belt pulleys three (96) are arranged on both of the two seventh shafts (93). The two synchronous belt pulleys three (96) are connected by a synchronous belt. Rotating the seventh shaft (93) drives the support rod (89) to move; A sixth gear disc (97) is arranged on one of the seventh shafts (93). A seventh gear disc (98) meshing with the sixth gear disc (97) is arranged on the mounting frame (3). A second rack (99) meshing with the seventh gear disc (98) is arranged on the AGV cart (5). Moving the AGV cart (5) drives the seventh shaft (93) to rotate.
5. A transfer structure of a part processing production line according to claim 4, characterized in that: The locking assembly (92) includes a clamping protrusion (101) arranged on the collection box (2). A locking plate (102) is arranged on the mounting frame (3). One end of the locking plate (102) is located on one side of the clamping protrusion (101) to limit the deflection of the collection box (2). An injection barrel one (103) is arranged on the mounting frame (3). A piston one (104) is arranged in the injection barrel one (103). A round rod one (105) is arranged at one end of the piston one (104). A round rod one (105) is also arranged at one end of the locking plate (102). One ends of the two round rods one (105) are fixed. Air is filled into the injection barrel one (103) to move the locking plate (102) away from the clamping protrusion (101); A force-bearing plate (106) is arranged on the mounting frame (3). An injection barrel two (107) is arranged on the force-bearing plate (106). A piston two (108) is arranged in the injection barrel two (107). A round rod two (109) is arranged on one side of the piston two (108). The injection barrel two (107) is connected to the injection barrel one (103) through a conduit. After the AGV cart (5) enters the storage space, it pushes the round rod two (109) to move, so that air is filled into the injection barrel one (103); A return spring (111) is arranged in the injection barrel two (107). One end of the return spring (111) is connected to the piston two (108). Moving the piston two (108), at the same time, the return spring (111) is stressed and contracted to provide self-return ability for the piston two (108).
6. The transfer structure of a part processing production line according to claim 5, characterized in that: One end of the collection box (2) is designed with an opening. A baffle plate (112) is arranged inside it. The baffle plate (112) is fixed to the mounting bracket of the conveyor belt (1); On both sides of the conveyor belt (1), there are provided material blocking plates (113). Between the two material blocking plates (113), there is provided a material separating plate (114). On the mounting frame (3), there is provided a synchronization component (115). The collection box (2) is deflected and tilted, and the synchronization component (115) is used to drive the material separating plate (114) to deflect and block the conveyor belt (1).
7. A transfer structure of a part processing production line according to claim 6, characterized in that: The synchronization component (115) includes a shaft ten (116) provided at one end of the material separating plate (114). The shaft ten (116) is connected to the material blocking plate (113). On the shaft ten (116), there is provided a gear disk ten (117). On the conveyor belt (1), there is provided a rack four (118) that meshes with the gear disk ten (117). Moving the rack four (118) drives the material separating plate (114) to flip; On the mounting frame (3), there is provided a shaft eleven (119). On the shaft eleven (119), there is also provided a gear disk ten (117). On the mounting frame (3), there is provided a rack five (121) that meshes with the gear disk ten (117). The rack five (121) is connected to the rack four (118). Rotating the shaft eleven (119) drives the rack four (118) to move; On the shaft eleven (119), there is provided a gear disk eleven (122). On the shaft six (88), there is provided an arc-shaped plate (123). On the arc-shaped plate (123), a plurality of tooth grooves two (124) that mesh with the arc-shaped plate (123) are evenly arranged at equal intervals. Rotating the shaft six (88) drives the shaft eleven (119) to rotate.
Citation Information
Patent Citations
Automatic conveying control system based on Internet of Things
CN113059384A
Trolley transportation corner pushing device and method for gasoline engine flywheel casting production
CN115180359A