Flat wire twistable crossing wire protection entry head device

CN116094265BActive Publication Date: 2026-08-11SHANDONG ZHONGJIE INTELLIGENT EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

目前的扭转设备在扭转前需要人工将线顺平、捋直,然后由设备进行自动扭转,这样缺点是需要增加人工成本,且不能保证设备自动进行扭转时能够顺利入头,从而增加了产品的不良率,导致成本的增加

Benefits of technology

由于采用了扁线扭转可交叉护线入头装置,通过气缸一和气缸二将上保护齿和下保护齿沿着上保护齿滑动盘和下保护齿滑动盘分别与转盘之间的轨迹槽向中心伸出,并且伸出到位时可以左右摆动,可以很好的将各层的扁线按照扭转模具的位置分开,稳定有效地保证定子端部顺利插入扭转模具中,从而实现定子顺利扭转成型,合格率高,成型效果好,节省人工成本,实现全自动化,经济性较好。

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Abstract

This invention discloses a flat wire twisting and cross-protection wire insertion device. Its key feature is that a lower protective tooth sliding plate is fixed to an external device. The lower protective tooth sliding plate is sequentially equipped with a lower protective tooth turntable, a turntable, an upper protective tooth turntable, and an upper protective tooth sliding plate. The upper protective tooth sliding plate is fixedly connected to the protective tooth sliding plate. A front-and-back movement cylinder drives the two layers of protective teeth to move back and forth along the turntable's trajectory. After reaching the required stroke, a cross-movement cylinder and a winch structure cause the two layers of protective teeth to cross-move under the drive of the turntable. This achieves clear layering of the flat wire before twisting, precise insertion, and significantly improves the flat wire twisting yield. The insertion device of this invention has the advantages of convenient adjustment, precise and reliable operation, high insertion success rate, greatly improved automation, and reduced labor costs.
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Description

Technical Field

[0001] This invention belongs to the field of electrical machinery, and particularly relates to a flat wire twisting inlet wire protection device. Background Technology

[0002] Flat wire twisting is an indispensable step in the production of flat wire motor stators. The purpose of twisting is to arrange the wires of each layer of the flat wire motor in a predetermined manner, laying the foundation for subsequent welding. Currently, twisting equipment requires manual straightening and smoothing of the wires before automatic twisting. This method has the disadvantages of increasing labor costs and not guaranteeing smooth feeding during automatic twisting, thus increasing the product defect rate and leading to increased costs. Summary of the Invention

[0003] The purpose of this invention is to address the shortcomings of the aforementioned technologies by providing a flat wire twisting and crossing wire guide device.

[0004] The technical solution of this invention is as follows: A lower protective tooth rotating disk, a rotating disk, an upper protective tooth rotating disk, and an upper protective tooth sliding disk are sequentially arranged on the lower protective tooth sliding disk. The upper protective tooth sliding disk is fixedly connected to the protective tooth sliding disk. Each lower protective tooth is evenly distributed in the corresponding slide rails of the lower protective tooth sliding disk and the lower protective tooth rotating disk. Each upper protective tooth is evenly distributed in the corresponding slide rails of the protective tooth rotating disk and the upper protective tooth sliding disk. Each lower and upper protective tooth is connected in series by corresponding sliding pins. Each sliding pin is arranged in the track groove of the rotating disk. A cylinder is connected... Plate 1 is fixedly connected to the lower protective tooth sliding plate. Cylinder 1 is hinged to cylinder connecting plate 1. Cylinder 1 is connected to U-shaped connector 1. U-shaped connector 1 is hinged to the turntable through pin 1. Cylinder connecting plate 2 is fixedly connected to the lower protective tooth sliding plate. Cylinder 2 is fixedly connected to cylinder connecting plate 2. U-shaped connector 2 is hinged to the upper protective tooth sliding plate through pin 2. The rotating shaft is placed in the corresponding holes of the lower and upper protective tooth sliding plates. The rotating lever passes through the rotating shaft. The rotating lever is hinged to the lower and upper protective tooth turntables respectively through a small rotating shaft. Beneficial effects Thanks to the adoption of a flat wire twisting and cross-protecting wire insertion device, the upper and lower protective teeth are extended towards the center along the track grooves between the upper and lower protective tooth sliding discs and the turntable, respectively, by cylinders one and two. When extended into position, they can swing left and right, which can effectively separate the flat wires of each layer according to the position of the twisting mold. This ensures that the stator end is smoothly inserted into the twisting mold, thereby achieving smooth stator twisting and forming, high qualification rate, good forming effect, saving labor costs, achieving full automation, and good economic efficiency. Attached Figure Description

[0005] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0006] Figure 1 Main view; Figure 2 for Figure 1 AA section view; Figure 3 for Figure 1 Axonometric drawing; In the diagram: 1. Lower protective tooth sliding plate; 2. Lower protective tooth turntable; 3. Turntable; 4. Upper protective tooth turntable; 5. Upper protective tooth sliding plate; 6. Lower protective tooth; 7. Upper protective tooth; 8. Sliding pin; 9. Cylinder connecting plate one; 10. Cylinder one; 11. U-shaped connector one; 12. Pin one; 13. Cylinder connecting plate two; 14. Cylinder two; 15. U-shaped connector two; 16. Pin two; 17. Rotating shaft; 18. Rotating lever; 19. Rotating small shaft. Detailed Implementation

[0007] refer to Figure 1 , Figure 2 A flat wire twisting and crossing wire guide device, characterized in that: a lower protective tooth rotating disk 2, a rotating disk 3, an upper protective tooth rotating disk 4, and an upper protective tooth sliding disk 5 are sequentially arranged on a lower protective tooth sliding disk 1; the upper protective tooth sliding disk 5 is fixedly connected to the protective tooth sliding disk 1; each lower protective tooth 6 is evenly distributed in the corresponding slide rails of the lower protective tooth sliding disk 1 and the lower protective tooth rotating disk 2; each upper protective tooth 7 is evenly distributed in the corresponding slide rails of the protective tooth rotating disk 4 and the upper protective tooth sliding disk 5; each lower protective tooth 6 and upper protective tooth 7 are connected in series by corresponding sliding pins 8; each sliding pin 8 is arranged in the track groove of the rotating disk 3; and a cylinder connecting plate 9 is fixedly connected. At the lower protective tooth sliding plate 1, cylinder 10 is hinged to cylinder connecting plate 9. Cylinder 10 is connected to U-shaped connector 11. U-shaped connector 11 is hinged to turntable 3 through pin 12. Cylinder connecting plate 2 13 is fixed to the lower protective tooth sliding plate 1. Cylinder 2 14 is fixed to cylinder connecting plate 2 13. U-shaped connector 2 15 is hinged to upper protective tooth sliding plate 5 through pin 2 16. Rotating shaft 17 is placed in the corresponding holes of lower protective tooth sliding plate 1 and upper protective tooth sliding plate 5. Rotating lever 18 passes through rotating shaft 17. Rotating lever 18 is hinged to lower protective tooth turntable 2 and upper protective tooth turntable 4 respectively through rotating small shaft 19.

[0008] The above embodiments are not intended to limit the present invention, and the present invention is not limited to the examples given above. Any changes, modifications, additions or substitutions made by those skilled in the art within the scope of the technical solution of the present invention are also within the protection scope of the present invention.

Claims

1. A flat wire twisting and crossing wire guide device, characterized in that: On the lower protective tooth sliding disk (1), there are sequentially arranged a lower protective tooth turntable (2), a turntable (3), an upper protective tooth turntable (4), and an upper protective tooth sliding disk (5). The upper protective tooth sliding disk (5) is fixedly connected to the protective tooth sliding disk (1). Each lower protective tooth (6) is evenly distributed in the corresponding slide rails of the lower protective tooth sliding disk (1) and the lower protective tooth turntable (2). Each upper protective tooth (7) is evenly distributed in the corresponding slide rails of the protective tooth turntable (4) and the upper protective tooth sliding disk (5). Each lower protective tooth (6) and upper protective tooth (7) are connected in series by corresponding sliding pins (8). Each sliding pin (8) is arranged in the track groove of the turntable (3). The cylinder connecting plate (9) is fixedly connected to the lower protective tooth sliding disk (1). The cylinder (9) is connected to the lower protective tooth sliding disk (1). 10) Hinged to cylinder connecting plate 1 (9), cylinder 1 (10) is connected to U-shaped connector 1 (11), U-shaped connector 1 (11) is hinged to turntable (3) through pin 1 (12), cylinder connecting plate 2 (13) is fixed to lower protective tooth sliding plate (1), cylinder 2 (14) is fixed to cylinder connecting plate 2 (13), U-shaped connector 2 (15) is hinged to upper protective tooth sliding plate (5) through pin 2 (16), rotating shaft (17) is placed in the corresponding holes of lower protective tooth sliding plate (1) and upper protective tooth sliding plate (5), rotating lever (18) passes through rotating shaft (17), rotating lever (18) is hinged to lower protective tooth turntable (2) and upper protective tooth turntable (4) respectively through rotating small shaft (19).

Citation Information

Patent Citations

  • Flat wire twisting crossable wire-protecting head-entering device

    CN219181355U