Control method, device, system, medium and program product of fabric setting system
By monitoring and adjusting the working status of the foam machine and the molding machine in real time in the fabric setting system, the linkage control between the foam machine and the molding machine is realized, solving the problem of uneven foam setting and loading, and improving the quality and processing of finished fabric fabric products efficiency.
Patent Information
- Application Number
- CN202211434991.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2042-11-16
AI Technical Summary
The prior art has failed to realize the linkage control between the foam machine and the shaping machine, resulting in uneven foam shaping and loading, affecting the quality of the finished fabric products.
By monitoring the working status of the foam machine and the shaping machine in real time at the main control terminal of the fabric shaping system, and outputting corresponding adjustment instructions to ensure the matching of liquid gas flow and operating speed, the linkage control between the foam machine and the shaping machine is realized.
It ensures the uniformity of feeding during foam setting, and improves the quality and processing efficiency of finished fabric products.
Smart Images

Figure CN116084115B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of textile machinery, and in particular to a control method, device, system, medium and program product of a fabric shaping system. Background Art
[0002] Foam feeding shaping technology is a new shaping feeding technology based on the cooperation between foam machine and shaping machine. Compared with the traditional padding feeding shaping technology, the foam feeding shaping technology has a lower liquid carrying rate and can effectively reduce the processing cost of fabric shaping. Therefore, this technology has been widely favored by technicians in the textile industry in recent years.
[0003] However, since the existing technology does not realize the linkage control of the foam machine and the shaping machine, the foam shaping and feeding is often uneven due to the asynchronous working status of the foam machine and the shaping machine during the fabric processing based on the existing technology, which in turn affects the quality of the finished fabric. Summary of the invention
[0004] Based on this, it is necessary to provide a control method, device, system, medium and program product for a fabric shaping system in response to the above technical problems.
[0005] In a first aspect, the present application provides a control method for a fabric shaping system, which is applied to a main control terminal in the fabric shaping system; the fabric shaping system further comprises a foaming machine and a shaping machine both connected to the main control terminal;
[0006] The method comprises:
[0007] In response to the received process recipe selection parameters, a target process recipe is obtained; the target process recipe includes a target liquid and gas flow value, a target operating speed value, and a target fabric tension value;
[0008] Based on the target liquid-gas flow value and the target running speed value, output a liquid-gas flow setting instruction and a running speed setting instruction; the liquid-gas flow setting instruction is used to instruct the foam machine to set the liquid-gas flow accordingly; the running speed setting instruction is used to instruct the setting machine to set the running speed accordingly;
[0009] Respectively acquiring first working state information transmitted by the foaming machine and second working state information transmitted by the setting machine;
[0010] Processing the first working status information and the second working status information to obtain a first monitoring value corresponding to the first working status information and a second monitoring value corresponding to the second working status information;
[0011] When the deviation between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold, outputting a first equipment adjustment instruction; the first equipment adjustment instruction is used to instruct the foam machine to make a corresponding operating state adjustment;
[0012] When the deviation between the second monitoring value and the fabric tension target value is less than a preset deviation threshold, a second equipment adjustment instruction is output; the second equipment adjustment instruction is used to instruct the setting machine to make corresponding operating status adjustments.
[0013] In one embodiment, the first monitoring value includes a liquid-gas flow monitoring value; the second monitoring value includes a fabric tension monitoring value; and the method further includes:
[0014] When the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than a first preset deviation threshold, a first alarm signal is output; when the deviation value between the fabric tension monitoring value and the fabric tension target value is greater than a second preset deviation threshold, a second alarm signal is output.
[0015] In one embodiment, the foam machine includes a liquid-gas delivery device; the method further includes:
[0016] When the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than the first preset deviation threshold and less than the preset deviation upper limit, an operating parameter adjustment instruction is output; the operating parameter adjustment instruction is used to instruct the liquid-gas conveying device to make corresponding operating parameter adjustments; the operating parameters include pump speed parameters and air pressure parameters; when the deviation value between the fabric tension monitoring value and the fabric tension target value is less than the second preset deviation threshold, a frequency conversion adjustment instruction is output; the frequency conversion adjustment instruction is used to instruct the molding machine to make corresponding frequency conversion adjustments.
[0017] In one embodiment, the second monitoring value further includes a running speed monitoring value; and the method further includes:
[0018] When the running speed monitoring value is equal to the target running speed value, a foaming speed linkage setting instruction is output; the foaming speed linkage setting instruction is used to instruct the liquid-gas delivery device to make corresponding settings for the current foaming speed based on the running speed monitoring value; when the running speed monitoring value is not equal to the target running speed value and is less than a preset running speed threshold, a foaming speed independent adjustment instruction is output; the foaming speed independent adjustment instruction is used to instruct the liquid-gas delivery device to make corresponding adjustments to the current foaming speed based on the preset independent running speed value.
[0019] In one embodiment, the second monitoring value further includes a startup state feedback value; and the method further includes:
[0020] When the startup state feedback value indicates that the setting machine is in the startup state, a liquid-gas delivery startup instruction is output; the liquid-gas delivery startup instruction is used to instruct the liquid-gas delivery device to start applying foam to the fabric; when the startup state feedback value indicates that the setting machine is in the shutdown state, a liquid-gas delivery pause instruction is output; the liquid-gas delivery pause instruction is used to instruct the liquid-gas delivery device to stop applying foam to the fabric.
[0021] In one embodiment, the target liquid-gas flow value includes a target liquid flow value and a target gas flow value; the target process formula also includes a fabric width setting value, a fabric weight setting value, a fabric liquid carrying rate setting value, and a liquid-gas ratio setting value; the method also includes:
[0022] The target liquid flow value is obtained based on the product of the target operating speed value, the fabric width setting value, the fabric weight setting value, and the fabric liquid carrying rate setting value; the target gas flow value is obtained based on the product of the target liquid flow value and the liquid-gas ratio setting value.
[0023] In a second aspect, the present application further provides a control device for a fabric shaping system, which is applied to a main control terminal in the fabric shaping system; the fabric shaping system further comprises a foaming machine and a shaping machine both connected to the main control terminal;
[0024] The device comprises:
[0025] A process formula acquisition module, used to respond to the received process formula selection parameters and acquire a target process formula; the target process formula includes a target liquid and gas flow value, a target operating speed value, and a target fabric tension value;
[0026] A setting instruction output module is used to output a liquid and gas flow setting instruction and an operating speed setting instruction based on the target liquid and gas flow value and the target operating speed value; the liquid and gas flow setting instruction is used to instruct the foam machine to set the liquid and gas flow accordingly; the operating speed setting instruction is used to instruct the molding machine to set the operating speed accordingly;
[0027] A status information acquisition module, used to respectively acquire the first working status information transmitted by the foam machine and the second working status information transmitted by the setting machine;
[0028] a monitoring value acquisition module, configured to process the first working state information and the second working state information to obtain a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information;
[0029] A first adjustment instruction output module is used to output a first device adjustment instruction when the deviation between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold; the first device adjustment instruction is used to instruct the foam machine to make a corresponding operating state adjustment;
[0030] The second adjustment instruction output module is used to output a second device adjustment instruction when the deviation between the second monitoring value and the fabric tension target value is less than a preset deviation threshold; the second device adjustment instruction is used to instruct the setting machine to make corresponding operating status adjustments.
[0031] In a third aspect, the present application further provides a fabric shaping system, comprising a main control terminal; the fabric shaping system further comprises a foaming machine and a shaping machine both connected to the main control terminal;
[0032] The foam machine includes a liquid-gas delivery device;
[0033] The main control terminal includes a memory and a processor, the memory stores a computer program, and is characterized in that the processor implements the steps of the above method when executing the computer program.
[0034] In a fourth aspect, the present application further provides a computer-readable storage medium having a computer program stored thereon, wherein the computer program implements the steps of the above method when executed by a processor.
[0035] In a fifth aspect, the present application further provides a computer program product, wherein the computer program product comprises a computer program, and when the computer program is executed by a processor, the steps of the above method are implemented.
[0036] The control method, device, system, medium and program product of the fabric setting system described above firstly select parameters in response to the received process formula to obtain the target process formula; the target process formula includes a target liquid-gas flow value, a target operating speed value, and a fabric tension target value. Then, based on the target liquid-gas flow value and the target operating speed value, a liquid-gas flow setting instruction and an operating speed setting instruction are output. Next, the first working state information transmitted by the foam machine and the second working state information transmitted by the setting machine are respectively obtained. After that, the first working state information and the second working state information are processed to obtain a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information. After that, when the deviation value between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold, a first device adjustment instruction is output. Finally, when the deviation value between the second monitoring value and the fabric tension target value is less than a preset deviation threshold, a second device adjustment instruction is output. The present application realizes the linkage control of the foam machine and the shaping machine in the fabric shaping system through the main control terminal which is used to monitor and adjust the working status of the corresponding equipment of the foam machine and the shaping machine in real time. It not only ensures the uniformity of feeding during the foam shaping process, but also effectively improves the quality of the finished fabric based on the foam feeding and shaping technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 It is a schematic flow chart of a control method of a fabric shaping system in one embodiment;
[0038] Figure 2 A schematic diagram of a flow chart of a specific method of outputting a first alarm signal and a second alarm signal in an embodiment;
[0039] Figure 3 A flowchart of a specific method of outputting an operating parameter adjustment instruction and a frequency conversion adjustment instruction in one embodiment;
[0040] Figure 4 A flowchart of a specific method of outputting a foaming speed linkage setting instruction and a foaming speed independent adjustment instruction in one embodiment;
[0041] Figure 5 A schematic flow chart of a specific method of outputting a liquid-gas delivery start instruction and a liquid-gas delivery pause instruction in one embodiment;
[0042] Figure 6 A schematic diagram of a flow chart of a specific method for obtaining a target liquid flow value and a target gas flow value in one embodiment;
[0043] Figure 7 is a structural block diagram of a control device of a fabric shaping system in one embodiment;
[0044] Figure 8 is an internal structure diagram of a computer device in one embodiment;
[0045] Fig. 9 is an internal structure diagram of a computer device in another embodiment;
[0046] Fig.10 The figure is a schematic diagram of a specific embodiment of a fabric shaping system in one embodiment.
[0047] Explanation of reference numerals: 1100 - foam machine; 1200 - shaping machine; 1300 - fabric; 1110 - upper blade for foaming; 1120 - lower blade for foaming; 1130 - bypass pipe for upper blade; 1140 - bypass pipe for lower blade. DETAILED DESCRIPTION
[0048] In order to make the purpose, technical solution and advantages of the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0049] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0050] It should be noted that when an element is considered to be "connected" to another element, it can be directly connected to the other element, or connected to the other element through an intermediate element. In addition, the "connection" in the following embodiments should be understood as "electrical connection", "communication connection", etc. if there is transmission of electrical signals or data between the connected objects.
[0051] When used herein, the singular forms "a", "an", and "said / the" may also include plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" and the like specify the presence of stated features, wholes, steps, operations, components, parts, or combinations thereof, but do not exclude the possibility of the presence or addition of one or more other features, wholes, steps, operations, components, parts, or combinations thereof. At the same time, the term "and / or" used in this specification includes any and all combinations of the relevant listed items.
[0052] The control method of the fabric shaping system provided in the embodiment of the present application can be applied to a server or a terminal for execution. The data storage system can store data that the server needs to process; the data storage system can be integrated on the server, or placed on the cloud or other network servers; the server can be implemented as an independent server or a server cluster composed of multiple servers; the terminal can be, but is not limited to, various personal computers, laptops, and tablet computers.
[0053] In one embodiment, Figure 1 As shown, a control method for a fabric shaping system is provided. Taking the method applied to a main control terminal in the fabric shaping system as an example, the aforementioned fabric shaping system also includes a foam machine and a shaping machine both connected to the aforementioned main control terminal, including the following steps:
[0054] Step S110, in response to the received process recipe selection parameters, a target process recipe is obtained; the target process recipe includes a target liquid and gas flow value, a target operating speed value, and a target fabric tension value.
[0055] In this step, the process formula selection parameters refer to the corresponding parameters used to characterize the process formula adopted in this fabric setting process; the target process formula refers to the target process formula obtained based on the process formula selection parameters; the target liquid-gas flow rate value refers to the target liquid-gas flow rate value adopted by the above-mentioned foam machine in this fabric setting process; the target operating speed value refers to the target operating speed value adopted by the above-mentioned setting machine in this fabric setting process; the fabric tension target value refers to the target tension value corresponding to the finished fabric fabric produced by this fabric setting process, for example, the fabric tension target value can be 200N / mm.
[0056] In actual applications, the specific form of the process formula selection parameters can be the code of the process formula adopted in this fabric setting process, and the code can be selected from all the process formula codes stored in the system. In addition, in order to simplify the use process of the above-mentioned fabric setting system, the codes of the ten most recently used process formulas stored in the system can be used as alternatives for the target process formula; the above-mentioned target process formula can include a fabric weight setting value, a fabric width setting value, a foam machine liquid-gas ratio setting value, a fabric liquid carrying rate setting value, a foam machine stirring speed, a setting machine running speed setting value, etc., which are process parameter setting values used to set the corresponding operating state of the fabric setting system; the method for obtaining the above-mentioned process parameter setting values can be either a single or multiple entry by the operator of the fabric setting system based on actual usage requirements, or it can be automatically generated by the processor in the fabric setting system; the above-mentioned fabric width refers to the actual width of the fabric material, that is, the distance between the outermost warp yarns on both sides of the fabric.
[0057] Furthermore, in order to reduce the frequency of input of process parameters by operators of the fabric setting system, the specific values of the set values entered into the system can be determined based on the numerical range of the input process parameter values. For example, the above-mentioned fabric weight set value can be entered into the above-mentioned fabric setting system in the manner shown in Table 1 below; the above-mentioned fabric width set value can be entered into the above-mentioned fabric setting system in the manner shown in Table 2 below.
[0058] Table 1
[0059] Fabric weight input value (interval value) Input the fabric weight setting value into the system <![CDATA[110~130g / m 2 ]]> <![CDATA[120g / m 2 ]]> <![CDATA[131~150g / m 2 ]]> <![CDATA[140g / m 2 ]]> <![CDATA[151~170g / m 2 ]]> <![CDATA[160g / m 2 ]]> <![CDATA[171~190g / m 2 ]]> <![CDATA[180g / m 2 ]]>
[0060] Table 2
[0061] Fabric width input value (interval value) Input the fabric width setting value into the system 1.3~1.6m 1.5m 1.1~1.3m 1.3m
[0062] Step S120, based on the target liquid and gas flow value and the target operating speed value, output the liquid and gas flow setting instruction and the operating speed setting instruction; the liquid and gas flow setting instruction is used to instruct the foam machine to set the liquid and gas flow accordingly; the operating speed setting instruction is used to instruct the molding machine to set the operating speed accordingly.
[0063] In this step, the target liquid-gas flow value refers to the target liquid-gas flow value used by the above-mentioned foam machine in this fabric shaping process; the target operating speed value refers to the target operating speed value used by the above-mentioned shaping machine in this fabric shaping process; the liquid-gas flow setting instruction refers to the liquid-gas flow setting instruction generated based on the target liquid-gas flow value, and the instruction is used to instruct the foam machine to perform corresponding liquid-gas flow settings based on the target liquid-gas flow value in this fabric shaping process; the operating speed setting instruction refers to the operating speed setting instruction generated based on the target operating speed value, and the instruction is used to instruct the shaping machine to perform corresponding settings on its operating speed based on the target operating speed value in this fabric shaping process.
[0064] Step S130, respectively acquiring the first working state information transmitted by the foaming machine and the second working state information transmitted by the setting machine.
[0065] In this step, the first working status information refers to the first working status information representing the working status of the foam machine transmitted to the main control terminal during the fabric setting process; the second working status information refers to the second working status information representing the working status of the setting machine transmitted to the main control terminal during the fabric setting process.
[0066] Step S140, processing the first working state information and the second working state information to obtain a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information.
[0067] In this step, the first monitoring value refers to the first monitoring value corresponding to the first working status information, that is, the above-mentioned main control terminal obtains the first monitoring value corresponding to the first working status information based on processing the first working status information transmitted by the above-mentioned foam machine; the second monitoring value refers to the second monitoring value corresponding to the second working status information, that is, the above-mentioned main control terminal obtains the second monitoring value corresponding to the second working status information based on processing the second working status information transmitted by the above-mentioned molding machine.
[0068] In practical applications, the first monitoring value may be specifically expressed in the form of a number of actual monitoring values characterizing the working state of the foam machine; the second monitoring value may be specifically expressed in the form of a number of actual monitoring values characterizing the working state of the setting machine.
[0069] Step S150, when the deviation between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold, output a first equipment adjustment instruction; the first equipment adjustment instruction is used to instruct the foam machine to make corresponding operating state adjustments.
[0070] In this step, the first monitoring value refers to the first monitoring value corresponding to the first working status information, that is, the above-mentioned main control terminal obtains the first monitoring value corresponding to the first working status information based on processing the first working status information transmitted by the above-mentioned foam machine; the target liquid-gas flow value refers to the target liquid-gas flow value used by the above-mentioned foam machine in this fabric setting process; the first equipment adjustment instruction refers to the equipment adjustment instruction output when the deviation value between the first monitoring value and the target liquid-gas flow value is less than the preset deviation threshold, and the instruction is used to instruct the foam machine to make corresponding operating status adjustments.
[0071] Step S160, when the deviation between the second monitoring value and the fabric tension target value is less than a preset deviation threshold, output a second equipment adjustment instruction; the second equipment adjustment instruction is used to instruct the setting machine to make corresponding operating state adjustments.
[0072] In this step, the second monitoring value refers to the second monitoring value corresponding to the second working status information, that is, the above-mentioned main control terminal obtains the second monitoring value corresponding to the second working status information based on processing the second working status information transmitted by the above-mentioned setting machine; the fabric tension target value refers to the target tension value corresponding to the finished fabric material produced by this fabric setting process; the second equipment adjustment instruction refers to the equipment adjustment instruction output when the deviation value between the second monitoring value and the fabric tension target value is less than the preset deviation threshold, and the instruction is used to instruct the setting machine to make corresponding operating status adjustments.
[0073] The control method of the fabric setting system is as follows: first, in response to the received process formula selection parameters, a target process formula is obtained; the target process formula includes a target liquid-gas flow value, a target operating speed value, and a fabric tension target value. Then, based on the target liquid-gas flow value and the target operating speed value, a liquid-gas flow setting instruction and an operating speed setting instruction are output. Next, the first working state information transmitted by the foam machine and the second working state information transmitted by the setting machine are respectively obtained. After that, the first working state information and the second working state information are processed to obtain a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information. After that, when the deviation value between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold, a first device adjustment instruction is output. Finally, when the deviation value between the second monitoring value and the fabric tension target value is less than a preset deviation threshold, a second device adjustment instruction is output. The present application realizes the linkage control of the foam machine and the shaping machine in the fabric shaping system through the main control terminal which is used to monitor and adjust the working status of the corresponding equipment of the foam machine and the shaping machine in real time. It not only ensures the uniformity of feeding during the foam shaping process, but also effectively improves the quality of the finished fabric based on the foam feeding and shaping technology.
[0074] Regarding the specific method of outputting the first alarm signal and the second alarm signal, in one embodiment, the first monitoring value includes a liquid-gas flow monitoring value; the second monitoring value includes a fabric tension monitoring value; Figure 2 As shown, the above method also includes:
[0075] Step S210: When the deviation between the liquid-gas flow rate monitoring value and the target liquid-gas flow rate value is greater than a first preset deviation threshold, a first alarm signal is output.
[0076] In this step, the target liquid-gas flow value refers to the target liquid-gas flow value used by the above-mentioned foam machine in this fabric shaping process; the first alarm signal refers to an alarm signal used to characterize that the deviation value between the current liquid-gas flow monitoring value of the above-mentioned foam machine and the target liquid-gas flow value is greater than the first preset deviation threshold.
[0077] In actual applications, the first alarm signal can be an alarm reminder signal output when the deviation between the current liquid and gas flow monitoring value of the above-mentioned foam machine and the target liquid and gas flow value is greater than 5% (that is, the first preset deviation threshold is set to 5%), or it can be an alarm reminder signal output when the deviation between the current liquid and gas flow monitoring value of the above-mentioned foam machine and the target liquid and gas flow value is greater than 20% (that is, the first preset deviation threshold is set to 20%) to remind the maintenance personnel of the above-mentioned fabric setting system to perform corresponding maintenance on the equipment in time.
[0078] Step S220: When the deviation between the fabric tension monitoring value and the fabric tension target value is greater than a second preset deviation threshold, a second alarm signal is output.
[0079] In this step, the fabric tension target value refers to the target tension value corresponding to the finished fabric material generated by this fabric setting process; the second alarm signal refers to an alarm signal used to characterize the deviation value between the current fabric tension monitoring value of the above-mentioned setting machine and the fabric tension target value, which is greater than the second preset deviation threshold.
[0080] In actual applications, the second alarm signal can be an alarm reminder signal output when the pressure sensor in the above-mentioned stenting machine detects that the deviation between the current fabric tension monitoring value of the cloth surface and the fabric tension target value is greater than 10% (that is, the second preset deviation threshold is set to ±10%).
[0081] The above embodiment effectively ensures the operating stability of the fabric shaping system and further ensures the uniformity of material feeding during the foam shaping process by outputting a corresponding alarm signal when the deviation between the liquid and gas flow monitoring value and the fabric tension monitoring value and the target value is greater than a preset deviation threshold.
[0082] Regarding the specific method of outputting the operating parameter adjustment instruction and the frequency conversion adjustment instruction, in one embodiment, the foam machine includes a liquid-gas delivery device; Figure 3 As shown, the above method also includes:
[0083] Step S310, when the deviation between the liquid-gas flow rate monitoring value and the target liquid-gas flow rate value is greater than the first preset deviation threshold and less than the preset deviation upper limit, output an operating parameter adjustment instruction; the operating parameter adjustment instruction is used to instruct the liquid-gas conveying device to make corresponding operating parameter adjustments; the operating parameters include pump speed parameters and air pressure parameters.
[0084] In this step, the target liquid-gas flow value refers to the target liquid-gas flow value used by the above-mentioned foam machine in this fabric setting process; the operating parameter adjustment instruction refers to the operating parameter adjustment instruction output when the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than the first preset deviation threshold and less than the preset deviation upper limit value. The instruction is used to instruct the liquid-gas conveying device to make corresponding adjustments to the pump speed parameters and the air pressure parameters.
[0085] In actual applications, the operating parameter adjustment instruction can be the operating parameter adjustment instruction output when the deviation value between the current liquid and gas flow monitoring value of the above-mentioned foam machine and the target liquid and gas flow value is greater than 5% (that is, the first preset deviation threshold is set to 5%) and less than 20% (that is, the preset deviation upper limit value is set to 20%).
[0086] Step S320: when the deviation between the fabric tension monitoring value and the fabric tension target value is less than the second preset deviation threshold, output a frequency conversion adjustment instruction; the frequency conversion adjustment instruction is used to instruct the setting machine to perform corresponding frequency conversion adjustment.
[0087] In this step, the fabric tension target value refers to the target tension value corresponding to the finished fabric material generated by this fabric setting process; the frequency conversion adjustment instruction refers to the frequency conversion adjustment instruction output when the deviation value between the fabric tension monitoring value and the fabric tension target value is less than the second preset deviation threshold value. The instruction is used to instruct the setting machine to perform corresponding frequency conversion adjustment based on the motor inverter so that the fabric tension monitoring value is infinitely close to the fabric tension target value.
[0088] In practical applications, the frequency conversion adjustment instruction may be a frequency conversion adjustment instruction output when the pressure sensor in the above-mentioned setting machine detects that the deviation between the fabric tension monitoring value of the current cloth surface and the fabric tension target value is less than 10% (i.e., the second preset deviation threshold is set to ±10%).
[0089] The above-mentioned embodiment realizes the linkage control of the setting machine and the foam machine in the fabric setting system by outputting the corresponding adjustment instruction when the deviation value between the liquid and gas flow monitoring value and the fabric tension monitoring value and the target value is less than the preset deviation upper limit value or the preset deviation threshold value. This not only effectively ensures the uniformity of feeding in the foam setting process, but also ensures the efficiency of fabric processing using the foam feeding and setting technology.
[0090] Regarding the specific method of outputting the foaming speed linkage setting instruction and the foaming speed independent adjustment instruction, in one embodiment, the second monitoring value also includes the running speed monitoring value; Figure 4 As shown, the above method also includes:
[0091] Step S410, when the running speed monitoring value is equal to the target running speed value, output a foaming speed linkage setting instruction; the foaming speed linkage setting instruction is used to instruct the liquid-gas delivery device to set the current foaming speed accordingly based on the running speed monitoring value.
[0092] In this step, the target operating speed value refers to the target operating speed value adopted by the above-mentioned setting machine in this fabric setting process, and the speed may be the normal production speed of the above-mentioned setting machine; the foaming speed linkage setting instruction refers to the foaming speed linkage setting instruction output when the operating speed monitoring value is equal to the target operating speed value, and the instruction is used to instruct the liquid-gas conveying device to set the current foaming speed accordingly based on the operating speed monitoring value, so that the foaming speed of the liquid-gas conveying device is linked with the operating speed monitoring value of the above-mentioned setting machine.
[0093] In actual applications, the foaming speed linkage setting instruction can be the foaming speed linkage setting instruction output when the above-mentioned main control terminal monitors that the molding machine is at a normal production speed; the real-time linkage between the current foaming speed of the liquid-gas conveying device and the operating speed monitoring value of the above-mentioned molding machine can be implemented based on a programmable logic controller (PLC).
[0094] Step S420, when the operating speed monitoring value is not equal to the target operating speed value and is less than the preset operating speed threshold, output a foaming speed independent adjustment instruction; the foaming speed independent adjustment instruction is used to instruct the liquid-gas delivery device to make corresponding adjustments to the current foaming speed based on the preset independent operating speed value.
[0095] In this step, the target operating speed value refers to the target operating speed value adopted by the above-mentioned setting machine in this fabric setting process, and the speed may be the normal production speed of the above-mentioned setting machine; the foaming speed independent adjustment instruction refers to the foaming speed independent adjustment instruction output when the operating speed monitoring value is not equal to the target operating speed value and is less than the preset operating speed threshold value, and the instruction is used to instruct the liquid-gas conveying device to adjust the current foaming speed accordingly based on the preset independent operating speed value, so that the foaming speed of the liquid-gas conveying device is equal to the preset independent operating speed value.
[0096] In actual applications, the independent foaming speed adjustment instruction may be an independent foaming speed adjustment instruction output when the main control terminal detects that the molding machine is not at a normal production speed and the corresponding operating speed monitoring value of the molding machine is less than a preset operating speed threshold, so that the current foaming speed of the liquid-gas conveying device is equal to the preset independent operating speed value.
[0097] The above embodiment effectively ensures the uniformity of feeding during the foam shaping process by performing linkage control on the current foaming speed of the foam machine based on the running speed monitoring value of the shaping machine, thereby improving the quality of the finished fabric product obtained based on the foam feeding and shaping technology.
[0098] Regarding the specific method of outputting the liquid-gas delivery start instruction and the liquid-gas delivery pause instruction, in one embodiment, the second monitoring value further includes a start state feedback value; Figure 5 As shown, the above method also includes:
[0099] Step S510, when the startup state feedback value indicates that the setting machine is in the startup state, outputting a liquid-gas delivery startup instruction; the liquid-gas delivery startup instruction is used to instruct the liquid-gas delivery device to start applying foam to the fabric.
[0100] In this step, the liquid-gas transport start-up instruction refers to the liquid-gas transport start-up instruction output when the start-up status feedback value received by the above-mentioned main control terminal indicates that the setting machine is in the start-up state. The instruction is used to indicate the liquid-gas transport start-up instruction.
[0101] In practical applications, the liquid-gas delivery device starts applying foam to the fabric by switching the foam flow direction of the liquid-gas delivery device from a bypass direction to a knife-edge direction.
[0102] Step S520: when the startup state feedback value indicates that the setting machine is in a shutdown state, output a liquid-gas delivery pause instruction; the liquid-gas delivery pause instruction is used to instruct the liquid-gas delivery device to stop applying foam to the fabric.
[0103] In this step, the liquid-gas delivery pause instruction refers to the startup status feedback value received by the above-mentioned main control terminal, which indicates that the liquid-gas delivery pause instruction is output when the setting machine is in a shutdown state. The instruction is used to instruct the liquid-gas delivery device to stop applying foam to the fabric.
[0104] In practical applications, the liquid-gas delivery device stops applying foam to the fabric by switching the foam flow direction of the liquid-gas delivery device from the knife-edge direction to the bypass direction.
[0105] The above embodiment realizes the linkage control of the foam machine and the setting machine in the fabric setting system by performing real-time control on the foam flow direction of the liquid-gas conveying device through the start-up state feedback value representing the start-up state of the setting machine, thereby ensuring the uniformity of material feeding during the foam setting process.
[0106] Regarding the specific method of obtaining the target liquid flow value and the target gas flow value, in one embodiment, the target liquid and gas flow value includes a target liquid flow value and a target gas flow value; the target process formula also includes a fabric width setting value, a fabric weight setting value, a fabric liquid carrying rate setting value, and a liquid-gas ratio setting value; Figure 6 As shown, the above method also includes:
[0107] Step S610, obtaining a target liquid flow value based on the product of the target running speed value, the fabric width setting value, the fabric weight setting value, and the fabric liquid carrying rate setting value.
[0108] In this step, the target liquid flow value refers to the target liquid flow value obtained based on the product of the target operating speed value, the fabric width setting value, the fabric weight setting value, and the fabric liquid pick-up rate setting value. This value is the target liquid flow value used by the above-mentioned foam machine in this fabric shaping process.
[0109] In practical applications, the target running speed value (i.e., the target running speed value corresponding to the above-mentioned setting machine) can be set to 50m / min; the fabric width setting value can classify the fabric width change according to 20cm as a level; the fabric weight setting value can classify the fabric weight change according to 30g / m 2 The fabric liquid carrying rate setting value can be set arbitrarily between 10% and 40%, or the default value of the fabric liquid carrying rate setting value can be set to 30%.
[0110] Step S620, obtaining a target gas flow value based on the product of the target liquid flow value and the liquid-gas ratio setting value.
[0111] In this step, the target gas flow value refers to the target gas flow value obtained based on the product of the target liquid flow value and the liquid-gas ratio setting value. This value is the target gas flow value used by the above-mentioned foam machine in this fabric shaping process.
[0112] In practical applications, the liquid-gas ratio setting value (i.e., the liquid-gas ratio setting value corresponding to the above-mentioned foam machine) can be set arbitrarily between 1:5 and 1:30, or the default value of the liquid-gas ratio setting value can be set to 1:15.
[0113] The above embodiment ensures the accuracy of the process parameters used in the fabric shaping system by obtaining the target liquid flow value and the target gas flow value corresponding to the foam machine based on multiple process parameter setting values, thereby effectively ensuring the operating stability of the fabric shaping system.
[0114] It should be understood that, although the various steps in the flowcharts involved in the above-mentioned embodiments are displayed in sequence according to the indication of the arrows, these steps are not necessarily executed in sequence according to the order indicated by the arrows. Unless there is a clear explanation in this article, the execution of these steps does not have a strict order restriction, and these steps can be executed in other orders. Moreover, at least a part of the steps in the flowcharts involved in the above-mentioned embodiments can include multiple steps or multiple stages, and these steps or stages are not necessarily executed at the same time, but can be executed at different times, and the execution order of these steps or stages is not necessarily to be carried out in sequence, but can be executed in turn or alternately with other steps or at least a part of the steps or stages in other steps.
[0115] Based on the same inventive concept, the embodiment of the present application also provides a control device for a fabric setting system for implementing the control method of the fabric setting system involved above. The implementation scheme for solving the problem provided by the device is similar to the implementation scheme recorded in the above method, so the specific limitations in the embodiments of the control device for one or more fabric setting systems provided below can refer to the limitations of the control method for the fabric setting system above, and will not be repeated here.
[0116] In one embodiment, Figure 7 As shown, a control device for a fabric shaping system is provided, which is applied to a main control terminal in the above fabric shaping system; the above fabric shaping system also includes a foaming machine and a shaping machine both connected to the above main control terminal; the device 700 includes:
[0117] The process recipe acquisition module 710 is used to respond to the received process recipe selection parameters and acquire a target process recipe; the target process recipe includes a target liquid and gas flow value, a target operating speed value, and a target fabric tension value;
[0118] The setting instruction output module 720 is used to output a liquid-gas flow setting instruction and an operating speed setting instruction based on the target liquid-gas flow value and the target operating speed value; the liquid-gas flow setting instruction is used to instruct the foam machine to set the liquid-gas flow accordingly; the operating speed setting instruction is used to instruct the molding machine to set the operating speed accordingly;
[0119] A status information acquisition module 730, for respectively acquiring the first working status information transmitted by the foam machine and the second working status information transmitted by the setting machine;
[0120] A monitoring value acquisition module 740, configured to process the first working state information and the second working state information to obtain a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information;
[0121] A first adjustment instruction output module 750 is used to output a first device adjustment instruction when the deviation between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold; the first device adjustment instruction is used to instruct the foam machine to make a corresponding operating state adjustment;
[0122] The second adjustment instruction output module 760 is used to output a second device adjustment instruction when the deviation between the second monitoring value and the fabric tension target value is less than a preset deviation threshold; the second device adjustment instruction is used to instruct the molding machine to make corresponding operating status adjustments.
[0123] In one of the embodiments, the first monitoring value includes a liquid-gas flow monitoring value; the second monitoring value includes a fabric tension monitoring value; the above-mentioned device also includes: a warning signal output module, which is used to output a first alarm signal when the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than a first preset deviation threshold; and output a second alarm signal when the deviation value between the fabric tension monitoring value and the fabric tension target value is greater than a second preset deviation threshold.
[0124] In one embodiment, the foam machine includes a liquid-gas conveying device; the above-mentioned device also includes: a third adjustment instruction output module, which is used to output an operating parameter adjustment instruction when the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than the first preset deviation threshold and less than the preset deviation upper limit value; the operating parameter adjustment instruction is used to instruct the liquid-gas conveying device to make corresponding operating parameter adjustments; the operating parameters include pump speed parameters and air pressure parameters; when the deviation value between the fabric tension monitoring value and the fabric tension target value is less than the second preset deviation threshold, a frequency conversion adjustment instruction is output; the frequency conversion adjustment instruction is used to instruct the molding machine to make corresponding frequency conversion adjustments.
[0125] In one of the embodiments, the second monitoring value also includes an operating speed monitoring value; the above-mentioned device also includes: a foaming speed adjustment instruction output module, which is used to output a foaming speed linkage setting instruction when the operating speed monitoring value is equal to the target operating speed value; the foaming speed linkage setting instruction is used to instruct the liquid-gas delivery device to make corresponding settings for the current foaming speed based on the operating speed monitoring value; when the operating speed monitoring value is not equal to the target operating speed value and is less than a preset operating speed threshold, an independent foaming speed adjustment instruction is output; the independent foaming speed adjustment instruction is used to instruct the liquid-gas delivery device to make corresponding adjustments to the current foaming speed based on the preset independent operating speed value.
[0126] In one of the embodiments, the second monitoring value also includes a startup status feedback value; the above-mentioned device also includes: a liquid-gas delivery control instruction output module, which is used to output a liquid-gas delivery startup instruction when the startup status feedback value indicates that the setting machine is in a startup state; the liquid-gas delivery startup instruction is used to instruct the liquid-gas delivery device to start applying foam to the fabric; when the startup status feedback value indicates that the setting machine is in a shutdown state, a liquid-gas delivery pause instruction is output; the liquid-gas delivery pause instruction is used to instruct the liquid-gas delivery device to stop applying foam to the fabric.
[0127] In one embodiment, the target liquid-gas flow value includes a target liquid flow value and a target gas flow value; the target process formula also includes a fabric width setting value, a fabric weight setting value, a fabric liquid carryover rate setting value, and a liquid-gas ratio setting value; the above-mentioned device also includes: a target liquid-gas flow value acquisition module, which is used to obtain the target liquid flow value based on the product of the target operating speed value, the fabric width setting value, the fabric weight setting value, and the fabric liquid carryover rate setting value; and obtain the target gas flow value based on the product of the target liquid flow value and the liquid-gas ratio setting value.
[0128] Each module in the control device of the fabric setting system can be implemented in whole or in part by software, hardware or a combination thereof. Each module can be embedded in or independent of a processor in a computer device in the form of hardware, or can be stored in a memory in a computer device in the form of software, so that the processor can call and execute operations corresponding to each module.
[0129] In one embodiment, a computer device is provided. The computer device may be a server, and its internal structure diagram may be as follows: Figure 8 As shown. The computer device includes a processor, a memory, an input / output interface (Input / Output, referred to as I / O) and a communication interface. The processor, the memory and the input / output interface are connected through a system bus, and the communication interface is connected to the system bus through the input / output interface. The processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program and a database. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The database of the computer device is used to store data such as device status data in the fabric setting system. The input / output interface of the computer device is used to exchange information between the processor and an external device. The communication interface of the computer device is used to communicate with an external terminal through a network connection. When the computer program is executed by the processor, a control method for a fabric setting system is implemented.
[0130] In one embodiment, a computer device is provided. The computer device may be a terminal, and its internal structure diagram may be as follows: Fig. 9As shown. The computer device includes a processor, a memory, an input / output interface, a communication interface, a display unit and an input device. The processor, the memory and the input / output interface are connected via a system bus, and the communication interface, the display unit and the input device are connected to the system bus via the input / output interface. The processor of the computer device is used to provide computing and control capabilities. The memory of the computer device includes a non-volatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of the operating system and the computer program in the non-volatile storage medium. The input / output interface of the computer device is used to exchange information between the processor and an external device. The communication interface of the computer device is used to communicate with an external terminal in a wired or wireless manner, and the wireless manner can be implemented through WIFI, a mobile cellular network, NFC (near field communication) or other technologies. When the computer program is executed by the processor, a control method for a fabric shaping system is implemented. The display unit of the computer device is used to form a visually visible picture, which can be a display screen, a projection device or a virtual reality imaging device. The display screen can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer device can be a touch layer covering the display screen, or a button, trackball or touchpad set on the computer device shell, or an external keyboard, touchpad or mouse.
[0131] Those skilled in the art will understand that Fig. 9 The structure shown in the figure is only a block diagram of a part of the structure related to the solution of the present application, and does not constitute a limitation on the computer device to which the solution of the present application is applied. The specific computer device may include more or fewer components than those shown in the figure, or combine certain components, or have a different arrangement of components.
[0132] In one embodiment, a fabric shaping system is provided, comprising a main control terminal; the fabric shaping system further comprises a foaming machine and a shaping machine both connected to the main control terminal;
[0133] The foam machine includes a liquid-gas delivery device;
[0134] The main control terminal includes a memory and a processor, wherein the memory stores a computer program, and is characterized in that the processor implements the steps in the above-mentioned method embodiments when executing the computer program.
[0135] Specifically, the specific manifestation of the above-mentioned fabric setting system can be as follows Fig.10 In the form shown, in this case, the foam machine has an upper foaming blade for feeding the front side of the fabric, and a lower foaming blade for feeding the back side of the fabric.
[0136] It should be noted that when the above-mentioned foam machine is in working state, at least one of the upper foaming blade and the lower foaming blade needs to be activated. The foam flow rate of the above-mentioned foam machine when it is in working state is calculated based on the number of activated blades, that is, when the above-mentioned foam machine is in working state with only a single foaming blade opened, the target liquid flow rate corresponding to the above-mentioned foam machine is half of the above-mentioned target liquid flow rate value. When the above-mentioned foam machine is in working state with two foaming blades opened, the target liquid flow rate corresponding to the above-mentioned foam machine is the above-mentioned target liquid flow rate value.
[0137] The above embodiment realizes the linkage control of the foam machine and the shaping machine in the fabric shaping system by setting a main control terminal for real-time monitoring and adjusting the working status of the corresponding equipment of the foam machine and the shaping machine. It not only ensures the uniformity of feeding during the foam shaping process, improves the efficiency of foam feeding and shaping, but also effectively improves the quality of the finished fabric material obtained based on the foam feeding and shaping technology.
[0138] In one embodiment, a main control terminal is provided, including a memory and a processor, wherein a computer program is stored in the memory, and the processor implements the steps in the above-mentioned method embodiments when executing the computer program.
[0139] In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored. When the computer program is executed by a processor, the steps in the above-mentioned method embodiments are implemented.
[0140] In one embodiment, a computer program product is provided, including a computer program, which implements the steps in the above method embodiments when executed by a processor.
[0141] It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data used for analysis, stored data, displayed data, etc.) involved in this application are all information and data authorized by the user or fully authorized by all parties, and the collection, use and processing of relevant data must comply with relevant laws, regulations and standards of relevant countries and regions.
[0142] Those skilled in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be completed by instructing the relevant hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned methods. Among them, any reference to the memory, database or other medium used in the embodiments provided in the present application can include at least one of non-volatile and volatile memory. Non-volatile memory can include read-only memory (ROM), magnetic tape, floppy disk, flash memory, optical memory, high-density embedded non-volatile memory, resistive random access memory (ReRAM), magnetoresistive random access memory (MRAM), ferroelectric random access memory (FRAM), phase change memory (PCM), graphene memory, etc. Volatile memory can include random access memory (RAM) or external cache memory, etc. As an illustration and not limitation, RAM can be in various forms, such as static random access memory (SRAM) or dynamic random access memory (DRAM). The database involved in each embodiment provided in this application may include at least one of a relational database and a non-relational database. Non-relational databases may include distributed databases based on blockchains, etc., but are not limited to this. The processor involved in each embodiment provided in this application may be a general-purpose processor, a central processing unit, a graphics processor, a digital signal processor, a programmable logic device, a data processing logic device based on quantum computing, etc., but are not limited to this.
[0143] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0144] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the attached claims.
Claims
1. A control method for a fabric shaping system, characterized in that: A main control terminal used in the fabric shaping system; the fabric shaping system also includes a foam machine and a shaping machine both connected to the main control terminal; the foam machine includes a liquid-gas conveying device; the method includes: In response to the received process recipe selection parameters, a target process recipe is obtained; the target process recipe includes a target liquid and gas flow value, a target operating speed value, and a target fabric tension value; Based on the target liquid-gas flow value and the target running speed value, output a liquid-gas flow setting instruction and a running speed setting instruction; the liquid-gas flow setting instruction is used to instruct the foam machine to set the liquid-gas flow accordingly; the running speed setting instruction is used to instruct the setting machine to set the running speed accordingly; Respectively acquiring first working state information transmitted by the foaming machine and second working state information transmitted by the setting machine; Processing the first working state information and the second working state information to obtain a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information; the first monitoring value includes a liquid-gas flow monitoring value; the second monitoring value includes a fabric tension monitoring value; When the deviation between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold, a first equipment adjustment instruction is output; the first equipment adjustment instruction is used to instruct the foam machine to make corresponding operating state adjustments; when the deviation between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than a first preset deviation threshold, a first alarm signal is output; when the deviation between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than the first preset deviation threshold and less than a preset deviation upper limit, an operating parameter adjustment instruction is output; the operating parameter adjustment instruction is used to instruct the liquid-gas delivery device to make corresponding operating parameter adjustments ; The operating parameters include pump speed parameters and air pressure parameters; when the deviation value between the second monitoring value and the fabric tension target value is less than a preset deviation threshold, a second equipment adjustment instruction is output; the second equipment adjustment instruction is used to instruct the stenting machine to make corresponding operating status adjustments; when the deviation value between the fabric tension monitoring value and the fabric tension target value is greater than a second preset deviation threshold, a second alarm signal is output; when the deviation value between the fabric tension monitoring value and the fabric tension target value is less than the second preset deviation threshold, a frequency conversion adjustment instruction is output; the frequency conversion adjustment instruction is used to instruct the stenting machine to make corresponding frequency conversion adjustments.
2. The method according to claim 1, characterized in that The second monitoring value also includes a running speed monitoring value; The method further comprises: When the running speed monitoring value is equal to the target running speed value, a foaming speed linkage setting instruction is output; the foaming speed linkage setting instruction is used to instruct the liquid-gas delivery device to set the current foaming speed accordingly based on the running speed monitoring value; When the operating speed monitoring value is not equal to the target operating speed value and is less than the preset operating speed threshold, an independent foaming speed adjustment instruction is output; the independent foaming speed adjustment instruction is used to instruct the liquid-gas delivery device to make corresponding adjustments to the current foaming speed based on the preset independent operating speed value.
3. The method according to claim 1, characterized in that The second monitoring value also includes a startup state feedback value; The method further comprises: When the startup state feedback value indicates that the setting machine is in the startup state, a liquid-gas delivery startup instruction is output; the liquid-gas delivery startup instruction is used to instruct the liquid-gas delivery device to start applying foam to the fabric; When the startup state feedback value indicates that the setting machine is in a shutdown state, a liquid-gas delivery pause instruction is output; the liquid-gas delivery pause instruction is used to instruct the liquid-gas delivery device to stop applying foam to the fabric.
4. The method according to any one of claims 1 to 3, characterized in that The target liquid-gas flow value includes a target liquid flow value and a target gas flow value; the target process formula also includes a fabric width setting value, a fabric weight setting value, a fabric liquid carrying rate setting value, and a liquid-gas ratio setting value; The method further comprises: The target liquid flow rate value is obtained based on the product of the target running speed value, the fabric width setting value, the fabric weight setting value, and the fabric liquid carrying rate setting value; The target gas flow value is obtained based on the ratio of the target liquid flow value to the liquid-gas ratio setting value.
5. A control device for a fabric shaping system, characterized in that: A main control terminal used in the fabric shaping system; the fabric shaping system also includes a foaming machine and a shaping machine both connected to the main control terminal; the foaming machine includes a liquid-gas conveying device; The device comprises: A process formula acquisition module, used to respond to the received process formula selection parameters and acquire a target process formula; the target process formula includes a target liquid and gas flow value, a target operating speed value, and a target fabric tension value; A setting instruction output module is used to output a liquid and gas flow setting instruction and an operating speed setting instruction based on the target liquid and gas flow value and the target operating speed value; the liquid and gas flow setting instruction is used to instruct the foam machine to set the liquid and gas flow accordingly; the operating speed setting instruction is used to instruct the molding machine to set the operating speed accordingly; A status information acquisition module, used to respectively acquire the first working status information transmitted by the foam machine and the second working status information transmitted by the setting machine; a monitoring value acquisition module, used for processing the first working state information and the second working state information, obtaining a first monitoring value corresponding to the first working state information and a second monitoring value corresponding to the second working state information; the first monitoring value includes a liquid-gas flow monitoring value; the second monitoring value includes a fabric tension monitoring value; A first adjustment instruction output module is used to output a first equipment adjustment instruction when the deviation value between the first monitoring value and the target liquid-gas flow value is less than a preset deviation threshold; the first equipment adjustment instruction is used to instruct the foam machine to make corresponding operating state adjustments; when the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than a first preset deviation threshold, a first alarm signal is output; when the deviation value between the liquid-gas flow monitoring value and the target liquid-gas flow value is greater than the first preset deviation threshold and less than a preset deviation upper limit, an operating parameter adjustment instruction is output; the operating parameter adjustment instruction is used to instruct the liquid-gas delivery device to make corresponding operating parameter adjustments; the operating parameters include pump speed parameters and air pressure parameters; The second adjustment instruction output module is used to output a second device adjustment instruction when the deviation value between the second monitoring value and the fabric tension target value is less than a preset deviation threshold; the second device adjustment instruction is used to instruct the setting machine to make corresponding operating status adjustments; when the deviation value between the fabric tension monitoring value and the fabric tension target value is greater than a second preset deviation threshold, a second alarm signal is output; when the deviation value between the fabric tension monitoring value and the fabric tension target value is less than the second preset deviation threshold, a frequency conversion adjustment instruction is output; the frequency conversion adjustment instruction is used to instruct the setting machine to make corresponding frequency conversion adjustments.
6. A fabric shaping system, characterized in that: It includes a main control terminal; the fabric shaping system also includes a foam machine and a shaping machine both connected to the main control terminal; The foam machine includes a liquid-gas delivery device; The main control terminal includes a memory and a processor, wherein the memory stores a computer program, and is characterized in that the processor implements the steps of any one of claims 1 to 4 when executing the computer program.
7. A computer-readable storage medium having a computer program stored thereon, characterized in that: When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 4 are implemented.
8. A computer program product, comprising a computer program, characterized in that When the computer program is executed by a processor, the steps of the method according to any one of claims 1 to 4 are implemented.
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