A rapid concrete formwork device

Abstract

A kind of concrete rapid moulding device, horizontal work surface is provided with formwork fixed base, the upper portion of formwork fixed base is provided with rotary table, rotary table is provided with large arm, hoisting oil cylinder is arranged between large arm and rotary table, the top of large arm is provided with distributor, distributor adjustment oil cylinder is arranged between distributor and large arm, the left side of formwork fixed base is provided with formwork horizontal adjustment oil cylinder and formwork vertical adjustment oil cylinder, the piston rod of formwork horizontal adjustment oil cylinder and formwork vertical adjustment oil cylinder is connected with formwork, support is arranged on the two side walls of formwork, the side corresponding to vertical work surface of support is provided with bar, bar is inserted into the inside of cylinder barrel arranged in rubber sleeve, and bar can move back and forth along cylinder barrel;The present application can be poured once every 10 min, avoid the occurrence of rebound material in shotcrete construction, reduce material waste, reduce environmental pollution, and without high pressure wind reduces energy consumption, the flatness of formwork construction is also better, and it is beneficial to next step process waterproof board paving.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of concrete pouring formwork construction or device, and particularly relates to a concrete rapid formwork device. BACKGROUND

[0002] Civil construction needs a large number of support operations, such as initial support of tunnel excavation, pit wall support of foundation pit excavation, slope protection of cutting excavation, etc. The commonly used support operation mode is the shotcrete operation mode.

[0003] At present, after the foundation pit excavation is completed, the initial support construction of the foundation pit is generally realized by using the shotcrete with a hanging net, which is mainly divided into two types, one is dry shotcrete, and the other is wet shotcrete. Whether it is wet shotcrete or dry shotcrete, the shotcrete process is as follows: the prepared shotcrete is injected into a shotcrete machine while an external additive for adjusting the setting time is added, high-pressure air of an external air compressor is connected to the shotcrete machine through mechanical action, the shotcrete is sprayed from the pipe of the shotcrete machine according to the set parameters, and a hand or a mechanical hand holds a spraying head to spray on the support surface. The advantages of the shotcrete operation are that it is suitable for irregular terrain, the construction speed is fast, the early support strength is high, the excavation surface can be quickly closed, and the operation is simple. However, the disadvantages are also quite prominent, mainly including the following aspects: the energy consumption is large due to the use of high-pressure air for spraying, a large amount of dust is generated during the shotcrete, which seriously pollutes the environment and harms the health of construction personnel, a large amount of material is wasted due to the rebound of the shotcrete, the construction surface flatness is low, the cost of consumables is high during the construction process, and the pipe is prone to be blocked.

[0004] However, the formwork concrete construction is widely used in the field of civil construction, and is generally used for the main structure construction of building structures, and generally uses general formworks and supports for operation. The operation process mainly includes the following processes: formwork erection, reinforcement, concrete injection, concrete vibration, formwork removal, and curing. Due to the process defects of the formwork concrete, the formwork erection and reinforcement time is long, generally 12 hours, and after pouring, the concrete needs to be waited for strength and curing, generally more than 3 days, which cannot meet the process requirements of the short-time support operation of the foundation pit excavation and the tunnel excavation, and therefore the formwork concrete is less used in the support operation construction. The concrete pouring into the mold mainly includes the following types: direct pouring into the mold, string barrel pouring into the mold, guide pipe pouring into the mold, and concrete pump truck or distributing machine pouring into the mold. The main function of these pouring into mold modes is to transport the prepared concrete to the pouring operation surface. In order to improve the efficiency of the concrete pouring into the mold, the existing concrete pouring into mold devices and distributing machines mainly use pump pipes, chutes, movable elbows, hydraulic devices, etc. to facilitate the concrete transportation process, reduce repeated pipe connection, and facilitate the adjustment of the injection position.

[0005] Meanwhile, with the progress and development of concrete pouring construction, new requirements are needed for concrete pouring at special parts, and the existing pouring modes cannot achieve the mixing of the concrete and the admixture, pouring into the mold and setting after a specified time after the addition of the admixture, and therefore, a device for mixing the admixture and the concrete, pouring into the mold and setting quickly is needed. SUMMARY

[0006] The technical problem to be solved by the present application is to overcome the deficiencies of the prior art, and to provide a concrete rapid mold building device with reasonable design, simple structure and rapid positioning and mold closing function.

[0007] The technical solution for solving the above technical problem is: a concrete rapid mold building device, a mold plate fixing base is arranged on a horizontal working surface, a rotating disc is arranged on the upper part of the mold plate fixing base, a large arm is arranged on the rotating disc, a lifting oil cylinder is arranged between the large arm and the rotating disc, a distributing machine is arranged on the top of the large arm, a distributing machine adjusting oil cylinder is arranged between the distributing machine and the large arm, a mold plate horizontal adjusting oil cylinder and a mold plate vertical adjusting oil cylinder are arranged on the left side of the mold plate fixing base, the piston rods of the mold plate horizontal adjusting oil cylinder and the mold plate vertical adjusting oil cylinder are connected with the mold plate, supports are arranged on the two side walls of the mold plate, a rod is arranged on the side of the support corresponding to the vertical working surface, the rod is arranged to extend into the inside of a cylinder barrel arranged in a rubber sleeve, and the rod can move back and forth along the cylinder barrel.

[0008] The distributing machine of the present application is connected with the large arm and the distributing machine adjusting oil cylinder respectively at the bottom of the U-shaped groove, spiral stirring blades are arranged in the U-shaped groove, the spiral stirring blades are arranged on a transmission shaft, a receiving hopper is arranged on the top of one side of the U-shaped groove, the bottom of the receiving hopper is connected with the U-shaped groove, a speed reducer is arranged on one end of the transmission shaft, and the speed reducer is connected with the output shaft of a motor.

[0009] One end of the U-shaped groove of the present application is provided with a receiving hopper support, and the receiving hopper is arranged on the receiving hopper support.

[0010] The other end of the U-shaped groove of the present application is provided with a discharging port at the lower part.

[0011] An admixture inlet is arranged on the side wall of the receiving hopper of the present application.

[0012] A spring is arranged between the cylinder barrel and the rod of the present application.

[0013] The rod of the present application is arranged in several groups horizontally, and the number of groups is determined by the mold closing height of the mold plate.

[0014] The cross-sectional shape of the rubber sleeve of the present application is a rectangular structure, the number of groups of the rubber sleeve corresponds to the number of groups of the rod, the adjacent rubber sleeves are in close contact to form a flat plane, and the rubber sleeve forms a closed space with the mold plate.

[0015] The template horizontal adjusting oil cylinder is horizontally provided with at least two groups, the template vertical adjusting oil cylinder is provided at an angle of 45-75 degrees with the horizontal plane, and the template vertical adjusting oil cylinder is located between adjacent template horizontal adjusting oil cylinders.

[0016] The telescopic length of the rod needs to ensure that the rubber sleeve right end does not separate from the left end of the template when the rod is elongated to the longest.

[0017] The rotating disc can rotate within 360 degrees.

[0018] The template is provided with a horizontal plate and a vertical plate on the upper edge of the panel, at least one group of vertical beams is arranged between the horizontal plates, at least one group of vertical oil cylinder connecting pieces is arranged on the vertical beams, at least one group of horizontal beams is arranged between the vertical plates, at least two groups of horizontal oil cylinder connecting pieces are arranged on the horizontal beams, a plurality of groups of threaded holes are arranged on the side walls of the vertical plates, and a vibrator mounting plate is arranged in the space divided by the horizontal beams and the vertical beams on the panel.

[0019] The panel back is provided with an attached vibrator.

[0020] Compared with the prior art, the present application has the following advantages:

[0021] 1. The present application can be poured once every 10 minutes, the overall pouring time is similar to the construction time of the sprayed concrete, but the rebounding material in the sprayed concrete construction is avoided, the material waste is reduced, the environmental pollution is reduced, the energy consumption is reduced due to the absence of high-pressure wind, the flatness of the template construction is good, and the waterproof board paving in the next step is facilitated.

[0022] 2. The present application is provided with an attached vibrator on the back of the template, the concrete and the accelerator are uniformly mixed by using a special distributing machine and injected into the sealed mold space, and the mold vibration can be completed within 3 minutes.

[0023] 3. The present application can accurately control the concrete pouring time, the proportion of the concrete and the accelerator is determined through experiments, the initial setting time is controlled within 5 minutes, and the final setting time is 10 minutes.

[0024] 4. The template of the present application is controlled by the template vertical adjusting oil cylinder and the template horizontal adjusting oil cylinder, and is provided with a support, a rod and a rubber sleeve on both sides of the template to form a rapid sealing mold device, so that the template has the functions of rapid positioning and mold closing. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is a structural schematic diagram of one embodiment of the present application.

[0026] Figure 2 is Figure 1 the front view.

[0027] Figure 3 isFigure 1 Structure diagram of middle template 6.

[0028] In the figure: 1, rubber sleeve; 2, cylinder; 3, spring; 4, rod; 5, support; 6, template; 7, template vertical adjustment oil cylinder; 8, template horizontal adjustment oil cylinder; 9, template fixed base; 10, lifting oil cylinder; 11, rotary table; 12, large arm; 13, material distributor adjustment oil cylinder; 14, motor; 15, speed reducer; 16, transmission shaft; 17, receiving hopper support; 18, receiving hopper; 19, admixture inlet; 20, helical stirring blade; 21, U-shaped groove; 22, discharge port; 6-1, horizontal plate; 6-2, panel; 6-3, vertical plate; 6-4, threaded hole; 6-5, cross beam; 6-6, horizontal oil cylinder connecting piece; 6-7, vertical oil cylinder connecting piece; 6-8, vertical beam; 6-9, vibrator mounting plate. DETAILED DESCRIPTION

[0029] The application will be further described in conjunction with the accompanying drawings and examples, but the application is not limited to these examples. Example 1

[0030] In Figure 1 , 2The concrete rapid formwork device of the present application selects a flat foundation surface as a horizontal working surface, and a formwork fixing base 9 is fixed and installed on the horizontal working surface through a threaded fastening connector. The formwork fixing base 9 is a hexahedral structure, and serves as a fixed base point of the device and provides a support surface and a counterforce for the device. A turntable 11 is installed on the upper part of the formwork fixing base 9. The turntable 11 can rotate within a 360° phase, ensuring smooth pouring of the distributing machine and facilitating disassembly. A large arm 12 is fixedly connected and installed on the turntable 11 through a threaded fastening connector. The large arm 12 can realize rotation, pitching and other actions, and a distributing machine adjusting oil cylinder 13 is used to assist in reducing labor intensity. A lifting oil cylinder 10 is installed between the large arm 12 and the turntable 11. The lifting oil cylinder 10 adjusts the height of the distributing machine. A distributing machine is installed on the top of the large arm 12. The distributing machine and the large arm 12 are provided with the distributing machine adjusting oil cylinder 13. Further, the distributing machine of the embodiment is connected by a motor 14, a speed reducer 15, a transmission shaft 16, a receiving hopper support 17, a receiving hopper 18, an additive inlet 19, a spiral stirring blade 20, a U-shaped groove 21 and a discharge port 22. The bottom of the U-shaped groove 21 is connected with the large arm 12 and the distributing machine adjusting oil cylinder 13 through threaded fastening connectors. The distributing machine adjusting oil cylinder 13 adjusts the levelness of the U-shaped groove 21, i.e., adjusts the angle of the distributing machine. The spiral stirring blade 20 is arranged in the U-shaped groove 21 and is distributed on the transmission shaft 16. With the rotation of the transmission shaft 16, the spiral stirring blade 20 rotates to uniformly stir the materials and additives in the U-shaped groove 21. The receiving hopper support 17 is arranged on the top of one side of the U-shaped groove 21. The receiving hopper 18 is installed on the receiving hopper support 17 and is connected with the U-shaped groove 21 at the bottom. The additive inlet 19 is arranged on the sidewall of the receiving hopper 18. The additives are sprayed into the receiving hopper 18 through the additive inlet 19 and enter the U-shaped groove 21 with the materials, and are further uniformly mixed in the U-shaped groove 21. The discharge port 22 is arranged at the lower part of the other end of the U-shaped groove 21. The materials in the U-shaped groove 21 enter the space formed by the formwork 6 through the discharge port 22 for pouring. The transmission shaft 16 is provided with the speed reducer 15 at one end. The speed reducer 15 is connected with the output shaft of the motor 14. The motor 14 provides power for the distributing machine.

[0031] The left side of the template fixing base 9 is provided with a template horizontal adjustment oil cylinder 8 and a template vertical adjustment oil cylinder 7, the piston rod of the template horizontal adjustment oil cylinder 8 and the template vertical adjustment oil cylinder 7 is connected with the template 6, the template horizontal adjustment oil cylinder 8 and the template vertical adjustment oil cylinder 7 can realize fine adjustment of the template 6, ensure the levelness and perpendicularity of the template 6 during installation, and simultaneously enable the template 6 to move in the horizontal direction. Further, the template horizontal adjustment oil cylinder 8 of the embodiment is horizontally provided with at least two groups, and the number of groups is determined according to the width of the template 6. The template vertical adjustment oil cylinder 7 is arranged at an angle of 45°-75° with the horizontal plane, and is located between adjacent template horizontal adjustment oil cylinders 8. The two side walls of the template 6 are provided with supports 5, the supports 5 are provided with rod members 4 on the side corresponding to the vertical working surface, the rod members 4 are horizontally provided with a plurality of groups, and the number of groups is determined according to the sealing height of the template 6. The rod members 4 extend into the cylinder barrels 2 arranged in the rubber sleeves 1, and the cylinder barrels 2 and the rod members 4 are provided with springs 3. The rod members 4 can move back and forth along the cylinder barrels 2, and the extension length of the rod members 4 needs to ensure that the rubber sleeves 1 do not deviate from the left end of the template 6 when the rod members 4 are extended to the maximum length. The rod members 4, the cylinder barrels 2 and the template 6 form a structure that is both dispersed and has overall sealing and blocking. The cross-sectional shape of the rubber sleeve 1 is a rectangular structure, the number of groups of the rubber sleeve 1 corresponds to the number of groups of the rod members 4, adjacent rubber sleeves 1 are in close contact to form a smooth plane, and the rubber sleeve 1 and the template 6 form a closed space. The supports 5 are made of ordinary steel, the rod members 4 are inserted into the supports 5 and are fixed on the supports 5 by using pins, the hole spacing of the supports 5 needs to satisfy that adjacent rubber sleeves 1 are in close contact to form a smooth plane, and simultaneously needs to ensure the extension function of a single rubber sleeve 1 to cope with the unevenness of the working surface. Boltholes are processed on the supports 5, and the supports 5 are fixed on the template 6 by using threaded fastening connectors. The device is controlled by a PLC controller.

[0032] In Figure 3 , the template 6 of the embodiment is connected by a horizontal plate 6-1, a face plate 6-2, a vertical plate 6-3, a threaded hole 6-4, a horizontal beam 6-5, a horizontal oil cylinder connecting piece 6-6, a vertical oil cylinder connecting piece 6-7, a vertical beam 6-8 and a vibrator mounting plate 6-9, the horizontal plate 6-1 and the vertical plate 6-3 are welded and fixed on the upper edge of the face plate 6-2, at least one group of vertical beams 6-8 is installed between the horizontal plate 6-1, at least one group of vertical oil cylinder connecting pieces 6-7 is installed on the vertical beam 6-8, at least one group of horizontal beams 6-5 is installed between the vertical plate 6-3, at least two groups of horizontal oil cylinder connecting pieces 6-6 are installed on the horizontal beam 6-5, a plurality of groups of threaded holes 6-4 are processed on the side wall of the vertical plate 6-3, the supports 5 are connected with the template 6 through the threaded holes 6-4, the vibrator mounting plate 6-9 is installed in the space formed by the horizontal beam 6-5 and the vertical beam 6-8 on the face plate 6-2, and is used for installing an attached vibrator.

[0033] The working principle of the application is as follows:

[0034] The mixed concrete is added with the quick setting agent when it enters the distributing machine, the distributing machine adopts the semi-circular groove U-shaped structure, the spiral stirring blade 20 is installed in the distributing machine, the spiral stirring blade 20 can uniformly stir, the back of the formwork 6 is connected with the formwork horizontal adjusting oil cylinder 8 and the formwork vertical adjusting oil cylinder 7, the horizontal and vertical two direction adjustments can be realized, and the function of being quickly connected with the construction machinery such as the excavator is provided. The support 5, the rod 4 and the rubber sleeve 1 installed on the two sides of the formwork 6 can form the quick sealing mold device, the back of the formwork 6 is connected with the attached vibrator to realize the vibrating function. Firstly, the device is connected, the position of the mobile equipment is moved, and the positioning of each oil cylinder is adjusted, at this time, the quick sealing mold devices on the two sides of the formwork 6 contact the working surface and automatically retract to complete the sealing of the two sides; secondly, the concrete is added from the storage tank to the distributing machine, the additional agent nozzle is opened to quantitatively control the addition of the quick setting agent, the concrete is transmitted to the discharging port 22 of the distributing machine while the spiral stirring blade 20 rotates and stirs. When the concrete is poured to a certain height, the vibrator is started to vibrate, and the whole concrete pouring and vibrating is completed within 3 minutes. After the pouring is completed, the mobile equipment enters the next position to repeat the pouring of the concrete after 7 minutes.

Claims

1. A rapid formwork device for concrete, characterized in that: Horizontal working surface is provided with a formwork fixing base (9), the upper part of the formwork fixing base (9) is provided with a rotary table (11), the rotary table (11) is provided with a large arm (12), the large arm (12) and the rotary table (11) are provided with a lifting oil cylinder (10), the top of the large arm (12) is provided with a distributing machine, the distributing machine and the large arm (12) are provided with a distributing machine adjusting oil cylinder (13), the left side of the formwork fixing base (9) is provided with a formwork horizontal adjusting oil cylinder (8) and a formwork vertical adjusting oil cylinder (7), the piston rod of the formwork horizontal adjusting oil cylinder (8) and the formwork vertical adjusting oil cylinder (7) is connected with a formwork (6), the both sides of the formwork (6) are provided with a support (5), the support (5) is provided with a rod (4) on the side corresponding to the vertical working surface, the rod (4) is inserted into the inside of a cylinder barrel (2) provided in a rubber sleeve (1), and the rod (4) can move back and forth along the cylinder barrel (2).

2. A rapid formwork device for concrete according to claim 1, characterized in that The distributing machine is characterized in that: the bottom of a U-shaped groove (21) is connected with the large arm (12) and the distributing machine adjusting oil cylinder (13) respectively, the U-shaped groove (21) is provided with a spiral stirring blade (20), the spiral stirring blade (20) is arranged on a transmission shaft (16), the top of one side of the U-shaped groove (21) is provided with a receiving hopper (18), the bottom of the receiving hopper (18) is connected with the U-shaped groove (21), one end of the transmission shaft (16) is provided with a speed reducer (15), the speed reducer (15) is connected with the output shaft of a motor (14).

3. A rapid formwork device for concrete according to claim 2, characterized in that: One end of the U-shaped groove (21) is provided with a receiving hopper support (17), and the receiving hopper (18) is arranged on the receiving hopper support (17).

4. A rapid formwork device for concrete according to claim 2, characterized in that: The other end of the U-shaped groove (21) is provided with a discharging port (22) at the lower part.

5. A rapid formwork device for concrete according to claim 2, characterized in that: An additive inlet (19) is arranged on the side wall of the receiving hopper (18).

6. A rapid formwork device for concrete according to claim 1, characterized in that: A spring (3) is arranged between the cylinder barrel (2) and the rod (4).

7. The apparatus of claim 1, wherein: The rod (4) is arranged in several groups horizontally, and the number of groups is determined by the sealing height of the formwork (6).

8. A rapid formwork device for concrete according to claim 7, characterized in that: The cross-sectional shape of the rubber sleeve (1) is a rectangular structure, the number of groups of the rubber sleeve (1) corresponds to the number of groups of the rod (4), adjacent rubber sleeves (1) are in close contact to form a flat plane, and the rubber sleeve (1) forms a closed space with the formwork (6).

9. The apparatus of claim 1, wherein: The formwork horizontal adjusting oil cylinder (8) is arranged in at least two groups horizontally, and the formwork vertical adjusting oil cylinder (7) is arranged at an angle of 45°-75° with the horizontal plane, and the formwork vertical adjusting oil cylinder (7) is located between adjacent formwork horizontal adjusting oil cylinders (8).

10. The apparatus of claim 1, wherein: The extension length of the rod (4) needs to ensure that the rod (4) is extended to the longest length, and the right end of the rubber sleeve (1) does not deviate from the left end of the formwork (6).

11. The apparatus of claim 1, wherein: The rotary table (11) can rotate within 360° phase.

12. The apparatus of claim 1, wherein The template (6) is characterized in that: a horizontal plate (6-1) and a vertical plate (6-3) are arranged on the upper edge of a panel (6-2), at least one group of vertical beams (6-8) are arranged between the horizontal plates (6-1), at least one group of vertical oil cylinder connecting pieces (6-7) are arranged on the vertical beams (6-8), at least one group of horizontal beams (6-5) are arranged between the vertical plates (6-3), at least two groups of horizontal oil cylinder connecting pieces (6-6) are arranged on the horizontal beams (6-5), a plurality of groups of threaded holes (6-4) are arranged on the side wall of the vertical plate (6-3), and a vibrator mounting plate (6-9) is arranged in the space divided by the horizontal beams (6-5) and the vertical beams (6-8) on the panel (6-2).

13. A rapid formwork apparatus for concrete according to claim 12, wherein: The panel (6-2) is provided with an attached vibrator at the back.

Images