Automatic docking and assembly equipment for large cylindrical components
By designing an automatic docking and assembly equipment for large cylindrical components with coordinated multi-components, the problems of single lifting function and low docking efficiency of large cylindrical components are solved, and flexible adaptation and precise docking of large cylindrical components with different outer diameters are achieved.
Patent Information
- Application Number
- CN202310030755.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-01-10
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2043-01-10
AI Technical Summary
In the prior art, the lifting function of large cylindrical components is single, and the lifting device needs to be driven away from the docking workbench after lifting. The overall docking assembly efficiency is low, and it is difficult to adapt to the docking of large cylindrical components with different outer diameters.
An automatic docking and assembly equipment is designed, which includes a radial lifting platform component, a slewing support component, an axial drive movement component, a lifting drive component, a guide rail frame structure, a horizontal angle adjustment component, an electric hoist lifting component and a turnover drive component. Through the coordinated cooperation of these components, the axial movement, circumferential rotation and lifting of large cylindrical components with different outer diameters can be achieved.
It realizes flexible adaptation and adjustment of large cylindrical components with different outer diameters, improves the docking and assembly efficiency, and ensures the accurate docking and stable lifting of large cylindrical components.
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Figure CN116081466B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of assembly and docking, and in particular to automatic docking and assembly equipment for large cylindrical components. Background Art
[0002] Currently, domestic assembly and docking of large thin-walled components relies primarily on visual inspection and manual adjustments to ensure component alignment and coordination. Typically, two components are placed separately on a bracket or trailer platform, with a ring of matching holes and pins on the mating surfaces. One component is slowly pushed toward the other, and the corresponding holes and pins are manually adjusted and aligned before insertion.
[0003] Application number CN201410444407.3 discloses a collaborative positioning device for the automatic docking assembly of large thin-walled cylindrical components in the field of assembly docking technology, comprising at least two sets of positioning mechanisms respectively fixedly connected to the large thin-walled cylindrical components to be assembled, the positioning mechanisms comprising: a sliding chassis, a lateral attitude adjustment platform, a vertical attitude adjustment platform, and a rotational attitude adjustment platform;
[0004] Application number CN201410443937.6 is a six-degree-of-freedom positioning and attitude adjustment device for the automatic assembly of large cylindrical thin-walled components in the field of assembly docking technology. It includes a base and six PSS branches arranged thereon, and an adjustment movable platform with a component bracket connected to one end of the PSS branch. The thin-walled component to be adjusted is fixedly connected to the component bracket;
[0005] In the above-mentioned prior art, a crane is often used to lift large cylindrical components, which has a single function. After the lifting is completed, in order not to interfere with the docking assembly of the large cylindrical components, the crane needs to be driven away from the docking workbench. The overall docking assembly efficiency is low, and the existing docking support equipment is not convenient for docking two large cylindrical components with different outer diameters. Summary of the Invention
[0006] (1) Technical problems solved
[0007] The object of the present invention is to provide an automatic docking and assembling device for large cylindrical components in order to solve the above problems.
[0008] (2) Technical solution
[0009] To achieve the above objectives, the present invention provides the following technical solutions:
[0010] The present invention provides an automatic docking and assembly device for large cylindrical components, comprising a docking workbench in the shape of a rectangular parallelepiped and a control panel provided thereon, wherein radial lifting platform assemblies are provided on the upper sides of both ends of the docking workbench along its length direction, and a plurality of rotary support assemblies are provided on the upper side of each radial lifting platform assembly and are evenly distributed along the length direction of the docking workbench, an axial drive moving assembly is provided between two adjacent rotary support assemblies, and a lifting drive assembly for driving the axial drive moving assemblies to move up and down is provided between these axial drive moving assemblies;
[0011] A guide rail frame structure is provided on the outside of the docking workbench, an electric hoist lifting assembly is movably provided on the top side of the guide rail frame structure, a turnover drive assembly is provided on the lower side of the electric hoist lifting assembly, and a horizontal angle adjustment assembly for driving the guide rail frame structure to rotate is provided on the docking workbench.
[0012] Furthermore, the radial lifting platform assembly includes a lifting chamber opened in the docking workbench, the upper end of the lifting chamber is open, and a lifting platform is arranged inside the lifting chamber for lifting up and down. A third hydraulic cylinder is fixedly arranged in the middle position of the inner bottom surface of the lifting chamber, and the push rod head of the third hydraulic cylinder faces upward and is fixedly connected to the lower side of the lifting platform. Four fifth guide rods are arranged on the outer side of the third hydraulic cylinder and are distributed in a rectangular array with it as the center. The lower end of each fifth guide rod is fixedly connected to the inner bottom surface of the lifting chamber, and the upper end of each fifth guide rod is slidably connected to a fifth guide slide hole opened at a corresponding position on the lower side of the lifting platform. The output end of the control panel is electrically connected to the input end of the third hydraulic cylinder.
[0013] Furthermore, the slewing support assembly includes two hinged seats symmetrically distributed along the width direction of the docking workbench, the lower ends of the two hinged seats are fixedly arranged on the upper side of the lifting platform, the upper ends of the two hinged seats are respectively hinged with a V-shaped support rod, the tip of the V-shaped support rod and the hinged seat are hinged to each other, the two ends of the V-shaped opening of the V-shaped support rod are respectively rotatably connected to the first support wheel and the second support wheel through bearings, and the ends of the two V-shaped support rods close to each other are respectively fixedly connected to the eccentric rod;
[0014] An installation groove is provided on the upper surface of the lifting platform located between the two hinged seats, and an electric telescopic rod is fixedly installed on the inner bottom surface of the installation groove. The push rod head of the electric telescopic rod faces upward and is fixedly connected to a connecting block. One end of an elastic connecting rod is hinged on both sides of the connecting block, and the other ends of the two elastic connecting rods are respectively hinged to the lower ends of the two eccentric rods. When the push rod of the electric telescopic rod reaches the minimum stroke, the second support wheel reaches the lowest position height and the two elastic connecting rods are arranged in an inverted eight shape. The output end of the control panel is electrically connected to the input end of the electric telescopic rod.
[0015] Furthermore, the axially driven moving component includes a lifting groove provided on the upper surface of the lifting platform, a first wheel frame with a U-shaped outer shape is provided in the lifting groove, the U-shaped opening of the first wheel frame is facing upward, an axial driving wheel is provided on the upper side of the first wheel frame, one end of the axial driving wheel is rotatably connected to the first wheel frame, a first motor is fixedly provided inside the other end of the axial driving wheel, an output shaft end of the first motor passes through the axial driving wheel and is fixedly connected to the inner wall of the first wheel frame, an annular groove is provided on the outer side of the axial driving wheel along its circumferential direction, the cross-sectional shape of the annular groove is V-shaped, and the output end of the control panel is electrically connected to the input end of the first motor.
[0016] Furthermore, the lifting drive assembly is provided with two symmetrically distributed in the width direction of the docking workbench, and the lifting drive assembly includes a connecting groove opened on the outer wall of the docking workbench, and the lifting grooves located at the same end of the docking workbench are connected to each other through the connecting groove, and a first hydraulic cylinder is fixedly provided on the bottom surface of the inner part of the connecting groove, and the push rod head end of the first hydraulic cylinder faces upward and is fixedly connected to a connecting support rod, and the connecting support rod is respectively fixedly connected to the outer wall of the first wheel frame in each lifting groove. Two first guide rods symmetrically distributed with it as the center are provided on both sides of the first hydraulic cylinder, and the lower ends of the two first guide rods are fixedly connected to the inner bottom surface of the connecting groove, and the upper ends of the two first guide rods slide through the first guide slide holes opened at the corresponding positions of the connecting support rods, and the output end of the control panel is electrically connected to the input end of the first hydraulic cylinder.
[0017] Furthermore, the horizontal angle adjustment assembly includes a second motor fixedly arranged inside the middle position of the bottom side of the docking workbench, the output shaft end of the second motor faces downward and is fixedly connected to a circular turntable, a chassis is provided below the turntable, and both sides of the chassis are fixed to the lower side of the docking workbench through fixed rods, and a plurality of universal balls are provided on the lower edge of the turntable for rotation along its circumferential direction, and a guide groove for matching with the universal balls is provided on the upper edge of the chassis along its circumferential direction, and two bottom rods symmetrically distributed with their rotation axis as the center are fixedly connected on both sides of the chassis, and a plurality of universal wheels are provided on the lower side of each bottom rod along its length direction, and slots that fit with the bottom rods are provided at both ends of the bottom of the docking workbench along its length direction.
[0018] Furthermore, the guide rail frame structure includes two parallel support rods, the lower ends of the two support rods are respectively fixedly connected to the bottom rod, and a second hydraulic cylinder is fixedly provided on one side of the two support rods through a fixing seat, the push rod heads of the two second hydraulic cylinders face upward and are fixedly connected to rails with each other, and more than three second guide rods are respectively fixedly connected to the lower sides of both ends of the rails, and the lower end of each second guide rod slides through the second guide slide hole opened at the upper end of the corresponding support rod, and the output end of the control panel is electrically connected to the input end of the second hydraulic cylinder.
[0019] The lifting mechanism is a set of one or more L-shaped guide wheels, and the lifting mechanism has a set of fixedly mounted on the lifting plate, and the fixing mechanism has a set of fixedly mounted on the lifting plate, and the fixing mechanism has a fixedly mounted on the lifting plate have a fixedly mounted on the lifting plate
[0020] Furthermore, a second lug is fixedly provided on one side of the electric hoist body, and two fourth guide rods are slidably provided on the second lug, a stop block is fixedly connected between the upper ends of the two fourth guide rods, and a U-shaped second wheel frame is fixedly connected between the lower ends of the two fourth guide rods, a second spring is nested on the outer side of the fourth guide rod between the second wheel frame and the second lug, the U-shaped opening of the second wheel frame faces downward, and a revolving drive wheel is provided on the lower side of the second wheel frame, one end of the revolving drive wheel is rotatably connected to the second wheel frame, and a third motor is fixedly provided inside the other end of the revolving drive wheel, an output shaft end of the third motor passes through the revolving drive wheel and is fixedly connected to the inner side wall of the second wheel frame, and the output end of the control panel is electrically connected to the input end of the third motor;
[0021] When the lifting hook is driven by the lifting rope of the electric hoist body to rise to the highest position, the bottom side height position of the turnover driving wheel is lower than the bottom side height position of the pressure pad.
[0022] (3) Beneficial effects
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The V-shaped support rod is hinged and rotated through the hinge seat, so it can be used for the circumferential rotation support of large cylindrical components with different outer diameters. The two V-shaped support rods can also be adjusted in angle through the elastic connecting rod and the electric telescopic rod, which is convenient for the acceptance and adaptation of large cylindrical components with different outer diameters. The elastic connecting rod can also undergo a certain degree of elastic deformation for adaptability.
[0025] 2. The axial drive moving assembly and the lifting drive assembly cooperate to separate the cylindrical large component from the rotary support assembly to a certain height, thereby driving the cylindrical large component to move along the length direction of the docking workbench;
[0026] 3. The slewing support assembly can also cooperate with the guide rail frame structure, horizontal angle adjustment assembly, electric hoist lifting assembly and turnover drive assembly to adjust the circumferential rotation angle of large cylindrical components with different outer diameters;
[0027] 4. The horizontal angle adjustment component can adjust the horizontal angle of the guide rail frame structure, making it convenient to lift large cylindrical components within a certain circular range around the docking workbench;
[0028] 5. The combination of the guide rail frame structure and the electric hoist lifting assembly can not only lift the large cylindrical components to a certain height, but also press the large cylindrical components in place;
[0029] 6. By docking the workbench, slewing support assembly, axial drive moving assembly, lifting drive assembly, guide rail frame structure, horizontal angle adjustment assembly, electric hoist lifting assembly, turnover drive assembly and radial lifting platform assembly, etc., the axial movement and circumferential rotation of large cylindrical components with different outer diameters or the same outer diameter can be realized, as well as the lifting of large cylindrical components within a certain circular range, forming an indivisible whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0031] Figure 1 It is a schematic diagram of the main structure of the present invention;
[0032] Figure 2 This invention Figure 1 Schematic diagram of the right view structure;
[0033] Figure 3 This invention Figure 1 Schematic diagram of the three-dimensional structure;
[0034] Figure 4 This invention Figure 1 AA cross-sectional structural diagram;
[0035] Figure 5 This invention Figure 2 BB cross-sectional structure diagram;
[0036] Figure 6 This is a schematic diagram of the main structure of the electric hoist lifting assembly of the present invention;
[0037] Figure 7 This invention Figure 6 Schematic diagram of CC cross-section structure;
[0038] Figure 8 This invention Figure 6 Schematic diagram of the three-dimensional structure.
[0039] The accompanying drawings are described as follows: 1. Docking workbench; 2. Rotary support assembly; 201. Articulated seat; 202. V-shaped support rod; 203. First support wheel; 204. Second support wheel; 205. Eccentric rod; 206. Elastic connecting rod; 207. Electric telescopic rod; 208. Connecting block; 209. Mounting slot; 3. Axial drive moving assembly; 3a. First wheel frame; 3b. Axial drive wheel; 3c. First motor; 3d. Lifting groove; 4. Lifting drive assembly; 4a. First hydraulic cylinder; 4b. Connecting support rod; 4c. First guide rod; 4d. Connecting groove; 5. Guide rail frame structure; 501. Support rod; 502. Second hydraulic cylinder; 503. Fixed seat; 504. Second guide rod; 505. Track; 6. Horizontal angle adjustment assembly; 601. Bottom rod; 602 , universal wheel; 603, slot; 604, chassis; 605, turntable; 606, second motor; 607, universal ball; 608, fixing rod; 7, electric hoist lifting assembly; 701, electric hoist body; 702, lifting rope; 703, hook; 704, hanging plate; 705, pressure pad; 706, cross bar; 707, first ear; 708, third guide rod; 709, first spring; 710, collar; 8, turnover drive assembly; 801, second wheel frame; 802, turnover drive wheel; 803, third motor; 804, fourth guide rod; 805, second spring; 806, second ear; 807, stop block; 9, radial lifting platform assembly; 9a, third hydraulic cylinder; 9b, lifting platform; 9c, fifth guide rod; 9d, lifting chamber; 10, control panel. DETAILED DESCRIPTION
[0040] To make the purpose, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0041] See also Figure 1-8As shown, the present invention provides an automatic docking and assembly equipment for large cylindrical components, including a docking workbench 1 in the shape of a rectangular parallelepiped and a control panel 10 arranged thereon, radial lifting platform assemblies 9 are provided on the upper sides of both ends of the docking workbench 1 along its length direction, and a plurality of rotary support assemblies 2 uniformly distributed along the length direction of the docking workbench 1 are provided on the upper side of each radial lifting platform assembly 9, an axial drive moving assembly 3 is provided between two adjacent rotary support assemblies 2, and a lifting drive assembly 4 for driving them to move up and down is provided between these axial drive moving assemblies 3; a guide rail frame structure 5 is provided on the outer side of the docking workbench 1, an electric hoist lifting assembly 7 is provided on the top side of the guide rail frame structure 5, a turnover drive assembly 8 is provided on the lower side of the electric hoist lifting assembly 7, and a horizontal angle adjustment assembly 6 for driving the guide rail frame structure 5 to rotate is provided on the docking workbench 1.
[0042] See the instructions attached Figure 4 and 5 As shown, the radial lifting platform assembly 9 includes a lifting chamber 9d opened in the docking workbench 1, the upper end of the lifting chamber 9d is open, and a lifting platform 9b is arranged inside the lifting chamber 9d for lifting up and down, and a third hydraulic cylinder 9a is fixedly arranged in the middle position of the inner bottom surface of the lifting chamber 9d, and the push rod head end of the third hydraulic cylinder 9a is facing upward and fixedly connected to the lower side of the lifting platform 9b, and four fifth guide rods 9c are arranged on the outer side of the third hydraulic cylinder 9a with it as the center and distributed in a rectangular array, and the lower end of each fifth guide rod 9c is fixedly connected to the inner bottom surface of the lifting chamber 9d, and the upper end of each fifth guide rod 9c is slidably connected to the fifth guide slide hole opened at the corresponding position on the lower side of the lifting platform 9b, and the output end of the control panel 10 is electrically connected to the input end of the third hydraulic cylinder 9a. Through the above specific structural design, when the outer diameters of the two cylindrical large parts are inconsistent but the port diameters are consistent, the two radial lifting platform assemblies 9 can adjust the heights of the two cylindrical large parts separately, and when the outer diameters of the two cylindrical large parts are inconsistent, the two electric hoist lifting assemblies 7 can press the two cylindrical large parts separately and cooperate with the turnover drive assembly 8 to adjust the circumferential angle of the cylindrical large parts.
[0043] See the instructions attached Figure 4 and 5As shown, the slewing support assembly 2 includes two hinged seats 201 symmetrically distributed along the width direction of the docking workbench 1, the lower ends of the two hinged seats 201 are fixedly arranged on the upper side of the lifting platform 9b, the upper ends of the two hinged seats 201 are respectively hinged with V-shaped support rods 202, the tips of the V-shaped support rods 202 are hinged to each other with the hinged seats 201, the two ends of the V-shaped opening of the V-shaped support rod 202 are respectively rotatably connected to the first support wheel 203 and the second support wheel 204 through bearings, and the ends of the two V-shaped support rods 202 close to each other are respectively fixedly connected to the eccentric rod 205; the lifting platform located between the two hinged seats 201 A mounting groove 209 is provided on the upper surface of 9b, and an electric telescopic rod 207 is fixedly provided on the inner bottom surface of the mounting groove 209. The push rod head end of the electric telescopic rod 207 faces upward and is fixedly connected to a connecting block 208. One end of an elastic connecting rod 206 is hinged on both sides of the connecting block 208, and the other ends of the two elastic connecting rods 206 are respectively hinged to the lower ends of the two eccentric rods 205. When the push rod of the electric telescopic rod 207 reaches the minimum stroke, the second support wheel 204 reaches the lowest position height and the two elastic connecting rods 206 are arranged in an inverted eight shape, and the output end of the control panel 10 is electrically connected to the input end of the electric telescopic rod 207. In actual application, the V-shaped support rod 202 is hinged and rotated via the hinge seat 201, thereby being suitable for the circumferential rotation support of large cylindrical components of different outer diameters. Furthermore, when the large cylindrical component is lifted by the electric hoist lifting assembly 7 and placed on the slewing support assembly 2, the electric telescopic rod 207 can adjust the height of the connecting block 208, thereby allowing the two V-shaped support rods 202 to be angularly rotated and adjusted via the elastic connecting rod 206, facilitating the acceptance of the large cylindrical component. The slewing support assembly 2 can also cooperate with the guide rail frame structure 5, the horizontal angle adjustment assembly 6, the electric hoist lifting assembly 7, and the circumferential drive assembly 8 to adjust the circumferential rotation angle of large cylindrical components of different outer diameters.
[0044] See the instructions attached Figure 3 and 5 As shown, the axial drive moving assembly 3 includes a lifting groove 3d provided on the upper surface of the lifting platform 9b. A first wheel frame 3a with a U-shaped outer shape is provided in the lifting groove 3d. The U-shaped opening of the first wheel frame 3a faces upward. An axial drive wheel 3b is provided on the upper side of the first wheel frame 3a. One end of the axial drive wheel 3b is rotatably connected to the first wheel frame 3a. A first motor 3c is fixedly provided inside the other end of the axial drive wheel 3b. The output shaft end of the first motor 3c passes through the axial drive wheel 3b and is fixedly connected to the inner wall of the first wheel frame 3a. An annular groove is provided on the outer side of the axial drive wheel 3b along its circumference. The cross-sectional shape of the annular groove is V-shaped. The output end of the control panel 10 is electrically connected to the input end of the first motor 3c. The axial drive moving assembly 3 and the lifting drive assembly 4 cooperate to realize the driving movement of the large cylindrical component along the length direction of the docking workbench 1.
[0045] See the instructions attached Figure 3 and 4 As shown, the lifting drive assembly 4 is provided with two symmetrically distributed in the width direction of the docking workbench 1, and the lifting drive assembly 4 includes a connecting groove 4d opened on the outer wall of the docking workbench 1. The lifting grooves 3d located at the same end of the docking workbench 1 are connected to each other through the connecting groove 4d, and a first hydraulic cylinder 4a is fixedly provided on the bottom surface of the inner part of the connecting groove 4d. The push rod head end of the first hydraulic cylinder 4a faces upward and is fixedly connected to a connecting support rod 4b. The connecting support rod 4b is respectively fixedly connected to the outer wall of the first wheel frame 3a in each lifting groove 3d. Two first guide rods 4c symmetrically distributed with it as the center are provided on both sides of the first hydraulic cylinder 4a. The lower ends of the two first guide rods 4c are fixedly connected to the inner bottom surface of the connecting groove 4d, and the upper ends of the two first guide rods 4c slide through the first guide slide holes opened at the corresponding positions of the connecting support rod 4b. The output end of the control panel 10 is electrically connected to the input end of the first hydraulic cylinder 4a.
[0046] See the instructions attached Figure 2 and 5 As shown, the horizontal angle adjustment component 6 includes a second motor 606 fixedly arranged inside the middle position of the bottom side of the docking workbench 1, the output shaft end of the second motor 606 faces downward and is fixedly connected to a circular turntable 605, and a chassis 604 is arranged below the turntable 605. Both sides of the chassis 604 are fixedly arranged on the lower side of the docking workbench 1 through fixed rods 608, and a plurality of universal balls 607 are arranged on the lower edge of the turntable 605 for rotation along its circumferential direction, and a guide groove for cooperating with the universal ball 607 is provided on the upper edge of the chassis 604 along its circumferential direction. Two bottom rods 601 symmetrically distributed with their rotation axis as the center are fixedly connected on both sides of the chassis 604, and a plurality of universal wheels 602 are provided on the lower side of each bottom rod 601 along its length direction. Slots 603 that engage with the bottom rod 601 are provided at both ends of the bottom of the docking workbench 1 along its length direction. The horizontal angle adjustment component 6 can adjust the horizontal angle of the guide rail frame structure 5. When the bottom rod 601 is rotated to cooperate with the slot 603, the length direction of the track 505 is consistent with the length direction of the docking workbench 1, which makes it convenient to lift large cylindrical components placed arbitrarily within a certain range around the docking workbench 1.
[0047] See the instructions attached Figure 2 and 3As shown, the guide rail frame structure 5 includes two parallel support rods 501, the lower ends of which are fixedly connected to the bottom rod 601. A second hydraulic cylinder 502 is fixedly installed on one side of each support rod 501 through a fixed seat 503. The push rod heads of the two second hydraulic cylinders 502 face upward and are fixedly connected to a track 505. Three or more second guide rods 504 are fixedly connected to the lower sides of each end of the track 505. The lower end of each second guide rod 504 slides through a second guide slide hole opened at the upper end of the corresponding support rod 501. The output end of the control panel 10 is electrically connected to the input end of the second hydraulic cylinder 502. In actual application, the guide rail frame structure 5 serves multiple functions. The first function is to guide the movement of the electric hoist body 701 of the electric hoist lifting assembly 7. The second function is to raise and lower the height of the electric hoist body 701, thereby facilitating the raising and lowering of the cylindrical large component and the height raising and lowering of the turnover drive assembly 8.
[0048] See the instructions attached Figure 6 、 7 As shown in FIG8 , the electric hoist lifting assembly 7 includes an electric hoist body 701 that is connected to the track 505. A lifting rope 702 is provided on the lower side of the electric hoist body 701. The lower end of the lifting rope 702 is fixedly connected to a J-shaped hook 703. The lower end of the hook 703 is fixedly connected to a hanging plate 704. The hanging plate 704 has an arc shape and an L-shaped cross section. A pressure pad 705 is fixedly provided on the lower side of the hanging plate 704. A cross bar 706 is fixedly provided on the upper end of the hook 703. The upper sides of both ends of the cross bar 706 are fixedly connected to third guide rods 708. First ears 707 are fixedly provided on both sides of the main body 701, and the upper ends of the two third guide rods 708 slide through the third guide sliding holes provided at the corresponding positions of the two first ears 707. A first spring 709 is nested on the outside of the third guide rod 708 located between the cross bar 706 and the first ears 707. The lower end of the first spring 709 is fixedly connected to the cross bar 706, and the upper end of the first spring 709 is fixedly connected to a ring 710 slidably sleeved on the outside of the third guide rod 708. The output end of the control panel 10 is electrically connected to the input end of the electric hoist main body 701.
[0049] A second lug 806 is fixedly provided on one side of the electric hoist body 701, and two fourth guide rods 804 are slidably provided on the second lug 806. A stopper 807 is fixedly connected between the upper ends of the two fourth guide rods 804, and a U-shaped second wheel frame 801 is fixedly connected between the lower ends of the two fourth guide rods 804. A second spring 805 is nested on the outer side of the fourth guide rod 804 located between the second wheel frame 801 and the second lug 806. The U-shaped opening of the second wheel frame 801 faces downward, and a revolving drive wheel 80 is provided on the lower side of the second wheel frame 801. 2. One end of the turnover drive wheel 802 is rotatably connected to the second wheel frame 801, and a third motor 803 is fixedly arranged inside the other end of the turnover drive wheel 802. The output shaft end of the third motor 803 passes through the turnover drive wheel 802 and is fixedly connected to the inner wall of the second wheel frame 801. The output end of the control panel 10 is electrically connected to the input end of the third motor 803. When the lifting rope 702 of the electric hoist body 701 drives the hook 703 to rise to the highest position, the bottom side height position of the turnover drive wheel 802 is lower than the bottom side height position of the pressure pad 705.
[0050] Working principle:
[0051] When in use, the guide rail frame structure 5, the horizontal angle adjustment assembly 6 and the electric hoist lifting assembly 7 cooperate to lift the two large cylindrical components and move them to the radial lifting platform assemblies 9 at both ends of the docking workbench 1 along its length direction; the two large cylindrical components are driven by the axial drive moving assembly 3 to move closer to each other, and when the two large cylindrical components are close to each other, the turnover drive assembly 8 drives the two large cylindrical components to rotate around their central axis at a certain angle, so that the mounting holes correspond to each other;
[0052] Specifically, according to the size of the outer diameter of the cylindrical large component, the electric telescopic rod 207 of the rotary support assembly 2 can first drive the two V-shaped support rods 202 to hinge and rotate under the support of the hinge seat 201, so that the two V-shaped support rods 202 rotate to each other, so that the support angle of the two V-shaped support rods 202 is adapted to the size of the outer diameter of the cylindrical large component. When the axial driving moving assembly 3 drives the cylindrical large component to move, the lifting driving assembly 4 first drives the axial driving moving assembly 3 to move upward, so that the axial driving wheel 3b of the axial driving moving assembly 3 abuts against the bottom side of the cylindrical large component, and then props up the cylindrical large component to a certain height, so that the cylindrical large component and the first supporting wheel 203 and the second supporting wheel 204 of the V-shaped support rod 202 are separated to a certain gap, and then the output shaft of the first motor 3c in the axial driving wheel 3b rotates, thereby driving the axial driving wheel 3b to rotate to realize the axial movement of the cylindrical large component;
[0053] After the butt ends of the two cylindrical large components are in contact with each other, the cylindrical large components need to be adjusted in angle along their circumferential direction. At this time, the lifting drive assembly 4 drives the axial drive moving assembly 3 to descend, so that the axial drive wheel 3b is separated from the bottom side of the cylindrical large component, and then the outer side of the cylindrical large component is again in contact with the first support wheel 203 and the second support wheel 204 at both ends of the V-shaped support rod 202, so that the cylindrical large component can be rotated along its circumferential direction under the support of the first support wheel 203 and the second support wheel 204, and the second hydraulic cylinder 502 of the guide rail frame structure 5 can drive the up and down height of the track 505 to be adjusted, so that the circumferential drive wheel 802 of the circumferential drive assembly 8 is in contact with the upper side of the cylindrical large component, and then the second hydraulic cylinder 502 can drive the height of the track 505 to move downward, so that the circumferential The rotating driving wheel 802 is elastically pressed against the upper side of the cylindrical large component under the elastic force of the second spring 805 to increase the friction. At this time, there is a certain gap between the pressure pad 705 and the cylindrical large component. The revolving driving wheel 802 rotates under the drive of the third motor 803 inside it, thereby driving the cylindrical large component to rotate a certain angle under the support of the rotary support assembly 2, so that the mounting holes of the two cylindrical large components can be assembled corresponding to each other. After alignment, the second hydraulic cylinder 502 can drive the height of the track 505 to continue to move downward until the upper side of the pressure pad 705 and the upper side of the cylindrical large component abut against each other, and under the action of the first spring 709, the cylindrical large component is elastically pressed, which plays a role of stopping and pressing. After the docking assembly is completed, the two electric hoist lifting assemblies 7 can lift and unload the cylindrical large component.
[0054] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. An automatic docking and assembly equipment for large cylindrical parts, characterized by: The invention comprises a docking workbench (1) in the shape of a rectangular parallelepiped and a control panel (10) arranged thereon, wherein radial lifting platform assemblies (9) are arranged on the upper sides of both ends of the docking workbench (1) along the length direction thereof, and a plurality of rotary support assemblies (2) evenly distributed along the length direction of the docking workbench (1) are arranged on the upper side of each radial lifting platform assembly (9), an axial driving moving assembly (3) is arranged between two adjacent rotary support assemblies (2), and a lifting driving assembly (4) for driving the axial driving moving assemblies (3) to move up and down is arranged between the axial driving moving assemblies (3); A guide rail frame structure (5) is provided on the outer side of the docking workbench (1), an electric hoist lifting assembly (7) is movably provided on the top side of the guide rail frame structure (5), a turnover drive assembly (8) is provided on the lower side of the electric hoist lifting assembly (7), and a horizontal angle adjustment assembly (6) for driving the guide rail frame structure (5) to rotate is provided on the docking workbench (1); The radial lifting platform assembly (9) comprises a lifting chamber (9d) provided in the docking workbench (1), the upper end of the lifting chamber (9d) being open, and a lifting platform (9b) being provided inside the lifting chamber (9d) for lifting up and down; The slewing support assembly (2) comprises two hinged seats (201) symmetrically distributed along the width direction of the docking workbench (1), the lower ends of the two hinged seats (201) are fixedly arranged on the upper side of the lifting platform (9b), the upper ends of the two hinged seats (201) are respectively hinged with a V-shaped support rod (202), the tip of the V-shaped support rod (202) and the hinged seat (201) are hinged to each other, the two ends of the V-shaped opening of the V-shaped support rod (202) are respectively rotatably connected to the first support wheel (203) and the second support wheel (204) through bearings, and the ends of the two V-shaped support rods (202) close to each other are respectively fixedly connected to the eccentric rod (205); The upper surface of the lifting platform (9b) located between the two hinged seats (201) is provided with a mounting groove (209), and an electric telescopic rod (207) is fixedly provided on the inner bottom surface of the mounting groove (209). The push rod head end of the electric telescopic rod (207) faces upward and is fixedly connected to a connecting block (208). One end of an elastic connecting rod (206) is hinged on both sides of the connecting block (208), and the other ends of the two elastic connecting rods (206) are respectively hinged to the lower ends of the two eccentric rods (205). When the push rod of the electric telescopic rod (207) reaches the minimum stroke, the second support wheel (204) reaches the lowest position height and the two elastic connecting rods (206) are arranged in an inverted eight-shaped arrangement. The output end of the control panel (10) is electrically connected to the input end of the electric telescopic rod (207).
2. The automatic docking and assembly equipment for large cylindrical components according to claim 1, characterized in that: A third hydraulic cylinder (9a) is fixedly provided at the middle position of the inner bottom surface of the lifting chamber (9d), the push rod head of the third hydraulic cylinder (9a) faces upward and is fixedly connected to the lower side of the lifting platform (9b), and four fifth guide rods (9c) are arranged on the outer side of the third hydraulic cylinder (9a) and distributed in a rectangular array with the third hydraulic cylinder as the center. The lower end of each fifth guide rod (9c) is fixedly connected to the inner bottom surface of the lifting chamber (9d), and the upper end of each fifth guide rod (9c) is slidably connected to a fifth guide sliding hole provided at a corresponding position on the lower side of the lifting platform (9b), and the output end of the control panel (10) is electrically connected to the input end of the third hydraulic cylinder (9a).
3. The automatic docking and assembly equipment for large cylindrical components according to claim 1, characterized in that: The axial drive moving component (3) includes a lifting groove (3d) provided on the upper surface of the lifting platform (9b), a first wheel frame (3a) having a U-shaped outer shape is provided in the lifting groove (3d), the U-shaped opening of the first wheel frame (3a) faces upward, an axial driving wheel (3b) is provided on the upper side of the first wheel frame (3a), one end of the axial driving wheel (3b) is rotatably connected to the first wheel frame (3a), a first motor (3c) is fixedly provided inside the other end of the axial driving wheel (3b), an output shaft end of the first motor (3c) passes through the axial driving wheel (3b) and is fixedly connected to the inner wall of the first wheel frame (3a), an annular groove is provided on the outer side of the axial driving wheel (3b) along its circumferential direction, and the cross-sectional shape of the annular groove is V-shaped, and the output end of the control panel (10) is electrically connected to the input end of the first motor (3c).
4. The automatic docking and assembly equipment for large cylindrical components according to claim 3, characterized in that: The lifting drive assembly (4) is provided with two symmetrically distributed in the width direction of the docking workbench (1), and the lifting drive assembly (4) includes a connecting groove (4d) opened on the outer wall of the docking workbench (1), and the lifting grooves (3d) located at the same end of the docking workbench (1) are connected to each other through the connecting groove (4d), and a first hydraulic cylinder (4a) is fixedly provided on the bottom surface of the inner part of the connecting groove (4d), and the push rod head end of the first hydraulic cylinder (4a) faces upward and is fixedly connected to a connecting rod (4b), and the connecting rod (4b) ) are fixedly connected to the outer side wall of the first wheel frame (3a) in each lifting groove (3d), and two first guide rods (4c) are symmetrically distributed around the first hydraulic cylinder (4a) on both sides. The lower ends of the two first guide rods (4c) are fixedly connected to the inner bottom surface of the connecting groove (4d), and the upper ends of the two first guide rods (4c) slide through the first guide sliding holes opened at the corresponding positions of the connecting support rod (4b). The output end of the control panel (10) is electrically connected to the input end of the first hydraulic cylinder (4a).
5. The automatic docking and assembly equipment for large cylindrical components according to claim 1, characterized in that: The horizontal angle adjustment assembly (6) comprises a second motor (606) fixedly arranged in the middle of the bottom side of the docking workbench (1), the output shaft end of the second motor (606) faces downward and is fixedly connected to a circular turntable (605), a chassis (604) is arranged below the turntable (605), and both sides of the chassis (604) are fixedly arranged on the lower side of the docking workbench (1) through fixing rods (608), and a plurality of rotational axes are arranged on the lower side edge of the turntable (605) so as to rotate along its circumferential direction. A universal ball (607) is provided on the upper edge of the chassis (604) along its circumferential direction with a guide groove that cooperates with the universal ball (607). Two bottom rods (601) are fixedly connected on both sides of the chassis (604) and are symmetrically distributed around its rotation axis. A plurality of universal wheels (602) are provided on the lower side of each bottom rod (601) along its length direction. Slots (603) that engage with the bottom rods (601) are provided at both ends of the bottom of the docking workbench (1) along its length direction.
6. The automatic docking and assembly equipment for large cylindrical components according to claim 5, characterized in that: The guide rail frame structure (5) comprises two support rods (501) distributed in parallel, the lower ends of the two support rods (501) are respectively fixedly connected to the bottom rod (601), and a second hydraulic cylinder (502) is fixedly provided on one side of each of the two support rods (501) through a fixing seat (503), the push rod heads of the two second hydraulic cylinders (502) face upward and are fixedly connected to a track (505) between them, and three or more second guide rods (504) are respectively fixedly connected to the lower sides of both ends of the track (505), and the lower end of each second guide rod (504) slides through a second guide sliding hole opened at the upper end of the corresponding support rod (501), and the output end of the control panel (10) is electrically connected to the input end of the second hydraulic cylinder (502).
7. The automatic docking and assembly equipment for large cylindrical components according to claim 6, characterized in that: The electric hoist lifting assembly (7) comprises an electric hoist body (701) connected to a track (505); a lifting rope (702) is provided on the lower side of the electric hoist body (701); a J-shaped lifting hook (703) is fixedly connected to the lower end of the lifting rope (702); a hanging plate (704) is fixedly connected to the lower end of the hanging plate (703); the hanging plate (704) has an arc shape and an L-shaped cross section; a pressure pad (705) is fixedly provided on the lower side of the hanging plate (704); a cross bar (706) is fixedly provided on the upper end of the hook (703); and a third guide rod (708) is fixedly connected to the upper sides of both ends of the cross bar (706). First ears (707) are fixedly provided on both sides of the main body (701), and the upper ends of the two third guide rods (708) slide through the third guide sliding holes provided at the corresponding positions of the two first ears (707). A first spring (709) is nested on the outer side of the third guide rod (708) located between the cross bar (706) and the first ears (707). The lower end of the first spring (709) is fixedly connected to the cross bar (706), and the upper end of the first spring (709) is fixedly connected to a ring (710) slidably sleeved on the outer side of the third guide rod (708). The output end of the control panel (10) is electrically connected to the input end of the electric hoist main body (701).
8. The automatic docking and assembly equipment for large cylindrical components according to claim 7, characterized in that: A second lug (806) is fixedly provided on one side of the electric hoist body (701), two fourth guide rods (804) are slidably provided on the second lug (806), a stopper (807) is fixedly connected between the upper ends of the two fourth guide rods (804), a U-shaped second wheel frame (801) is fixedly connected between the lower ends of the two fourth guide rods (804), a second spring (805) is nested on the outer side of the fourth guide rod (804) located between the second wheel frame (801) and the second lug (806), and the second The U-shaped opening of the wheel frame (801) faces downward, and a revolving driving wheel (802) is provided on the lower side of the second wheel frame (801), one end of the revolving driving wheel (802) is rotatably connected to the second wheel frame (801), and a third motor (803) is fixedly provided inside the other end of the revolving driving wheel (802), and the output shaft end of the third motor (803) passes through the revolving driving wheel (802) and is fixedly connected to the inner wall of the second wheel frame (801), and the output end of the control panel (10) is electrically connected to the input end of the third motor (803); When the lifting rope (702) of the electric hoist body (701) drives the hook (703) to rise to the highest position, the bottom side height position of the turnover driving wheel (802) is lower than the bottom side height position of the pressure pad (705).
Citation Information
Patent Citations
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