A heating mat heating wire wiring assembly
By designing the first and second carrier plates in the heating wire wiring assembly of the heated floor mat, and using the shaft assembly to automatically process the heating wire into an S-shape, the problems of limited movement speed of the floor mat net and high labor costs are solved, achieving efficient and low-consumption production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- ANHUI ANZE ELECTRIC
- Filing Date
- 2022-11-22
- Publication Date
- 2026-05-19
AI Technical Summary
In the current production process of heated floor mats, the S-shaped arrangement of the heating wires limits the movement speed of the floor mat net, resulting in low processing efficiency. Furthermore, the intermittent wiring of the floor mat net is labor-intensive and costly, making it difficult to achieve low-consumption and high-speed production.
The wiring assembly, which includes a mounting base, a first carrier plate, and a second carrier plate, is used to process the straightened heating wire into an S-shape by the relative movement of the first and second shafts, and then directly arrange it on the floor mat net. Combined with guide rails and traction components, automated production is achieved.
It improves the processing efficiency of heated floor mats, reduces labor costs, enables low-consumption and rapid production of intermittent floor mat nets, and simplifies the wiring process.
Smart Images
Figure CN116074997B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of heating wire wiring components for heated floor mats, and more particularly to a heating wire wiring component for heated floor mats. Background Technology
[0002] Heated floor mats mainly consist of a floor mat net and heating wires. During production, the floor mat net needs to be wound from one winding roller to another to move it. While the net is moving, the heating wires are continuously attached to it in an S-shape. This method has some unavoidable problems. First, because the heating wires need to be continuously arranged in an S-shape on the floor mat net to ensure heat output per unit area, there is a horizontal arrangement trajectory. During this section of the heating wire arrangement, there can be no relative movement between the heating wires and the floor mat, thus greatly limiting the moving speed of the floor mat net. Since the horizontal arrangement trajectory of the heating wires is much larger than the vertical arrangement trajectory, the processing efficiency per unit time is low. Furthermore, in actual processing, for intermittent floor mat net wiring, the length limitation prevents the intermittent net from being moved by roller winding. Manual arrangement is labor-intensive and costly, failing to meet the goal of low-consumption and rapid production of intermittent floor mat nets, and urgently needs improvement. Summary of the Invention
[0003] To address the technical problems existing in the background art, the present invention proposes a heating wire wiring assembly for heated floor mats.
[0004] The present invention proposes a heating wire wiring assembly for a heated floor mat, comprising a mounting base, a first carrier plate, and a second carrier plate. Both the first and second carrier plates are movably mounted on the mounting base. The first carrier plate has a plurality of first extensions at one end near the second carrier plate, and a first shaft is mounted on the free end sidewall of the first extension. The second carrier plate has a plurality of second extensions at one end near the first carrier plate, and a second shaft is mounted on the free end sidewall of the second extension. When the first and second carrier plates are close together, the first extensions will extend into the space between two adjacent sets of second extensions.
[0005] Preferably, there exists a first virtual straight line that is tangent to all the sidewalls of the first shaft, and a second virtual straight line that is parallel to the first virtual straight line and tangent to all the sidewalls of the second shaft, wherein the width between the first virtual straight line and the second virtual straight line is greater than the width of the heating wire.
[0006] Preferably, when the first extension extends between two adjacent sets of second extensions, the first shaft will move from one side of the second shaft to the other side of the second shaft.
[0007] Preferably, it also includes two guide rails mounted on the mounting base, with both ends of the first carrier plate and both ends of the second carrier plate respectively mounted on the two guide rails.
[0008] Preferably, it also includes two first traction components mounted on the mounting base. The output ends of the two first traction components are respectively mounted on the first carrier plate and the second carrier plate. The two first traction components drive the first carrier plate and the second carrier plate to drive multiple first shafts and multiple second shafts to move relative to each other, so that the straightened heating wire forms an S-shape under the pull of the multiple first shafts and multiple second shafts.
[0009] Preferably, it also includes a base and a pressure plate. The pressure plate is installed above the base via a first telescopic member. Multiple through slots adapted to the first shaft and the second shaft are evenly arranged on the pressure plate along the direction perpendicular to the movement of the first carrier plate. Multiple first shafts and second shafts are inserted into multiple through slots in a one-to-one correspondence. The length of multiple through slots is adapted to the movement stroke of the first carrier plate or the second carrier plate. A second drive assembly for driving the mounting base to move up and down is also installed on the base.
[0010] Preferably, the first telescopic member includes multiple guide holes formed on the base and multiple guide rods installed on the pressure plate that are adapted to the guide holes. The multiple guide rods are inserted into the multiple guide holes one by one, and a first spring is installed between the end of the guide rod and the bottom wall of the guide hole.
[0011] Preferably, each of the plurality of first extensions and the plurality of second extensions has a circular groove, and the plurality of first shafts and second shafts are respectively installed inside the plurality of circular grooves, and a second spring is also installed between the bottom wall of the circular groove and the end of the first shaft or the second shaft.
[0012] The heating wire wiring assembly for heated floor mats proposed in this invention includes a first carrier plate and a second carrier plate. A first shaft and a second shaft for processing the heating wire into an S-shape are respectively mounted on the first and second carrier plates. In use, the heating wire is placed between multiple first shafts and multiple second shafts. Through the relative movement of the multiple first shafts and second shafts, a single action directly processes the straightened heating wire into an S-shape. Finally, the wire is directly fed onto the floor mat below, completing the arrangement of the heating wire. This process is simple, avoiding cumbersome wiring. Since the floor mat does not need to be moved during processing, the tedious installation process is also avoided, resulting in high processing efficiency. This process also avoids significant labor costs, thus achieving the goal of low-consumption and rapid production of intermittent floor mats. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a heating wire wiring assembly for a heated floor mat proposed in this invention;
[0014] Figure 2 This is a schematic diagram of the mounting base and the base mating structure in a heating wire wiring assembly for a heated floor mat proposed in this invention.
[0015] Figure 3 This is a schematic diagram showing the cooperation between the pressure plate, the first shaft, and the second shaft in a heating wire wiring assembly for a heated floor mat proposed in this invention.
[0016] Figure 4 This is a schematic diagram of the processing state of the heating wire in the heating wire wiring assembly of a heated floor mat proposed in this invention;
[0017] Figure 5 This is a schematic diagram showing the cooperation between the first carrier plate and the second carrier plate in a heating wire wiring assembly for a heated floor mat proposed in this invention.
[0018] Figure 6 This is a schematic diagram of the structure of the first carrier board in the heating wire wiring assembly of a heated floor mat proposed in this invention. Detailed Implementation
[0019] like Figure 1 As shown, Figure 1 This is a schematic diagram of one embodiment of a heating wire wiring assembly for a heated floor mat proposed in this invention.
[0020] Reference Figure 2 , Figure 5 and Figure 6 The present invention proposes a heating floor mat heating wire wiring assembly, including a mounting base 1, a first carrier plate 2, and a second carrier plate 3. The first carrier plate 2 and the second carrier plate 3 are both movably mounted on the mounting base 1. The first carrier plate 2 has a plurality of first extensions 21 at one end near the second carrier plate 3. A first shaft 22 is mounted on the free end sidewall of the first extension 21. The second carrier plate 3 has a plurality of second extensions 31 at one end near the first carrier plate 2. A second shaft 32 is mounted on the free end sidewall of the second extension 31. When the first carrier plate 2 and the second carrier plate 3 are close together, the first extensions 21 will extend into the space between two adjacent sets of second extensions 31.
[0021] In the design of the first carrier plate 2 and the second carrier plate 3 in this component, slots are formed between the multiple first extensions 21 on the first carrier plate 2 and the multiple second extensions 31 on the second carrier plate 3. When the first extensions 21 and the second extensions 31 move toward each other, the first extensions 21 extend into the slots formed by the multiple second extensions 31, and the second extensions 31 extend into the slots formed by the multiple first extensions 21, so that two adjacent first shafts 22 installed at the free end of the first extension 21 and second shafts 32 installed at the free end of the second extension 31 are staggered in their moving direction.
[0022] In practical use, the straightened heating wire 7 is placed between multiple first shafts 22 and multiple second shafts 32. When the first carrier plate 2 and the second carrier plate 3 respectively drive the first extension 21 and the second extension 31 to move relative to each other, the first shafts 22 and the second shafts 32 will move relative to each other following the first extension 21 and the second extension 31. During this process, each first shaft 22 and each second shaft 32 comes into contact with the heating wire 7 and pulls the heating wire 7. When the multiple first shafts 22 and the second shafts 32 move to the farthest point of their travel path, the heating wire 7 is pulled into an S-shape. Finally, the heating wire pulled into an S-shape is cut and fixed onto the floor mat. This process is simple and avoids the tedious wiring process. Since the floor mat does not need to be moved during the processing, the tedious installation process can also be avoided. The processing efficiency is high, and the processing process can also avoid a large amount of labor consumption, thereby achieving the goal of low-consumption and fast production of intermittent floor mats.
[0023] Reference Figure 5 It should be noted that there exists a first virtual straight line that is tangent to all the side walls of the first shaft 22, and there exists a second virtual straight line that is parallel to the first virtual straight line and tangent to all the side walls of the second shaft 32. The width between the first virtual straight line and the second virtual straight line is greater than the width of the heating wire 7. When the first extension 21 extends into the space between two adjacent sets of second extensions 31, the first shaft 22 will move from one side of the second shaft 32 to the other side of the second shaft 32.
[0024] The above configuration can be understood as follows: all first shafts 22 are considered as a first shaft group, and all second shafts 32 are considered as a second shaft group. When the first extension 21 and the second extension 31 cooperate with each other, the first shaft group moves from one side of the second shaft group to the other side. There are two virtual straight lines between the first shaft group and the second shaft group. One virtual straight line is directly tangent to the side wall of the first shaft group, and the other virtual straight line is tangent to the side wall of the second shaft group. The distance between the two virtual straight lines is greater than the width of the heating wire 7. This allows the heating wire 7 in a straightened state to be placed between multiple first shafts 22 and second shafts 32 when the first extension 21 and the second extension 31 cooperate with each other, so as to achieve the purpose of processing the straightened heating wire 7 into an S-shaped heating wire 7.
[0025] Reference Figures 1-3It should be noted that the system also includes two guide rails 11 mounted on the mounting base 1. Both ends of the first carrier plate 2 and the second carrier plate 3 are mounted on the two guide rails 11. The system also includes two first traction components 8 mounted on the mounting base 1. The output ends of the two first traction components 8 are mounted on the first carrier plate 2 and the second carrier plate 3, respectively. The two first traction components 8 drive the first carrier plate 2 and the second carrier plate 3 to move multiple first shafts 22 and multiple second shafts 32 relative to each other, so that the straightened heating wire 7 forms an S-shape under the pull of the multiple first shafts 22 and multiple second shafts 32.
[0026] This part describes a preferred method for installing the first carrier plate 2 and the second carrier plate 3 in the mounting base 1 as described in the above embodiments. At the same time, two first traction components 8 are used to control the first carrier plate 2 and the second carrier plate 3 to move closer or separate. The two first traction components 8 are electric cylinders.
[0027] When the heating wire 7 is processed from a straight state to an S-shaped state, the heating wire 7 is still on multiple first shafts 22 and multiple second shafts 32, and cannot be unloaded in time. To solve this problem, the following further embodiments are proposed.
[0028] Reference Figures 1-4 In a further embodiment, the device also includes a base 4 and a pressure plate 6. The pressure plate 6 is mounted above the base 4 via a first telescopic member. Multiple through slots 62, which are adapted to the first shaft 22 and the second shaft 32 respectively, are evenly arranged on the pressure plate 6 along the direction perpendicular to the movement of the first carrier plate 2. The multiple first shafts 22 and the second shafts 32 are inserted into the multiple through slots 62 in a one-to-one correspondence. The length of the multiple through slots 62 is adapted to the movement stroke of the first carrier plate 2 or the second carrier plate 3. The base 4 is also equipped with a second drive assembly 9 that drives the mounting base 1 to move up and down. The second drive assembly 9 is an electric cylinder.
[0029] In the process of making the heated floor mat, the floor mat net with tape is first placed between the base 4 and the pressure plate 6. The heating wire 7 is located between the pressure plate 6 and the floor mat net. When the heating wire 7 is processed from a straight state into an S-shaped state, under the action of the second drive component 9, the mounting seat 1 is brought close to the base 4. During the descent, the pressure plate 6 squeezes out the S-shaped heating wire 7 that was originally located on multiple first shafts 22 and second shafts 32.
[0030] Reference Figure 1 and Figure 2To further improve the squeezing effect on the S-shaped heating wire, the first telescopic component includes multiple guide holes 41 opened on the base 4 and multiple guide rods 61 installed on the pressure plate 6 and adapted to the guide holes 41. The multiple guide rods 61 are respectively inserted into the multiple guide holes 41 one by one, and a first spring is also installed between the end of the guide rod 61 and the bottom wall of the guide hole 41. Multiple first extensions 21 and multiple second extensions 31 each have a circular groove 5. Multiple first shafts 22 and second shafts 32 are respectively installed inside the multiple circular grooves 5, and a second spring is also installed between the bottom wall of the circular groove 5 and the end of the first shaft 22 or the second shaft 32.
[0031] As the mounting base 1 continues to fall, multiple first shafts 22 and second shafts 32 are respectively housed inside multiple circular grooves 5, and multiple guide rods 61 are respectively housed inside multiple guide holes 41. This arrangement allows the pressure plate 6 to fully compress the S-shaped heating wire 7 against the base 4, thus firmly fixing the S-shaped heating wire 7 to the floor mat. First springs and second springs are respectively installed inside the circular grooves 5 and guide holes 41. After the installation of the S-shaped heating wire 7 is completed, the mounting base 1 separates from the base 4 under the action of the second drive assembly 9. After the mounting base 1 separates from the base 4, under the action of the first springs and second springs, multiple first shafts 22 and second shafts 32 pop out from inside the multiple circular grooves 5, completing the reset. Multiple guide rods 61 slide out from inside the multiple guide holes 41, completing the reset.
[0032] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. A heating wire wiring assembly for a heated floor mat, characterized in that, The system includes a mounting base (1), a first carrier plate (2), and a second carrier plate (3). The first carrier plate (2) and the second carrier plate (3) are movably mounted on the mounting base (1). The first carrier plate (2) has multiple first extensions (21) at one end near the second carrier plate (3). A first shaft (22) is mounted on the free end sidewall of the first extension (21). The second carrier plate (3) has multiple second extensions (31) at one end near the first carrier plate (2). A second shaft (32) is mounted on the free end sidewall of the second extension (31). When the first carrier plate (2) and the second carrier plate (3) are close together, the first extensions (21) will extend into the space between two adjacent sets of second extensions (31). It also includes two guide rails (11) that are mounted on the mounting base (1), with both ends of the first carrier plate (2) and both ends of the second carrier plate (3) mounted on the two guide rails (11); It also includes two first traction components (8) installed on the mounting base (1). The output ends of the two first traction components (8) are respectively installed on the first carrier plate (2) and the second carrier plate (3). The two first traction components (8) drive the first carrier plate (2) and the second carrier plate (3) to drive multiple first shafts (22) and multiple second shafts (32) to move relative to each other, so that the straightened heating wire (7) forms an S-shape under the pull of multiple first shafts (22) and multiple second shafts (32). It also includes a base (4) and a pressure plate (6). The pressure plate (6) is installed above the base (4) via a first telescopic member. Multiple through slots (62) adapted to the first shaft (22) and the second shaft (32) are evenly arranged on the pressure plate (6) along the direction perpendicular to the movement of the first carrier plate (2). Multiple first shafts (22) and second shafts (32) are inserted into multiple through slots (62) in a one-to-one correspondence. The length of multiple through slots (62) is adapted to the movement stroke of the first carrier plate (2) or the second carrier plate (3). A second drive assembly (9) that drives the mounting base (1) to move up and down is also installed on the base (4).
2. The heating wire wiring assembly for the heated floor mat according to claim 1, characterized in that, There exists a first virtual line that is tangent to the sidewalls of all first shafts (22), and there exists a second virtual line that is parallel to the first virtual line and is tangent to the sidewalls of all second shafts (32). The width between the first virtual line and the second virtual line is greater than the width of the heating wire (7).
3. The heating wire wiring assembly for the heated floor mat according to claim 2, characterized in that, When the first extension (21) extends between two adjacent sets of second extensions (31), the first shaft (22) will move from one side of the second shaft (32) to the other side of the second shaft (32).
4. The heating wire wiring assembly for the heated floor mat according to claim 1, characterized in that, The first telescopic component includes multiple guide holes (41) opened on the base (4) and multiple guide rods (61) installed on the pressure plate (6) and adapted to the guide holes (41). The multiple guide rods (61) are respectively inserted into the multiple guide holes (41) one by one, and a first spring is also installed between the end of the guide rod (61) and the bottom wall of the guide hole (41).
5. The heating wire wiring assembly for the heated floor mat according to claim 4, characterized in that, Multiple first extensions (21) and multiple second extensions (31) each have a circular groove (5), multiple first shafts (22) and multiple second shafts (32) are respectively installed inside the multiple circular grooves (5), and a second spring is also installed between the bottom wall of the circular groove (5) and the end of the first shaft (22) or the second shaft (32).